Making yttria-stabilized tetragonal zirconia translucent

Fatigue performance of 4YSZ: Effect of finishing/polishing protocol and surface treatments of the bonding surface

The study aims to evaluate the effect of finishing and polishing protocol after CAD/CAM grinding and surface treatments of bonding surface on the topographical characteristics and fatigue behavior of 4YSZ adhesively luted to an epoxy resin substrate. Ninety 4YSZ discs (IPS e.max ZirCAD MT, Ivoclar AG) (Ø = 10 mm, thickness = 1 mm) were obtained, submitted to in-lab simulation with a CAD/CAM system bur, and randomly allocated into six groups (n = 15) based on 'Surface condition' (with or without finishing and polishing) and 'Surface treatments' (no treatment, air abrasion with 45 μm aluminum oxide and glaze spray application). The surface roughness of all samples was measured, and the discs were luted with resin cement onto an epoxy resin substrate to be tested under cyclic fatigue (step-stress approach: 20 Hz, 5,000 cycles for piston accommodation in the first step, followed by 10,000 cycles per step with a step size of 100 N, starting at 100 N until failure). The results indicated that surface roughness (Ra and Rz) decreased in the groups with polishing and finishing protocol, with no significant differences between surface treatments in groups without finishing and polishing. The air abrasion groups (whit and without finishing and polishing) showed superior fatigue performance, comparable to no treatment with polishing and finishing. While the groups no treatment without finishing and polishing, treated with glaze spray without finishing and polishing and treated with glaze spray with finishing and polishing exhibited inferior fatigue behavior. In conclusion, while the finishing and polishing protocol can minimize defects and influence the fatigue behavior of 4YSZ, its effect is not significant when combined with surface treatments. The surface treatment, particularly air abrasion, plays a more decisive role in improving fatigue performance, proving to be the most effective approach.

Experimental bilayer zirconia systems after aging: Mechanical, optical, and microstructural characterization

OBJECTIVES

To characterize two experimental zirconia bilayer materials compared to their monolithic controls, before and after hydrothermal aging.

METHODS

Commercial zirconia powders were utilized to fabricate two bilayer materials: 3Y-TZP+ 5Y-PSZ (3Y+5Y/BI) and 4Y-PSZ+ 5Y-PSZ (4Y+5Y/BI), alongside control groups 3Y-TZP (3Y/C), 4Y-PSZ (4Y/C), and 5Y-PSZ (5Y/C). Compacted specimens were sintered (1550 °C- 2 h, 3 °C/min), and half of them underwent hydrothermal aging (134 °C-20h, 2.2 bar). Characterizations were performed through scanning-electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy, reflectance tests and biaxial flexural strength test (ISO:6872). Weibull statistics were applied to determine the characteristic strength and Weibull modulus. Grain size and optical properties were analyzed using two-way ANOVA followed by the Tukey test.

RESULTS

Degradation regions and monoclinic phase were observed at aged 3Y-TZP and 4Y-PSZ surfaces. Significant differences were observed in the evaluation of optical properties between the bilayer and control groups. The bilayer materials presented intermediate characteristic strength values compared to their controls and aging significantly increased the strength of some groups.

SIGNIFICANCE

Experimental bilayer materials presented lower mechanical properties than monolithic controls, 3Y/C and 4Y/C. Hydrothermal aging increased the characteristic strength of bilayered and monolithic controls, except for 5Y-PSZ. Both experimental bilayer systems, as well as monolithic controls, met the ISO 6872:2015 requirements for single-unit crowns (100 MPa), 3-unit fixed dental prostheses (FDPs) up to premolars (300 MPa), and 3-unit FDPs involving molars (500 MPa). However, for FDPs with four or more units, only monolithic 3Y-TZP and 4Y-PSZ, and bilayered 3Y+5Y met the required minimum flexural strength (≥800 MPa).

The effect of speed sintering on the optical properties and microstructure of multi-layered cubic zirconia

PURPOSE

Speed sintering was introduced to fabricate time-efficient chairside restorations, however, its influence on the microstructure and optical properties of zirconia is still unclear. This study investigated the influence of speed sintering on the microstructure and optical properties of ultra-translucent multi-layered cubic zirconia.

MATERIALS AND METHODS

Ultra-translucent cubic zirconia (Katana™ UTML; Kuraray Noritake Dental Inc., Aichi, Japan) was cut into a total of 80 specimens, twenty within each layer of the blank. The specimens were divided into 2 groups: speed and conventional sintering. The translucency parameter, opalescence, chromaticity, and color difference were recorded using a spectrophotometer. Scanning electron microscope images were used for crystallographic analysis. One-way ANOVA and Tukey's post-hoc test (p < 0.05) were used for data analysis.

RESULTS

Speed sintering significantly reduced the translucency and opalescence compared to conventional sintering excluding the opalescence of the dentin layer. Chromaticity significantly decreased with speed sintering in less chromatic layers and significantly increased in more chromatic layers. Mean color change ranged between 0.65 and 1.25 across different layers. Mean crystal size decreased with speed sintering.

CONCLUSIONS

With speed sintering, translucency, and opalescence decrease while chromaticity increases in the more chromatic layers. Additionally, no clinically perceptible color change was found compared to conventional sintering.

Influence of surface treatments on highly translucent zirconia: Mechanical, optical properties and bonding performance

OBJECTIVES

Highly translucent yttria-stabilized zirconia (YSZ) has become more popular due to its enhanced aesthetics. This study aimed to evaluate the influence of traditional air abrasion and a new etching and cleaning agent, Multi Etchant, on the mechanical performance, optical properties, and bond strength of highly translucent zirconia.

METHODS

Specimens of 6YSZ, 5YSZ, 4YSZ&5YSZ, and conventional 3YSZ were fabricated and underwent different surface treatments, including as milled, air abrasion, and Multi Etchant. The chemical, phase, and microstructural characterization of zirconia were analyzed by X-ray fluorescence, X-ray diffraction, scanning electron microscope, and optical profilometer. Furthermore, flexural strength, optical properties, and bond strength of zirconia with resin composite cement before and after three-month water storage were measured.

RESULTS

Highly translucent zirconia contained more c-ZrO2 and larger grain sizes (up to 1.85 μm), resulting in higher translucency but lower flexural strength compared to 3YSZ. Air abrasion substantially increased the flexural strength of 3YSZ and improved the bond strength of all zirconia types, with bond strength remaining stable after artificial aging. Multi Etchant did not significantly alter the mechanical or optical properties but enhanced the bond strength of UTML (6YSZ), TT-MT-ML (5YSZ), EZneer (5YSZ), and CER (3YSZ), particularly after water storage.

CONCLUSIONS

Yttria content variations between highly translucent and conventional zirconia affected mechanical and optical properties but not bond performance. The bonding strategy of air abrasion pretreatment can be effectively extended to highly translucent zirconia. Using an etchant containing adhesive monomer shows clinical potential, as it enhances long-term bond strength without compromising zirconia's durability.

CLINICAL SIGNIFICANCE

The air abrasion parameter of 0.2 MPa for 10 s can be extended from 3YSZ to highly translucent zirconia without impairing its properties. Air abrasion improves the bond strength of highly translucent zirconia.

Effect of Coloring Pigments on the Properties of Dental Zirconia-A Systematic Review and Meta-Analysis

OBJECTIVES

The effect of pigmentation on color, aging behavior, and mechanical properties of zirconia is debated. The purpose of the paper is to conduct a systematic review and meta-analysis of the studies that evaluated the effect of coloring pigments on the properties of zirconia.

DATA SOURCES

A systematic electronic search was conducted using MEDLINE, Scopus, Cochrane Central, and EBSCO Host. A platform-specific search strategy was employed, using MeSH keywords and text words.

STUDY SELECTION

The inclusion criteria were in vitro experimental studies that synthesized coloring pigments and evaluated their effect on zirconia. Case reports, narrative reviews, and systematic reviews were excluded. Commercially available pre-shaded zirconia, coloring liquids, and staining or glazing systems were not considered. Two investigators independently evaluated the risk of bias using modified CONSORT. Meta-analysis employed a random-effects model and assessed heterogeneity with the I-square test and continuous data with the inverse variance test.

CONCLUSIONS

Transitional metal oxides are used in pre-shaded blocks and rare earth metals in coloring liquids. These pigments can alter grain size and lattice parameters, increase porosity, reduce translucency, improve aging resistance, and affect zirconia's hardness, fracture toughness, and flexural strength. They demonstrated no effect on gingival fibroblast proliferation, indicating their cytocompatibility.

Direct colour printing on zirconia using 222 nm UV-C photons

OBJECTIVES

To proof the feasibility of direct colour printing on 3Y-TZP using 222 nm UV-C through investigating the degree and durability of the colour changes, and testifying whether surface, mechanical and biological properties are influenced by the treatment.

METHODS

222 nm UV-C light (Irradiance: 1.870 mW/cm2) was used to treat 3Y-TZP for durations from 15 min to 24 h. ΔE*, TP, crystalline structure, surface morphology, Sa, BFS and biological activities were investigated before and after irradiation. SPSS 28.0 was used for statistical analysis (α = 0.05).

RESULTS

222 nm UV-C irradiation was capable to shade white 3Y-TZP into tooth colours. With the increase of ΔE*, TP decreased, such that the longer the irradiation time, the higher the ΔE* (logarithmic relationship) and lower the TP. Despite the induced optical changes being prone to fade, the process can be predicted by inversely proportional relationships between ΔE*, TP and the testing points. The treated surface exhibited enhanced hydrophilicity, while the recovery phenomenon was observed. Other properties were not altered by the treatment.

SIGNIFICANCE

This is the seminal study demonstrating the feasibility of direct colour printing on 3Y-TZP using 222 nm UV-C. The new relationship between the colour centre and Eg of 3Y-TZP was established, whereas the induced optical changes were stabilised after a certain period and were highly predictable by controlling the irradiation periods. The irradiation was only correlated to the electron excitation and oxygen vacancies, and would not lead to any changes of other properties. A simple, safe and promising approach to achieve satisfactory colours on 3Y-TZP in clinical practice can be developed.

Color Characteristics of High Yttrium Oxide-Doped Monochrome and Multilayer Partially Stabilized Zirconia upon Different Sintering Parameters

OBJECTIVES

 Sintering influences the optical properties of zirconia. This study examined the effect of altering sintering temperature and time of monochrome (Mo) and multilayer (Mu) 5 mol% yttria-partially stabilized zirconia (5Y-PSZ) on color characteristics.

MATERIALS AND METHODS

 Three hundred specimens (width × length × thickness = 10 × 20 × 2 mm) were prepared from Mo and Mu (with cervical [C], middle [M], and incisal [I] region) 5Y-PSZ and randomly sintered at decreasing (Td: 1,450°C), regular (Tr: 1,500°C), and increasing (TI: 1,550°C) sintering temperature, with extremely short (He: 10 minutes), ultrashort (Hu: 15 minutes), short (Hs: 30 minutes), and regular (Hr: 135 minutes) sintering time (n = 15/group). Color appearance (EW ), translucency parameter (TP), contrast ratio (CR), opalescence parameter (OP), and color appearance difference (∆E diff) were evaluated in the CIE L*a*b* system. Microstructures were evaluated by scanning electron microscope (SEM) and X-ray diffractometer (XRD).

