Intermetallic GaPd2 Nanoparticles on SiO2 for Low-Pressure CO2 Hydrogenation to Methanol: Catalytic Performance and In Situ Characterization

Moving Frontiers in Transition Metal Catalysis: Synthesis, Characterization and Modeling

Nanosized transition metal particles are important materials in catalysis with a key role not only in academic research but also in many processes with industrial and societal relevance. Although small improvements in catalytic properties can lead to significant economic and environmental impacts, it is only now that knowledge-based design of such materials is emerging, partly because the understanding of catalytic mechanisms on nanoparticle surfaces is increasingly improving. A knowledge-based design requires bottom-up synthesis of well-defined model catalysts, an understanding of the catalytic nanomaterials "at work" (operando), and both a detailed understanding and a prediction by theoretical methods. This article reports on progress in colloidal synthesis of transition metal nanoparticles for preparation of model catalysts to close the materials gap between the discoveries of fundamental surface science and industrial application. The transition metal particles, however, often undergo extensive transformations when applied to the catalytic process and much progress has recently been achieved operando characterization techniques under relevant reaction conditions. They allow better understanding of size/structure-activity correlations in these systems. Moreover, the growth of computing power and the improvement of theoretical methods uncover mechanisms on nanoparticles and have recently predicted highly active particles for CO/CO₂ hydrogenation or direct H₂ O₂ synthesis.

A new and different insight into the promotion mechanisms of Ga for the hydrogenation of carbon dioxide to methanol over a Ga-doped Ni(211) bimetallic catalyst

The hydrogenation of CO₂ to CH₃OH is one of the most promising technologies for the utilization of captured CO₂ in the future. Nano Ni-Ga bimetallic catalysts have been proven to be excellent catalysts in the hydrogenation of CO₂ to CH₃OH. To investigate the promotion mechanisms of Ga for the hydrogenation of CO₂ to CH₃OH over Ga-doped Ni catalysts and the wide application of these promotion mechanisms in other catalysts and reactions, herein, density functional theory (DFT) was employed. The reaction mechanisms and the properties of Ni(211) and Ga-Ni(211) surfaces were comparatively studied. The results show that the Ni sites on both the Ni(211) and the Ga-Ni(211) surfaces are active sites, and the most stable structures of the intermediates are similar. Moreover, the Ga-Ni(211) surface is more favorable for the hydrogenation of CO₂, whereas Ni(211) is more favorable for the dissociation of CO₂. The activation barrier of the rate-limiting step in the CH₃OH formation pathway on Ni(211) is 0.54 eV higher than that on Ga-Ni(211). According to the analyses of the projected density of states (PDOS) and Hirshfeld charge transfer, the addition of Ga atoms demonstrates the reactivity of the Ga-doped Ni(211) surfaces. Most importantly, the replacement of some secondary active sites of Ni atoms with the non-active Ga atoms may lower the activities of the secondary active sites and strengthen the activities of the active sites at the step edge. These results provide a new perspective for the reaction mechanism of the hydrogenation of CO₂ to CH₃OH over the state-of-the-art Ga-doped catalysts.

Evolution of intermetallic GaPd2/SiO2 catalyst and optimization for methanol synthesis at ambient pressure

The CO2 hydrogenation to methanol is efficiently catalyzed at ambient pressure by nanodispersed intermetallic GaPd2/SiO2 catalysts prepared by incipient wetness impregnation. Here we optimize the catalyst in terms of metal content and reduction temperature in relation to its catalytic activity. We find that the intrinsic activity is higher for the GaPd2/SiO2 catalyst with a metal loading of 13 wt.% compared to catalysts with 23 wt.% and 7 wt.%, indicating that there is an optimum particle size for the reaction of around 8 nm. The highest catalytic activity is measured on catalysts reduced at 550°C. To unravel the formation of the active phase, we studied calcined GaPd2/SiO2 catalysts with 23 wt.% and 13 wt.% using a combination of in situ techniques: X-ray diffraction (XRD), X-ray absorption near edge fine structure (XANES) and extended X-ray absorption fine structure (EXAFS). We find that the catalyst with higher metal content reduces to metallic Pd in a mixture of H2/Ar at room temperature, while the catalyst with lower metal content retains a mixture of PdO and Pd up to 140°C. Both catalysts form the GaPd2 phase above 300°C, albeit the fraction of crystalline intermediate Pd nanoparticles of the catalyst with higher metal loading reduces at higher temperature. In the final state, the catalyst with higher metal loading contains a fraction of unalloyed metallic Pd, while the catalyst with lower metal loading is phase pure. We discuss the alloying mechanism leading to the catalyst active phase formation selecting three temperatures: 25°C, 320°C and 550°C.

