Biorefineries in circular bioeconomy: A comprehensive review

Bisoactive metabolite profile and antioxidant properties of brown juice, a processed Alfalfa (Medicago sativa) by-product

Recently, leaf protein concentrate (LPC) has gained increased attention in response to the constantly growing protein demand. Green biorefineries can become more economical by valorizing their by-products and reducing environmental risks. The current study describes the variations in the antioxidant capacity and phytochemical composition of a liquid by-product (referred to as brown juice (BJ)) obtained during the extraction of leaf protein concentrate (LPC) from the fresh biomass of alfalfa (Medicago sativa L.). Four varieties of alfalfa were investigated during three harvest times, i.e., August 2017 (first harvest), September 2017 (second harvest), and June 2018 (third harvest). Also, the fresh BJ was lacto-fermented to extend its preservation period but also modifying its composition. The results of different general phytochemical composition analyses and antioxidant assays revealed similar tendencies across different alfalfa varieties and harvest times. Most of the phytochemicals in the BJ identified by HPLC-MS/MS can be classified as flavonoids/flavonoid derivatives, e.g., apigenin, naringenin, luteolin, formononetin. Substantially, the lacto-fermentation process induced a switch into aglycones, e.g., apigenin content increased by an order of magnitude, while apigenin-7-O-glucuronide content was halved after lacto-fermentation. Additionally, several B vitamins were detected, including B2, B3, and B7. These results could provide a basis for various ways of industrial valorization but need to be strengthened by data generated from large-scale production.

Microalgae bioreactor for nutrient removal and resource recovery from wastewater in the paradigm of circular economy

Every day, large quantities of wastewater are discharged from various sources that could be reused. Wastewater contains nutrients such as nitrogen or phosphorus, which can be recovered. Microalgae-based technologies have attracted attention in this sector, as they are able to bioremediate wastewater, harnessing its nutrients and generating algal biomass useful for different downstream uses, as well as having other advantages. There are multiple species of microalgae capable of growing in wastewater, achieving nutrient removal efficiencies surpassing 70%. On the other hand, microalgae contain lipids that can be extracted for energy recovery in biodiesel. Currently, there are several methods of lipid extraction from microalgae. Other biofuels can also be obtained from microalgae biomass, such as bioethanol, biohydrogen or biogas. This review also provides information on bioenergy products and products in the agri-food industry as well as in the field of human health based on microalgae biomass within the concept of circular bioeconomy.

The Application of Metagenomics to Study Microbial Communities and Develop Desirable Traits in Fermented Foods

The microbial communities present within fermented foods are diverse and dynamic, producing a variety of metabolites responsible for the fermentation processes, imparting characteristic organoleptic qualities and health-promoting traits, and maintaining microbiological safety of fermented foods. In this context, it is crucial to study these microbial communities to characterise fermented foods and the production processes involved. High Throughput Sequencing (HTS)-based methods such as metagenomics enable microbial community studies through amplicon and shotgun sequencing approaches. As the field constantly develops, sequencing technologies are becoming more accessible, affordable and accurate with a further shift from short read to long read sequencing being observed. Metagenomics is enjoying wide-spread application in fermented food studies and in recent years is also being employed in concert with synthetic biology techniques to help tackle problems with the large amounts of waste generated in the food sector. This review presents an introduction to current sequencing technologies and the benefits of their application in fermented foods.

Challenges and opportunities of lignocellulosic biomass gasification in the path of circular bioeconomy

The energy deficiency issues and intense environmental pollution have exacted the production of biofuels which are both renewable and sustainable and can be used to displace fossil fuels. The raw material for manufacturing second-generation biofuels is lignocellulosic biomass (LCB), which is widely available. LCB bioprocessing to produce high-value bio-based products has been the subject of attention. Biomass gasification is a powerful technology to achieve sustainable development goals, reduce reliance on fossil fuels, and reduce environmental concerns. This paper, will provide an overview of the LCB structures and the gasification process. Also, consistent with the concept of "circular bio-economy", this study focuses on the role of LCB gasification in the environmental impacts, and how gasification can be effective in the pathway of circular bio-economy. The current challenges to gasification and biorefinery and future perspectives are also presented.

Peroxyacetic Acid Pretreatment: A Potentially Promising Strategy towards Lignocellulose Biorefinery

The stubborn and complex structure of lignocellulose hinders the valorization of each component of cellulose, hemicellulose, and lignin in the biorefinery industries. Therefore, efficient pretreatment is an essential and prerequisite step for lignocellulose biorefinery. Recently, a considerable number of studies have focused on peroxyacetic acid (PAA) pretreatment in lignocellulose fractionation and some breakthroughs have been achieved in recent decades. In this article, we aim to highlight the challenges of PAA pretreatment and propose a roadmap towards lignocellulose fractionation by PAA for future research. As a novel promising pretreatment method towards lignocellulosic fractionation, PAA is a strong oxidizing agent that can selectively remove lignin and hemicellulose from lignocellulose, retaining intact cellulose for downstream upgrading. PAA in lignocellulose pretreatment can be divided into commercial PAA, chemical activation PAA, and enzymatic in-situ generation of PAA. Each PAA for lignocellulose fractionation shows its own advantages and disadvantages. To meet the theme of green chemistry, enzymatic in-situ generation of PAA has aroused a great deal of enthusiasm in lignocellulose fractionation. Furthermore, mass balance and techno-economic analyses are discussed in order to evaluate the feasibility of PAA pretreatment in lignocellulose fractionation. Ultimately, some perspectives and opportunities are proposed to address the existing limitations in PAA pretreatment towards biomass biorefinery valorization. In summary, from the views of green chemistry, enzymatic in-situ generation of PAA will become a cutting-edge topic research in the lignocellulose fractionation in future.

