In-situ structure and catalytic mechanism of NiFe and CoFe layered double hydroxides during oxygen evolution

Synergetic Cobalt-Copper-Based Bimetal-Organic Framework Nanoboxes toward Efficient Electrochemical Oxygen Evolution

The development of efficient oxygen electrocatalysts and understanding their underlying catalytic mechanism are of significant importance for the high-performance energy conversion and storage technologies. Herein, we report novel CoCu-based bimetallic metal-organic framework nanoboxes (CoCu-MOF NBs) as promising catalysts toward efficient electrochemical oxygen evolution reaction (OER), fabricated via a successive cation and ligand exchange strategy. With the highly exposed bimetal centers and the well-designed architecture, the CoCu-MOF NBs show excellent OER activity and stability, with a small overpotential of 271 mV at 10 mA cm^-2 and a high turnover frequency value of 0.326 s^-1 at an overpotential of 300 mV. In combination of quasi in situ X-ray absorption fine structure spectroscopy and density-functional theory calculations, the post-formed CoCu-based oxyhydroxide analogue during OER is believed to account for the high OER activity of CoCu-MOF NBs, where the electronic synergy between Co and neighbouring Cu atoms promotes the O-O bond coupling toward fast OER kinetics.

Assembling and Regulating of Transition Metal-Based Heterophase Vanadates as Efficient Oxygen Evolution Catalysts

Developing efficient, durable, and low-cost earth-abundant elements-based oxygen evolution reaction (OER) catalysts by rapid and scalable strategies is of great importance for future sustainable electrochemical hydrogen production. The earth-abundant high-valency metals, especially vanadium, can modulate the electronic structure of 3d metal oxides and oxyhydroxides and offer the active sites near-optimal adsorption energies for OER intermediates. Here, the authors propose a facile assembling and regulating strategy to controllably synthesize a serial of transition metal (CoFe, NiFe, and NiCo)-based vanadates for efficient OER catalysis. By tuning the reaction concentrations, NiFe-based vanadates with different crystallinities can be facilely regulated, where the catalyst with moderate heterophase (mixed crystalline and amorphous structures) shows the best OER catalytic activity in terms of low overpotential (267 mV at the current density of 10 mA cm^-2 ), low Tafel slope (38 mV per decade), and excellent long-term durability in alkaline electrolyte, exceeding its noble metal-based counterparts (RuO₂ ) and most current existing OER catalysts. This work not only reports a facile and controllable method to synthesize a series of vanadates-based catalysts with heterophase nanostructures for high-performance OER catalysis, but also may expand the scope of designing cost-effective transition metal-based electrocatalysts for water splitting.

Structural Variations of Metal Oxide-Based Electrocatalysts for Oxygen Evolution Reaction

Electrocatalytic oxygen evolution reaction (OER), an important electrode reaction in electrocatalytic and photoelectrochemical cells for a carbon-free energy cycle, has attracted considerable attention in the last few years. Metal oxides have been considered as good candidates for electrocatalytic OER because they can be easily synthesized and are relatively stable during the OER process. However, inevitable structural variations still occur to them due to the complex reaction steps and harsh working conditions of OER, thus impending the further insight into the catalytic mechanism and rational design of highly efficient electrocatalysts. The aim of this review is to disclose the current research progress toward the structural variations of metal oxide-based OER electrocatalysts. The origin of structural variations of metal oxides is discussed. Based on some typical oxides performing OER activity, the external and internal factors that influence the structural stability are summarized and then some general approaches to regulate the structural variation process are provided. Some operando methods are also concluded to monitor the structural variation processes and to identify the final active structure. Additionally, the unresolved problems and challenges are presented in an attempt to get further insight into the mechanism of structural variations and establish a rational structure-catalysis relationship.

The Effect of Fe Dopant Location in Co(Fe)OOHx Nanoparticles for the Oxygen Evolution Reaction

The addition of iron (Fe) can in certain cases have a strong positive effect on the activity of cobalt and nickel oxide nanoparticles in the electrocatalytic oxygen evolution reaction (OER). The reported optimal Fe dopant concentrations are, however, inconsistent, and the origin of the increased activity due to Fe dopants in mixed oxides has not been identified so far. Here, we combine density functional theory calculations, scanning tunneling microscopy, and OER activity measurements on atomically defined Fe-doped Co oxyhydroxide nanoparticles supported on a gold surface to establish the link between the activity and the Fe distribution and concentration within the oxyhydroxide phase. We find that addition of Fe results in distinct effects depending on its location on edge or basal plane sites of the oxyhydroxide nanoparticles, resulting in a nonlinear OER activity as a function of Fe content. Fe atom substitution itself does not lead to intrinsically more active OER sites than the best Co sites. Instead, the sensitivity to Fe promoter content is explained by the strong preference for Fe to locate on the most active edge sites of oxyhydroxide nanoparticles, which for low Fe concentrations stabilizes the particles but in higher concentrations leads to a shell structure with less active Fe on all edge positions. The optimal Fe content thereby becomes dependent on nanoparticle size. Our findings demonstrate that synthesis strategies that adjust not only the Fe concentration in mixed oxides but also its distribution within a catalyst nanoparticle can lead to enhanced OER performance.