Intermetallic PdIn catalyst for CO2 hydrogenation to methanol: mechanistic studies with a combined DFT and microkinetic modeling method

Reaction pathways of methanol and carbon monoxide formation from CO₂ hydrogenation over PdIn(110) and (211) with a combined density functional theory and microkinetic modeling approach.

Isolated Zr Surface Sites on Silica Promote Hydrogenation of CO2 to CH3OH in Supported Cu Catalysts

Copper nanoparticles supported on zirconia (Cu/ZrO₂) or related supported oxides (Cu/ZrO₂/SiO₂) show promising activity and selectivity for the hydrogenation of CO₂ to CH₃OH. However, the role of the support remains controversial because most spectroscopic techniques provide information dominated by the bulk, making interpretation and formulation of structure-activity relationships challenging. In order to understand the role of the support and in particular of the Zr surface species at a molecular level, a surface organometallic chemistry approach has been used to tailor a silica support containing isolated Zr(IV) surface sites, on which copper nanoparticles (∼3 nm) are generated. These supported Cu nanoparticles exhibit increased CH₃OH activity and selectivity compared to those supported on SiO₂, reaching catalytic performances comparable to those of the corresponding Cu/ZrO₂. Ex situ and in situ X-ray absorption spectroscopy reveals that the Zr sites on silica remain isolated and in their +4 oxidation state, while ex situ solid-state nuclear magnetic resonance spectroscopy and catalytic performances show that similar mechanisms are involved with the single-site support and ZrO₂. These observations imply that Zr(IV) surface sites at the periphery of Cu particles are responsible for promoting CH₃OH formation on Cu-Zr-based catalysts and provide a guideline to develop selective CH₃OH synthesis catalysts.

Bimetallic catalysts for green methanol production via CO2 and renewable hydrogen: a mini-review and prospects

This mini review discusses the recent advancements in the use of bimetallic catalysts for green methanol production via CO₂ hydrogenation.

Transition-Metal Decorated Aluminum Nanocrystals

Recently, aluminum has been established as an earth-abundant alternative to gold and silver for plasmonic applications. Particularly, aluminum nanocrystals have shown to be promising plasmonic photocatalysts, especially when coupled with catalytic metals or oxides into "antenna-reactor" heterostructures. Here, a simple polyol synthesis is presented as a flexible route to produce aluminum nanocrystals decorated with eight varieties of size-tunable transition-metal nanoparticle islands, many of which have precedence as heterogeneous catalysts. High-resolution and three-dimensional structural analysis using scanning transmission electron microscopy and electron tomography shows that abundant nanoparticle island decoration in the catalytically relevant few-nanometer size range can be achieved, with many islands spaced closely to their neighbors. When coupled with the Al nanocrystal plasmonic antenna, these small decorating islands will experience increased light absorption and strong hot-spot generation. This combination makes transition-metal decorated aluminum nanocrystals a promising material platform to develop plasmonic photocatalysis, surface-enhanced spectroscopies, and quantum plasmonics.

A highly selective and stable ZnO-ZrO2 solid solution catalyst for CO2 hydrogenation to methanol

Although methanol synthesis via CO hydrogenation has been industrialized, CO₂ hydrogenation to methanol still confronts great obstacles of low methanol selectivity and poor stability, particularly for supported metal catalysts under industrial conditions. We report a binary metal oxide, ZnO-ZrO₂ solid solution catalyst, which can achieve methanol selectivity of up to 86 to 91% with CO₂ single-pass conversion of more than 10% under reaction conditions of 5.0 MPa, 24,000 ml/(g hour), H₂/CO₂ = 3:1 to 4:1, 320° to 315°C. Experimental and theoretical results indicate that the synergetic effect between Zn and Zr sites results in the excellent performance. The ZnO-ZrO₂ solid solution catalyst shows high stability for at least 500 hours on stream and is also resistant to sintering at higher temperatures. Moreover, no deactivation is observed in the presence of 50 ppm SO₂ or H₂S in the reaction stream.

