Electrochemical CO2 Reduction into Chemical Feedstocks: From Mechanistic Electrocatalysis Models to System Design

Electrochemical Surface Area Quantification, CO2 Reduction Performance, and Stability Studies of Unsupported Three-Dimensional Au Aerogels versus Carbon-Supported Au Nanoparticles

The efficient scale-up of CO₂-reduction technologies is a pivotal step to facilitate intermittent energy storage and for closing the carbon cycle. However, there is a need to minimize the occurrence of undesirable side reactions like H₂ evolution and achieve selective production of value-added CO₂-reduction products (CO and HCOO^-) at as-high-as-possible current densities. Employing novel electrocatalysts such as unsupported metal aerogels, which possess a highly porous three-dimensional nanostructure, offers a plausible approach to realize this. In this study, we first quantify the electrochemical surface area of an Au aerogel (≈5 nm in web thickness) using the surface oxide-reduction and copper underpotential deposition methods. Subsequently, the aerogel is tested for its CO₂-reduction performance in an in-house developed, two-compartment electrochemical cell. For comparison purposes, similar measurements are also performed on polycrystalline Au and a commercial catalyst consisting of Au nanoparticles supported on carbon black (Au/C). The Au aerogel exhibits a faradaic efficiency of ≈97% for CO production at ≈-0.48 V_RHE, with a suppression of H₂ production compared to Au/C that we ascribe to its larger Au-particle size. Finally, identical-location transmission electron microscopy of both nanomaterials before and after CO₂-reduction reveals that, unlike Au/C, the aerogel network retains its nanoarchitecture at the potential of peak CO production.

Continuum Modeling of Porous Electrodes for Electrochemical Synthesis

Electrochemical synthesis possesses substantial promise to utilize renewable energy sources to power the conversion of abundant feedstocks to value-added commodity chemicals and fuels. Of the potential system architectures for these processes, only systems employing 3-D structured porous electrodes have the capacity to achieve the high rates of conversion necessary for industrial scale. However, the phenomena and environments in these systems are not well understood and are challenging to probe experimentally. Fortunately, continuum modeling is well-suited to rationalize the observed behavior in electrochemical synthesis, as well as to ultimately provide recommendations for guiding the design of next-generation devices and components. In this review, we begin by presenting an historical review of modeling of porous electrode systems, with the aim of showing how past knowledge of macroscale modeling can contribute to the rising challenge of electrochemical synthesis. We then present a detailed overview of the governing physics and assumptions required to simulate porous electrode systems for electrochemical synthesis. Leveraging the developed understanding of porous-electrode theory, we survey and discuss the present literature reports on simulating multiscale phenomena in porous electrodes in order to demonstrate their relevance to understanding and improving the performance of devices for electrochemical synthesis. Lastly, we provide our perspectives regarding future directions in the development of models that can most accurately describe and predict the performance of such devices and discuss the best potential applications of future models.

Molecular Catalysts for the Reductive Homocoupling of CO2 towards C2+ Compounds

The conversion of CO2 into multicarbon (C2+ ) compounds by reductive homocoupling offers the possibility to transform renewable energy into chemical energy carriers and thereby create "carbon-neutral" fuels or other valuable products. Most available studies have employed heterogeneous metallic catalysts, but the use of molecular catalysts is still underexplored. However, several studies have already demonstrated the great potential of the molecular approach, namely, the possibility to gain a deep mechanistic understanding and a more precise control of the product selectivity. This Minireview summarizes recent progress in both the thermo- and electrochemical reductive homocoupling of CO2 toward C2+ products mediated by molecular catalysts. In addition, reductive CO homocoupling is discussed as a model for the further conversion of intermediates obtained from CO2 reduction, which may serve as a source of inspiration for developing novel molecular catalysts in the future.

Modeling Operando Electrochemical CO2 Reduction

Since the seminal works on the application of density functional theory and the computational hydrogen electrode to electrochemical CO₂ reduction (eCO₂R) and hydrogen evolution (HER), the modeling of both reactions has quickly evolved for the last two decades. Formulation of thermodynamic and kinetic linear scaling relationships for key intermediates on crystalline materials have led to the definition of activity volcano plots, overpotential diagrams, and full exploitation of these theoretical outcomes at laboratory scale. However, recent studies hint at the role of morphological changes and short-lived intermediates in ruling the catalytic performance under operating conditions, further raising the bar for the modeling of electrocatalytic systems. Here, we highlight some novel methodological approaches employed to address eCO₂R and HER reactions. Moving from the atomic scale to the bulk electrolyte, we first show how ab initio and machine learning methodologies can partially reproduce surface reconstruction under operation, thus identifying active sites and reaction mechanisms if coupled with microkinetic modeling. Later, we introduce the potential of density functional theory and machine learning to interpret data from Operando spectroelectrochemical techniques, such as Raman spectroscopy and extended X-ray absorption fine structure characterization. Next, we review the role of electrolyte and mass transport effects. Finally, we suggest further challenges for computational modeling in the near future as well as our perspective on the directions to follow.

