para-Xylene Ultra-selective Zeolite MFI Membranes Fabricated from Nanosheet Monolayers at the Air-Water Interface

Uniform hierarchical MFI nanosheets prepared via anisotropic etching for solution-based sub-100-nm-thick oriented MFI layer fabrication

Zeolite nanosheets have shown unprecedented opportunities for a wide range of applications, yet developing facile methods for fabrication of uniform zeolite nanosheets remains a great challenge. Here, a facile approach involving anisotropic etching with an aqueous solution of tetrapropylammonium hydroxide (TPAOH) was developed for preparing uniform high-aspect ratio hierarchical MFI nanosheets. In addition, the mechanism associated with the formation of MFI nanosheets was proposed. In the next step, a dynamic air-liquid interface-assisted self-assembly method and single-mode microwave heating were used for b-oriented MFI nanosheets monolayer deposition and controlled in-plane solution-based epitaxial growth, respectively, ensuring the formation of well-intergrown b-oriented MFI layers with sub-100-nm thickness. Moreover, our study indicated that b-oriented ultrathin MFI layers could be fabricated on diverse substrates demonstrating excellent anticorrosion capacity, ionic sieving properties, and n-/i-butane isomer separation performance.

Self-crystallization of uniformly oriented zeolitic imidazolate framework films at air-water interfaces

Gas-liquid interfaces with unique physicochemical properties have great potential for the self-assembly of many materials. Herein, a concept of the autonomous self-crystallization of MOF films at air-water interfaces is reported. The free-standing ZIF-8 films with a large area of about 20 cm² can be preferentially assembled only at the water surface. Under the influence of the atomically well-defined and amphiphilic interface on anisotropically polar linkers, the thus-prepared ZIF-8 films exhibit highly out-of-plane orientation and smooth-rough Janus crystalline facets.

Creation of Well-Defined "Mid-Sized" Micropores in Carbon Molecular Sieve Membranes

Carbon molecular sieve (CMS) membranes are candidates for the separation of organic molecules due to their stability, ability to be scaled at practical form factors, and the avoidance of expensive supports or complex multi-step fabrication processes. A critical challenge is the creation of "mid-range" (e.g., 5-9 Å) microstructures that allow for facile permeation of organic solvents and selection between similarly-sized guest molecules. Here, we create these microstructures via the pyrolysis of a microporous polymer (PIM-1) under low concentrations of hydrogen gas. The introduction of H₂ inhibits aromatization of the decomposing polymer and ultimately results in the creation of a well-defined bimodal pore network that exhibits an ultramicropore size of 5.1 Å. The H₂ assisted CMS dense membranes show a dramatic increase in p-xylene ideal permeability (≈15 times), with little loss in p-xylene/o-xylene selectivity (18.8 vs. 25.0) when compared to PIM-1 membranes pyrolyzed under a pure argon atmosphere. This approach is successfully extended to hollow fiber membranes operating in organic solvent reverse osmosis mode, highlighting the potential of this approach to be translated from the laboratory to the field.

Efficient Separation of cis- and trans-1,2-Dichloroethene Isomers by Adaptive Biphen[3]arene Crystals

Reported here is the highly efficient separation of industrially important cis- and trans-1,2-dichloroethene (cis-DCE and trans-DCE) isomers by activated crystalline 2,2',4,4'-tetramethoxyl biphen[3]arene (MeBP3) materials, MeBP3α. MeBP3 can be synthesized in excellent yield (99 %), and a cyclic pentamer is also obtained when using 1,2-dichloroethane as the solvent. The structure of MeBP3 in the CH₃ CN@MeBP3 crystal displays a triangle-shape topology, forming 1D channels through window-to-window packing. Desolvated crystalline MeBP3 materials, MeBP3α, preferentially adsorb cis-DCE vapors over its trans isomer. MeBP3α is able to separate cis-DCE from a 50:50 (v/v) cis/trans-isomer mixture, yielding cis-DCE with a purity of 96.4 % in a single adsorption cycle. Single-crystal structures and powder X-ray diffraction patterns indicate that the uptake of cis-DCE triggers a solid-state structural transformation of MeBP3, suggesting the adaptivity of MeBP3α materials during the sorption process. Moreover, the separation can be performed over multiple cycles without loss of separation selectivity and capacity.