STATISTICAL ANALYSIS

 Analysis of variance (ANOVA) and Bonferroni comparisons were determined for significant differences (p < 0.05).

RESULTS

 Significant differences in color parameters upon zirconia type, sintering temperature, and sintering time, and their interactions were indicated (p < 0.05). Increasing sintering temperature and extended sintered time resulted in larger grain, reduced tetragonal-to-monoclinic phase transformation, and significantly increased the TP and OP, but decreased the CR and ∆E diff (p < 0.05). Decreasing sintering temperature and time led to clinically unacceptable color appearance.

CONCLUSION

 Mo was found to be more translucent than Mu. To achieve the most favorable optical properties, increasing sintering temperature and extending sintering time are recommended. Decreasing sintering temperature is not suggested. However, shortened sintering time is feasible, but it needs sintering with increasing sintering temperature to achieve a promising color appearance.

Two-step sintering suppresses grain growth and improves flexural strength of dental zirconia

OBJECTIVES

This study aimed to elucidate the effect of various two-step sintering (TSS) protocols on the physical, mechanical, and optical properties of partially stabilized zirconia with different yttria dopant concentrations (Y-PSZ).

METHODS

Disc-shaped specimens were obtained from most widely used commercial dental zirconia powders of various Y contents (Tosoh Corp.) by uniaxial pressing followed by cold-isostatic pressing. Densification was carried out using TSS protocols with varying temperatures for both sintering steps. Relative density (ρRel), microstructure, and phase content were analyzed. Biaxial flexural strength (σ) and translucency parameter (TP) were evaluated.

RESULTS

The TSS results were compared with optimized conventional sintering (CS) results from a previous study for the same Y-PSZ compositions. TSS 3Y-PSZ and 4Y-PSZ reached similar ρRel to those of their CS counterparts, whereas 5Y-PSZ failed to achieve that regardless of TSS protocol. TSS yielded less cubic phase compared to CS, especially for 3Y-PSZ and for higher temperatures. TSS suppressed the grain growth throughout the temperature range investigated, promoting smaller grains than CS (p < 0.05). The TP values for TSS Y-PSZ were lower than those of CS (p ≤ 0.0001), except for 3Y-PSZ. The σ values for TSS Y-PSZ were significantly higher than those of CS (p ≤ 0.0002).

SIGNIFICANCE

TSS increased strength without significantly jeopardizing the optical properties of various Y-PSZ compositions relative to their CS counterparts. This alternative sintering method appears to be a promising technique for controlling grain growth while eliminating porosities in dental Y-PSZ ceramics, thus potentially enhancing the clinical longevity of zirconia restorations.

Influence of sintering temperature and aging on the color and translucency of zirconia

STATEMENT OF PROBLEM

Translucent zirconias are promising materials for monolithic prostheses. However, information on their optical behavior after sintering and aging protocols is scarce.

PURPOSE

The purpose of this in vitro study was to evaluate the color and translucency of zirconia subjected to different sintering temperatures and aging.

MATERIAL AND METHODS

A total of 180 1.5-mm-thick disks were produced from translucent zirconia blocks: DD cubeX2 white, DD cubeX2 A2 shade, DD Bio ZX2 white (Dental Direkt GmbH), and Lava Plus white (3M ESPE). White and A2 shade disks were made for each zirconia. DD Bio ZX2 and Lava Plus were colored by immersion in dyeing liquids. All disks were divided according to the sintering temperature: 1400 ºC, 1450 ºC, and 1500 ºC (T0). Subsequently, the disks were subjected to an aging protocol in an autoclave for 5 (T1) and 20 hours (T2). The L*a*b* coordinates were measured with a spectrophotometer. ∆E00, ∆L', ∆C', ∆H', and TP were calculated using CIEDE2000, and CR was obtained using CIEXYZ. Repeated measures ANOVA and the Tukey HSD test were used for statistical analysis (α=.05).

RESULTS

The 1400 ºC temperature produced the greatest ΔE00 (5.25). A progressive increase in ΔE00 was found after aging (especially in T2), with a reduction in lightness and an increase in saturation in most groups (P<.001). The DD cubeX2 white (DCW) and A2 (DCC) groups presented the highest TP00 values, mainly at 1500 °C. The highest CR values were observed in the Lava Plus colored (LPC) group (1400 °C) (P<.001).

CONCLUSIONS

Sintering at a lower temperature than that recommended by the manufacturer can reduce lightness and increase saturation and opacity, especially after aging.

Evaluation of Extra-High Translucent Dental Zirconia: Translucency, Crystalline Phase, Mechanical Properties, and Microstructures

Highly translucent zirconia (TZ) is frequently used in dentistry. The properties of several highly translucent zirconia materials available in the market require an in-depth understanding. In this study, we assessed the translucency, crystalline phase, mechanical properties, and microstructures of three newly developed highly translucent zirconia materials (Zpex 4. m, 4 mol% yttria-stabilized zirconia: 4YSZ; Zpex Smile.m, 5YSZ; ZR Lucent ULTRA, 6YSZ). The translucency parameter (TP) was analyzed using the CIELAB system. X-ray diffraction was conducted for the crystalline phase analysis, followed by Rietveld refinement. A biaxial flexural strength test using the Weibull analysis was performed to evaluate the mechanical properties. Scanning electron microscopy, grain size distribution, and average grain size were used to analyze the microstructures. The TP content of the ZR Lucent ULTRA was the highest among the samples investigated. The Rietveld analysis revealed that the cubic zirconia phase content of the ZR Lucent ULTRA was the highest. The biaxial flexural strength of the ZR Lucent ULTRA was the lowest (622.9 MPa). The average grain size and proportion of large grains (1.0 µm < x) were the highest in ZR Lucent ULTRA. Therefore, extra-high translucent zirconia has the potential for use in anterior monolithic restorations owing to its esthetics and strength.

Color characteristics of various computerized machinable ceramics veneered to yttria-stabilized tetragonal zirconia polycrystalline upon different hybridized techniques

Background

Hybridization technique impacted color of ceramic veneered zirconia. This study examined color characteristics of different ceramics veneered zirconia upon different hybridized techniques.

Material and Methods

120 zirconia specimens (0.8 mm thickness, 12 mm diameter) were prepared from 3-yttria-stabilized tetragonal zirconia polycrystalline and unintentionally veneered with Vitabloc Mark-II (Vm), IPS e.max CAD (Em), Vita-Suprinity (Vs), and Celtra-Duo (Cd), by CAD-bonded (Cb) versus CAD-fused (Cf) hybridization (n=15/group). CIE-L*a*b* color characteristics were determined for translucency parameter (TP), contrast ratio (CR), opalescence parameter (OP), and color difference (ΔEdiff). Microstructures were investigated with SEM and XRD. Analysis of Variance and Bonferroni comparisons were determined for significant differences (p<0.05).

Results

TP and OP were significantly higher, but lower CR and ΔEdiff for Vm and Em than Cd and VS. Cf hybridized technique significantly decreased TP and OP but increased CR and ΔEdiff than Cb, which amplified color alteration. Better TP and OP, with less CR and ΔEdiff, were achieved for zirconia veneering with either Vm or Em, compared to Vs or Cd, whether hybridized with Cb or Cf technique.

Conclusions

Different veneering ceramics and hybridized techniques significantly altered color characteristics of ceramic veneered zirconia. Zirconia veneering with either Vm or Em appeared to produce better translucence and opalescence, with less contrast and color alteration than veneering with either Vs or Cd. CAD-fused decreased translucency, opalescence, and intensified color alteration due to t→m transformation. Nevertheless, the color alteration of ceramics veneered zirconia still rendered an acceptable limit, except for both Vs and Cd upon Cf hybridization. Key words:CAD/CAM, color, contrast, hybridized technique, opalescence, translucency.

Comparative analysis of the fit quality of monolithic zirconia veneers produced through traditional and digital workflows using silicone replica technique: an in vitro study

BACKGROUND

The success of a restoration largely depends on the quality of its fit. This study aimed to investigate the fit quality of monolithic zirconia veneers (MZVs) produced through traditional and digital workflows.

METHODS

A typodont maxillary right central incisor was prepared. The maxillary arch with the prepared tooth was scanned with Trios 3 Pod intra-oral scanner (IOS), which served as a pattern to create thirty 3D resin models through printing. Additionally, thirty conventional impressions of the maxillary with the prepared tooth were taken using polyvinyl siloxane (PVS) impression material. These impressions were cast using dental gypsum products to create thirty stone dies, which were then scanned externally. Sixty MZVs were milled from multi-layered zirconia disks. The marginal and internal gaps of restorations were assessed using the silicone replica technique.

RESULTS

The highest marginal accuracy for both the conventional and digital impression groups was observed in the cervical area, with values of 74.6 μm and 61.9 μm, respectively. The smallest internal gaps for both groups were also recorded in the cervical area, at 109.9 μm for the conventional group and 109.7 μm for the digital group. The digital group exhibited better marginal fit, particularly in the incisal and mesial areas (79.3 μm and 75.7 μm, respectively), compared to the conventional group (88.1 μm and 90.8 μm). No statistically significant differences in internal fit were observed.

CONCLUSION

MZVs fabricated using the digital workflow exhibited superior marginal fit compared to those fabricated using the conventional workflow, though both techniques yielded clinically acceptable results.

Effect of different surface treatments on shear bond strength of zirconia with various yttria contents

BACKGROUND

Achieving a stable bond with zirconia requires mechanical and chemical bonding methods. Information regarding the optimal treatment method for zirconia with varying yttrium content is scarce. This study evaluated the effect of different surface treatments on the shear bond strength of zirconia with various yttria contents.

MATERIALS AND METHODS

A total of 168 disc-shaped zirconia specimens were classified into 12 groups based on the surface treatment method, including airborne-particle abrasion (APA), selective infiltration etching (SIE), hot etching (HE), and control group with no treatment; and yttria contents including Zolid Zi (4.5-5.6 wt% yttrium), Zolid HT White (6.7-7.2 wt% yttrium), and Ceramill Zolid FX (9.15-9.55 wt% yttrium). The surface roughness (Ra and Rz) of the specimens and the shear bond strength was measured (α = 0.05).

RESULTS

The results indicated that the mean bond strength of all specimens was higher after different surface treatments compared to the control group, of which the APA method resulted in higher bonding strength in all kinds of zirconia than other methods (P < 0.05). In all types of zirconia, a significant difference was observed in surface roughness (Ra and Rz) resulting from various surface treatment methods (P < 0.001). Interaction of surface treatment methods and zirconia type significantly affected shear bond strength and surface roughness (P < 0.05).

CONCLUSION

APA significantly enhanced shear bond strength and surface roughness across all zirconia types and yttria contents. The SIE and HE methods also showed promising results. Zolid Zi showed superior bond strength, whereas Zolid FX demonstrated reduced bond strength.