Biochemical Methane Potential of a Biorefinery’s Process-Wastewater and its Components at Different Concentrations and Temperatures

A sustainable circular bioeconomy requires the side streams and byproducts of biorefineries to be assimilated into bioprocesses to produce value-added products. The present study endeavored to utilize such a byproduct generated during the synthesis of 5-hydroxymethylfurfural as a potential feedstock for biogas production. For this purpose, biochemical methane potential tests for the full process-wastewater, its components (5-hydroxymethylfurfural, furfural, levulinic acid, and glycolic acid), together with furfural’s metabolites (furfuryl alcohol and furoic acid), and phenols (syringaldehyde, vanillin, and phenol), were conducted at mesophilic and thermophilic temperatures to assess their biodegradability and gas production kinetics. 0.1, 0.2, 0.3, and 0.4 g COD of the test components were added separately into assays containing 35 mL of inoculum. At their lowest concentrations, the test components, other than the process-wastewater, exhibited a stimulatory effect on methane production at 37 °C, whereas their increased concentrations returned a lower mean specific methane yield at either temperature. For similar component loads, the mesophilic assays outperformed the thermophilic assays for the mean measured specific methane yields. Components that impaired the anaerobic process with their elevated concentrations were phenol, vanillin, and 5-hydroxymethylfurfural. Poor degradation of the process-wastewater was deduced to be linked to the considerable share of 5-hydroxymethylfurfural in the process-wastewater governing its overall characteristics. With excessive recalcitrant components, it is recommended to use such waste streams and byproducts as a substrate for biogas plants operating at moderate temperatures, but at low rates.

The Combined Cultivation of Feruloyl Esterase-Producing Strains with CMCase and Xylanase-Producing Strains Increases the Release of Ferulic Acid

Feruloyl esterase (FAE)-producing micro-organisms to obtain ferulic acid (FA) from natural substrates have good industrial prospects, and the synergistic effect of multiple bacteria can better improve the yield of FA. In this study, on the premise of the synergistic effect of FAE, hemicellulose, and cellulase, the key strain Klebsiella oxytoca Z28 with FAE was combined with CMCase and Xylanase-producing strains to produce FA. The combination of strains with higher FA production are Klebsiella oxytoca Z28, Klebsiella pneumoniae JZE, Bacillus velezensis G1, and their FA production can reach 109.67 μg/g, which is 15% higher than that of single bacteria. To explore the effects of temperature, Ph, inoculum amount, distillers grains concentration and fermentation time on the FAE activity of the combination of strains in the fermentation process, and determined that temperature, Ph, and fermentation time were the main influencing factors and optimized through orthogonal design. The optimized fermentation conditions are 34 °C, Ph 8.0, and fermentation days for 6 days, the FAE activity can reach 270.78 U/L, and the FA yield of the combined strain is 324.50 μg/g, which is 200% higher than that of single-strain fermentation.

Life cycle assessment of microalgal biorefinery: A state-of-the-art review

Microalgal biorefineries represent an opportunity to economically and environmentally justify the production of bioproducts. The generation of bioproducts within a biorefinery system must quantitatively demonstrate its viability in displacing traditional fossil-based refineries. To this end, several works have conducted life cycle analyses on microalgal biorefineries and have shown technological bottlenecks due to energy-intensive processes. This state-of-the-art review covers different studies that examined microalgal biorefineries through life cycle assessments and has identified strategic technologies for the sustainable production of microalgal biofuels through biorefineries. Different metrics were introduced to supplement life cycle assessment studies for the sustainable production of microalgal biofuel. Challenges in the comparison of various life cycle assessment studies were identified, and the future design choices for microalgal biorefineries were established.

Implications of wheat straw logistic systems for bioenergy sustainable development in China: Costs, energy consumption, and GHG emissions

Wheat straw is a priority choice for bioenergy production, bioenergy as the essential low carbon emissions energy can be a good choice for alternating the petroleum-based fuels. In this study, face-to-face surveys were conducted to analyze the costs, energy consumption, and greenhouse gas emissions involved in wheat straw logistic systems in China. The result identified five logistic modes, including two short-distance transportation and three long-distance transportation modes. These five modes exhibited costs ranging from 17.34-31.95 $ t^-1, energy consumption between 108.30 and 1060.45 MJ t^-1, and greenhouse gas emissions ranging from 0.71-11.52 kg CO₂-eq t^-1. A sensitivity analysis showed that the most important parameters in the short-distance transport group were the harvest rate and the bale weight. In the long-distance transport group, the distance from the depot to the end user and the truck capacity. After an overall consideration of the costs, energy consumption, and greenhouse gas emissions, an optimal wheat straw logistic system was found in the short-distance transport group due to maximum harvest rate and bale weight by using better combines and balers. Whereas the distance from the depot to the end user should be reduced and higher capacity trucks should be used to have relatively optimal modes for the long-distance transport group. This study provides a valuable reference for bioenergy industries in feedstock collection.

Cereal Waste Valorization through Conventional and Current Extraction Techniques-An Up-to-Date Overview

Nowadays, in the European Union more than 100 million tons of food are wasted, meanwhile, millions of people are starving. Food waste represents a serious and ever-growing issue which has gained researchers’ attention due to its economic, environmental, social, and ethical implications. The Sustainable Development Goal has as its main objective the reduction of food waste through several approaches such as the re-use of agro-industrial by-products and their exploitation through complete valorization of their bioactive compounds. The extraction of the bioactive compounds through conventional methods has been used for a long time, whilst the increasing demand and evolution for using more sustainable extraction techniques has led to the development of new, ecologically friendly, and high-efficiency technologies. Enzymatic and ultrasound-assisted extractions, microwave-assisted extraction, membrane fractionation, and pressure-based extraction techniques (supercritical fluid extraction, subcritical water extraction, and steam explosion) are the main debated green technologies in the present paper. This review aims to provide a critical and comprehensive overview of the well-known conventional extraction methods and the advanced novel treatments and extraction techniques applied to release the bioactive compounds from cereal waste and by-products.