Cu Modified TiO2 Catalyst for Electrochemical Reduction of Carbon Dioxide to Methane

Electrochemical reduction of CO2 (ECO2R) is gaining attention as a promising approach to store excess or intermittent electricity generated from renewable energies in the form of valuable chemicals such as CO, HCOOH, CH4, and so on. Selective ECO2R to CH4 is a challenging target because the rate-determining step of CH4 formation, namely CO* protonation, competes with hydrogen evolution reaction and the C–C coupling toward the production of longer-chain chemicals. Herein, a Cu-TiO2 composite catalyst consisting of CuOx clusters or Cu nanoparticles (CuNPs), which are isolated on the TiO2 grain surface, was synthesized using a one-pot solvothermal method and subsequent thermal treatment. The Cu-TiO2 catalyst exhibited high selectivity for CH4, and the ratio of FE for CH4 to total FE for all products in ECO2R reached 70%.

Electroreduction of CO2 toward High Current Density

Carbon dioxide (CO2) electroreduction offers an attractive pathway for converting CO2 to valuable fuels and chemicals. Despite the existence of some excellent electrocatalysts with superior selectivity for specific products, these reactions are conducted at low current densities ranging from several mA cm−2 to tens of mA cm−2, which are far from commercially desirable values. To extend the applications of CO2 electroreduction technology to an industrial scale, long-term operations under high current densities (over 200 mA cm−2) are desirable. In this paper, we review recent major advances toward higher current density in CO2 reduction, including: (1) innovations in electrocatalysts (engineering the morphology, modulating the electronic structure, increasing the active sites, etc.); (2) the design of electrolyzers (membrane electrode assemblies, flow cells, microchannel reactors, high-pressure cells, etc.); and (3) the influence of electrolytes (concentration, pH, anion and cation effects). Finally, we discuss the current challenges and perspectives for future development toward high current densities.

Zero-Gap Bipolar Membrane Electrolyzer for Carbon Dioxide Reduction Using Acid-Tolerant Molecular Electrocatalysts

The scaling-up of electrochemical CO₂ reduction requires circumventing the CO₂ loss as carbonates under alkaline conditions. Zero-gap cell configurations with a reverse-bias bipolar membrane (BPM) represent a possible solution, but the catalyst layer in direct contact with the acidic environment of a BPM usually leads to H₂ evolution dominating. Here we show that using acid-tolerant Ni molecular electrocatalysts selective (>60%) CO₂ reduction can be achieved in a zero-gap BPM device using a pure water and CO₂ feed. At a higher current density (100 mA cm^-2), CO selectivity decreases, but was still >30%, due to reversible product inhibition. This study demonstrates the importance of developing acid-tolerant catalysts for use in large-scale CO₂ reduction devices.

Electrochemical CO2 reduction - The macroscopic world of electrode design, reactor concepts & economic aspects

For the efficient electrochemical conversion of CO2 into valuable chemical feedstocks, a well-coordinated interaction of all electrolyzer compartments is required. In addition to the catalyst, whose role is described in detail in the part "Electrochemical CO2 Reduction toward Multicarbon Alcohols - The Microscopic World of Catalysts & Process Conditions" of this divided review, the general cell setups, design and manufacture of the electrodes, membranes used, and process parameters must be optimally matched. The authors' goal is to provide a comprehensive review of the current literature on how these aspects affect the overall performance of CO2 electrolysis. To be economically competitive as an overall process, the framework conditions, i.e., CO2 supply and reaction product treatment must also be considered. If the key indicators for current density, selectivity, cell voltage, and lifetime of a CO2 electrolyzer mentioned in the techno-economic consideration of this review are met, electrochemical CO2 reduction can make a valuable contribution to the creation of closed carbon cycles and to a sustainable energy economy.

Electrochemical CO2 reduction toward multicarbon alcohols - The microscopic world of catalysts & process conditions

Tackling climate change is one of the undoubtedly most important challenges at the present time. This review deals mainly with the chemical aspects of the current status for converting the greenhouse gas CO2 via electrochemical CO2 reduction reaction (CO2RR) to multicarbon alcohols as valuable products. Feasible reaction routes are presented, as well as catalyst synthesis methods such as electrodeposition, precipitation, or sputtering. In addition, a comprehensive overview of the currently achievable selectivities for multicarbon alcohols in CO2RR is given. It is also outlined to what extent, for example, modifications of the catalyst surfaces or the use of bifunctional compounds the product distribution is shifted. In addition, the influence of varying electrolyte, temperature, and pressure is described and discussed.