Highly Efficient Carbon Dioxide Hydrogenation to Methanol Catalyzed by Zigzag Platinum-Cobalt Nanowires

Carbon dioxide (CO₂ ) hydrogenation is an effective strategy for CO₂ utilization, while unsatisfied conversion efficiencies remain great challenges. It is reported herein that zigzag Pt-Co nanowires (NWs) with Pt-rich surfaces and abundant steps/edges can perform as highly active and stable CO₂ hydrogenation catalysts. It is found that tuning the Pt/Co ratio of the Pt-Co NWs, solvents, and catalyst supports could well optimize the CO₂ hydrogenation to methanol (CH₃ OH) with the Pt₄ Co NWs/C exhibiting the best performance, outperforming all the previous catalysts. They are also very durable with limited activity decays after six catalytic cycles. The diffuse reflectance infrared Fourier transform spectroscopy result of CO₂ adsorption shows that the Pt₄ Co NWs/C undergoes the adsorption/activation of CO₂ by forming appropriate carboxylate intermediates, and thus enhancing the CH₃ OH production.

Intermetallic Nanocrystals: Syntheses and Catalytic Applications

At the forefront of nanochemistry, there exists a research endeavor centered around intermetallic nanocrystals, which are unique in terms of long-range atomic ordering, well-defined stoichiometry, and controlled crystal structure. In contrast to alloy nanocrystals with no elemental ordering, it is challenging to synthesize intermetallic nanocrystals with a tight control over their size and shape. Here, recent progress in the synthesis of intermetallic nanocrystals with controllable sizes and well-defined shapes is highlighted. A simple analysis and some insights key to the selection of experimental conditions for generating intermetallic nanocrystals are presented, followed by examples to highlight the viable use of intermetallic nanocrystals as electrocatalysts or catalysts for various reactions, with a focus on the enhanced performance relative to their alloy counterparts that lack elemental ordering. Within the conclusion, perspectives on future developments in the context of synthetic control, structure-property relationships, and applications are discussed.

Catalytic consequences of Ga promotion on Cu for CO2 hydrogenation to methanol

The addition of Ga to Cu/SiO₂ generates new active sites increasing selectivity to methanol. The mechanistic implications are studied by in situ DRIFTS and kinetic experiments.

The effect of sodium species on methanol synthesis and water–gas shift Cu/ZnO catalysts: utilising high purity zincian georgeite

The effect of sodium species on the physical and catalytic properties of Cu/ZnO catalysts derived from zincian georgeite has been investigated. Catalysts prepared with <100 ppm to 2.1 wt% Na⁺, using a supercritical CO₂ antisolvent technique, were characterised and tested for the low temperature water–gas shift reaction and also CO₂ hydrogenation to methanol. It was found that zincian georgeite catalyst precursor stability was dependent on the Na⁺ concentration, with the 2.1 wt% Na⁺-containing sample uncontrollably ageing to malachite and sodium zinc carbonate. Samples with lower Na⁺ contents (<100–2500 ppm) remained as the amorphous zincian georgeite phase, which on calcination and reduction resulted in similar CuO/Cu particle sizes and Cu surface areas. The aged 2.1 wt% Na⁺ containing sample, after calcination and reduction, was found to comprise of larger CuO crystallites and a lower Cu surface area. However, calcination of the high Na⁺ sample immediately after precipitation (before ageing) resulted in a comparable CuO/Cu particle size to the lower (<100–2500 ppm) Na⁺ containing samples, but with a lower Cu surface area, which indicates that Na⁺ species block Cu sites. Activity of the catalysts for the water–gas shift reaction and methanol yields in the methanol synthesis reaction correlated with Na⁺ content, suggesting that Na⁺ directly poisons the catalyst. In situ XRD analysis showed that the ZnO crystallite size and consequently Cu crystallite size increased dramatically in the presence of water in a syn-gas reaction mixture, showing that stabilisation of nanocrystalline ZnO is required. Sodium species have a moderate effect on ZnO and Cu crystallite growth rate, with lower Na⁺ content resulting in slightly reduced rates of growth under reaction conditions.