Modeling the Succinic Acid Bioprocess: A Review

Succinic acid has attracted much interest as a key platform chemical that can be obtained in high titers from biomass through sustainable fermentation processes, thus boosting the bioeconomy as a critical production strategy for the future. After several years of development of the production of succinic acid, many studies on lab or pilot scale production have been reported. The relevant experimental data reveal underlying physical and chemical dynamic phenomena. To take advantage of this vast, but disperse, kinetic information, a number of mathematical kinetic models of the unstructured non-segregated type have been proposed in the first place. These relatively simple models feature critical aspects of interest for the design, control, optimization and operation of this key bioprocess. This review includes a detailed description of the phenomena involved in the bioprocesses and how they reflect on the most important and recent models based on macroscopic and metabolic chemical kinetics, and in some cases even coupling mass transport.

Switchgrass and Giant Reed Energy Potential when Cultivated in Heavy Metals Contaminated Soils

The cultivation of energy crops on degraded soils contributes to reduce the risks associated with land use change, and the biomass may represent an additional revenue as a feedstock for bioenergy. Switchgrass and giant reed were tested under 300 and 600 mg Cr kg−1, 110 and 220 mg Ni kg−1, and 4 and 8 mg Cd kg−1 contaminated soils, in a two year pot experiment. Switchgrass yields (average aerial 330 g.m−2 and below ground 430 g.m−2), after the second year harvest, were not affected by Cd contamination and 110 mg Ni kg−1, but 220 mg Ni kg−1 significantly affected the yields (55–60% reduction). A total plant loss was observed in Cr-contaminated pots. Giant reed aboveground yields (control: 410 g.m−2), in the second year harvest, were significantly affected by all metals and levels of contamination (30–70% reduction), except in 110 mg Ni kg−1 pots. The belowground biomass yields (average 1600 g.m−2) were not affected by the tested metals. Contamination did not affect the high heating value (HHV) of switchgrass (average 18.4 MJ.kg−1) and giant reed aerial fractions (average 18.9 MJ.kg−1, stems, and 18.1 MJ.kg−1, leaves), harvested in the second year, indicating that the biomass can be exploited for bioenergy.

Tandem Thio-Michael Addition/Remote Lactone Activation of 5-Hydroxymethylfurfural-Derived δ-Lactone-Fused Cyclopentenones

The creation of structurally diverse chemical entities from fairly simple biorefinery products remains a challenge. In this work 5-hydroxymethylfurfural (HMF) was identified as a key synthon for preparing highly complex cyclopentenones (CP) via tandem 1,4-addition/elimination/remote lactone activation to external O- and N-nucleophiles in δ-lactone-fused-CPs hotspots. This scaffold was also reactive enough to be incorporated into model cysteine-peptides in low concentrations, paving the way to a potential translation generating complexity in the synthesis of small peptides. The new enones also exhibited activity against intraerythrocytic Plasmodium falciparum (IC50 =1.32 μm).

Examining Knowledge Diffusion in the Circular Economy Domain: a Main Path Analysis

The circular economy (CE) field has recently attracted significant interest from academics and practitioners. CE represents a departure from the linear economy, which is characterised by unsustainable resource production and consumption. The growing number of publications necessitates a comprehensive analysis of this field. This is the first systematic examination of the knowledge base and knowledge diffusion pathways in the CE domain. We analyse a Web of Science dataset containing 5431 articles published between 1970 and 2020. To create a comprehensive review of the CE domain, we conducted a keyword co-occurrence network analysis. We examined four distinct types of main paths using the main path analysis (MPA) technique: forward, backward, global, and key-route. According to the analyses, CE research focuses on six primary research themes: CE and sustainability, bioeconomy, CE practices, lifecycle assessment and industrial symbiosis, construction activities, and waste management. In addition, the MPA demonstrates that the CE literature has recently focused on Industry 4.0 technologies and their contribution to CE. This is the first attempt to depict the genealogy of CE research so that scholars can comprehend the domain's evolutionary structure, identify hot topics, and capture the history, development status, and potential future directions of CE research.

The effect of reactor scale on biochars and pyrolysis liquids from slow pyrolysis of coffee silverskin, grape pomace and olive mill waste, in auger reactors

Several studies have addressed the potential biorefinery, through small-scale pyrolysis, of coffee silverskin (CSS), grape pomace (GP) and olive mill waste (OMW), which are respectively the main solid residues from coffee roasting, wine making and olive oil production processes. However, increasing the scale of reactor to bring these studies to an industrial level may affect the properties, and hence applications, of the resulting products. The aim of this study is therefore to perform pilot scale experiments to compare and verify the results of analytical study (TGA) and bench scale reactor runs, in order to understand the fundamental differences and create correlations between pyrolysis runs at different scales. To this end, pyrolysis liquids and biochars from the slow pyrolysis of CSS, GP and OMW, performed using different scale auger reactors (15 kg/h and 0.3 kg/h), have been analysed (TGA, pH, density, proximate and ultimate analyses, HHV, FTIR, GCMS) and compared. The results showed no major differences in biochars when the temperature and the solid residence time were fixed. However, regarding pyrolysis liquids, compounds from the lab reactor were more degraded than pilot plant ones, due to, in this case, the vapour residence time was longer. Regarding the properties of the pyrolysis products, GP 400 °C biochars showed the best properties for combustion; CSS biochars were especially rich in nitrogen, and 400 °C GP and OMW pyrolysis liquids showed the highest number of phenolics. Hence, this study is considered a first step towards industrial scale CSS, GP and OMW pyrolysis-based biorefinery.