Surface Engineering on Commercial Cu Foil for Steering C2H4/CH4 Ratio in CO2 Electroreduction

Designing catalysts with high selectivity toward C₂ products in CO₂ electroreduction is crucial to energy storage and sustainable development. Here, we propose a Cu foil kinetic model with abundant nanocavities possessing higher reaction rate constant k to steer the ratio of C₂H₄ to the competing CH₄ during CO₂ electroreduction. Chemical kinetic simulation demonstrates that the nanocavities could enrich the adsorbed CO surface concentration (θ_COad), while the higher k helps to lower the C-C coupling barrier for CO intermediates, thus favoring the formation of C₂H₄. The commercial Cu foil treated with cyclic voltammetry is used to match this model, displaying a remarkable C₂H₄/CH₄ ratio of 4.11, which is 18 times larger than that on the pristine Cu foil. This work offers a handy strategy for surface modification and provides new insights into the C-C coupling and the C₂H₄ selectivity in terms of mass transfer flux and energy barrier.

Narrow Pressure Stability Window of Gas Diffusion Electrodes Limits the Scale-Up of CO2 Electrolyzers

Electrochemical CO₂ reduction is a promising process to store intermittent renewable energy in the form of chemical bonds and to meet the demand for hydrocarbon chemicals without relying on fossil fuels. Researchers in the field have used gas diffusion electrodes (GDEs) to supply CO₂ to the catalyst layer from the gas phase. This approach allows us to bypass mass transfer limitations imposed by the limited solubility and diffusion of CO₂ in the liquid phase at a laboratory scale. However, at a larger scale, pressure differences across the porous gas diffusion layer can occur. This can lead to flooding and electrolyte breakthrough, which can decrease performance. The aim of this study is to understand the effects of the GDE structure on flooding behavior and CO₂ reduction performance. We approach the problem by preparing GDEs from commercial substrates with a range of structural parameters (carbon fiber structure, thickness, and cracks). We then determined the liquid breakthrough pressure and measured the Faradaic efficiency for CO at an industrially relevant current density. We found that there is a trade-off between flooding resistance and mass transfer capabilities that limits the maximum GDE height of a flow-by electrolyzer. This trade-off depends strongly on the thickness and the structure of the carbon fiber substrate. We propose a design strategy for a hierarchically structured GDE, which might offer a pathway to an industrial scale by avoiding the trade-off between flooding resistance and CO₂ reduction performance.

Manganese Carbonyl Complexes as Selective Electrocatalysts for CO2 Reduction in Water and Organic Solvents

The electrochemical reduction of CO₂ provides a way to sustainably generate carbon-based fuels and feedstocks. Molecular CO₂ reduction electrocatalysts provide tunable reaction centers offering an approach to control the selectivity of catalysis. Manganese carbonyl complexes, based on [Mn(bpy)(CO)₃Br] and its derivatives (bpy = 2,2′-bipyridine), are particularly interesting due to their ease of synthesis and the use of a first-row earth-abundant transition metal. [Mn(bpy)(CO)₃Br] was first shown to be an active and selective catalyst for reducing CO₂ to CO in organic solvents in 2011. Since then, manganese carbonyl catalysts have been widely studied with numerous reports of their use as electrocatalysts and photocatalysts and studies of their mechanism.

This class of Mn catalysts only shows CO₂ reduction activity with the addition of weak Brønsted acids. Perhaps surprisingly, early reports showed increased turnover frequencies as the acid strength is increased without a loss in selectivity toward CO evolution. It may have been expected that the competing hydrogen evolution reaction could have led to lower selectivity. Inspired by these works we began to explore if the catalyst would work in protic solvents, namely, water, and to explore the pH range over which it can operate. Here we describe the early studies from our laboratory that first demonstrated the use of manganese carbonyl complexes in water and then go on to discuss wider developments on the use of these catalysts in water, highlighting their potential as catalysts for use in aqueous CO₂ electrolyzers.

Key to the excellent selectivity of these catalysts in the presence of Brønsted acids is a proton-assisted CO₂ binding mechanism, where for the acids widely studied, lower pK_a values actually favor CO₂ binding over Mn–H formation, a precursor to H₂ evolution. Here we discuss the wider literature before focusing on our own contributions in validating this previously proposed mechanism through the use of vibrational sum frequency generation (VSFG) spectroelectrochemistry. This allowed us to study [Mn(bpy)(CO)₃Br] while it is at, or near, the electrode surface, which provided a way to identify new catalytic intermediates and also confirm that proton-assisted CO₂ binding operates in both the “dimer” and primary (via [Mn(bpy)(CO)₃]⁻) pathways. Understanding the mechanism of how these highly selective catalysts operate is important as we propose that the Mn complexes will be valuable models to guide the development of new proton/acid tolerant CO₂ reduction catalysts.

