Electrochemical Catalyst–Support Effects and Their Stabilizing Role for IrOx Nanoparticle Catalysts during the Oxygen Evolution Reaction

Oxygen-deficient Cu doped NiFeO nanosheets hydroxide as electrode material for efficient oxygen evolution reaction and supercapacitor

The development of renewable energy conversion and storage has triggered the development of electrode materials for oxygen evolution reaction (OER) and supercapacitors. Here we report a highly active Cu doped NiFe nanosheets hydroxide electrode with rich oxygen vacancies (OVs) (denoted as H-NiFeCuO/NF) prepared by in situ anodic electrodeposition on the three-dimensional macroporous nickel foam (NF) substrate followed by heat treatment with H₂. The as-prepared H-NiFeCuO/NF electrode showed the initial potential of 1.44 V (versus RHE) for OER and 980 F g^-1 specific capacity as supercapacitor in 1 M KOH. Further investigation suggested that the tuning of composition and structure by doping copper ions and creating OVs helped accelerate the electrochemical reactions. This practice provides an efficient approach for the fabrication of heteromultimetallic hydroxide monolithic electrode with high performance in OER or supercapacitor application.

Valence-State Effect of Iridium Dopant in NiFe(OH)2 Catalyst for Hydrogen Evolution Reaction

Engineering high-performance electrocatalysts is of great importance for energy conversion and storage. As an efficient strategy, element doping has long been adopted to improve catalytic activity, however, it has not been clarified how the valence state of dopant affects the catalytic mechanism and properties. Herein, it is reported that the valence state of a doping element plays a crucial role in improving catalytic performance. Specifically, in the case of iridium doped nickel-iron layer double hydroxide (NiFe-LDH), trivalent iridium ions (Ir³⁺ ) can boost hydrogen evolution reaction (HER) more efficiently than tetravalent iridium (Ir⁴⁺ ) ions. Ir³⁺ -doped NiFe-LDH delivers an ultralow overpotential (19 mV @ 10 mA cm^-2 ) for HER, which is superior to Ir⁴⁺ doped NiFe-LDH (44 mV@10 mA cm^-2 ) and even commercial Pt/C catalyst (40 mV@ 10 mA cm^-2 ), and reaches the highest level ever reported for NiFe-LDH-based catalysts. Theoretical and experimental analyses reveal that Ir³⁺ ions donate more electrons to their neighboring O atoms than Ir⁴⁺ ions, which facilitates the water dissociation and hydrogen desorption, eventually boosting HER. The same valence-state effect is found for Ru and Pt dopants in NiFe-LDH, implying that chemical valence state should be considered as a common factor in modulating catalytic performance.

Recent Development of Oxygen Evolution Electrocatalysts in Acidic Environment

The proton exchange membrane (PEM) water electrolysis is one of the most promising hydrogen production techniques. The oxygen evolution reaction (OER) occurring at the anode dominates the overall efficiency. Developing active and robust electrocatalysts for OER in acid is a longstanding challenge for PEM water electrolyzers. Most catalysts show unsatisfied stability under strong acidic and oxidative conditions. Such a stability challenge also leads to difficulties for a better understanding of mechanisms. This review aims to provide the current progress on understanding of OER mechanisms in acid, analyze the promising strategies to enhance both activity and stability, and summarize the state-of-the-art catalysts for OER in acid. First, the prevailing OER mechanisms are reviewed to establish the physicochemical structure-activity relationships for guiding the design of highly efficient OER electrocatalysts in acid with stable performance. The reported approaches to improve the activity, from macroview to microview, are then discussed. To analyze the problem of instability, the key factors affecting catalyst stability are summarized and the surface reconstruction is discussed. Various noble-metal-based OER catalysts and the current progress of non-noble-metal-based catalysts are reviewed. Finally, the challenges and perspectives for the development of active and robust OER catalysts in acid are discussed.