Optimization of industrial (3000 L) production of Bacillus subtilis CW-S and its novel application for minituber and industrial-grade potato cultivation

A commercial plant probiotic product was developed employing Bacillus subtilis CW-S in submerged fermentation. The effects of molasses and urea on cell growth were investigated with the goal of low-cost manufacturing. Plackett–Burman and Central-Composite Design (CCD) were utilized to optimize production parameters to maximize productivity. The stability of the formulated product and its efficacy in cultivating minituber in aeroponics and industrial-grade potatoes in the field were assessed. The results showed that the medium BS10 (molasses and urea) produced satisfactory cell density (7.19 × 10⁸ CFU/mL) as compared to the control (1.51 × 10⁷ CFU/mL) and BS1-BS9 (expensive) media (1.84 × 10⁷–1.37 × 10⁹ CFU/mL). According to validated CCD results, optimized parameters fitted well in pilot (300 L; 2.05 × 10⁹ CFU/mL) and industrial (3000 L; 2.01 × 10⁹ CFU/mL) bioreactors, resulting in a two-fold increase in cell concentration over laboratory (9.84 × 10⁸ CFU/mL) bioreactors. In aeroponics, CW-S produced excellent results, with a significant increase in the quantity and weight of minitubers and the survival rate of transplanted plantlets. In a field test, the yield of industrial-grade (> 55 mm) potatoes was increased with a reduction in fertilizer dose. Overall, the findings suggest that CW-S can be produced commercially utilizing the newly developed media and optimized conditions, making plant probiotics more cost-effective and accessible to farmers for crop cultivation, particularly in aeroponic minituber and industrial-grade potato production.

Progress towards a targeted biorefinery of Chromochloris zofingiensis: a review

Biorefinery approaches offer the potential to improve the economics of the microalgae industry by producing multiple products from a single source of biomass. Chromochloris zofingiensis shows great promise for biorefinery due to high biomass productivity and a diverse range of products including secondary carotenoids, predominantly astaxanthin; lipids such as TAGs; carbohydrates including starch; and proteins and essential amino acids. Whilst this species has been demonstrated to accumulate multiple products, the development of an integrated downstream process to obtain these is lacking. The objective of this review paper is to assess the research that has taken place and to identify the steps that must be taken to establish a biorefinery approach for C. zofingiensis. In particular, the reasons why C. zofingiensis is a promising species to target for biorefinery are discussed in terms of cellular structure, potential products, and means to accumulate desirable components via the alteration of culture conditions. Future advances and the challenges that lie ahead for successful biorefinery of this species are also reviewed along with potential solutions to address them.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13399-022-02955-7.

Performance Evaluation of Combined Hydrothermal-Mechanical Pretreatment of Lignocellulosic Biomass for Enzymatic Enhancement

Pretreatment is a crucial process in a lignocellulosic biorefinery. Corncob is typically considered as a natural renewable carbon source to produce various bio-based products. This study aimed to evaluate the performance of the hydrothermal-mechanical pretreatment of corncob for biofuels and biochemical production. Corncob was first pretreated by liquid hot water (LHW) at different temperatures (140–180 °C) and duration (30, 60 min) and then subjected to centrifugal milling to produce bio-powders. To evaluate the performance of this combined pretreatment, the energy efficiency and waste generation were investigated. The results indicated that the maximum fermentable sugars (FS) were 0.488 g/g biomass obtained by LHW at 180 °C, 30 min. In order to evaluate the performance of this combined pretreatment, the energy efficiency and waste generation were 28.3 g of FS/kWh and 7.21 kg of waste/kg FS, respectively. These obtained results indicate that the combined hydrothermal-mechanical pretreatment was an effective pretreatment process to provide high energy efficiency and low waste generation to produce biofuels. In addition, the energy efficiency and waste generation will be useful indicators for process scaling-up into the industrial scale. This combined pretreatment could be a promising pretreatment technology for the production of biofuels and biochemicals from lignocellulosic valorization.

Biogas production by anaerobic co-digestion of sugarcane biorefinery byproducts: Comparative analyses of performance and microbial community in novel single-and two-stage systems

Anaerobic co-digestion (AcD) of sugarcane biorefinery byproducts (hemicelluloses hydrolysate (HH), vinasse, yeast extract and sugarcane bagasse fly ashes was evaluated using new anaerobic reactors fed with organic loading rates (OLR) from 0.9 to 10.8 gCODL^-1d^-1. The best results were obtained in a two-stage system when the OLR was 5.65 gCODL^-1d^-1, leading to a total chemical oxygen demand (COD) removal of 87.6 % and methane yield of 243NmLCH₄gCODr^-1. Microbial community analyses of sludge from both systems (one and two-stages) revealed structural changes and relationship among the main genus found (Clostridium (62.8%), Bacteroides(11.3 %), Desulfovibrio (19.1 %), Lactobacillus(67.7 %), Lactococcus (22.5%), Longilinea (78%), Methanosaeta (19.2 %) and Syntrophus (18.9 %)) with processes performance, kinetic and hydrodynamic parameters. Moreover, biomass granulation was observed in the novel structured anaerobic reactor operated at single stage due to sugarcane bagasse fly ash addition.