Nanoporous Intermetallic SnTe Enables Efficient Electrochemical CO2 Reduction into Formate via Promoting the Fracture of Metal-Oxygen Bonding

Electrochemical reduction of CO₂ into formate product is considered the most practical significance link in the carbon cycle. Developing cheap and efficient electrocatalysts with high selectivity for formate on a wide operated potential window is desirable yet challenging. Herein, nanoporous ordered intermetallic tin-tellurium (SnTe) is synthesized with a greater reduction performance for electrochemical CO₂ to formate reduction compared to bare Sn. This nanoporous SnTe achieves 93% Faradaic efficiency for formate production and maintains over 90% Faradaic efficiency at a wide voltage range from -1.0 to -1.3 V versus reversible hydrogen electrode (RHE), together with 60 h stability. Combining operando Raman spectroscopy studies with density functional theory calculations reveals that strong orbital interaction between Sn and neighboring tellurium (Te) in the intermetallic SnTe can lower the barriers of the oxygen cutoff hydrogenation and desorption steps by promoting the fracture of bond between metal and oxygen, leading to the significant enhancement of formate production.

CO2 Electroreduction on Silver Foams Modified by Ionic Liquids with Different Cation Side Chain Length

Ionic liquids (ILs) are capable of tuning the kinetics of electroreduction processes by modifying a catalyst interface. In this work, a group of hydrophobic imidazolium-based ILs were immobilized on Ag foams by using a procedure known as "solid catalyst with ionic liquid layer" (SCILL). The derived electrocatalysts demonstrated altered selectivity and CO production rates for the electrochemical reduction of CO₂ compared to the unmodified Ag foam. The activity change caused by the IL was dependent on the length of the N-alkyl substituent. The rate of CO production is optimized at moderate chain length and IL loadings. The observed trends are attributed to a local enrichment of CO₂-based species in the proximity of the catalyst and a modification of the environment of its active sites. On the contrary, high loadings or long IL chains render the surface inaccessible and favor the hydrogen evolution reaction.

Bismuth Nanosheets Derived by In Situ Morphology Transformation of Bismuth Oxides for Selective Electrochemical CO2 Reduction to Formate

Bismuth nanosheets (BiNSs) have been recognized as a promising catalyst for electrochemical CO₂ reduction (CO₂RR) to formate, but their preparation typically involves an elaborate synthesis of Bi precursors under elevated temperatures and pressures. Here, we demonstrate a simple surfactant-free method of preparing Bi₂O₃-derived BiNSs (OD-BiNSs) by aqueous precipitation and cyclic voltammetry (CV) under ambient conditions. In situ morphology transformation from Bi₂O₃ to BiNSs was observed during CV, in which the presence of oxygen and the initial morphology of Bi₂O₃ are crucial for the phase transformation. The as-prepared OD-BiNSs showed 93% of faradic efficiency (FE) to formate with a partial current density of 62 mA cm^-2 at -0.95 V_RHE in the H-cell and >94% FE at 50-200 mA cm^-2 with cell voltages of 2.4-4.0 V in the flow cell.

Unraveling the Interfacial Polarization Effect between Pd and Polymeric Carbon Nitride toward Efficient CO2 Electroreduction to CO

The efficient electrochemical conversion of carbon dioxide (CO₂) to carbon monoxide (CO) using renewable energy is an effective route to pursue carbon neutrality. Optimizing the binding energy of CO on palladium (Pd) metal-based materials used in this process is to make sure the timely desorption of CO from their active sites is critical. Tuning the electronic structure of the Pd center is an effective strategy to optimize its catalytic performance. Herein, we rationally design Pd nanoparticles (NPs)/polymeric carbon nitride (CN) (Pd/CN) composite, which alters the electronic structure of Pd by introducing the interfacial polarization effect to accelerate CO desorption and improve CO selectivity of Pd catalyst. The optimized Pd/CN exhibits a CO Faradaic efficiency of 92.7% at -0.9 V versus reversible hydrogen electrode in CO₂-saturated 0.1 M KHCO₃ solution. Experimental investigations and theoretical calculations jointly confirm that the enhanced CO selectivity and stability originate from the electron transfer at the Pd/CN interface, and the weakened *CO adsorption on the palladium hydride surface.