Exclusive Strain Effect Boosts Overall Water Splitting in PdCu/Ir Core/Shell Nanocrystals

Core/shell nanocatalysts are a class of promising materials, which achieve the enhanced catalytic activities through the synergy between ligand effect and strain effect. However, it has been challenging to disentangle the contributions from the two effects, which hinders the rational design of superior core/shell nanocatalysts. Herein, we report precise synthesis of PdCu/Ir core/shell nanocrystals, which can significantly boost oxygen evolution reaction (OER) via the exclusive strain effect. The heteroepitaxial coating of four Ir atomic layers onto PdCu nanoparticle gives a relatively thick Ir shell eliminating the ligand effect, but creates a compressive strain of ca. 3.60%. The strained PdCu/Ir catalysts can deliver a low OER overpotential and a high mass activity. Density functional theory (DFT) calculations reveal that the compressive strain in Ir shell downshifts the d-band center and weakens the binding of the intermediates, causing the enhanced OER activity. The compressive strain also boosts hydrogen evolution reaction (HER) activity and the strained nanocrystals can be served as excellent catalysts for both anode and cathode in overall water-splitting electrocatalysis.

Hydrous cobalt-iridium oxide two-dimensional nanoframes: insights into activity and stability of bimetallic acidic oxygen evolution electrocatalysts

Acidic oxygen evolution reaction (OER) electrocatalysts that have high activity, extended durability, and lower costs are needed to further the development and wide-scale adoption of proton-exchange membrane electrolyzers. In this work, we report hydrous cobalt-iridium oxide two-dimensional (2D) nanoframes exhibit higher oxygen evolution activity and similar stability compared with commercial IrO₂; however, the bimetallic Co-Ir catalyst undergoes a significantly different degradation process compared with the monometallic IrO₂ catalyst. The bimetallic Co-Ir 2D nanoframes consist of interconnected Co-Ir alloy domains within an unsupported, carbon-free, porous nanostructure that allows three-dimensional molecular access to the catalytically active surface sites. After electrochemical conditioning within the OER potential range, the predominately bimetallic alloy surface transforms to an oxide/hydroxide surface. Oxygen evolution activities determined using a rotating disk electrode configuration show that the hydrous Co-Ir oxide nanoframes provide 17 times higher OER mass activity and 18 times higher specific activity compared to commercial IrO₂. The higher OER activities of the hydrous Co-Ir nanoframes are attributed to the presence of highly active surface iridium hydroxide groups. The accelerated durability testing of IrO₂ resulted in lowering of the specific activity and partial dissolution of Ir. In contrast, the durability testing of hydrous Co-Ir oxide nanoframes resulted in the combination of a higher Ir dissolution rate, an increase in the relative contribution of surface iridium hydroxide groups and an increase in specific activity. The understanding of the differences in degradation processes between bimetallic and monometallic catalysts furthers our ability to design high activity and stability acidic OER electrocatalysts.

State-of-the-Art Iridium-Based Catalysts for Acidic Water Electrolysis: A Minireview of Wet-Chemistry Synthesis Methods : Preparation routes for active and durable iridium catalysts

With the increasing demand for clean hydrogen production, both as a fuel and an indispensable reagent for chemical industries, acidic water electrolysis has attracted considerable attention in academic and industrial research. Iridium is a well-accepted active and corrosion-resistant component of catalysts for oxygen evolution reaction (OER). However, its scarcity demands breakthroughs in catalyst preparation technologies to ensure its most efficient utilisation. This minireview focusses on the wet-chemistry synthetic methods of the most active and (potentially) durable iridium catalysts for acidic OER, selected from the recent publications in the open literature. The catalysts are classified by their synthesis methods, with authors’ opinion on their practicality. The review may also guide the selection of the state-of-the-art iridium catalysts for benchmarking purposes.

The Gas Diffusion Electrode Setup as Straightforward Testing Device for Proton Exchange Membrane Water Electrolyzer Catalysts