Three-unit posterior monolithic fixed dental prostheses made from high-translucent shade-graded zirconia: 3-Year results from a prospective clinical pilot study

OBJECTIVES

To assess the clinical performance of tooth-supported 3-unit fixed dental prostheses (FDPs) made from shade-graded monolithic 5Y-PSZ (partly stabilized zirconia) zirconia in terms of survival rate and the quality of restorations based on modified FDI criteria over three-years.

MATERIALS AND METHODS

High-translucent shade-graded monolithic zirconia (Lava Esthetic, Solventum Dental Solutions) was used to manufacture maxillary or mandibular three-unit FDPs in the posterior region (N = 22) employing subtractive milling system (Amann Girrbach). All FDPs were bonded with a universal resin cement (Rely X Universal, Solventum Dental Solutions) and evaluated 4 weeks after cementation (baseline) and after 1, 2, and 3 years. The primary objective was to assess the survival and complication rates of the restorations. Furthermore, the quality of the restorations was evaluated based on selected and modified FDI (World Dental Federation) criteria, which encompass functional, aesthetic, and biological parameters. FDI criteria were analyzed using the Fisher-Freeman-Halton exact test.

RESULTS

Twenty-one patients were examined at 1 year, 2 years, and 3 years. The survival rate was 100%. No mechanical complications were observed. A total of 3 biological complications occurred. These were successfully managed without any residual functional impairment. All FDI criteria were found to be clinically acceptable or better.

CONCLUSIONS

Monolithic shade-graded zirconia FDPs demonstrated 100% survival at 3 years with a low complication rate.

CLINICAL RELEVANCE

Fixed 3-unit FDPs made of high-translucent monolithic zirconia might be a viable treatment option in the posterior region, preventing the chipping phenomenon and providing favorable aesthetics while allowing for an efficient digital workflow.

Role of 3Y-TZP grain boundaries in glazing and layering

OBJECTIVES

Monolithic 3 mol% Yttria-stabilized tetragonal zirconia polycrystal or 3Y-TZP exhibits transformation toughening phenomena which is suitable for dental restorations with minimizing the risk of fracture and to decrease reduction of natural tooth. However, the staining/glazing or layering is required to achieve of a match with the optical properties of natural dentition. The hypothesis under examination is that the physical, chemical, and structural aspects of the 3Y-TZP grain boundaries after the staining/glazing or layering.

METHODS

The three sintering temperatures of 1400 °C, 1500 °C, and 1600 °C were considered followed by vacuum annealed at 750 °C for 1 min; and air post-annealed at 750 °C for 1 min RESULTS: The initial sintering step in the fabrication of zirconia restorations plays a critical role in the outcomes of the subsequent stages of glazing and layering.

SIGNIFICANCE

The current study revealed for first time the advantage of vacuum annealing by the presence of ferroelastic domain switching toughening mechanism.

Exploring physical and mechanical properties of hydrothermally processed recycled non-sintered dental zirconia wastes

BACKGROUND AND AIM

The present investigation explored the potential for recycling residual blocks obtained from the machining processes under hydrothermal conditions. Furthermore, the study examined the recycled samples' various physical and mechanical properties to assess their viability for further use.

MATERIALS AND METHODS

In this in vitro study, Aman Girbach blocks were collected, half of which underwent a hydrothermal process, while the other half did not. The blocks were then subjected to ball milling. Uniaxial and isostatic pressed blocks were prepared, and 10 samples were obtained from each type of recycled block. These samples were compared to a commercial material, and four groups were formed based on the powder type and pressing method used. The quality control analysis of the recycled samples included assessing particle size distribution, identifying crystalline phases, analyzing color differences, examining microstructure, and evaluating mechanical properties. Statistical tests such as normal distribution calculations (k-s test), one-way ANOVA, Brown-Forsythe, Tukey HSD, and Games-Howell tests were used to compare the four groups and perform pairwise comparisons.

RESULTS

The flexural strength and density of the control commercial group were significantly higher than the other experimental groups (P = 0.000). Linear shrinkage of recycled isostatic pressed experimental bodies was significantly lower than that of others (P = 0.000). Qualitative evaluation of microstructure and crystalline phase by FESEM and XRD showed no significant difference in grain size and crystalline phase between different groups.

CONCLUSION

The hydrothermal process is a promising way to recycle zirconia ceramic with lower energy consumption. Recycled waste demonstrates potential as a cost-effective and viable option for ceramic prostheses in situations with low to medium stress levels.

Effect of simulated intraoral adjustment on the color and translucency of gradient multilayered monolithic zirconia

STATEMENT OF PROBLEM

The use of multilayered monolithic zirconia ceramics is becoming popular because it simplifies the production of esthetic restorations. The effect of clinical adjustment on the optical properties of these ceramics, especially strength-gradient zirconia, remains unclear.

PURPOSE

The purpose of this in vitro study was to evaluate the color and translucency of gradient multilayered zirconia brands after grinding and polishing.

MATERIAL AND METHODS

Sixty 10×10×1-mm monolithic zirconia specimens were milled from 6 zirconia brands (Ceramill Zolid HT White, Ceramill Zolid HT Preshade, Ceramill Zolid FX Multicolor, VITA YZ XT Multicolor, IPS e.max ZirCAD Prime, and KATANA YML). The zirconia specimens were milled to include all layers of A2 preshaded multilayered zirconia blanks (A2 shade) except Ceramill Zolid HT White and Ceramill Zolid HT Preshade. Ceramill Zolid HT White specimens were milled from a white zirconia blank with subsequent shading. The color coordinates and the relative translucency parameter after glazing and after grinding and polishing were determined with a reflectance spectrophotometer, and the relative translucency parameter and contrast ratio were measured. The differences in color and translucency were calculated. The data were analyzed using 2-way ANOVA and 1-way ANOVA tests followed by the post hoc Tukey test (α=.05).

RESULTS

Statistically significant changes (P<.001) in the color coordinates measured before and after grinding and polishing were detected for each zirconia brand except for the KATANA YML that showed no significant difference (P=.686) in lightness. The highest color difference after grinding and polishing was detected in group KATANA YML. The 2-way ANOVA test showed a statistically significant interaction (P<.001) between the zirconia brand and the grinding and polishing regarding the relative translucency parameter. The zirconia brand had a significant impact on the relative translucency parameter before and after grinding and polishing (both P<.001).

CONCLUSIONS

Except for KATANA YML, the color change in multilayered zirconia after clinical adjustment with polishing was not beyond the clinically acceptable limit of the color difference. Although clinical adjustment with polishing reduced the translucency of gradient zirconia, the change in translucency was below the clinically detectable threshold value of the translucency difference.

In vitro comparison of physical characteristics of milled versus printed zirconia discs

PURPOSE

The purpose of this study was to compare the dimensional accuracy, translucency, and biaxial flexural strength of milled zirconia (MZ) versus 3D-printed zirconia (PZ) discs.

MATERIALS & METHODS

A circular disc measuring 14.0 mm in diameter and 1.20 mm in thickness was designed using computer-aided design (CAD) software. The resulting standard tessellation language (STL) file was used both as a control and to fabricate 36 zirconia (3Y-TZP) disc specimens (n = 36): 18 were milled (group MZ) and 18 were 3D-printed (group PZ). The diameter and thickness of each disc were measured using a digital caliper. Translucency was evaluated using a calibrated dental colorimeter. The flexural strength was determined using the piston-on-three-ball biaxial flexure test. All measurements were done by one blinded examiner. The statistical significance level was set to α = 0.05.

RESULTS

The MZ discs had significantly more accurate dimensions than the PZ discs in both diameter and thickness when compared to the control CAD software-designed disc. The MZ discs exhibited significantly higher translucency (translucency parameter (TP) = 16.95 ±0.36 vs. 9.24 ±1.98) and biaxial flexural strength (996.16 ±137.37 MPa vs. 845.75 ±266.16 MPa) than the PZ discs. Finally, MZ possessed a significantly higher Weibull modulus relative to PZ.

CONCLUSIONS

The results showed that the milled specimens achieved better dimensional accuracy and were more translucent, stronger, and less prone to failure than printed specimens.

Effect of acid-etching solution on surface properties, crystallography, and shear bond strength of ultra-translucent zirconia to enamel

Ultra-translucent zirconia has gained popularity in restorative dentistry due to its excellent esthetic properties and high strength. Surface treatment methods play a crucial role in optimizing the bond between zirconia and enamel. This laboratory study aimed to investigate the influence of acid-etching solution on the surface properties of ultra-translucent zirconia and its subsequent shear bond strength to enamel. Thirty-six ultra-translucent zirconia disks were divided into three groups (n = 12): as-sintered (C) as the control group, airborne-particle-abraded (AB), and acid-etched with Zircos-E™ etching solution (ZE). Surface topography, roughness, and phase composition were assessed using scanning electron microscopy (SEM), confocal laser scanning microscopy (CLSM), and X-Ray diffraction analysis (XRD), respectively. The remaining disks were bonded to enamel using resin cement, and shear bond strength (SBS) was tested after 10,000 thermo-cycles between 5℃ and 55℃. Data were statistically analyzed using one-way ANOVA (α = 0.05). ZE induced higher surface roughness compared to AB, with a more stable crystalline structure. ZE group exhibited the highest SBS (22.48 ± 2.97 MPa), followed by AB (16.72 ± 2.52 MPa), while C group had the lowest SBS (7.55 ± 2.73 MPa). ZE solution demonstrated enhanced surface properties and higher shear bond strengths to human enamel compared to conventional airborne-particle abrasion. This finding highlights the potential of acid-etching solutions in improving the bond between ultra-translucent zirconia and enamel in restorative dentistry applications.

Effect of the Intaglio Surface Treatment and Thickness of Different Types of Yttria-Stabilized Tetragonal Zirconia Polycrystalline Materials on the Flexural Strength: In-Vitro Study

BACKGROUND

Surface treatment of the intaglio surface of zirconia is important for bonding. However, it could affect the strength of the materials. The purpose of this study is to compare the effect of laser, etching, and air abrasion surface treatment methods to a control group on the flexural strength of three zirconia materials with two different thicknesses. (1) Methods: A total of 120 disks were divided into three groups according to the type of zirconia and the ceramic thickness. Then, according to the surface treatment method, the groups were divided into four subdivisions. The change in the microstructure of the ceramic material was investigated through Scanning Electron Microscope (EVO LS10, Carl Zeiss SMT Ltd. Oberkochen, Germany). Phase identification was performed using an X-ray diffraction device (XRD; Ultimate IV X-ray Diffractometer, Rigaku Inc., Tokyo, Japan). The flexural strength was assessed with a biaxial flexural strength test in a universal testing machine. Data were analyzed using SPSS Software (SPSS version 26.0.Armonk, NY: IBM Corp). A three-way ANOVA and a post hoc Dunnett T3 test were employed to evaluate the effect of the yttria concentration, thickness, and surface treatment on the flexural strength of zirconia (α = 0.05). (2) Results: At 0.8 mm thickness, air abrasion significantly increased the flexural strength of 3Y-TZP (1130.6 ± 171.3 MPa) and 4Y-TZP (872 ± 108.6 MPa). However, air abrasion significantly decreased the flexural strength of 5Y-TZP materials (373 ± 46.8 MPa). Laser irradiation significantly decreased the flexural strength of 5Y-TZP (347 ± 50.3 MPa), while etching significantly decreased the flexural strength of both 3Y-TZP (530 ± 48.8) and 4Y-TZP (457.1 ± 57.3). When the thickness increased to 1 mm, air abrasion continued to significantly decrease the flexural strength of 5Y-TZP materials. (3) Conclusions: There was a negative effect of surface treatment on the flexural strength at 0.8 mm thickness rather than at 1 mm thickness. Air abrasion enhances the flexural strength of 3Y-TZP and 4Y-TZP materials but significantly reduces the flexural strength of 5Y-TZP materials. Zircos-E etching and Er:YAG surface treatment methods did not significantly reduce the flexural strength of 5Y-TZP materials at 1 mm thickness and can be recommended as an alternative surface treatment for 5Y-TZP materials.