Tuning the Selectivity of Liquid Products of CO2RR by Cu-Ag Alloying

The combination of Cu and Ag presents a promising way to steer the CO₂ reduction products through regulating the surface active sites. However, the difficulty in forming the CuAg alloy with a controllable atomic ratio impedes the in-depth understanding of the structure-activity relationship of CuAg catalysts. Herein, we use E-beam evaporation to synthesize a series of CuAg films with uniform distribution and controllable stoichiometry to reveal the real reaction mechanism on CuAg for the electrochemical CO₂ reduction process. Compared with Cu, the Cu_1-xAg_x (x = 0.05-0.2) alloy showed an apparent suppression of HCOOH and the ratio between C₂ liquid products (e.g., ethanol and acetate) and C₁ liquid product (HCOOH) is also increased. Operando synchrotron radiation Fourier transform infrared spectroscopy results suggest that the introduction of Ag into the Cu phase can significantly strengthen the absorbed *CO and *OCCO intermediates and suppress the O-C-O intermediates. This research provides a reliable way to inhibit the generation of HCOOH and enhance the production of liquid C₂ products during CO₂RR and presents a guideline for the future manipulation of copper catalysts by alloying.

Intercalated Gold Nanoparticle in 2D Palladium Nanosheet Avoiding CO Poisoning for Formate Production under a Wide Potential Window

The electrochemical CO₂ reduction into formate acid over Pd-based catalysts under a wide potential window is a challenging task; CO poisoning commonly occurring on the vulnerable surface of Pd must be overcome. Herein, we designed a two-dimensional (2D) AuNP-in-PdNS electrocatalyst, in which the Au nanoparticles are intercalated in Pd nanosheets, for formate production under a wide potential window from -0.1 to -0.7 V versus a reversible hydrogen electrode. Based on the X-ray absorption spectra (XAS) characterizations, CO accumulation detection, and CO stripping voltammetry measurements, we observed that the intercalated Au nanoparticles could effectively avoid the CO formation and boost the formate production on the Pd nanosheet surface by regulating its electronic structure.

Redox Replacement of Silver on MOF-Derived Cu/C Nanoparticles on Gas Diffusion Electrodes for Electrocatalytic CO2 Reduction

Bimetallic tandem catalysts have emerged as a promising strategy to locally increase the CO flux during electrochemical CO2 reduction, so as to maximize the rate of conversion to C-C-coupled products. Considering this, a novel Cu/C-Ag nanostructured catalyst has been prepared by a redox replacement process, in which the ratio of the two metals can be tuned by the replacement time. An optimum Cu/Ag composition with similarly sized particles showed the highest CO2 conversion to C2+ products compared to non-Ag-modified gas-diffusion electrodes. Gas chromatography and in-situ Raman measurements in a CO2 gas diffusion cell suggest the formation of top-bound linear adsorbed *CO followed by consumption of CO in the successive cascade steps, as evidenced by the increasingνC-H bands. These findings suggest that two mechanisms operate simultaneously towards the production of HCO2 H and C-C-coupled products on the Cu/Ag bimetallic surface.

Dual-Atom Metal and Nonmetal Site Catalyst on a Single Nickel Atom Supported on a Hybridized BCN Nanosheet for Electrochemical CO2 Reduction to Methane: Combining High Activity and Selectivity

Atomically dispersed nitrogen-coordinated transition-metal sites supported on graphene (TM-N₄-C) offer promising potential for the electrochemical carbon dioxide reduction reaction (CO₂RR). However, a few TM-N_x-C single-atom catalysts (SAC) are capable of reducing CO₂ to multielectron products with high activity and selectivity. Herein, using density functional theory calculations, we investigated the electrocatalytic performance of a single TM atom embedded into a defective BCN nanosheet for CO₂RR. The N and B atom co-coordinated TM center, namely, TM-B₂N₂, constructs a symmetry-breaking site, which strengthens the overlapping of atomic orbitals, and enables the linear CO₂ to be curved and activated, compared to the weak coupling of CO₂ with the symmetric TM-N₄ site. Moreover, the TM-B₂N₂ sites play a role of dual-atom active sites, in which the TM atom serves as the carbon adsorption site and the B atom acts as the oxygen adsorption site, largely stabilizing the key intermediates, especially *COOH. The symmetry-breaking coordination structures shift the d-band center of the TM atom toward the Fermi level and thus facilitate CO₂ reduction to hydrocarbons and oxygenates. As a result, different from the TM-N₄-C structure that leads to CO as the major product, the Ni atom supported on BCN can selectively catalyze CO₂ conversion into CH₄, with an ultralow limiting potential of -0.07 V, while suppressing the hydrogen evolution reaction. Our finding suggests that introduction of a nonmetal active site adjacent to the metal site provides a new avenue for achieving efficient multi-intermediate electrocatalytic reactions.