Hydrogen production from renewable resources and its reconversion into electricity are two important pillars toward a more sustainable energy use. The efficiency and viability of these technologies heavily rely on active and stable electrocatalysts. Basic research to develop superior electrocatalysts is commonly performed in conventional electrochemical setups such as a rotating disk electrode (RDE) configuration or H-type electrochemical cells. These experiments are easy to set up; however, there is a large gap to real electrochemical conversion devices such as fuel cells or electrolyzers. To close this gap, gas diffusion electrode (GDE) setups were recently presented as a straightforward technique for testing fuel cell catalysts under more realistic conditions. Here, we demonstrate for the first time a GDE setup for measuring the oxygen evolution reaction (OER) of catalysts for proton exchange membrane water electrolyzers (PEMWEs). Using a commercially available benchmark IrO₂ catalyst deposited on a carbon gas diffusion layer (GDL), it is shown that key parameters such as the OER mass activity, the activation energy, and even reasonable estimates of the exchange current density can be extracted in a realistic range of catalyst loadings for PEMWEs. It is furthermore shown that the carbon-based GDL is not only suitable for activity determination but also short-term stability testing. Alternatively, the GDL can be replaced by Ti-based porous transport layers (PTLs) typically used in commercial PEMWEs. Here a simple preparation is shown involving the hot-pressing of a Nafion membrane onto a drop-cast glycerol-based ink on a Ti-PTL.

An Efficient Turing-Type Ag2 Se-CoSe2 Multi-Interfacial Oxygen-Evolving Electrocatalyst*

Although the Turing structures, or stationary reaction-diffusion patterns, have received increasing attention in biology and chemistry, making such unusual patterns on inorganic solids is fundamentally challenging. We report a simple cation exchange approach to produce Turing-type Ag₂ Se on CoSe₂ nanobelts relied on diffusion-driven instability. The resultant Turing-type Ag₂ Se-CoSe₂ material is highly effective to catalyze the oxygen evolution reaction (OER) in alkaline electrolytes with an 84.5 % anodic energy efficiency. Electrochemical measurements show that the intrinsic OER activity correlates linearly with the length of Ag₂ Se-CoSe₂ interfaces, determining that such Turing-type interfaces are more active sites for OER. Combing X-ray absorption and computational simulations, we ascribe the excellent OER performance to the optimized adsorption energies for critical oxygen-containing intermediates at the unconventional interfaces.

Efficient overall water splitting in acid with anisotropic metal nanosheets

Water is the only available fossil-free source of hydrogen. Splitting water electrochemically is among the most used techniques, however, it accounts for only 4% of global hydrogen production. One of the reasons is the high cost and low performance of catalysts promoting the oxygen evolution reaction (OER). Here, we report a highly efficient catalyst in acid, that is, solid-solution Ru‒Ir nanosized-coral (RuIr-NC) consisting of 3 nm-thick sheets with only 6 at.% Ir. Among OER catalysts, RuIr-NC shows the highest intrinsic activity and stability. A home-made overall water splitting cell using RuIr-NC as both electrodes can reach 10 mA cm⁻²_geo at 1.485 V for 120 h without noticeable degradation, which outperforms known cells. Operando spectroscopy and atomic-resolution electron microscopy indicate that the high-performance results from the ability of the preferentially exposed {0001} facets to resist the formation of dissolvable metal oxides and to transform ephemeral Ru into a long-lived catalyst.

Ru is one of the most active metals for oxygen evolution reaction, but it quickly dissolves in acidic electrolyte particularly in nanosized form. Here, the authors show that coral-like solid-solution Ru‒Ir consisting of 3 nm-thick sheets with only 6 at% Ir is a long-lived catalyst with high activity.

In Situ/Operando Electrocatalyst Characterization by X-ray Absorption Spectroscopy

During the last decades, X-ray absorption spectroscopy (XAS) has become an indispensable method for probing the structure and composition of heterogeneous catalysts, revealing the nature of the active sites and establishing links between structural motifs in a catalyst, local electronic structure, and catalytic properties. Here we discuss the fundamental principles of the XAS method and describe the progress in the instrumentation and data analysis approaches undertaken for deciphering X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectra. Recent usages of XAS in the field of heterogeneous catalysis, with emphasis on examples concerning electrocatalysis, will be presented. The latter is a rapidly developing field with immense industrial applications but also unique challenges in terms of the experimental characterization restrictions and advanced modeling approaches required. This review will highlight the new insight that can be gained with XAS on complex real-world electrocatalysts including their working mechanisms and the dynamic processes taking place in the course of a chemical reaction. More specifically, we will discuss applications of in situ and operando XAS to probe the catalyst's interactions with the environment (support, electrolyte, ligands, adsorbates, reaction products, and intermediates) and its structural, chemical, and electronic transformations as it adapts to the reaction conditions.