The Role of Porcelain Veneers in the Aesthetic Restoration of Discolored Endodontically Treated Teeth

BACKGROUND

The discoloration of endodontically treated anterior teeth poses a significant aesthetic concern for many individuals, impacting their confidence and self-image. Porcelain veneers have emerged as a popular solution for the aesthetic restoration of such teeth. This paper explores the role of porcelain veneers in addressing tooth discoloration, examining their efficacy, durability, and aesthetic outcomes via a clinical case.

CASE DESCRIPTION

In this clinical case, an aesthetic restoration of a discolored central incisor was performed using a ceramic veneer. Due to the high degree of discoloration, an internal bleaching of the tooth was carried out prior to the final restoration. Various factors influencing the selection of porcelain veneers as a treatment modality, including shade matching, preparation techniques, and adhesive bonding, are discussed.

CONCLUSIONS

The advancements in materials and techniques have enhanced the versatility and aesthetic appeal of porcelain veneers, making them a valuable option for achieving natural-looking and durable aesthetic restorations in individuals with discolored endodontically treated anterior teeth.

Effect of sintering cycle on the strength and translucency of multilayered zirconia

PURPOSE

A newly introduced sintering protocol promises to offer higher translucency while not significantly compromising the flexural strength of the material. However, the effect of the novel sintering protocol has not been thoroughly validated. The purpose of this study was to measure and compare the effect of two sintering protocols on the translucency and flexural strength of two multilayered zirconia materials.

MATERIALS AND METHODS

Two types of multilayered zirconia materials (ZirCAD Prime and Prime esthetic) were selected. Presintered disk specimens were obtained from Translucent, Gradient, and Dentin layers (n = 20). The disks were allocated to 2 groups: standard sintering protocol (peak temperature 1500°C) and high translucency sintering protocol (peak temperature 1600°C). After the sintering process, 10 specimens from each group were randomly selected. The optical values (L*, a*, b*) were measured and used to assess translucency using the relative translucency parameter (RTP00) and translucency differences (ΔRTP00). Then, all 20 specimens were tested for biaxial flexural strength. The outcomes were analyzed. The analysis of variance is used to analyze any significant effects on translucency and flexural strength. Then, any significant difference in the translucency and flexural strength between all pairs of materials was analyzed using Bonferroni-corrected Student's t-test (α = 0.05).

RESULTS

The high translucency sintering protocol significantly decreased biaxial strength in the Prime translucent and dentine layer, Prime esthetic translucent, and gradient layer. RTP00 was significantly reduced in the Prime gradient and Prime esthetic gradient layer when sintered with a high translucency protocol. The lowest ΔRTP00 was observed in the Prime dentine layer, while the highest ΔRTP00 was observed in the Prime esthetic dentin layer.

CONCLUSIONS

High translucency protocol significantly lowers the biaxial flexural strength of both multilayered materials, but the alteration in translucency is within clinically acceptable thresholds (TAT00 = 2.62).

Optical and Mechanical Properties of the Multi-Transition Zones of a Translucent Zirconia

OBJECTIVE

To characterize the composition, flexure resistance, and optical properties of a multilayer translucent zirconia in relation to its multi-transition zones.

MATERIALS AND METHODS

A multilayer zirconia (5Y/4Y) and a conventional 3 mol% yttria partially stabilized zirconia (3Y) were investigated. Bar-shaped specimens were obtained from the enamel and dentin layers, and the vertical cross-section of 5Y/4Y (N = 10). A four-point flexural (σf) test was performed using a universal testing machine (1.0 mm/min). Plate-shaped specimens (N = 6) were also produced from the enamel, transition 1, transition 2, and dentin layers. Translucency parameters (TPab and TP00) were determined using a dental spectrophotometer (N = 6). X-ray fluorescence and X-ray diffraction techniques were used to analyze elemental (N = 2) and phase compositions (N = 2), respectively. Data were analyzed using analysis of variance (ANOVA) and Tukey's test (α = 0.05).

RESULTS

The yttrium content and σf varied between layers of 5Y/4Y. 3Y had the highest σf, followed by dentin. Enamel and cross-section showed lower and statically similar σf. 3Y and dentin groups had similar but statistically lower TPab and TP00 than the enamel.

CONCLUSIONS

Different layers of multilayered zirconia have distinct compositions, which affect their mechanical and optical properties. The weak enamel layer compromises the mechanical properties of cross-sectional specimens.

CLINICAL SIGNIFICANCE

The development of novel cubic-containing multilayer zirconia ceramics to produce monolithic restorations brings new challenges to dental clinicians and laboratory technicians. The CAD/CAM design of multilayered 5Y/4Y restorations should consider the esthetic and mechanical requirements of each clinical case, as different properties are found in the different layers of these materials.

Effect of hydrothermal aging on color stability and translucency of two zirconia generations compared to lithium disilicate ceramics

Background

An esthetically acceptable ceramic restoration should have optical properties like the teeth and reflect, transmit, and absorb light. The present investigation compared how hydrothermal aging affected the properties of two types of zirconia and lithium disilicate.

Methods

Thirty rectangular samples (12×14×1 mm) were prepared and sectioned from three different ceramic blocks/blanks (n=10), then assigned into three groups according to the ceramic type: group Z: IPS e.max ZirCAD prime, gradient zirconia (3Y/5Y-TZP); group K: Katana UTML (5Y-TZP); and group E: IPS e.max CAD (lithium disilicate). Color analysis of samples was performed before and after hydrothermal aging (1, 3, and 5 hours) using a spectrophotometer. Color difference (∆E00), translucency parameter (TP00), and contrast ratio (CR) were evaluated. The microstructural analysis was performed using x-ray diffraction (XRD). Data were statistically analyzed at a significance level of P<0.05.

Results

A statistically significant variation was observed across means of ∆E00, TP00, and CR at different times. Group Z displayed the highest statistically significant mean ∆E00. Group E demonstrated the greatest statistically significant mean TP00. Group K exhibited the most statistically significant mean CR.

Conclusion

Hydrothermal aging significantly affected the optical characteristics of lithium disilicate and zirconia ceramics. The translucency of samples increased with aging.

Effect of calcination on minimally processed recycled zirconia powder derived from milling waste

OBJECTIVE

To assess the influence of calcination process on the properties of minimally processed recycled 3Y-TZP, and to compare it with its commercial counterpart.

METHODS

Non-milled 3Y-TZP waste was collected, fragmented and ball-milled to a granulometric < 5 µm. Half of the recycled powder was calcined at 900 °C. Recycled 3Y-TZP disks were uniaxially pressed and sintered to create two recycled groups: 1) Calcined and 2) Non-calcined to be compared with a commercial CAD/CAM milled 3Y-TZP. The microstructure of experimental groups was assessed through density (n = 6), scanning electron microscopy (n = 3) and energy-dispersive X-ray spectroscopy (n = 3); and the crystalline content was evaluated through X-ray diffraction (XRD) (n = 3). Optical and mechanical properties were investigated through reflectance tests (n = 10), and Vickers hardness, fracture toughness (n = 5), and biaxial flexural strength tests (n = 16), respectively. Fractographic analysis was performed to identify fracture origin and crack propagation. Statistical analyses were performed through ANOVA followed by Tukey´s test, and by Weibull statistics.

RESULTS

Particle size distribution of recycled powder revealed an average diameter of ∼1.60 µm. The relative density of all experimental groups was > 98.15 % and XRD analysis exhibited a predominance of tetragonal-phase in both recycled groups, which were similar to the crystallographic pattern of the control group. Cross-section micrographs presented flaws on the non-calcined group, and a more homogeneous microstructure for the calcined and commercial groups. Commercial samples showed lower contrast-ratio and higher translucency-parameter than the recycled groups, where non-calcined presented higher translucency-parameter and lower contrast-ratio than its calcined counterpart. The commercial group presented higher fracture toughness and characteristic strength than the recycled groups. Moreover, the calcined group exhibited higher hardness, characteristic strength, and probability of survival at higher loads than the non-calcined group. Fractographic analysis depicted the presence of microstructural flaws in the non-calcined group, which may have acted as stress-raisers and led to failures at lower flexural strengths values.

SIGNIFICANCE

The calcination process improved the microstructure, optical, and mechanical properties of the recycled 3Y-TZP.

Influence of ceramic crown design (translucent monolithic zirconia vs. bilayered) of implant-supported single crowns after mechanical cycling

OBJECTIVES

This study aimed to assess the influence of translucent monolithic versus bilayered crowns and whether the use of a CoCr base abutments affects the fatigue and fracture resistance of screwed implant-supported single crowns with external connections under mechanical cycling.

MATERIALS AND METHODS

Fifty specimens were divided into groups: (1) metal-ceramic (MC) crown, (2) veneered zirconia crown (Zr), (3) veneered zirconia crown with a CoCr base abutment (ZrB), (4) monolithic translucent zirconia crown (MZr), and (5) monolithic translucent zirconia crown with a CoCr base abutment (MZrB). Specimens underwent mechanical cycling (5 × 106 cycles; 150 N) evaluating fatigue resistance (number of failures) and those that failed were subsequently subjected to fractographic analyses (stereomicroscope and scanning electron microscope) to evaluate failure location and area, and maximum fracture load was also measured.

RESULTS

The failure-related survival rate (100%) and maximum fracture resistance of the MZrB were significantly higher than those of MC and Zr (50%; p < 0.05). There were no significant differences in the failure rate and fracture resistance when a CoCr base abutment was used or not in the translucent monolithic Zr groups (p > 0.05;MZrB vs. MZr). Failure location, with MC crowns' fractures, noted at the screw area (p = 0.043), while all-ceramic crowns were mostly in the cuspid and to failure area, the Zr group had the largest mean (15.55 ± 9.17 mm2) among the groups, significant difference only when compared with MC (1.62 ± 0.81 mm2) (p = 0.025).

CONCLUSIONS

Translucent monolithic zirconia crowns exhibited significantly higher fatigue and fracture resistance compared with conventional MC and bilayered crowns.