Accelerating Pd Electrocatalysis for CO2-to-Formate Conversion across a Wide Potential Window by Optimized Incorporation of Cu

Electrochemical reduction of carbon dioxide (CO₂) to formate is a viable way to reduce CO₂ emissions and realize a carbon-neutral energy cycle. Although Pd can convert CO₂ to formate with a high Faradaic efficiency at minimal overpotentials, it suffers from a limited and narrow potential window. Alloying is an important strategy for the catalyst design and tuning the electronic structures. Here, we report a series of PdCu bimetallic alloy catalysts with tunable compositions based on dendritic architectures. Optimal introduction of Cu atoms into the Pd matrix facilitates formate production and suppresses CO generation. In 0.1 M KHCO₃ aqueous solution, our best candidate, Pd₈₂Cu₁₈ catalyst, delivered a high formate Faradaic efficiency of 96.0% at -0.3 V versus RHE. More interestingly, the high selectivity (>90%) toward formate maintained an enlarged electrochemical potential window of 600 mV. The ensemble effect with electronic coupling between Pd and Cu upon alloying and its induced moderate surface O-containing configuration were found to enhance the formate formation and suppress CO poisoning during CO₂ reduction.

Assembling Metal Organic Layer Composites for High-Performance Electrocatalytic CO2 Reduction to Formate

2D metal-organic-framework (MOF) based composites have emerged as promising candidates for electrocatalysis due to their high structural flexibility and fully exposed active sites. Herein, a freestanding metal-organic layer (MOL) with a 2D kgd (kagome dual) lattice was constructed with abundant surface oxygenate groups serving as anchoring sites to immobilize diverse guests. Taking Bi as an example, tetragonal Bi2 O3 nanowires can be uniformly grown on MOLs after solvothermal treatment, the structural evolution of which was followed by ex situ electron microscopy. The as-prepared Bi2 O3 /MOL exhibits excellent CO2 electroreduction activity towards formate reaching a specific current of 2.3 A mgBi -1 and Faradaic efficiencies of over 85 % with a wide potential range from -0.87 to -1.17 V, far surpassing Bi2 O3 /UiO (a 3D Zr6 -oxo based MOF) and Bi2 O3 /AB (Acetylene Black). Such a post-synthetic modification strategy can be flexibly extended to develop versatile MOL composites, highlighting the superiority of optimizing MOL-based composites for electrocatalysis.

Engineering Catalyst-Electrolyte Microenvironments to Optimize the Activity and Selectivity for the Electrochemical Reduction of CO2 on Cu and Ag

The electrochemical reduction of carbon dioxide (CO₂R) driven by renewably generated electricity (e.g., solar and wind) offers a promising means for reusing the CO₂ released during the production of cement, steel, and aluminum as well as the production of ammonia and methanol. If CO₂ could be removed from the atmosphere at acceptable costs (i.e., <$100/t of CO₂), then CO₂R could be used to produce carbon-containing chemicals and fuels in a fully sustainable manner. Economic considerations dictate that CO₂R current densities must be in the range of 0.1 to 1 A/cm² and selectivity toward the targeted product must be high in order to minimize separation costs. Industrially relevant operating conditions can be achieved by using gas diffusion electrodes (GDEs) to maximize the transport of species to and from the cathode and combining such electrodes with a solid-electrolyte membrane by eliminating the ohmic losses associated with liquid electrolytes. Additionally, high product selectivity can be attained by careful tuning of the microenvironment near the catalyst surface (e.g., the pH, the concentrations of CO₂ and H₂O, and the identities of the cations in the double layer adjacent to the catalyst surface).We begin this Account with a discussion of our experimental and theoretical work aimed at optimizing catalyst microenvironments for CO₂R. We first examine the effects of catalyst morphology on the production of multicarbon (C₂₊) products over Cu-based catalysts and then explore the role of mass transfer combined with the kinetics of buffer reactions in the local concentration of CO₂ and pH at the catalyst surface. This is followed by a discussion of the dependence of the local CO₂ concentration and pH on the dynamics of CO₂R and the formation of specific products over both Cu and Ag catalysts. Next, we explore the impact of electrolyte cation identity on the rate of CO₂R and the distribution of products. Subsequently, we look at utilizing pulsed electrolysis to tune the local pH and CO₂ concentration at the catalyst surface. The last part of the discussion demonstrates that ionomer-coated catalysts in combination with pulsed electrolysis can enable the attainment of very high (>90%) selectivity to C₂₊ products over Cu in an aqueous electrolyte. This part of the Account is then extended to consider the difference in the catalyst-nanoparticle microenvironment, present in the catalyst layer of a membrane electrode assembly (MEA), with respect to that of a planar electrode immersed in an aqueous electrolyte.