Effect of the Morphology of the High-Surface-Area Support on the Performance of the Oxygen-Evolution Reaction for Iridium Nanoparticles

The development of affordable, low-iridium-loading, scalable, active, and stable catalysts for the oxygen-evolution reaction (OER) is a requirement for the commercialization of proton-exchange membrane water electrolyzers (PEMWEs). However, the synthesis of high-performance OER catalysts with minimal use of the rare and expensive element Ir is very challenging and requires the identification of electrically conductive and stable high-surface-area support materials. We developed a synthesis procedure for the production of large quantities of a nanocomposite powder containing titanium oxynitride (TiON x ) and Ir. The catalysts were synthesized with an anodic oxidation process followed by detachment, milling, thermal treatment, and the deposition of Ir nanoparticles. The anodization time was varied to grow three different types of nanotubular structures exhibiting different lengths and wall thicknesses and thus a variety of properties. A comparison of milled samples with different degrees of nanotubular clustering and morphology retention, but with identical chemical compositions and Ir nanoparticle size distributions and dispersions, revealed that the nanotubular support morphology is the determining factor governing the catalyst's OER activity and stability. Our study is supported by various state-of-the-art materials' characterization techniques, like X-ray photoelectron spectroscopy, scanning and transmission electron microscopies, X-ray powder diffraction and absorption spectroscopy, and electrochemical cyclic voltammetry. Anodic oxidation proved to be a very suitable way to produce high-surface-area powder-type catalysts as the produced material greatly outperformed the IrO2 benchmarks as well as the Ir-supported samples on morphologically different TiON x from previous studies. The highest activity was achieved for the sample prepared with 3 h of anodization, which had the most appropriate morphology for the effective removal of oxygen bubbles.

Highly active hollow mesoporous NiFeCr hydroxide as an electrode material for the oxygen evolution reaction and a redox capacitor

A hollow mesoporous trimetallic NiFeCr hydroxide electrode is prepared via a four-step procedure involving the fast electrodeposition of an Ni/Cr/Fe alloy onto a nickel foam substrate, followed by dealloying, oxidation, and activation. The title electrode shows an ultralow onset overpotential of 210 mV for the oxygen evolution reaction and a high specific capacity of 1768 F g^-1 as a redox capacitor.

Recent Advancements and Future Prospects of Noble Metal-Based Heterogeneous Nanocatalysts for Oxygen Reduction and Hydrogen Evolution Reactions

The oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER) both are key electrochemical reactions for enabling next generation alternative-power supply technologies. Despite great merits, both of these reactions require robust electrocatalysts for lowering the overpotential and promoting their practical applications in energy conversion and storage devices. Although, noble metal-based catalysts (especially Pt-based catalysts) are at the forefront in boosting the ORR and HER kinetics, high cost, limited availability, and poor stability in harsh redox conditions make them unfit for scalable use. To this end, various strategies including downsizing the catalyst size, reducing the noble metal, and increasing metal utilization have been adopted to appropriately balance the performance and economic issues. This mini-review presents an overview of the current state of the technological advancements in noble metal-based heterogeneous nanocatalysts (NCs) for both ORR and HER applications. More specifically, we focused on establishing the structure–performance correlation.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Electrocatalytic Hydrogenation of Biomass-Derived Organics: A Review

Sustainable energy generation calls for a shift away from centralized, high-temperature, energy-intensive processes to decentralized, low-temperature conversions that can be powered by electricity produced from renewable sources. Electrocatalytic conversion of biomass-derived feedstocks would allow carbon recycling of distributed, energy-poor resources in the absence of sinks and sources of high-grade heat. Selective, efficient electrocatalysts that operate at low temperatures are needed for electrocatalytic hydrogenation (ECH) to upgrade the feedstocks. For effective generation of energy-dense chemicals and fuels, two design criteria must be met: (i) a high H:C ratio via ECH to allow for high-quality fuels and blends and (ii) a lower O:C ratio in the target molecules via electrochemical decarboxylation/deoxygenation to improve the stability of fuels and chemicals. The goal of this review is to determine whether the following questions have been sufficiently answered in the open literature, and if not, what additional information is required:(1)What organic functionalities are accessible for electrocatalytic hydrogenation under a set of reaction conditions? How do substitutions and functionalities impact the activity and selectivity of ECH?(2)What material properties cause an electrocatalyst to be active for ECH? Can general trends in ECH be formulated based on the type of electrocatalyst?(3)What are the impacts of reaction conditions (electrolyte concentration, pH, operating potential) and reactor types?