Synthesis of methanol from CO2hydrogenation promoted by dissociative adsorption of hydrogen on a Ga3Ni5(221) surface

The presence of Ga promotes H₂dissociation adsorption, and subsequently improves the process of CO₂hydrogenation to CH₃OH.

Ag-Pt Compositional Intermetallics Made from Alloy Nanoparticles

Intermetallics are compounds with long-range structural order that often lies in a state of thermodynamic minimum. They are usually considered as favorable structures for catalysis due to their high activity and robust stability. However, formation of intermetallic compounds is often regarded as element specific. For instance, Ag and Pt do not form alloy in bulk phase through the conventional metallurgy approach in almost the entire range of composition. Herein, we demonstrate a bottom-up approach to create a new Ag-Pt compositional intermetallic phase from nanoparticles. By thermally treating the corresponding alloy nanoparticles in inert atmosphere, we obtained an intermetallic material that has an exceptionally narrow Ag/Pt ratio around 52/48 to 53/47, and a structure of interchangeable closely packed Ag and Pt layers with 85% on tetrahedral and 15% on octahedral sites. This rather unique stacking results in wavy patterns of Ag and Pt planes revealed by scanning transmission electron microscope (STEM). This Ag-Pt compositional intermetallic phase is highly active for electrochemical oxidation of formic acid at low anodic potentials, 5 times higher than its alloy nanoparticles, and 29 times higher than the reference Pt/C at 0.4 V (vs RHE) in current density.

Importance and Challenges of Electrochemical in Situ Liquid Cell Electron Microscopy for Energy Conversion Research

The foreseeable worldwide energy and environmental challenges demand renewable alternative sources, energy conversion, and storage technologies. Therefore, electrochemical energy conversion devices like fuel cells, electrolyzes, and supercapacitors along with photoelectrochemical devices and batteries have high potential to become increasingly important in the near future. Catalytic performance in electrochemical energy conversion results from the tailored properties of complex nanometer-sized metal and metal oxide particles, as well as support nanostructures. Exposed facets, surface defects, and other structural and compositional features of the catalyst nanoparticles affect the electrocatalytic performance to varying degrees. The characterization of the nanometer-size and atomic regime of electrocatalysts and its evolution over time are therefore paramount for an improved understanding and significant optimization of such important technologies like electrolyzers or fuel cells. Transmission electron microscopy (TEM) and scanning transmission electron microscope (STEM) are to a great extent nondestructive characterization tools that provide structural, morphological, and compositional information with nanoscale or even atomic resolution. Due to recent marked advancement in electron microscopy equipment such as aberration corrections and monochromators, such insightful information is now accessible in many institutions around the world and provides huge benefit to everyone using electron microscopy characterization in general. Classical ex situ TEM characterization of random catalyst locations however suffers from two limitations regarding catalysis. First, the necessary low operation pressures in the range of 10(-6) to 10(-9) mbar for TEM are not in line with typical reaction conditions, especially considering electrocatalytic solid-liquid interfaces, so that the active state cannot be assessed. Second, and somewhat related, is the lack of time resolution for the evaluation of alterations of the usually highly heterogeneous nanomaterials. Two methods offer a solution to these shortcomings, namely, identical location TEM (IL-TEM) and electrochemical in situ liquid TEM. The former is already well established and has delivered novel insights particularly into degradation processes; however, characterization is still performed in vacuum. The latter circumvents this issue by using dedicated in situ TEM holders but introduces extremely demanding technical challenges. Although the introduction of revolutionizing thin SiN window cells, which elegantly confine the specimen from vacuum, has allowed demonstration of the potential of the in situ approach, the reproducibility and data interpretation is still limited predominately due to the strong interaction of the electron beam with the supporting electrolyte and electrode material. Because of the importance of understanding the nanoelectrochemical structure-function relationship, this Account aims to convey a timely perspective on the opportunities and particularly the challenges in electrochemical identical location TEM and in situ liquid cell TEM with a focus on electrochemical energy conversion.

Pd–In intermetallic alloy nanoparticles: highly selective ethane dehydrogenation catalysts

2 nm PdIn intermetallic alloy (cubic, CsCl type) nanoparticle catalyst was near 100% selective to ethane dehydrogenation at 600 °C (at 15% conversion) with a dehydrogenation TOR almost 10 times higher than that of monometallic Pd.