Recent progress in single-atom alloys: Synthesis, properties, and applications in environmental catalysis

Heterogeneous catalysts have made outstanding advancements in pollutants elimination as well as energy and materials production over the past decades. Single-atom alloys (SAAs) are novel environmental catalysts prepared by dispersing single metal atoms on other metals. Integrating the advantages of single atom and alloys, SAAs can maximize atom utilization, reduce the use of noble metals and enhance catalytic performances. The synergistic, electronic and geometric effects of SAAs are effective to modulate the activation energy and adsorption strength, consequently breaking linear scaling relationship as well as offering an excellent catalytic activity and selectivity. Moreover, SAAs possess clear atomic structure, active sites and reaction mechanisms, providing an opportunity to tailor catalytic properties and develop effective environmental catalysts. In this review, we provide the recent progress on synthetic strategies, catalytic properties and catalyst design of SAAs. Furthermore, the applications of SAAs in environmental catalysis are introduced towards catalytic conversion and elimination of different air pollutants in many important reactions including (electrochemical) oxidation of volatile organic compounds (VOCs), dehydrogenation of VOCs, CO₂ conversion, NO_x reduction, CO oxidation, SO₃ decomposition, etc. Finally, challenges and opportunities of SAAs in a broad environmental field are proposed.

Unraveling the rate-limiting step of two-electron transfer electrochemical reduction of carbon dioxide

Electrochemical reduction of CO₂ (CO₂ER) has received significant attention due to its potential to sustainably produce valuable fuels and chemicals. However, the reaction mechanism is still not well understood. One vital debate is whether the rate-limiting step (RLS) is dominated by the availability of protons, the conversion of water molecules, or the adsorption of CO₂. This paper describes insights into the RLS by investigating pH dependency and kinetic isotope effect with respect to the rate expression of CO₂ER. Focusing on electrocatalysts geared towards two-electron transfer reactions, we find the generation rates of CO and formate to be invariant with either pH or deuteration of the electrolyte over Au, Ag, Sn, and In. We elucidate the RLS of two-electron transfer CO₂ER to be the adsorption of CO₂ onto the surface of electrocatalysts. We expect this finding to provide guidance for improving CO₂ER activity through the enhancement of the CO₂ adsorption processes by strategies such as surface modification of catalysts as well as careful control of pressure and interfacial electric field within reactors.

Electroreduction of CO₂ is heavily investigated but its reaction mechanism needs to be further explored. Here, the authors investigate pH dependency and kinetic isotope effect with respect to the rate expression of CO₂ electroreduction to gain further insights into the rate-limiting step.

CO2 Electrolysis System under Industrially Relevant Conditions

ConspectusCarbon dioxide emissions from consumption of fossil fuels have caused serious climate issues. Rapid deployment of new energies makes renewable energy driven CO₂ electroreduction to chemical feedstocks and carbon-neutral fuels a feasible and cost-effective pathway for achieving net-zero emission. With the urgency of the net-zero goal, we initiated our research on CO₂ electrolysis with emphasis on industrial relevance.The CO₂ molecules are thermodynamically stable due to high activation energy of the two C═O bonds, and efficient electrocatalysts are required to overcome the sluggish dynamics and competitive hydrogen evolution reaction. The CO₂ electrocatalysts that we have explored include molecular catalysts and nanostructured catalysts. Molecular catalysts are centered on earth abundant elements such as Fe and Co for catalyzing CO₂ reduction, and using Fe catalysts, we proposed an amidation strategy for reduction of CO₂ to methanol, bypassing the inactive formate pathway. For nanostructured catalysts, we developed a carbon enrichment strategy using nitrogen-rich nanomaterials for selective CO₂ reduction.Direct CO₂ electroreduction from the flue gas stream represents the "holy grail" in the field, because typical CO₂ concentration in flue gas is only 6-15%, posing a significant challenge for CO₂ electrolysis. On the other hand, direct electroreduction of CO₂ in the flue gas eliminates the carbon capture process and simplifies the overall carbon capture and utilization (CCU) scheme. However, direct flue gas reduction is frustrated by the reactive oxygen (5-8%), low CO₂ concentration (6-15%), and potentially toxic impurities. Surface CO₂ enrichment catalysts with high O₂ tolerance could be viable for achieving direct CO₂ electroreduction for decarbonization of flue gas.In addition to the electrocatalysts, the incorporation of catalysts into the electrolyzer and development of a suitable process was also investigated to meet industrial demands. A membrane electrode assembly (MEA) is a zero-gap configuration with cathode and anode catalysts coated on either side of an ion exchange membrane. We adopted the MEA configuration due to the structural simplicity, low ohmic resistance, and high efficiency. The electrode factors (for example, membrane type, catalyst layer porosity, and MEA fabrication method) and the electrolyzer factors (for example, flow channels, gas diffusion layer) are critical to highly efficient operation. We separately developed an anion-exchange membrane-based system for CO production and cation-exchange membrane-based system for formate production. The optimized electrolyzer configuration can generate uniform current and voltage distribution in a large-area electrolyzer and operate using an industrial CO₂ stream. The optimized process was developed with the targets of long-term continuous operation and no electrolyte consumption.