CLINICAL SIGNIFICANCE

The appropriate choice of material and manufacturing technique is crucial for predicting the higher clinical performance of single crowns. Enhanced mechanical resistance in terms of fatigue and fracture resistance can be achieved by replacing MC and bilayered restorations with computer-aided design and computer-aided manufacturing monolithic zirconia.

Effect of different surface treatments and adhesive cementation on the surface topography and flexural strength of translucent and ultra-translucent monolithic zirconia

PURPOSE

To evaluate the effect of different surface treatments and adhesive cementation on the miniflexural strength (MFS) of monolithic zirconia.

MATERIALS AND METHODS

Two-hundred and forty (240) sintered bars of translucent zirconia (ZT) and ultra-translucent zirconia (ZUT) were obtained (8 mm ×2 mm ×1 mm). The bars were divided into 16 groups (n = 15) according to the factors "Zirconia" (ZT and ZUT), "Cementation" (Cem) and "surface treatment" (Ctrl:Control, Al:Aluminum oxide/Al2O3 50 µm, Si:Silica/SiO2 coated alumina particles oxide 30 µm, Gl:Glazing+hydrofluoric acid). Half of the bars received an adhesive layer application, followed by application of resin cement and light curing. The surface roughness was measured in non-cemented groups. All the bars were subjected to the MFS test (1.0 mm/min; 100 kgf). Scanning electron microscopy was used for qualitative analyses. MFS data (MPa) and roughness (µm) were statistically evaluated by three-way and two-way ANOVA respectively and Tukey's test (5%).

RESULTS

The surface treatment and the interaction were significant for roughness. Glazing promoted less roughness compared to silicatization. Regarding MFS, only the zirconia and surface treatment factors were significant. For ZT, the sandblasted groups had an increase in MFS and glazing reduced it. There was no difference between the groups without cementation for the ZUT; however, ZUT.Si/Cem, and ZUT.Al/Cem obtained superior MFS among the cemented groups.

CONCLUSIONS

Sandblasting increases the flexural strength for ZT, while glaze application tends to reduce it. Applying resin cement increases the flexural strength of ZUT when associated with sandblasting. Sandblasting protocols promote greater surface roughness.

Evaluation of the Bonding Shear Strength between Enamel and Dentin Feldspathic Porcelain and Two Different Monolithic Zirconia with Low and High Translucency

Introduction

The utilization of ceramics in the field of dentistry has seen a significant rise owing to their esthetic appeal and excellent functional properties. The use of ceramics in the field of dentistry has witnessed a notable surge, driven by their appealing esthetics and exceptional functional attributes. Zirconia, distinguished by its exceptional mechanical strength, plays a pivotal role in the fabrication of posterior crowns and bridges. Among zirconia variants, monolithic zirconia stands out, where the entire restoration is crafted from zirconia material. In parallel, feldspathic porcelain, chosen for its remarkable resemblance to natural tooth enamel, represents another significant ceramic type. This study aims to evaluate the shear bond strength (SBS) between two types of monolithic zirconia with two types of feldspathic porcelain.

Methods and Materials

Forty-four monolithic zirconia veneered discs with feldspathic porcelain were subjected to SBS testing. The dimensions of the discs were 7 mm in diameter and 5 mm in height (3 mm of zirconia and 2 mm of porcelain). Subsequently, the specimens were subjected to a universal testing machine at a speed of 0.5 mm/min until failure occurred. The type of failure was examined using scanning electron microscopy. One-way analysis of variance (ANOVA), two-way ANOVA, Fisher's test, and multiple Tukey comparisons were used as statistical analyses.

Results

The highest SBS was achieved by the high-translucency monolithic zirconia with enamel porcelain group (18.81 ± 3.18 MPa) and the high-translucency monolithic zirconia with dentin porcelain group (17.89 ± 2.75 MPa), followed by the low-translucency monolithic zirconia with dentin porcelain group (15.04 ± 2.24 MPa) and the low-translucency monolithic zirconia with enamel porcelain group (14.33 ± 2.00 MPa), respectively. Additionally, the most common type of failure pattern observed was mixed, followed by adhesive failure.

Conclusion

The translucency of the porcelain did not significantly affect SBS, while the type of monolithic zirconia used had a significant impact. Furthermore, there was no discernible relationship between the four groups in terms of the distribution of failure patterns.

A Comprehensive Review of the Surface and Chromatic Properties of Monolithic Zirconia: Evaluating the Impact of Polishing and Finishing Methods on Aesthetics and Performance

Monolithic zirconia is widely used in dentistry due to its outstanding mechanical properties, biocompatibility, and aesthetic qualities. This review examines how different polishing and finishing methods impact the performance and appearance of monolithic zirconia restorations. Derived from zirconium, zirconia is a robust ceramic that exists in monoclinic, tetragonal, and cubic forms, with properties that prevent crack propagation. Monolithic zirconia, preferred over porcelain-fused-to-metal (PFM) crowns, offers better aesthetics and avoids chipping. Various surface treatments, such as polishing and glazing, enhance zirconia's smoothness and wear characteristics. Polished zirconia is less abrasive to enamel than glazed zirconia, making it more suitable for opposing teeth. Research indicates that polished zirconia has a smoother surface and higher fracture resistance compared to other dental ceramics. Surface roughness, which is influenced by the treatment method, is crucial in minimizing wear on opposing teeth. Polished monolithic zirconia also shows high flexural strength, chipping resistance, and translucency. While both polishing and glazing reduce brightness, polishing better preserves translucency. The literature identifies polishing as the best post-processing method for enhancing zirconia's surface quality and mechanical properties without compromising its load-bearing capacity. In conclusion, polishing and finishing significantly improve the aesthetic and clinical performance of monolithic zirconia, confirming its effectiveness for durable and visually appealing dental restorations.

Advances in zirconia-based dental materials: Properties, classification, applications, and future prospects

OBJECTIVES

Zirconia (ZrO2) ceramics are widely used in dental restorations due to their superior mechanical properties, durability, and ever-improving translucency. This review aims to explore the properties, classification, applications, and recent advancements of zirconia-based dental materials, highlighting their potential to revolutionize dental restoration techniques.

STUDY SELECTION, DATA AND SOURCES

The most recent literature available in scientific databases (PubMed and Web of Science) reporting advances of zirconia-based materials within the dental field is thoroughly examined and summarized, covering the major keywords "dental zirconia, classification, aesthetic, LTD, applications, manufacturing, surface treatments".

CONCLUSIONS

An exhaustive overview of the properties, classifications, and applications of dental zirconia was presented, alongside an exploration of future prospects and potential advances. This review highlighted the importance of addressing challenges such as low-temperature degradation resistance and optimizing the balance between mechanical strength and translucency. Also, innovative approaches to improve the performances of zirconia as dental material was discussed.

CLINICAL SIGNIFICANCE

This review provides a better understanding of zirconia-based dental biomaterials for dentists, helping them to make better choice when choosing a specific material to fabricate the restorations or to place the implant. Moreover, new generations of zirconia are still expected to make progress on key issues such as the long-term applications in dental materials while maintaining both damage resistance and aesthetic appeal, defining the directions for future research.

Conventional sintering of nano-crystalline Yttria-Stabilized Zirconia enables high-strength, highly translucent and opalescent dental ceramics

Development of restorative materials capable of mimicking optical and mechanical performance of natural teeth is a quest in aesthetic density. Yttria-Stabilized Zirconia (YSZ) ceramics represent one of the most popular choices for dental restorations, owing to their biocompatibility, white colour, and the possibility to use CAD-CAM technologies. In particular, YSZ doped with 3 mol. % yttria (3YSZ) is popular because it presents high strength. Nonetheless, the limited light transmission of commercially available high strength 3YSZ does not meet the requirements of highly aesthetic cases. On the other side, YSZ presenting a larger portion of yttria are more translucent but exhibit modest strength. Here, we report on fabrication of dense zirconia nanostructures in bulk form via conventional pressure-less sintering at temperatures down to 1100-1200 °C, achieving highly translucent and strong 3YSZ with significant opalescent behaviour. Both Hall-Petch and inverse Hall-Petch relationship were observed in 3YSZ samples with average grain size in the range of 250 nm and 55 nm, demonstrating the importance of grain size control to enhance both optical and mechanical properties of zirconia ceramics, simultaneously. Maximum biaxial strength of 1980 ± 260 MPa, in-line light transmission of 38% in the visible spectrum and opalescence approaching that of enamel were obtained at optimum grain size of 80 ± 5 nm. The notable optical properties are linked to the miniaturization of the residual pores and refinement of grain size towards the nanoscale while the superior mechanical strength is justified by the activation of different energy dissipation processes at nano and macroscale.

Effect of different surface treatments on the bonding potential and physical and mechanical properties of ultratranslucent zirconia

STATEMENT OF PROBLEM

Studies to determine a suitable surface treatment that improves bonding without compromising the strength or translucency of ultratranslucent zirconia are scarce.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different surface treatments on translucency, surface topography, phase transformation, biaxial flexural strength, bond strength, and durability.

MATERIAL AND METHODS

A total of 169 ultratranslucent zirconia disks were randomly divided into 4 groups according to the surface treatment applied: airborne-particle abrasion (APA) (n=46), tribochemical silica airborne-particle abrasion (TS) (n=46), nonthermal oxygen plasma (NTP) (n=46), and no treatment, control (C) (n=31). The translucency parameter (ΔTP00) was evaluated with a spectrophotometer (n=15), phase transformation was assessed with an X-ray diffractometer (n=5), surface topography was evaluated with a scanning electron microscope (SEM) (n=3), and biaxial flexural strength (BFS) was tested with a universal testing machine (n=15). For the microshear bond strength (μSBS) test, 40 composite resin specimens were attached to 8 disks and tested with a universal testing machine; 20 specimens were tested after 24 hours, and 20 specimens after hydrothermal aging in a thermocycler (TC). The data were analyzed with ANOVA followed by the Tukey post hoc test (α=.05). Weibull analysis was performed for the flexural strength and μSBS results.

RESULTS

Significant ΔTP00 differences were found among all groups and were highest for the APA group (7.33) and lowest for the NTP group (4.79). The NTP group had a significantly higher monoclinic weight fraction value (4.54%) than other groups. The NTP group had significantly higher BFS (581.31) than other groups, while the APA group showed significantly lower values than other groups (340.43). The APA group had significantly higher μSBS values after 24 hours (13.51 MPa) and after TC (13.68 MPa) than the other groups (P<.05).

CONCLUSIONS

Although APA and TS are effective techniques for improving resin-zirconia bonding, they result in significantly higher deterioration of translucency and strength. NTP significantly improved the BFS of zirconia; however, it showed lower bond strength values than other methods.

In vitro effect of zirconia type on shear bond strength to feldspathic porcelain and wear of the opposing teeth

Background

Multilayer zirconia has more optical and aesthetic features than regular zirconia. Therefore, its mechanical properties should be compared with monochromatic zirconia. Among the mechanical characteristics that can be checked are the wear of the opposite tooth and the bond to the porcelain. This study assessed the effect of zirconia type (multilayer versus monochromatic) on the shear bond strength (SBS) to feldspathic porcelain and the wear of the opposing teeth.