Amorphous Pd-Loaded Ti4O7 Electrode for Direct Anodic Destruction of Perfluorooctanoic Acid

We here present a novel Ti₄O₇-based electrode loaded with amorphous Pd clusters that achieve efficient anodic destruction of perfluorooctanoic acid (PFOA), a persistent water pollutant with significant environmental and human health concerns. These amorphous Pd clusters were characterized by the disordered, noncrystalline arrangement of Pd single atoms in close proximity, in contrast to crystalline Pd nanoparticles that have been often employed to tailor the electronic properties of an electrode. We found that the Ti₄O₇ electrode loaded with amorphous Pd clusters significantly outperformed the Ti₄O₇ electrode loaded with crystalline Pd particles due to enhanced electron transfer through dominant Pd-O bonds. Combined with the efficient binding of PFOA and its degradation intermediates to the fluorinated electrode surface, this electrode was capable of mineralizing PFOA and releasing fluoride as F^-. The reaction pathway was found to proceed without involving reactive oxygen species and therefore was not quenched by common anions in complex natural water systems such as chloride ions.

The big effect of a small change: formation of CuO nanoparticles instead of covalently bound Cu(ii) over functionalized mesoporous silica and its impact on catalytic efficiency

Two different heterogeneous catalysts, one with Cu(ii) covalently bonded to functionalized mesoporous silica (FMS-Cu(II)) and another with CuO nanoparticles immobilized over the same silica (FMS-CuO-np), have been synthesized by a common route but with a minor alteration in the sequence of addition of reagents. It is interesting to find that by merely changing the order of the addition of reagents Cu(ii) can be incorporated into the framework in two different forms. In one case Cu(ii) binds to the N and O donor centers present in the functionalized material whereas in the other case CuO nanoparticles are generated in situ. The materials have been thoroughly characterized by powder X-ray diffraction, nitrogen adsorption/desorption, transmission electron microscopy, thermal analysis, FT-IR spectroscopy, solid state MAS-NMR spectroscopy and atomic absorption spectrophotometric studies. The synthesized products have been examined for their catalytic efficiencies in the oxidation of olefins, as a model case. Styrene, α-methyl styrene, cyclohexene, trans-stilbene and cyclooctene have been used as substrates in the presence of tert-butyl hydroperoxide as the oxidant in acetonitrile medium under mild conditions. The products of the catalytic reactions have been identified and estimated by gas chromatography and gas chromatography-mass spectrometry. The rate of conversion of the substrates for both the catalysts is high and the selectivity is also good. But from comparative studies, it is found that FMS-CuO-np which contains CuO nanoparticles shows better efficiency than FMS-Cu(II). The catalysts have been recycled for five catalytic cycles without showing much decrease in their catalytic activity.

Lanthanides Regulated the Amorphization-Crystallization of IrO2 for Outstanding OER Performance

Research has been focused on regulating the amorphous surface of Ir-based materials to achieve a higher oxygen evolution reaction (OER) activity. The IrO_x amorphous layer is generally considered to be substantial enough to break the limitation created by the conventional adsorbate evolution mechanism (AEM) in acidic media. In this work, we used lanthanides to regulate IrO_x amorphization-crystallization through inhibiting the crystallization of iridium atoms in the calcination process. The chosen route created abundant crystalline-amorphous (c-a) interfaces, which greatly enhanced the charge transfer kinetics and the stability of the materials. The mass activity of iridium in the synthesized IrO₂@LuIr_1-nO_x(OH)_y structure reached 128.3 A/g_Ir, which is 14.6-fold that of the benchmark IrO₂. All the IrO₂@LnIr_1-nO_x(OH)_y (Ln = La-Lu) structures reflected 290-300 mV of overpotential at 10 mA/cm_geo². We demonstrate that a highly active c-a interface possesses an efficient charge transfer capability and is conducive to the stability of the activated oxygen species. The surface-activated oxygen species and the tensile strain [IrO₆] octahedron regulated by lanthanides are synergistically beneficial for increasing the intrinsic OER activity. Our research findings introduce c-a interface generation by the regulation of lanthanides as a new method for the rational design of robust OER catalysts.