Asymmetric Oxo-Bridged ZnPb Bimetallic Electrocatalysis Boosting CO2 -to-HCOOH Reduction

Electrochemical CO2 reduction (ECR) is one of the promising CO2 recycling technologies sustaining the natural carbon cycle and offering more sustainable higher-energy chemicals. Zn- and Pb-based catalysts have improved formate selectivity, but they suffer from relatively low current activities considering the competitive CO selectivity on Zn. Here, lead-doped zinc (Zn(Pb)) electrocatalyst is optimized to efficiently reduce CO2 to formate, while CO evolution selectivity is largely controlled. Selective formate is detected with Faradaic efficiency (FEHCOOH ) of ≈95% at an outstanding partial current density of 47 mA cm-2 in a conventional H-Cell. Zn(Pb) is further investigated in an electrolyte-fed device achieving a superior conversion rate of ≈100 mA cm-2 representing a step closer to practical electrocatalysis. The in situ analysis demonstrates that the Pb incorporation plays a crucial role in CO suppression stem from the generation of the Pb-O-C-O-Zn structure rather than the CO-boosted Pb-O-C-Zn. Density functional theory (DFT) calculations reveal that the alloying effect tunes the adsorption energetics and consequently modifies the electronic structure of the system for an optimized asymmetric oxo-bridged intermediate. The alloying effect between Zn and Pb controls CO selectivity and achieves a superior activity for a selective CO2 -to-formate reduction.

Au-activated N motifs in non-coherent cupric porphyrin metal organic frameworks for promoting and stabilizing ethylene production

Direct implementation of metal-organic frameworks as the catalyst for CO₂ electroreduction has been challenging due to issues such as poor conductivity, stability, and limited > 2e⁻ products. In this study, Au nanoneedles are impregnated into a cupric porphyrin-based metal-organic framework by exploiting ligand carboxylates as the Au³⁺ -reducing agent, simultaneously cleaving the ligand-node linkage. Surprisingly, despite the lack of a coherent structure, the Au-inserted framework affords a superb ethylene selectivity up to 52.5% in Faradaic efficiency, ranking among the best for metal-organic frameworks reported in the literature. Through operando X-ray, infrared spectroscopies and density functional theory calculations, the enhanced ethylene selectivity is attributed to Au-activated nitrogen motifs in coordination with the Cu centers for C-C coupling at the metalloporphyrin sites. Furthermore, the Au-inserted catalyst demonstrates both improved structural and catalytic stability, ascribed to the altered charge conduction path that bypasses the incoherent framework. This study underlines the modulation of reticular metalloporphyrin structure by metal impregnation for steering the CO₂ reduction reaction pathway.

Metal-organic frameworks are promising catalysts for CO₂ electroreduction, yet limited by their poor conductivity and stability. Here, Au nanoneedles are inserted into the metalloporphyrin framework to activate C-C coupling and stabilize the structure for much enhanced ethylene production.

Oxygen depolarised cathode as a learning platform for CO2 gas diffusion electrodes

Oxygen depolarised cathode technology in support of achieving CO2 gas diffusion electrodes industrial performance.

Electronic structure modulation of bismuth catalysts induced by sulfur and oxygen co-doping for promoting CO2 electroreduction

Carbon dioxide electroreduction into green fuels and value-added chemicals is an attractive method for the utilization of renewable energy to mitigate global warming. High-efficiency catalysts are necessary for mild and...

Interface-Induced Electrocatalytic Enhancement of CO2 -to-Formate Conversion on Heterostructured Bismuth-Based Catalysts

Electrochemical CO₂ reduction reaction (CO₂ RR) is a promising approach to convert CO₂ to carbon-neutral fuels using external electric powers. Here, the Bi₂ S₃ -Bi₂ O₃ nanosheets possessing substantial interface being exposed between the connection of Bi₂ S₃ and Bi₂ O₃ are prepared and subsequently demonstrate to improve CO₂ RR performance. The electrocatalyst shows formate Faradaic efficiency (FE) of over 90% in a wide potential window. A high partial current density of about 200 mA cm^-2 at -1.1 V and an ultralow onset potential with formate FE of 90% are achieved in a flow cell. The excellent electrocatalytic activity is attributed to the fast-interfacial charge transfer induced by the electronic interaction at the interface, the increased number of active sites, and the improved CO₂ adsorption ability. These collectively contribute to the faster reaction kinetics and improved selectivity and consequently, guarantee the superb CO₂ RR performance. This study provides an appealing strategy for the rational design of electrocatalysts to enhance catalytic performance by improving the charge transfer ability through constructing a functional heterostructure, which enables interface engineering toward more efficient CO₂ RR.