Methods

The present in vitro study was conducted in two phases. In the first phase, 15 multilayer and 15 monochromatic zirconia blocks measuring 10×5×5 mm were designed, milled, sintered, veneered with porcelain, and underwent thermocycling. Their SBS was then measured in a universal testing machine. In the second phase, 15 multilayer and 15 monochromatic zirconia blocks were placed in a chewing simulator, and 30 sound premolars served as antagonistic teeth. The magnitude of wear of the buccal cusp of premolars was quantified from a 4-mm reference point after 100000 cycles. Data were analyzed by independent t test (α=0.05).

Results

The mean SBS of monochromatic zirconia to porcelain (24.49±3.58 MP) was slightly higher than that of multilayer zirconia (22.98±2.98 MP), but the difference was not significant (P>0.05). The mean wear of the opposing teeth was also slightly higher in the monochromatic group (284.1±66.53 µm) than in the multilayer group (263.2±58.69 µm), but this difference was not significant either (P>0.05).

Conclusion

Monochromatic and multilayer zirconia showed comparable SBS to feldspathic porcelain and caused comparable wear of the opposing teeth in vitro. Thus, multilayer zirconia may serve as an alternative to monochromatic zirconia.

Color stability of precolored and extrinsically colored monolithic multilayered polychromatic zirconia: Effects of surface finishing and aging

PURPOSE

To explore the impact of zirconia types, coloring methods, and surface finishing on the color stability of monolithic multilayered polychromatic zirconia after artificial aging, including thermocycling and simulated toothbrushing.

MATERIALS AND METHODS

Eighty square-shaped zirconia samples were divided into 2 types (M3Y-TZP and M6Y-PSZ), further categorized based on coloring methods (precolored and extrinsically colored) and surface finishing techniques (mechanical polishing or glazing). The color stability was assessed using the CIEDE2000 formula. Artificial aging was simulated via thermocycling and toothbrushing. All samples were analyzed with a spectrophotometer to determine the post-aging color changes (ΔE00). The ΔE00 were interpreted and classified using the 50:50% perceptibility threshold (PT) and the 50:50% acceptability threshold (AT). Comparisons between groups for ΔE00 differences were performed using three-way ANOVA, with pairwise comparisons facilitated by Fisher's protected least significant difference test, α = 0.05.

RESULTS

The study results indicated significant impacts of zirconia type, coloring method, and surface finishing on color stability. The M6Y groups experienced significantly greater color changes (6.61 ± 1.63) compared to the M3Y groups (3.40 ± 2.24), p < 0.0001. For both types of zirconia, extrinsically colored samples exhibited significantly higher ΔE00 when mechanically polished (p = 0.004). However, surface finishing had no significant effect on ΔE00 in precolored samples of either zirconia material (p = 1.000). The evaluation and categorization of ΔE00 variations indicated that nearly all color changes in the M6Y groups, regardless of being precolored, extrinsically colored, polished, or glazed, were deemed extremely unacceptable (Grade 1). In contrast, the M3Y groups showed more acceptable results, with the majority of color changes classified as moderately unacceptable (Grade 3).

CONCLUSIONS

The color stability of multilayered polychromatic zirconia is influenced by the type of material, extrinsic coloring, and the chosen surface treatment post-artificial aging. The translucent 6Y-PSZ exhibited lower color stability, especially with only mechanical polishing. For the fabrication of M3Y-TZP and 6Y-PSZ monolithic multilayered polychromatic zirconia restorations, extrinsic coloring should be paired with glazing to maintain color stability. Conversely, in the absence of extrinsic coloring, both glazing and mechanical polishing are effective in preserving color stability.

Effect of artificial aging on optical properties of ultra-translucent zirconia ceramics of different brands

OBJECTIVES

This work aimed to evaluate the effect of artificial aging on the translucency and color difference (ΔE) of ultra-translucent zirconia and provide a reference for clinical application.

METHODS

The discs of ultra-translucent zirconia from six brands (Wieland, 3M ESPE, Amann Girrbach, Kuraray Noritake, Upcera, and Besmile) were cut and sintered according to each manufacturer's product instructions; the experimental groups were named ZNT, LVP, AG, KAT, UPC, and BSM, respectively. IPS e.max Press was used as the control group (PLT). The specimens (n=6) were prepared with a diameter of 14 mm and a thickness of 1 mm. The specimens were subjected to artificial aging treatment according to the following conditions: in an autoclave at 134 ℃ at 0.2 MPa for 4, 8, and 12 h. According to the CIE1976Lab system, the CIE L*, a*, and b* values of the specimens before and after aging were measured by a co-lorimeter. The translucency parameter (TP) and ΔE were calculated.

RESULTS

The mean TP values of each group before aging inorder were PLT>KAT>AG>ZNT>BSM>UPC>LVP. We found no significant difference in translucency in all experimental groups after aging for 4 and 8 h compared with those before aging. After 12 h of aging, the TP values of the KAT and ZNT groups were not significantly different from those before aging, but the TP values of the AG, BSM, LVP, and UPC groups were significantly lower than those before aging (P<0.05). The TP value of the control group was significantly higher than that of the other experimental groups at different stages (P<0.05). ΔE=3.3 was considered the visible color difference, and ΔE was less than 3.3 in all groups after 4 h of aging. After aging for 8 h, ΔE of the UPC group was slightly higher than 3.3. ΔE of the BSM and UPC groups was greater than 3.3 after 12 h of aging.

CONCLUSIONS

The TP and ΔE of different brands of ultra-translucent zirconia may change after various aging times. The translucency of some zirconia showed a decreasing trend and the color difference showed an increasing trend with the aging time.

Recent advances in dental zirconia: 15 years of material and processing evolution

OBJECTIVES

The objective was to discuss the research on zirconia published in the past 15 years to help the dental materials community understand the key properties of the types of zirconia and their clinical applications.

METHODS

A literature search was performed in May/2023 using Web of Science Core Collection with the term "dental zirconia". The search returned 5102 articles, which were categorized into 31 groups according to the research topic.

RESULTS

The current approach to improving the translucency of zirconia is to decrease the alumina content while increasing the yttria content. The resulting materials (4Y-, 5Y-, and above 5 mol% PSZs) may contain more than 50% of cubic phase, with a decrease in mechanical properties. The market trend for zirconia is the production of CAD/CAM disks containing more fracture resistant 3Y-TZP at the bottom layers and more translucent 5Y-PSZ at the top. Although flaws located between layers in multilayered blocks might represent a problem, newer generations of zirconia layered blocks appear to have solved this problem with novel powder compaction technology. Significant advancements in zirconia processing technologies have been made, but there is still plenty of room for improvement, especially in the fields of high-speed sintering and additive manufacturing.

SIGNIFICANCE

The wide range of zirconia materials currently available in the market may cause confusion in materials selection. It is therefore imperative for dental clinicians and laboratory technicians to get the needed knowledge on zirconia material science, to follow manufacturers' instructions, and to optimize the design of the prosthetic restoration with a good understanding where to reinforce the structure with a tough and strong zirconia.

Effect of acidic environment on color and translucency of different indirect restorative materials

PURPOSE

The aim of the current study was to evaluate the effect of simulated gastric acid on the color and translucency of different indirect restorative materials.

MATERIALS AND METHODS

A total of 36 disc-shaped samples were cut by using an isomet saw and divided into four equal groups (n = 9) according to the material type: Group Z: translucent zirconia (Ceramill® Zolid ht.+ preshade, Amann Girrbach, Koblach, Austria); Group E: lithium disilicate (IPS e.max CAD, Ivoclar Vivadent AG, Schaan, Liechtenstein); Group C: resin nanoceramic (Cerasmart, GC, Tokyo, Japan); Group P: polyether ether ketone (PEEK) (Bettin Zirconia Dentale Italy) veneered with indirect high impact polymer composite (HIPC) (breCAM HIPC, Bredent GmbH & Co. KG, Germany). The samples were immersed in simulated gastric acid (HCl, pH 1.2) for 96 hours at 37 °C in an incubator. The color change (ΔE00) and translucency (RTP00) were measured every 9.6 hours (one-year clinical simulation) of immersion in simulated gastric acid.

RESULTS

For color change (∆E00) and translucency (RTP00) among the tested materials, there was a highly statistically significant difference (P < 0.001) after every year of follow-up. The color change in both Z and G groups was the lowest after 1 year of acid immersion, followed by that in group H, and the highest change in color was recorded in group P.

CONCLUSION

High translucent zirconia is recommended in patients who are concerned about esthetic, especially with acidic oral environment.

The effect of deviations in sintering temperature on the translucency and color of multi-layered zirconia

OBJECT

This study aimed to investigate the changes in the translucency and color of four different multi-layered zirconia materials when the sintering temperature were inaccurate.

MATERIALS AND METHODS

Two hundred zirconia samples (11 × 11 × 1.0 mm) of four multi-layered zirconia, Upcera TT-GT (UG), Upcera TT-ML (UM), Cercon xt ML (CX), and Lava Esthetic (LE), were divided into five subgroups according to the sintering temperature: L1 (5% lower temperature), L2 (2.5% lower temperature), R (recommended sintering temperature), H2 (2.5% higher temperature), H1 (5% higher temperature). After sintering, color coordinates were measured. Then the translucency parameter (TP) values, and the color differences (between the inaccurate sintering temperature and the recommended temperature) of each zirconia specimen were calculated. Statistical analysis was performed by using three-way ANOVA tests, the one-way ANOVA, and Tukey's post hoc test.

RESULTS

Three-way ANOVA results showed that material type, sintering temperature, specimen section, and their interactions significantly influenced the TP values (except for the interactions of specimen section and sintering temperature) (P < .05). TP values of zirconia specimens were significantly different in the inaccurate sintering temperatures (P < .05), except for the cervical and body sections of UG group (P > .05). Compared with recommended sintering temperature, higher sintering temperature caused higher TP values for CX, but lower for LE. Three-way ANOVA results showed that material type, sintering temperature, and their interactions significantly influenced the ∆E00 values (P < .05). There were no significant differences in ∆E00 values of UM and CX groups at different inaccurate sintering temperatures, and were clinical imperception (except for UM-L1) (∆E00 < 1.25). ∆E00 values of all zirconia specimens showed clinically acceptable (∆E00 < 2.23).

CONCLUSION

The deviations in sintering temperature significantly influenced the translucency and color of tested multi-layered zirconia. The trends of translucency in the multi-layered zirconia depended on material type and the color changes of all zirconia materials were clinically acceptable at inaccurate sintering temperatures.

Current speed sintering and high-speed sintering protocols compromise the translucency but not strength of yttria-stabilized zirconia

OBJECTIVES

To investigate the impacts of speed and high-speed sintering on the densification, microstructure, phase composition, translucency, and flexural strength of yttria-stabilized zirconia (YSZ).