Catalytic Nanoframes and Beyond

The ever-increasing need for the production and expenditure of sustainable energy is a result of the astonishing rate of consumption of fossil fuels and the accompanying environmental problems. Emphasis is being directed to the generation of sustainable energy by the fuel cell and water splitting technologies. Accordingly, the development of highly efficient electrocatalysts has attracted significant interest, as the fuel cell and water splitting technologies are critically dependent on their performance. Among numerous catalyst designs under investigation, nanoframe catalysts have an intrinsically large surface area per volume and a tunable composition, which impacts the number of catalytically active sites and their intrinsic catalytic activity, respectively. Nevertheless, the structural integrity of the nanoframe during electrochemical operation is an ongoing concern. Some significant advances in the field of nanoframe catalysts have been recently accomplished, specifically geared to resolving the catalytic stability concerns and significantly boosting the intrinsic catalytic activity of the active sites. Herein, general synthetic concepts of nanoframe structures and their structure-dependent catalytic performance are summarized, along with recent notable advances in this field. A discussion on the remaining challenges and future directions, addressing the limitations of nanoframe catalysts, are also provided.

Atomically Dispersed Iridium on Indium Tin Oxide Efficiently Catalyzes Water Oxidation

Heterogeneous catalysts in the form of atomically dispersed metals on a support provide the most efficient utilization of the active component, which is especially important for scarce and expensive late transition metals. These catalysts also enable unique opportunities to understand reaction pathways through detailed spectroscopic and computational studies. Here, we demonstrate that atomically dispersed iridium sites on indium tin oxide prepared via surface organometallic chemistry display exemplary catalytic activity in one of the most challenging electrochemical processes, the oxygen evolution reaction (OER). In situ X-ray absorption studies revealed the formation of IrV=O intermediate under OER conditions with an Ir-O distance of 1.83 Å. Modeling of the reaction mechanism indicates that IrV=O is likely a catalyst resting state, which is subsequently oxidized to IrVI enabling fast water nucleophilic attack and oxygen evolution. We anticipate that the applied strategy can be instrumental in preparing and studying a broad range of atomically dispersed transition metal catalysts on conductive oxides for (photo)electrochemical applications.

Fundamental understanding of the acidic oxygen evolution reaction: mechanism study and state-of-the-art catalysts

The oxygen evolution reaction (OER), as the anodic reaction of water electrolysis (WE), suffers greatly from low reaction kinetics and thereby hampers the large-scale application of WE. Seeking active, stable, and cost-effective OER catalysts in acidic media is therefore of great significance. In this perspective, studying the reaction mechanism and exploiting advanced anode catalysts are of equal importance, where the former provides guidance for material structural engineering towards a better catalytic activity. In this review, we first summarize the currently proposed OER catalytic mechanisms, i.e., the adsorbate evolution mechanism (AEM) and lattice oxygen evolution reaction (LOER). Subsequently, we critically review several acidic OER electrocatalysts reported recently, with focus on structure-performance correlation. Finally, a few suggestions on exploring future OER catalysts are proposed.

Investigation of Electrocatalysts Produced by a Novel Thermal Spray Deposition Method

Common methods to produce supported catalysts include impregnation, precipitation, and thermal spray techniques. Supported electrocatalysts produced by a novel method for thermal spray deposition were investigated with respect to their structural properties, elemental composition, and electrochemical performance. This was done using electron microscopy, X-ray photoelectron spectroscopy, and cyclic voltammetry. Various shapes and sizes of catalyst particles were found. The materials exhibit different activity towards oxidation and reduction of Fe. The results show that this preparation method enables the selection of particle coverage as well as size and shape of the catalyst material. Due to the great variability of support and catalyst materials accessible with this technique, this approach is a useful extension to other preparation methods for electrocatalysts.