High pressure thermal hydrolysis as pre-treatment to increase the methane yield during anaerobic digestion of microalgae

Impacts of microalgae pre-treatments for improved anaerobic digestion: thermal treatment, thermal hydrolysis, ultrasound and enzymatic hydrolysis

Anaerobic digestion (AD) of microalgae is primarily inhibited by the chemical composition of their cell walls containing biopolymers able to resist bacterial degradation. Adoption of pre-treatments such as thermal, thermal hydrolysis, ultrasound and enzymatic hydrolysis have the potential to remove these inhibitory compounds and enhance biogas yields by degrading the cell wall, and releasing the intracellular algogenic organic matter (AOM). This work investigated the effect of four pre-treatments on three microalgae species, and their impact on the quantity of soluble biomass released in the media and thus on the digestion process yields. The analysis of the composition of the soluble COD released and of the TEM images of the cells showed two main degradation actions associated with the processes: (1) cell wall damage with the release of intracellular AOM (thermal, thermal hydrolysis and ultrasound) and (2) degradation of the cell wall constituents with the release of intracellular AOM and the solubilisation of the cell wall biopolymers (enzymatic hydrolysis). As a result of this, enzymatic hydrolysis showed the greatest biogas yield increments (>270%) followed by thermal hydrolysis (60-100%) and ultrasounds (30-60%).

Pretreatment of microalgae to improve biogas production: a review

Microalgae have been intensively studied as a source of biomass for replacing conventional fossil fuels in the last decade. The optimization of biomass production, harvesting and downstream processing is necessary for enabling its full-scale application. Regarding biofuels, biogas production is limited by the characteristics of microalgae, in particular the complex cell wall structure of most algae species. Therefore, pretreatment methods have been investigated for microalgae cell wall disruption and biomass solubilization before undergoing anaerobic digestion. This paper summarises the state of the art of different pretreatment techniques used for improving microalgae anaerobic biodegradability. Pretreatments were divided into 4 categories: (i) thermal; (ii) mechanical; (iii) chemical and (iv) biological methods. According to experimental results, all of them are effective at increasing biomass solubilization and methane yield, pretreatment effect being species dependent. Pilot-scale research is still missing and would help evaluating the feasibility of full-scale implementation.

Statistical optimization of thermal pretreatment conditions for enhanced biomethane production from defatted algal biomass

The present study analyzes the effect of thermal pretreatment for enhancing the biomethane potential of defatted algal biomass of Scenedesmus dimorphus through statistically guided experimental design. To this end, defatted microalgal biomass at various concentrations (1, 3 and 5 g L(-1)) was pretreated at elevated temperatures (100, 120 and 150°C) for 20, 40 and 60 min. The solubilised TOC was favourably enhanced up to 71 mg L(-1) after pretreatment at a temperature of 150°C for reaction time of 60 min. The methane yield was substantially enhanced (up to 60%) and could be correlated with an increase in organic matter solubilisation and enhanced biodegradability via thermal pretreatment. The optimisation of the integrated thermal pretreatment-biomethanation process resulted in up to 1.6-fold increase in methane yield.

The effects of alternative pretreatment strategies on anaerobic digestion and methane production from different algal strains

The effect of various pretreatment strategies on methane yields following anaerobic digestion (AD) of five different microalgal strains was investigated. Pavlova_cf sp., Tetraselmis sp. and Thalassiosira weissflogii exhibited substantial methane yields of 0.4-0.5L/g volatile solids (VS) without pretreatment, providing up to 75-80% of theoretical values. In contrast, methane yields from Chlorella sp. and Nannochloropsis sp. were around 0.35L/g VS, or 55-60% of the theoretical values, respectively. Alkali treatment was not effective and thermal pretreatment only enhanced Nannochloropsis methane yields. Thermochemical pretreatment had the strongest impact on biomass solubilization with methane yields increasing by 30% and 40% for Chlorella and Nannochloropsis, respectively. The lipid content had a strong beneficial impact on the theoretical and observed methane yields as compared to protein and carbohydrate content. Other features such as cell-wall composition are also likely to be important factors dictating algal biodegradability and methane yields addressed in part by thermochemical pretreatment.

Mesophilic and thermophilic anaerobic laboratory-scale digestion of Nannochloropsis microalga residues

This paper studies methane production using a marine microalga, Nannochloropsis sp. residue from biodiesel production. Residue cake from Nannochloropsis, oils wet-extracted, had a methane potential of 482LCH4kg(-1) volatile solids (VS) in batch assays. However, when dry-extracted, the methane potential of residue cake was only 194LCH4kg(-1) VS. In semi-continuous reactor trials with dry-extracted residue cake, a thermophilic reactor produced 48% higher methane yield (220LCH4kg(-1)VS) than a mesophilic reactor (149LCH4kg(-1)VS). The thermophilic reactor was apparently inhibited due to ammonia with organic loading rate (OLR) of 2kgVSm(-3)d(-1) (hydraulic retention time (HRT) 46d), whereas the mesophilic reactor performed with OLR of 3kgVSm(-3)d(-1) (HRT 30d). Algal salt content did not inhibit digestion. Additional methane (18-33% of primary digester yield) was produced during 100d post-digestion.