Integral valorisation of walnut shells based on a three-step sequential delignification

Walnut kernels represent no more than 50-60% of the total weight of the fruit, so the sum of walnut shells generated every year is immense. Nonetheless, these shells could be further valorised for the extraction of their main constituents following a biorefinery scheme. Hence, the objective of this work was an integral valorisation of walnut shells, which involved a sequential organosolv delignification (200 °C, 90 min, 70/30 v/v EtOH/H₂O, LSR 6:1) and several posterior non-isothermal hydrothermal treatments (180, 195 and 210 °C, LSR 8:1). Moreover, the spent solids after the aforementioned treatments were evaluated as possible sources of cellulose nanocrystals. The results showed that the sequential organosolv delignifications presented relative lignin yields up to 60%, which leaded to lignins that just differed on their molecular weight distributions. The hydrothermal treatments were efficient for the removal of still present hemicelluloses (14.7-71.8%), and permitted a successful cellulose nanocrystal obtaining whereas the spent solid from the delignification stages did not. Thus, this study presented an innovative strategy for the integral valorisation of walnut shells.

The limitations of bioeconomy LCA studies for understanding the transition to sustainable bioeconomy

Purpose

Transition to bioeconomy requires all actors and stakeholders to measure the impact of systems that use bioresources and technologies to provision society. There are however some challenges with integrating LCA into business development and management, which have important implications for bioeconomy. There have been many LCA studies published in the twenty-first century, but the question must be answered: how useful are these LCA studies to help understand and manage transition to sustainable bioeconomy?

Method

This research used a structured literature review to identify 83 bioeconomy LCA studies published from January 2006 to June 2021 (excluding bioenergy). The studies were analysed for compliance with the ISO 14044 standard, with specific reference to the goal, commissioning perspective, system boundary, function and functional unit, impact methods and categories.

Results and discussions

It was found that more than 85% of the studies reviewed failed to present the required goal statement and a description of the function of the system. Nearly 13% of the studies did not define the system boundary, and only 17% included a full life cycle including raw material extraction, production, use and end-of-life stages. The majority of the LCA studies surveyed from 2006 to 2021 were either (i) not in compliance with the ISO standards or (ii) space and style limitations of the publication process prevented competent practitioners from properly conveying their work. This suggests that the value and integrity of the literature are undermined by not rigorously addressing the first and most important stage of an LCA study.

Conclusion

When interpreting the results, a major shortcoming noted was that most studies did not consider the industrial symbiosis needed between feedstock, technology, primary products, side streams, downstream valorisation and long-term circularity in order to properly understand the transition pathways required. Bioeconomy technologies were imagined as displacers for feedstocks and processes to adapt business as usual, rather than as transformers of the system to a sustainable footing.

Recommendation

If LCA studies are going to provide meaningful information for actors and stakeholders to assess whether a system will be able to operate sustainably, studies should include a full, integrated system, standards should be adhered to and approaches should perhaps go beyond mere eco-efficiency, or doing less harm, as these are not necessarily indicative of sustainability. Historical bioeconomy LCA studies do not provide great insight into the transition to sustainable bioeconomy.

Supplementary information

The online version contains supplementary material available at 10.1007/s11367-022-02053-w.

Microalgae-based livestock wastewater treatment (MbWT) as a circular bioeconomy approach: Enhancement of biomass productivity, pollutant removal and high-value compound production

The intensive livestock activities that are carried out worldwide to feed the growing human population have led to significant environmental problems, such as soil degradation, surface and groundwater pollution. Livestock wastewater (LW) contains high loads of organic matter, nitrogen (N) and phosphorus (P). These compounds can promote cultural eutrophication of water bodies and pose environmental and human hazards. Therefore, humanity faces an enormous challenge to adequately treat LW and avoid the overexploitation of natural resources. This can be accomplished through circular bioeconomy approaches, which aim to achieve sustainable production using biological resources, such as LW, as feedstock. Circular bioeconomy uses innovative processes to produce biomaterials and bioenergy, while lowering the consumption of virgin resources. Microalgae-based wastewater treatment (MbWT) has recently received special attention due to its low energy demand, the robust capacity of microalgae to grow under different environmental conditions and the possibility to recover and transform wastewater nutrients into highly valuable bioactive compounds. Some of the high-value products that may be obtained through MbWT are biomass and pigments for human food and animal feed, nutraceuticals, biofuels, polyunsaturated fatty acids, carotenoids, phycobiliproteins and fertilizers. This article reviews recent advances in MbWT of LW (including swine, cattle and poultry wastewater). Additionally, the most significant factors affecting nutrient removal and biomass productivity in MbWT are addressed, including: (1) microbiological aspects, such as the microalgae strain used for MbWT and the interactions between microbial populations; (2) physical parameters, such as temperature, light intensity and photoperiods; and (3) chemical parameters, such as the C/N ratio, pH and the presence of inhibitory compounds. Finally, different strategies to enhance nutrient removal and biomass productivity, such as acclimation, UV mutagenesis and multiple microalgae culture stages (including monocultures and multicultures) are discussed.