METHODS

A total of 162 disc-shaped specimens (n = 18) were cold-isostatically pressed from 3YSZ (Zpex), 4YSZ (Zpex 4), and 5YSZ (Zpex Smile) powders (Tosoh Corporation) and sintered according to the following protocols: conventional (control, ∼12 h), speed (∼28 min for 3YSZ; ∼60 min for 4YSZ and 5YSZ), and high-speed (∼18 min) sintering. Dimensions of zirconia specimens after sintering and polishing (1-μm diamond grit finish) were Ø13.75 × 1 mm. Density, microstructure, phase content, translucency parameter, and biaxial flexural strength were evaluated using Archimedes', SEM, XRD, spectrophotometric, and piston-on-3-ball methods, respectively. Data were analyzed with either one-way ANOVA and Tukey's test or Kruskal-Wallis with Dunn's test (α = 0.05).

RESULTS

For all YSZ compositions, conventional sintering yielded the highest density followed by speed then high-speed sintering. All sintering protocols resulted in similar strength values; however, speed and high-speed sintering protocols afforded significantly lower translucency relative to conventional sintering. XRD analysis revealed similar spectra for YSZs sintered by various protocols. The speed sintered specimens had the smallest grain size whereas the high-speed sintered 5YSZ possessed the largest grain size among all groups. SEM examination of all YSZ compositions revealed that the average pore size was an order of magnitude smaller than the average grain size.

SIGNIFICANCE

Speed and high-speed sintering of YSZs yield similar strength but diminished density and translucency relative to their conventionally sintered counterparts.

Effect of low-temperature degradation and sintering protocols on the color of monolithic zirconia crowns with different yttria contents

This study investigated the effects of low-temperature degradation (LTD) on the L*, a*, and b* values of highly translucent zirconia crowns. Four types of zirconia disks with different yttria contents (IPS e.max ZirCAD LT, IPS e.max ZirCAD MT, IPS e.max ZirCAD MT Multi, IPS e.max ZirCAD Prime, Ivoclar) and two shades (A2 and BL) were used. A crown was manufactured using four types of zirconia and LTD treated. Color measurements were performed, and the color difference (ΔE00) before and after LTD was calculated. The microstructure was determined through X-ray fluorescence and X-ray diffractometry. Highly translucent zirconia crowns showed greater changes in the a* and b* values than in the L* value after LTD, regardless of the shade. The Multi2 crowns exhibited a discernible color change due to the LTD treatment. The X-ray fluorescence results did not reveal any apparent change in the microstructure between sintering programs for all zirconia specimens.

Translucency of recent zirconia materials and material-related variables affecting their translucency: a systematic review and meta-analysis

BACKGROUND

Recent forms of translucent zirconia material have been developed, offering a wide range of options and varieties for enhancing aesthetics, making it a preferred choice in the field of prosthetic dentistry. However, there is insufficient understanding regarding the recent types of zirconia materials and their optical behavior. Understanding the variables that influence the translucency of zirconia and identifying strategies to enhance its esthetics are crucial.

PURPOSE

The current systemic review highlights a comprehensive understanding of different zirconia generations in relation to their optical characteristics and evaluates material-related variables affecting their translucency.

METHODS

The present review studied in-vitro studies that evaluated the optical characteristics of different yttria content of yttria stabilized materials. The topics explored were: (1) the different zirconia material generations and their optical behavior; (2) material-related factors that affect their translucency. The research was restricted to online publication in the English language from July 1, 2010, to July 31, 2023, using PubMed, Scopus, and Science Direct resources. The search key terms and their combinations were "zirconia," "translucent zirconia," "cubic zirconia," "highly translucent zirconia," "yttria partially stabilized zirconia," "monolithic zirconia," "translucency," "optical properties," and "light transmission."

RESULTS

The data obtained from fifty-three studies addressed the optical characteristics of various zirconia generations. They reported that changing yttria content had a significant impact on translucency. Different kinds of zirconia ceramics of the same generation have varying translucencies. Achieving optimum aesthetics with monolithic zirconia is challenging due to factors related to material aspects such as the presence of additives, point defects, microstructure, thickness, phase distribution, and sintering conditions.

CONCLUSIONS

Newly developed monolithic dental zirconia ceramics have improved aesthetics and translucency. However, additional research is necessary to evaluate their performance and long-term durability.

TRIAL REGISTRATION

This systematic review was registered in PROSPERO, under number CRD42023474482.

Flexural Strength and Morphological Study of Different Multilayer Zirconia Dental Materials

Nowadays, yttria (Y3+)-stabilized ZrO2 (Y-TZP) is the most commonly used material in dental prosthetics. Y-TZP dental ceramics are mainly stabilized via the addition of 3 mol% yttrium oxide (Y2O3). These ceramics exhibit excellent mechanical properties, including high flexural strength, fracture toughness, elastic modulus, etc. Some manufacturers have recently introduced a new class of dental materials with multilayer composition with the aim of combining the advantages of adding more or less Y2O3 to the ceramic composition in one Y-TZP material. The flexural strength values of multilayer Y-TZP may vary depending on the dimensions of the specimen, layer distributions, and especially the layer exposed on the maximum tension side, i.e., loading configuration. Although previous studies have examined the flexural strength of separate Y-TZP layers, capturing the flexural strength of multilayer Y-TZP is still challenging. However, one should keep in mind that multilayer flexural strength is important for clinical indications. The objective of this study is to compare the flexural strength of three distinct multilayer translucent Y-TZP materials made up of layers with different Y3+ contents. Rectangular samples (2 mm × 2 mm × 16 mm) were prepared from CAD/CAM discs using the milling machine Programill PM7 (Ivoclar Vivadent AG). Milled bars were tested for flexural strength in a three-point bending test (ISO 6872:2015) using a universal testing machine (Inspekt Duo 5kN; Hegewald & Peschke, Nossen, Germany) at a crosshead speed of 0.5 mm/min. Representative samples of each type of material were selected for quantitative and qualitative analysis of the microstructure. Representative samples of each type of material were selected for structural, mechanical, and microstructural analyses.

Ultrathin lithium disilicate and translucent zirconia crowns for posterior teeth: Survival and failure modes

PURPOSE

To evaluate the reliability and failure modes of ultrathin (0.5 mm) lithium disilicate, translucent and ultra-translucent zirconia crowns for posterior teeth restorations.

MATERIALS AND METHODS

Fifty-four mandibular first molar crowns of three ceramic materials: (1) Lithium disilicate (e.max CAD, Ivoclar Vivadent), (2) 3Y-TZP (Zirconn Translucent, Vipi), and (3) 5Y-PSZ (Cercon XT, Dentsply Sirona), with 0.5 mm of thickness were milled and cemented onto composite resin abutments. Eighteen samples of each group were tested under mouth-motion step-stress accelerated life testing in a humid environment using mild, moderate, and aggressive profiles. Data was subjected to Weibull statistics. Use level curves were plotted and reliability was calculated for a given mission of 100,000 cycles at 100, 200, and 300 N. Fractographic analyses of representative samples were performed in scanning electron microscope.

RESULTS

Beta (β) values suggest that failures were dictated by material's strength for lithium disilicate and by fatigue damage accumulation for both zirconias. No significant differences were detected in Weibull modulus and characteristic strength among groups. At a given mission of 100,000 cycles at 100 N, lithium disilicate presented higher reliability (98% CB: 95-99) regarding 3Y-TZP and 5Y-PSZ groups (84% CB: 65%-93% and 79% CB: 37&-94%, respectively). At 200 N, lithium disilicate reliability (82% CB: 66%-91%) was higher than 5Y-PSZ (20% CB: 4%-44%) and not significantly different from 3Y-TZP (54% CB: 32%-72%). Furthermore, at 300 N no significant differences in reliability were detected among groups, with a notable reduction in the reliability of all materials. Fractographic analyses showed that crack initiated at the interface between the composite core and the ceramic crowns due to tensile stress generated at the intaglio surface.

CONCLUSIONS

Ultrathin lithium disilicate crowns demonstrated higher reliability relative to zirconia crowns at functional loads. Lithium disilicate and zirconia crown's reliability decreased significantly for missions at higher loads and similar failure modes were observed regardless of crown material. The indication of 0.5 mm thickness crowns in high-load bearing regions must be carefully evaluated.

CLINICAL SIGNIFICANCE

Ultraconservative lithium disilicate and zirconia crowns of 0.5 mm thickness may be indicated in anterior restorations and pre-molars. Their clinical indication in high-load requirement regions must be carefully evaluated.

Optical Characteristics of Monochrome and Multilayer Fully Stabilized Zirconia Upon Sintered Cooling Speed

OBJECTIVES

 Firing protocols influence optical properties of dental ceramics. Effects of varying cooling rates of monochrome and multilayer 5 mol% yttria-stabilized tetragonal polycrystalline (5YTZP) on optical properties are subjected for investigation.

MATERIALS AND METHODS

 Ninety specimens (width, length, thickness = 10 × 20 × 2 mm) were prepared from monochrome (Mo: Cercon xt) and multilayer (Mu: Cercon xt ML with cervical (C) and incisal (I) zoning) 5YTZP. Specimens were sintered and randomly treated with three cooling rates (n = 15/group): slow (S: 5°C/min), normal (N: 35°C/min), and fast (F: 70°C/min). Color appearance (∆EW), color appearance difference (∆E diff), translucency parameter (TP), contrast ratio (CR), and opalescence parameter (OP) were evaluated in CIEL*a*b* (Commission International de I'Eclairage) system. ∆E diff was achieved from the coordinate difference of specimen to VITA classic shade A2. Microstructures and compositions were evaluated by scanning electron microscope and energy dispersive spectroscopy. Monoclinic (m), tetragonal (t), and cubic (c) phases were investigated with X-ray diffraction.

STATISTICAL ANALYSIS

 An analysis of variance and Bonferroni multiple comparisons were determined for significant differences (p < 0.05).

RESULTS

 ΔEW of MoF was highest (66.04 ± 1.86), while MuN-I was lowest (62.60 ± 0.86). TP and OP of MoS were highest at 2.85 ± 0.11, and 2.25 ± 0.10, while MuF-I was lowest at 2.16 ± 0.10 and 1.60 ± 0.12. CR of MuF-I was highest (0.948 ± 0.005), while MoS was lowest (0.936 ± 0.005). ΔEdiff of MoF was highest (3.83), while MuN-I was lowest (0.93). Limited grain growth and m-phase composition were indicated upon fast cooling. There were significant differences for all color parameters due to varied materials, cooling rates, and their interactions (p < 0.05) except for interaction in ∆EW and OP.

CONCLUSIONS

 Translucency of monochrome and multilayer 5YTZP were different, possibly due to colorant additives. Incisal layer of multilayer 5YTZP was perfectly matched with VITA shade. Increasing cooling speed resulted in smaller grain size, t-m transformation, and finally lower translucency and opalescence. Therefore, to achieve most favorable optical properties, slow cooling rate is recommended.