Improved volatile fatty acid and biomethane production from lipid removed microalgal residue (LRμAR) through pretreatment

Renewable energy from lipid removed microalgal residues (LRμARs) serves as a promising tool for sustainable development of the microalgal biodiesel industry. Hence, in this study, LRμAR from Ettlia sp. was characterized for its physico-biochemical parameters, and applied to various pretreatment to increase the biodegradability and used in batch experiments for the production of volatile fatty acids (VFA) and biomethane. After various pretreatments, the soluble organic matters were increased at a maximum of 82% in total organic matters in alkali-autoclaved sample. In addition, VFA and methane production was enhanced by 30% and 40% in alkali-sonicated and alkali-autoclaved samples, respectively. Methane heating value was recovered at maximum of 6.6 MJ kg(-1)VS in alkali-autoclaved conditions with comparison to non-pretreated samples. The pretreatment remarkably improved LRμAR solubilization and enhanced VFA and biomethane production, which holds immense potential to eventually reduce the cost of algal biodiesel.

Transformation and removal of wood extractives from pulp mill sludge using wet oxidation and thermal hydrolysis

In order to remove wood extractive compounds from pulp mill sludge and thereby enhancing anaerobic digestibility, samples were subjected to either oxidative hydrothermal treatment (wet oxidation) or non-oxidative hydrothermal treatment (thermal hydrolysis). Treatments were carried out at 220 °C with initial pressure of 20 bar. More than 90% destruction of extractive compounds was observed after 20 min of wet oxidation. Wet oxidation eliminated 95.7% of phenolics, 98.6% fatty acids, 99.8% resin acids and 100% of phytosterols in 120 min. Acetic acid concentration increased by approximately 2 g/l after 120 min of wet oxidation. This has potential for rendering sludge more amenable to anaerobic digestion. In contrast thermal hydrolysis was found to be ineffective in degrading extractive compounds. Wet oxidation is considered to be an effective process for removal of recalcitrant and inhibitive compounds through hydrothermal pre-treatment of pulp mill sludge.

Effects of thermal pretreatment on anaerobic digestion of Nannochloropsis salina biomass

The marine microalga Nannochloropsis salina was investigated as feedstock for anaerobic digestion under batch and semi-continuous conditions for the first time. Biodegradability and methane yield were low under both digestion conditions. Thermal pretreatment prior to anaerobic digestion significantly increased the methane yield from 0.2 to 0.57 m(3) kg VS(-1) under batch conditions and from 0.13 to 0.27 m(3) kg VS(-1) in semi-continuous digestion. Still, the methane yield was limited with semi-continuous feeding due to volatile fatty acid (VFA) accumulation in the digester caused by high ammonium and salt concentrations in the feedstock. Despite VFA accumulation adaption of the microorganisms to the changing conditions and high buffer capacity resulted in steady methane production. A first energy balance considering the required heat for thermal pretreatment revealed significant benefit from the pretreatment. Conversely, the high energy demand for dewatering algal cultures is one major bottleneck for industrial-scale processing of microalgae.

Evaluation of thermal, ultrasonic and alkali pretreatments on mixed-microalgal biomass to enhance anaerobic methane production

Anaerobic digestion was regarded as one of the ways to recover energy from mixed-microalgae biomass in this study. After applying thermal-, ultrasonic-, and alkali-pretreatments to raw microalgae biomass to promote the digestion efficiency, a biochemical methane potential was investigated to evaluate the effectiveness of the pre-treatments for the purpose. As the pretreatment intensity increased, the solubilization of the mixed microalgae increased. However, the increased solubilization was not followed proportionally by the increased methane production. The highest methane productivity was achieved by the thermal-pretreatment at 120 °C (405 mL CH4/g-VS), which was 1.2 times higher than that of the non-pretreatment condition (336 mL CH4/g-VS). The net energy analysis revealed that only the pretreatment adjusted to pH 9 yielded a slightly higher energy gains (12.8 kJ/g-VS) than that of non-pretreatment condition (11.9 kJ/g-VS). These findings recommend direct supply of microalgae biomass for anaerobic digestion.

Quantitative evaluation of the ease of rupture of industrially promising microalgae by high pressure homogenization

The susceptibility to rupture of the microalgae Nannochloropsis sp., Chlorella sp. and Tetraselmis suecica by high pressure homogenization was compared quantitatively to the yeast Saccharomyces cerevisiae. Methods for quantifying cell rupture were investigated including cell counting, turbidity, metabolite release and particle sizing. Cell counting was the only reliable method for quantitative comparisons of all microalgae, with turbidity complicated by agglomeration of cell debris for T. suecica, and measurement of metabolite release affected by degradation occurring for all microalgae after significant rupture. The rupture of all microalgae followed exponential decay as a function of number of passes. The pressure required to achieve rupture of 50% of the cells per pass was determined to be 170, 1070, 1380, and ca. 2000 bar for Tetraselmis sp., Chlorella sp., S. cerevisiae, and Nannochloropsis sp., respectively. These results extend the criteria for selecting microalgae for industrial applications beyond consideration of growth and compositional attributes.