Sustainable processes for treatment and management of seafood solid waste

Seafood processing is an important economical activity worldwide and is an integral part of the food chain system. However, their processing results in solid waste generation whose disposal and management is a serious concern. Proteins, amino acids, lipids with high amounts of polyunsaturated fatty acids (PUFA), carotenoids, and minerals are abundant in the discards, effluents, and by-catch of seafood processing waste. As a result, it causes nutritional loss and poses major environmental risks. To solve the issues, it is critical that the waste be exposed to secondary processing and valorization for recovery of value added products. Although chemical waste treatment technologies are available, the majority of these procedures have inherent flaws. Biological solutions, on the other hand, are safe, efficacious, and ecologically friendly while maintaining the intrinsic bioactivities after waste conversion. Microbial fermentation or the actions of exogenously introduced enzymes on waste components are used in most bioconversion processes. Algal biotechnology has recently developed unique technologies for biotransformation of nutrients, which may be employed as a feedstock for the recovery of important chemicals as well as biofuel. Bioconversion methods combined with a bio-refinery strategy offer the potential to enable environmentally-friendly and cost-effective seafood waste management. The refinement of these wastes through sustainable bioprocessing interventions can give rise to various circular bioeconomies within the seafood processing sector. Moreover, a techno-economic perspective on the developed solid waste processing lines and its subsequent environmental impact could facilitate commercialization. This review aims to provide a comprehensive view and critical analysis of the recent updates in seafood waste processing in terms of bioconversion processes and byproduct development. Various case studies on circular bioeconomy formulated on seafood processing waste along with techno-economic feasibility for the possible development of sustainable seafood biorefineries have also been discussed.

Insight into a Successful Development of Biocontrol Agents: Production, Formulation, Packaging, and Shelf Life as Key Aspects

Biocontrol agents (BCAs) have been proposed and studied over recent decades as a suitable alternative to diminish or substitute synthetic fungicides used to control pre- and postharvest diseases. However, the development of BCAs has many constraints and obstacles that would have to be overcome before they could be successfully implemented in the market. For the BCA commercial development, the microorganism should be mass-produced on a large-scale, and, independently of the method used for the production, a particular plan regarding the formulation of BCAs by multidisciplinary approaches (liquid or solid) is required to optimize the yield, efficacy, and shelf life of the developed product. Unfortunately, not all BCAs can survive the conditions imposed during the formulation process. Improved stability can be achieved by either using special conditions during growing or by adding protective substances to the formulation medium. Finally, BCAs should be formulated in such a way as to guarantee long-term stability and ease of application of the product. Therefore, an accurate range of the packaging conditions should be considered to extend the shelf life of the formulated product, preferably up to two years. Herein, we discussed the main aspects regarding the production, formulation, packaging, and shelf life of BCAs.

Fabrication of Biochar Materials from Biowaste Coffee Grounds and Assessment of Its Adsorbent Efficiency for Remediation of Water-Soluble Pharmaceuticals

Biowaste coffee grounds have been recognized as an effective and relatively low-cost adsorbent to complement conventional treatment techniques for removing emerging contaminants (ECs) from the waste stream through modification to useful biochar. The purpose of this study was to make biochar from biowaste coffee grounds through the pyrolysis process and investigate its potential capacity for the removal of pharmaceuticals from water. The biochar was prepared by pyrolysis process under argon gas conditions, and its adsorption capacity for pharmaceuticals was evaluated. The as-prepared biochar shows a surface area of 232 m2 g−1. The adsorption of salicylic acid, diclofenac, and caffeine onto the biochar show adsorption capacities of 40.47 mg g−1, 38.52 mg g−1, and 75.46 mg g−1, respectively. The morphology, functional groups, crystallinity, and specific surface area were determined by SEM, FTIR, XRD, and BET techniques, respectively. Kinetic results reveal that the experimental data fit the pseudo-second-order model and the Temkin isotherm model. In conclusion, these results illustrate the potential of biochar produced from biowaste coffee grounds could play an important role in environmental pollution mitigation by enhancing removal of pharmaceuticals from conventional wastewater treatment effluent, thereby minimizing their potential risks in the environment.

Cosolvent enhanced lignocellulosic fractionation tailoring lignin chemistry and enhancing lignin bioconversion

Cosolvent Enhanced Lignocellulosic Fractionation (CELF) is an emerging solvolysis pretreatment to fractionate lignocellulosic biomass. Herein, the bioconversion performance of CELF lignin was fully evaluated for the first time. Results showed that CELF lignin possessed higher content of carboxylic acid OH, lower molecular weight, and disappeared β-O-4 and β-5 linkages compared to other two technical lignins including a conventional ethanol organosolv lignin (EOL) and a kraft lignin (KL). Rhodococcus opacus PD630 cell count from CELF lignin fermentation reached the highest value of 3.9 × 10⁷ CFU/mL, representing a 62.5% and 77.3% improvement over EOL and KL, respectively. Correspondingly, lipid yield reached 143 mg/L from CELF lignin, which was 36.2% and 26.5% higher than from EOL and KL, respectively. Principal component analysis (PCA) revealed that more carboxylic acid groups and lower molecular weight contributed to the enhanced bioconversion performance of CELF lignin. This study demonstrates that CELF lignin is a promising candidate for bioconversion.

A review on global perspectives of sustainable development in bioenergy generation

Over the last few decades, the globe has much relied on fossil fuels; however, environmental concerns forced the World to look at biofuel as an alternative for stable economic development. Biofuel also facilitates national energy security maintenance and reduces environmental complications. The present study is focused on an in-depth analysis of bioenergy policy measures undertaken by various federal agencies of different countries in order to shed light on the bottlenecks that impede biofuel's growth as a sustainable and alternative fuel. An in-depth assessment of feedstock utilization, blending targets, and policy assistance schemes have been thoroughly reviewed. In addition, the potential of commercial firms for the production of bioenergy is highlighted in order to grasp the current bioenergy market scenario better. Finally, the article is concluded with the viewpoints of the authors to address the standing issues of global bioenergy generation.

Progress and perspectives for microbial production of farnesene

Farnesene is increasingly used in industry, agriculture, and other fields due to its unique and excellent properties, necessitating its efficient synthesis. Microbial synthesis is an ideal farnesene production method. Recently, researchers have used several strategies to optimize the production performance of microorganisms. This review summarized these strategies, including regulation of farnesene synthesis pathways, and proposed some emerging tools and methods in stain engineering. Meanwhile, new farnesene biosynthetic pathways and effective farnesene production from cheap or waste substrates were emphatically introduced. Finally, future farnesene biosynthesis challenges were discussed.