Overview of Current and Future Perspectives of Saudi Arabian Natural Clinoptilolite Zeolite: A Case Review

After a thorough review of existing studies of clinoptilolite zeolites, three areas for potential investigation of the Saudi Arabian zeolites were found. They are the characterizations, the catalytic activity, active sites, and uses of natural clinoptilolite zeolites. First, no analysis is available worldwide to compare the percentage weight of local zeolites with those sourced from other countries, nor does one exist for the establishment on the zeolite conversion of MBOH with water on acidic catalysts at lower temperatures. Secondly, a review of current literature on the topic revealed that basic and active sites of Saudi Arabian zeolites have yet to be examined. Future investigation of zeolite catalytic activity can be achieved by methyl butynol test reaction (MBOH) and absorption-desorption of ammonia. In the characterization of a range of international materials, the methyl butynol test reaction was utilized, including on natural zeolites, natural clays, and synthesized hydrotalcites. However, the catalytic performance of natural Saudi Arabian clinoptilolite zeolites by test reaction of MBOH conversion has not been yet investigated. Therefore, this article also includes an outline of the general testing conditions and parameters required to execute the accurate characterization of local Saudi clinoptilolite under optimal test conditions. Likewise, knowledge of the important active acidic centers of local materials is prescribed. This can be ascertained by determining the conditions together with the test parameters for the application of the “temperature-programmed desorption of ammonia” method in order to obtain an accurate determination of local Saudi clinoptilolite acidic centers. Additionally, an outline of the catalytic activity of worldwide clinoptilolite is given in this article together with kinetic investigations of other sources for the clinoptilolite zeolite in order to form the basis for the testing of local Saudi clinoptilolite. The percentage average of chemical composition (Wt.%) of natural clinoptilolite from various countries is also included. Finally, a future research plan is proposed here. This will form the basis for a complete study or survey to be compiled detailing the modifications needed to increase the surface areas for Saudi natural clinoptilolite zeolites using different methods of modifications. This could enhance its application as acid catalysts for use in the retardation of coke formation and for membrane separation on cationic exchange.

Strategies to control zeolite particle morphology

Methods to synthesize zeolites with different crystal habits and assemble zeolite crystals into specific structures are reviewed for the rational design of zeolite particle morphologies.

Ultrathin ZSM-5 zeolite nanosheet laminated membrane for high-flux desalination of concentrated brines

The tremendous potential of zeolite membranes for efficient molecular separation via size-exclusion effects is highly desired by the energy and chemical industries, but its practical realization has been hindered by nonselective permeation through intercrystalline spaces and high resistance to intracrystalline diffusion in the conventional zeolite membranes of randomly oriented polycrystalline structures. Here, we report the synthesis of ZSM-5 zeolite nanosheets with very large aspect ratios and nanometer-scale thickness in the preferred straight channel direction. We used these ZSM-5 nanosheets to fabricate ultrathin (<500 nm) laminated membranes on macroporous alumina substrates by a simple dip-coating process and subsequent consolidation via vapor-phase crystallization. This ultrathin b-oriented ZSM-5 membrane has demonstrated extraordinary water flux combined with high salt rejection in pervaporation desalination for brines containing up to 24 weight % of dissolved NaCl. The ZSM-5 nanosheets may also offer opportunities to developing high-performance battery ion separators, catalysts, adsorbents, and thin-film sensors.

One-Pot Synthesis of High-Flux b-Oriented MFI Zeolite Membranes for Xe Recovery

We demonstrate that b-oriented MFI (Mobil Five) zeolite membranes can be manufactured by in situ crystallization using an intermediate amorphous SiO₂ layer. The improved in-plane growth by using a zeolite growth modifier leads to fusion of independent crystals and eliminates boundary gaps, giving good selectivity in the separation of CO₂/Xe mixtures. The fast diffusion of CO₂ dominates the overall membrane selectivity toward the CO₂/Xe mixture. Because of the straight and short [010] channels, the obtained CO₂ permeation fluxes are several orders of magnitude higher than those of carbon molecular sieving membranes and polymeric membranes, opening opportunities for Xe recovery from waste anesthetic gas.