Er:YAG laser debonding of zirconia and lithium disilicate restorations

STATEMENT OF PROBLEM

Yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) restorations of different formulations are being used increasingly in monolithic form for a range of clinical applications. Using rotary instruments to remove such restorations for any purpose is challenging, but they can be removed conservatively with erbium lasers. However, studies on how a laser penetrates different zirconias to break the cement bond between the tooth surface and the zirconia are lacking.

PURPOSE

The purpose of this in vitro study was to evaluate and compare the time required for an erbium-doped yttrium-aluminum-garnet (Er:YAG) laser to remove different types of zirconia and lithium disilicate crowns.

MATERIAL AND METHODS

Forty extracted premolar teeth were prepared, scanned, designed, and milled to fabricate 40 computer-aided design and computer-aided manufacturing (CAD-CAM) crowns, which were assigned to 4 groups (n=10): 3 mol% Y-TZP, 4 mol% Y-TZP, 5 mol% Y-TZP, and lithium disilicate as a control. All crowns were bonded to the teeth with a self-adhesive resin cement (Panavia SA Cement Universal). Each specimen was irradiated with an Er:YAG laser with the following parameters: 300 mJ, 15 Hz, 5.0 W, and a 50-microsecond pulse duration (supershort pulse mode). The irradiation time required for crowns to be retrieved successfully was recorded for each specimen. Data were statistically analyzed using analysis of variance and the Tukey honestly significant difference post hoc test (α=.05). The intaglio surfaces of the restorations were analyzed using scanning electron microscopy (SEM).

RESULTS

The mean ±standard deviation times in minutes needed for crown debonding were 12.46 ±4.17 for the 3 mol% Y-TZP group, 10.30 ±3.33 for the 4 mol% Y-TZP group, 4.03 ±1.62 for the 5 mol% Y-TZP group, and 2.08 ±0.92 for the lithium disilicate group. A statistically significant difference (P<.05) in the debonding time was found for all investigated groups, expect between the 3 mol% and 4 mol% Y-TZP groups and between the 5 mol% Y-TZP and lithium disilicate groups. SEM analysis of the ceramic surfaces showed no visual damage associated with Er:YAG laser irradiation.

CONCLUSIONS

Zirconia crown retrieval time with the Er:YAG laser was influenced by the yttria content of the zirconia, with decreasing retrieval time with increasing yttria content. Er:YAG laser debonding of zirconia crowns is a noninvasive, efficient, and rapid approach to the removal of crowns and could be applied in clinical practice.

A comparative analysis of mechanical and optical behavioral patterns of translucent zirconia ceramics

AIM

This research aimed to assess and compare the translucency and mechanical properties of partially stabilized zirconia in contrast to lithium disilicate, particularly within the context of translucent zirconia.

SETTINGS AND DESIGN

The experimental design entails examining fifty samples, with ten drawn from each of the five distinct categories of ceramic materials, as part of this in vitro study. Translucency is measured using the Konica Minolta CM-3600D spectrophotometer, assessing Delta E through Lab values against white and black backgrounds. Flexural strength is analyzed via a 3-point bend test on a universal testing machine, with a controlled crosshead speed set at 1 mm/min.

MATERIALS AND METHODS

The study included the five categories of ceramic materials, each consisting of ten samples: High-strength zirconia (Katana HT), translucent zirconia (e.max Zircad MT and Cercon ht ML), and lithium disilicate (Press MT and LT). The Konica Minolta CM-3600D spectrophotometer is utilized to measure the translucency parameter. This involves determining the color difference (Delta E) by comparing the L*a*b values against both white and black backgrounds. The flexural strength (FS) of zirconia and lithium disilicate materials was analyzed through a 3-point bend test, aiming to compare their respective strengths. The testing procedure was carried out on a universal testing machine with a controlled crosshead speed set at 1 mm/min. The FS was calculated using the formula σ = FL/πR3 for circular disks, where σ represents the FS, F is the fracture load, L is the span length in millimeters, and R is the radius of the disk.

STATISTICAL ANALYSIS USED

The Student's t-test was employed for statistical analysis.

RESULTS

The mean translucency parameter for e.max Press MT (6.33 ± 1.05) was significantly greater than all the specimens investigated. The Cercon ht ML exhibited a slightly higher translucency (2.18 ± 0.52) compared to e.max Zircad MT (1.49 ± 0.69), with a statistically significant difference (P = 0.022). Conversely, the FS of e.max Zircad MT (26.97 ± 2.06) was significantly greater (P < 0.001) than that of Cercon ht ML (23.25 ± 2.36). Notably, the Katana HT material demonstrated the highest load strength (32.92 ± 3.10), a statistically significant difference compared to its counterparts (P < 0.001).

CONCLUSIONS

Among the materials tested, lithium disilicate ceramics exhibited the highest translucency, with its MT variant demonstrating the lowest strength. Katana HT displayed significantly greater biaxial FS compared to translucent zirconia, surpassing even lithium disilicate. Translucent zirconia proved to be notably more translucent than high-strength zirconia. Within the category of translucent zirconia, e.max Zircad MT exhibited substantially higher FS than Cercon.

Zirconia restoration types, properties, tooth preparation design, and bonding. A narrative review

OBJECTIVE

The purpose of this review was to provide dental professionals with information regarding the various types of zirconia restorations, their mechanical and optical properties, tooth preparation design, and bonding protocol in an effort to enhance the longevity and durability of zirconia restorations.

OVERVIEW

The yttria content of zirconia ceramics determines their classification. The mechanical and optical properties of each type are discussed, with an emphasis on the effect of yttria concentration on the properties of zirconia. The processing and sintering methods are also discussed as they have a direct impact on the properties of zirconia. The design of tooth preparation, specifically occlusal reduction, varies depending on the type of zirconia used in each case. Finally, a protocol for zirconia restoration bonding is described to ensure optimal bonding to the tooth structure.

CONCLUSION

Not all zirconia restorations are the same. The selection of zirconia type based on yttria concentration, processing and sintering methods, tooth preparation design, and adherence to the bonding protocol are all critical to the success and longevity of zirconia restorations.

CLINICAL SIGNIFICANCE

Zirconia restorations are the most commonly used indirect restorative material. The selection of the most appropriate zirconia type based on its yttria content, which determines its strength and translucency, is critical to the success and the longevity of the restoration. Tooth preparation design also influences the strength and translucency of the zirconia. Air-borne particle abrasion, followed by a ceramic primer and resin cement, can ensure a durable bond to the tooth structure.

Marginal adaptation of different monolithic zirconia crowns with horizontal and vertical finish lines: A comparative in vitro study

Background

This study evaluated the influence of different tooth preparation techniques and zirconia materials on marginal adaptation.

Methods

Forty-eight healthy human maxillary first premolars were divided into two primary groups based on preparation design: group A (chamfer) and group B (vertical). Within each main group, there were three subgroups, comprising eight teeth each, distinguished by the type of zirconia material employed (Zircad LT, MT, and Prime by Ivoclar Vivadent). All the samples were prepared by the same operator using a dental surveyor. Intraoral scanning was performed on the prepared teeth. SironaInLab CAD 20.0 software was used to design crowns, which were subsequently generated using a 5-axis milling machine. The crowns were cemented to their respective teeth with self-adhesive resin cement. Marginal gap measurements were taken in micrometers (μm) before and after cementation at 16 sites per sample using a digital microscope at×230 magnification. The collected data were evaluated using statistical analysis using the independent t-test, paired t-test, and ANOVA at an 0.05 significance level.

Results

The vertical preparation group exhibited the smallest marginal gap, while the chamfer group displayed the largest. This disparity was statistically significant (P<0.05) for pre- and post-cementation measurements across all materials. There were no significant differences between the different monolithic zirconia crowns.

Conclusion

The vertical preparation design illustrated significantly better marginal adaptation than the chamfer preparation design. Comparisons between materials showed comparable marginal gaps. The mean values of the marginal gaps in all groups increased significantly after cementation.

A Narrative Review on Polycrystalline Ceramics for Dental Applications and Proposed Update of a Classification System

Dental zirconias have been broadly utilized in dentistry due to their high mechanical properties and biocompatibility. Although initially introduced in dentistry as an infrastructure material, the high rate of technical complications related to veneered porcelain has led to significant efforts to improve the optical properties of dental zirconias, allowing for its monolithic indication. Modifications in the composition, processing methods/parameters, and the increase in the yttrium content and cubic phase have been presented as viable options to improve zirconias' translucency. However, concerns regarding the hydrothermal stability of partially stabilized zirconia and the trade-off observed between optical and mechanical properties resulting from the increased cubic content remain issues of concern. While the significant developments in polycrystalline ceramics have led to a wide diversity of zirconia materials with different compositions, properties, and clinical indications, the implementation of strong, esthetic, and sufficiently stable materials for long-span fixed dental prostheses has not been completely achieved. Alternatives, including advanced polycrystalline composites, functionally graded structures, and nanosized zirconia, have been proposed as promising pathways to obtain high-strength, hydrothermally stable biomaterials. Considering the evolution of zirconia ceramics in dentistry, this manuscript aims to present a critical perspective as well as an update to previous classifications of dental restorative ceramics, focusing on polycrystalline ceramics, their properties, indications, and performance.

Effect of sintering time on microstructure and optical properties of yttria-partially stabilized monolithic zirconia

OBJECTIVES

To evaluate the impact of speed sintering on the microstructure and optical properties of 3 and 5 mol% yttria-partially stabilized monolithic zirconias.

METHODS

120 plate-shaped zirconia specimens (10x10x 0.4 mm) were prepared from three commercial 5 mol% yttria-partially stabilized zirconia blocks (5Y-PSZs); Katana UTML (Kuraray Noritake), Cercon xtML (Dentsply Sirona), and Zolid FX white (Amann Girrbach), and two commercial 3 mol% yttria-partially stabilized zirconia blocks (3Y-PSZs); Lava Plus (3 M ESPE) and InCoris (Sirona, GmbH). Specimens were either conventional sintered (CS) using a 7-hour program or speed sintered (SS) using a quick 90-minute program. The microstructure was inspected with a scanning electron microscope (SEM), and phase fractions were detected using x-ray diffraction analysis (XRD). Translucency (TP00), and contrast ratio (CR) were obtained using a spectrophotometer (VITA Easyshade V). Color difference (ΔE00) between both sintering processes was calculated with the CIEDE2000 formula. ΔE00 up to 1.8 was set as the acceptability threshold. Data were analyzed using two-way ANOVA, Krusakll-Wallis, and Mann-Whitney U tests. (n = 12, α = .05).

RESULTS

Grain size was significantly decreased after SS for all tested materials (P < .0001). The average grain sizes of 5Y-PSZs were significantly larger than those of 3Y-PSZs. The atomic structure, microstructure, and transparency of CS and SS were all affected by the amount of yttria, the size of the crystals, and tetragonality. SS significantly reduced TP00 (F = 7135.95, P < 0.0001) and increased CR (F = 453.21, P < 0.0001). The CS Katana presented the highest TP00 and lowest CR value. ΔE00 between the CS and SS groups were clinically acceptable except for Lava, which had values above the set threshold (1.89).

SIGNIFICANCE

SS altered the grain size and internal structure of the tested materials, which was reflected in translucency.