State-of-the-art of the pyrolysis and co-pyrolysis of food waste: Progress and challenges

The continuous growth of population and the steady improvement of people's living standards have accelerated the generation of massive food waste. Untreated food waste has great potential to harm the environment and human health due to bad odor release, bacterial leaching, and virus transmission. However, the application of traditional disposal techniques like composting, landfilling, animal feeding, and anaerobic digestion are difficult to ease the environmental burdens because of problems such as large land occupation, virus transmission, hazardous gas emissions, and poor efficiency. Pyrolysis is a practical and promising route to reduce the environmental burden by converting food waste into bioenergy. This paper aims to analyze the characteristics of food waste, introduce the production of biofuels from conventional and advanced pyrolysis of food waste, and provide a basis for scientific disposal and sustainable management of food waste. The review shows that co-pyrolysis and catalytic pyrolysis significantly impact the pyrolysis process and product characteristics. The addition of tire waste promotes the synthesis of hydrocarbons and inhibits the formation of oxygenated compounds efficiently. The application of calcium oxide (CaO) exhibits good performance in the increment of bio-oil yield and hydrocarbon content. Based on this literature review, pyrolysis can be considered as the optimal technique for dealing with food waste and producing valuable products.

Conceptual Process Design of an Integrated Xylitol Biorefinery With Value-Added Co-Products

This manuscript describes the conceptual process design of an integrated xylitol biorefinery with value-added co-products. Based on an existing three-step framework, the main product of a second-generation integrated biorefinery is chosen in the first stage. Based upon this, other decisions as the feedstock and value-added co-products are made. All relevant unit operations for the process are introduced. An initial superstructure with all potential process alternatives is composed of all introduced models. In the second step of the framework, a global sensitivity analysis is performed, firstly with coarse sampling to determine all viable flowsheet options and secondly with fine sampling to determine the most sensitive operational variables. As a result of the sensitivity analysis, most of the flowsheet options in the initial superstructure are not feasible. Based on these results, flowsheet sampling with the five most sensitive operational variables is performed to create surrogate models. In the scope of this work, three types of surrogate models are benchmarked against each other. Regarding the results of the superstructure optimization, firstly, it becomes apparent that the production of biokerosene does not contribute significantly to the net present value of the biorefinery. Furthermore, reducing the number of unit operations in the downstream processing leads to lower capital expenditures, but it lowers the product yield. Lastly, most flowsheets are economically feasible, indicated by a positive net present value. Based on this result, the most promising candidate process topology is subjected to the third step of the framework, including uncertainty in capital expenditure and operational expenses according to their estimations and uncertainties in the product prices. As a result, the net present value of the flowsheet turns negative, indicating that the high uncertainties for the expenditure and the expenses do not allow for an economically feasible operation. Lastly, the analysis of conceptually designed process flowsheets based on Monte Carlo sampling shows failure rates, with the NPV falling below the break-even point, of around 60% probability or higher. Based on these results, an economically feasible construction and operation of a xylitol biorefinery seems unlikely. Further ways to improve the metrics are elucidated.

COVID-19 and industrial waste mitigation via thermochemical technologies towards a circular economy: A state-of-the-art review

The increasing awareness of waste circular economy has motivated valorization strategies for minimizing resource consumption and waste production in the private sector. With the rise of various industrial wastes and with the emergence of COVID-19 wastes, a sustainable approach is needed to mitigate the growing concern about wastes. Thermochemical treatment technologies in the form of direct combustion, torrefaction, pyrolysis, and gasification have been identified to have vital roles in the value-creation of various waste streams. Moreover, the alignment of thermochemical processes for waste mitigation concerning the circular economy framework needs to be established. Accordingly, a comprehensive review of the different thermochemical treatment options for industrial and the novel COVID-19 medical wastes streams is conducted in this study. This review focuses on highlighting the instrumental role of thermochemical conversion platforms in achieving a circular economy in the industrial sector. Various strategies in waste mitigation through various thermochemical processes such as management, recovery, reduction, and treatment are discussed. The results show that thermochemical technologies are beneficial in addressing the sustainability concerns on mitigating wastes from the industrial sector and wastes brought by the COVID-19 pandemic. This also includes the current issues faced as well as future perspectives of the thermochemical conversion technologies.

Trends in valorization of highly-toxic lignocellulosic biomass derived-compounds via engineered microbes

Lignocellulosic biomass-derived fuels, chemicals, and materials are promising sustainable solutions to replace the current petroleum-based production. The direct microbial conversion of thermos-chemically pretreated lignocellulosic biomass is hampered by the presence of highly toxic chemical compounds. Also, thermo-catalytic upgrading of lignocellulosic biomass generates wastewater that contains heterogeneous toxic chemicals, a mixture of unutilized carbon. Metabolic engineering efforts have primarily focused on the conversion of carbohydrates in lignocellulose biomass; substantial opportunities exist to harness value from toxic lignocellulose-derived toxic compounds. This article presents the comprehensive metabolic routes and tolerance mechanisms to develop robust synthetic microbial cell factories to valorize the highly toxic compounds to advanced-platform chemicals. The obtained platform chemicals can be used to manufacture high-value biopolymers and biomaterials via a hybrid biochemical approach for replacing petroleum-based incumbents. The proposed strategy enables a sustainable bio-based materials economy by microbial biofunneling of lignocellulosic biomass-derived toxic molecules, an untapped biogenic carbon.