Nonporous Adaptive Crystals of Pillararenes

Porous materials with high surface areas have drawn more and more attention in recent years because of their wide applications in physical adsorption and energy-efficient adsorptive separation processes. Most of the reported porous materials are macromolecular porous materials, such as zeolites, metal-organic frameworks (MOFs), or porous coordination polymers (PCPs), and porous organic polymers (POPs) or covalent organic frameworks (COFs), in which the building blocks are linked together by covalent or coordinative bonds. These materials are barely soluble and thus are not solution-processable. Furthermore, the relatively low chemical, moisture, and thermal stability of most MOFs and COFs cannot be neglected. On the other hand, molecular porous materials such as porous organic cages (POCs), which have been developed very recently, also show promising applications in adsorption and separation processes. They can be soluble in organic solvents, making them solution-processable materials. However, they are usually sensitive to acid/base and humid environments since most of them are based on dynamic covalent bonding. These macromolecular and molecular porous materials usually have two similar features: high Brunauer-Emmett-Teller (BET) surface areas and rigid pore structures, which are stable during adsorption and separation processes. In this Account, we describe a novel class of solid materials for adsorption and separation, nonporous adaptive crystals (NACs), which function at the supramolecular level. They are nonporous in the initial crystalline state, but the intrinsic or extrinsic porosity of the crystals along with a crystal structure transformation is induced by preferable guest molecules. Unlike solvent-induced crystal polymorphism phenomena of common organic crystals that occur at the solid-liquid phase, NACs capture vaporized guests at the solid-gas phase. Upon removal of guest molecules, the crystal structure transforms back to the original nonporous structure. Here we focus on the discussion of pillararene-based NACs for adsorption and separation and the crystal structure transformations from the initial nonporous crystalline state to new guest-loaded structures during the adsorption and separation processes. Single-crystal X-ray diffraction, powder X-ray diffraction, gas chromatography, and solution NMR spectroscopy are the main techniques to verify the adsorption and separation processes and the structural transformations. Compared with traditional porous materials, NACs of pillararenes have several advantages. First, their preparation is simple and cheap, and they can be synthesized on a large scale to meet practical demands. Second, pillararenes have better chemical, moisture, and thermal stability than crystalline MOFs, COFs, and POCs, which are usually constructed on the basis of reversible chemical bonds. Third, pillararenes are soluble in many common organic solvents, which means that they can be easily processed in solution. Fourth, their regeneration is simple and they can be reused many times with no decrease in performance. It is expected that this class of materials will not only exert a significant influence on scientific research but also show practical applications in chemical industry.

Uniformly Oriented Zeolite ZSM-5 Membranes with Tunable Wettability on a Porous Ceramic

Facile fabrication of well-intergrown, oriented zeolite membranes with tunable chemical properties on commercially proven substrates is crucial to broadening their applications for separation and catalysis. Rationally determined electrostatic adsorption can enable the direct attachment of a b-oriented silicalite-1 monolayer on a commercial porous ceramic substrate. Homoepitaxially oriented, well-intergrown zeolite ZSM-5 membranes with a tunable composition of Si/Al=25-∞ were obtained by secondary growth of the monolayer. Intercrystallite defects can be eliminated by using Na+ as the mineralizer to promote lateral crystal growth and suppress surface nucleation in the direction of the straight channels, as evidenced by atomic force microscopy measurements. Water permeation testing shows tunable wettability from hydrophobic to highly hydrophilic, giving the potential for a wide range of applications.

Near-Ideal Xylene Selectivity in Adaptive Molecular Pillar[ n]arene Crystals

The energy-efficient separation of alkylaromatic compounds is a major industrial sustainability challenge. The use of selectively porous extended frameworks, such as zeolites or metal–organic frameworks, is one solution to this problem. Here, we studied a flexible molecular material, perethylated pillar[n]arene crystals (n = 5, 6), which can be used to separate C8 alkylaromatic compounds. Pillar[6]arene is shown to separate para-xylene from its structural isomers, meta-xylene and ortho-xylene, with 90% specificity in the solid state. Selectivity is an intrinsic property of the pillar[6]arene host, with the flexible pillar[6]arene cavities adapting during adsorption thus enabling preferential adsorption of para-xylene in the solid state. The flexibility of pillar[6]arene as a solid sorbent is rationalized using molecular conformer searches and crystal structure prediction (CSP) combined with comprehensive characterization by X-ray diffraction and ¹³C solid-state NMR spectroscopy. The CSP study, which takes into account the structural variability of pillar[6]arene, breaks new ground in its own right and showcases the feasibility of applying CSP methods to understand and ultimately to predict the behavior of soft, adaptive molecular crystals.