Valorization of sugar beet pulp to value-added products: A review

The processing of sugar beet in the sugar production industry releases huge amounts of sugar beet pulp as waste which can be considered a valuable by-product as a source of cellulose, hemicellulose, and pectin. Valorization of sugar beet pulp into value added products occurs through acid hydrolysis, hydrothermal techniques, and enzymatic hydrolysis. Biochemical conversion of beet pulp into simple fermentable sugars for producing value added products occurs through enzymatic hydrolysis is a cost effective and eco-friendly process. While beet pulp has predominantly been used as a fodder for livestock, recent developments in its biotechnological valorization have unlocked its value as a feedstock in the production of biofuels, biohydrogen, biodegradable plastics, and platform chemicals such as lactic acid, citric acid, alcohols, microbial enzymes, single cell proteins, and pectic oligosaccharides. This review brings forward recent biotechnological developments made in the valorization of sugar beet pulp into valuable products.

Economic and environmental sustainability analysis of seaweed farming: Monetizing carbon offsets of a brown algae cultivation system in Ireland

This paper examines the economic and environmental costs of seaweed cultivation (Alaria esculenta) in Ireland and evaluates the potential revenue made on the voluntary carbon offset market (VCOM). The life cycle assessment (LCA) results revealed the cultivation equipment with the polypropylene used for the cultivation lines contributes the highest share of impacts due to their replacement rate. This study suggests long-term employment of farm infrastructure and increased seaweed yield could enhance the environmental sustainability of the system. Moreover, life cycle costing (LCC) indicates the seaweed farm in Ireland is economically feasible over a 20-year lifespan. However, the revenue generated on the VCOM from the seaweed carbon assimilation was minimal, contributing to only 5% of the revenue. This study concludes that further development of the seaweed market with stabilized biomass prices and producing a range of viable products from seaweed biomass will be a major factor in the economic sustainability.

An integrated process for conversion of spent coffee grounds into value-added materials

Spent coffee grounds (SCG) are inexpensive materials with a complex composition that makes them promising feedstocks for a biorefinery.Here, conversion of SCG into a wide range of high value-added products (coffee oil, bio-ethanol, D-mannose, manno-oligosaccharide (MOS), cafestol and kahweol) using a novel integrated system was evaluated. The process involves oil extraction, MOS production by mannanase obtained from Penicillium purpurogenum, NaOH (Na) and hydrogen peroxide (HP) pretreatment for the degradation of lignin and phenolic compounds, diterpenes extraction, enzymatic hydrolysis, and fermentation, which can be performed using environmentally friendly technologies. Approximately 97 mL of coffee oil, 164 g of D-mannose, 102 g of MOS, 99 g of bioethanol and a dash of cafestol/kahweol were produced from 1 kg of dry SCG. Producing high-value co-products from SCG using an integrated approach as demonstrated here may be an efficient strategy to reduce waste generation, while improving the economics of the biorefinery production process.

A review on recent developments in hydrodynamic cavitation and advanced oxidative processes for pretreatment of lignocellulosic materials

Environmental problems due to utilization of fossil-derived materials for energy and chemical generation has prompted the use of renewable alternative sources, such as lignocellulose biomass (LB). Indeed, the production of biomolecules and biofuels from LB is among the most important current research topics aiming to development a sustainable bioeconomy. Yet, the industrial use of LB is limited by the recalcitrance of biomass, which impairs the hydrolysis of the carbohydrate fractions. Hydrodynamic cavitation (HC) and Advanced Oxidative Processes (AOPs) has been proposed as innovative pretreatment strategies aiming to reduce process time and chemical inputs. Therefore, the underlying mechanisms, procedural strategies, influence on biomass structure, and research gaps were critically discussed in this review. The performed discussion can contribute to future developments, giving a wide overview of the main involved aspects.

Environmental assessment of the production of itaconic acid from wheat straw under a biorefinery approach

This study performs the environmental assessment of itaconic acid (IA) production from wheat straw. The Life Cycle Assessment (LCA) methodology is used to determine the environmental hotspots, considering impact categories such as Global Warming (GW), Fossil Resource Scarcity (FRS), Water Consumption (WC), among others. A sensitivity analysis was performed considering an optimization of the steam explosion process and 100% renewable energy. Results report an impact of about 14.33 kg CO₂ eq in GW, 4.15 kg of oil eq in FRS, for each kg of IA produced for the baseline scenario. Moreover, the pretreatment and fermentation stages constitute hotspots of the IA production. In addition, using a renewable energy source in production would reduce the impact by 82% in GW, 71% in PM and 82% in FRS categories. The optimization of the steam explosion process presents a better performance in GW and FRS but also lies in an increase in WC.

Towards a Sustainable Bioeconomy through Industrial Symbiosis: Current Situation and Perspectives

The concepts of industrial symbiosis (IS) and bioeconomy (BE) both focus on ways to reduce dependence on non-renewable resources. However, these two frames of reference have rarely been considered as part of a joint strategy to achieve sustainability. Here, we describe how they inter-operate, in well documented IS case studies, to identify current synergy patterns of organic by-products, their limits, and promising pathways towards integrated initiatives that pursue the respective goals of each framework. We first evaluated the nature of synergies in current practices, and how they contribute to sustainability. Second, we focused on the role of agriculture in these symbioses, due to its fundamental role in circular bioeconomy. We used three main dimensions to analyze our case studies: IS emergence, governance of synergies, and actor serendipity. We identified three main patterns of organic matter use within IS, which we termed metabolic resources, metabolic biorefinery, and global biorefinery. Our observations suggest that synergies with agriculture are undervalued, by both internal and external practitioners. We conclude that while the combination of BE and IS can bolster sustainability, it requires a dedicated implementation strategy that has yet to be conceived.