In situ activation of Br-confined Ni-based metal-organic framework hollow prisms toward efficient electrochemical oxygen evolution

Fundamental insights into the structural evolution of oxygen electrocatalysts under operating conditions are of substantial importance for designing efficient catalysts. Here, on the basis of operando x-ray absorption fine structure spectroscopy, we probe the in situ activation of Br-confined conductive Ni-based metal-organic framework (Br-Ni-MOF) hollow prisms toward an active oxygen electrocatalyst during the oxygen evolution reaction (OER) process. The successive structural transformations from pristine Br-Ni-MOF to a β-Ni(OH)₂ analog then subsequently to a γ-NiOOH phase during OER are observed. This post-formed γ-NiOOH analog manifests high OER performance with a superior overpotential of 306 mV at 10 mA cm⁻² and a high turnover frequency value of 0.051 s⁻¹ at an overpotential of 300 mV, making Br-Ni-MOF one of the most active oxygen electrocatalysts reported. Density functional theory calculations reveal that the strong electronic coupling between Br and Ni atoms accelerates the generation of the key *O intermediate toward fast OER kinetics.

Revealing the Dynamics and Roles of Iron Incorporation in Nickel Hydroxide Water Oxidation Catalysts

The surface of an electrocatalyst undergoes dynamic chemical and structural transformations under electrochemical operating conditions. There is a dynamic exchange of metal cations between the electrocatalyst and electrolyte. Understanding how iron in the electrolyte gets incorporated in the nickel hydroxide electrocatalyst is critical for pinpointing the roles of Fe during water oxidation. Here, we report that iron incorporation and oxygen evolution reaction (OER) are highly coupled, especially at high working potentials. The iron incorporation rate is much higher at OER potentials than that at the OER dormant state (low potentials). At OER potentials, iron incorporation favors electrochemically more reactive edge sites, as visualized by synchrotron X-ray fluorescence microscopy. Using X-ray absorption spectroscopy and density functional theory calculations, we show that Fe incorporation can suppress the oxidation of Ni and enhance the Ni reducibility, leading to improved OER catalytic activity. Our findings provide a holistic approach to understanding and tailoring Fe incorporation dynamics across the electrocatalyst-electrolyte interface, thus controlling catalytic processes.

Atomic Cation-Vacancy Engineering of NiFe-Layered Double Hydroxides for Improved Activity and Stability towards the Oxygen Evolution Reaction

NiFe-layered double hydroxides (NiFe-LDH) are among the most active catalysts developed to date for the oxygen evolution reaction (OER) in alkaline media, though their long-term OER stability remains unsatisfactory. Herein, we reveal that the stability degradation of NiFe-LDH catalysts during alkaline OER results from a decreased number of active sites and undesirable phase segregation to form NiOOH and FeOOH, with metal dissolution underpinning both of these deactivation mechanisms. Further, we demonstrate that the introduction of cation-vacancies in the basal plane of NiFe LDH is an effective approach for achieving both high catalyst activity and stability during OER. The strengthened binding energy between the metals and oxygen in the LDH sheets, together with reduced lattice distortions, both realized by the rational introduction of cation vacancies, drastically mitigate metal dissolution from NiFe-LDH under high oxidation potentials, resulting in the improved long-term OER stability. In addition, the cation vacancies (especially M³⁺ vacancies) accelerate the evolution of surface γ-(NiFe)OOH phases, thereby boosting the OER activity. The present study highlights that tailoring atomic cation-vacancies is an important strategy for the development of active and stable OER electrocatalysts.

In Situ Study of Reduction of MnxCo3-xO4 Mixed Oxides: The Role of Manganese Content

A series of Mn-Co mixed oxides with a gradual variation of the Mn/Co molar ratio were prepared by coprecipitation of cobalt and manganese nitrates. The structure, chemistry, and reducibility of the oxides were studied by X-ray diffraction (XRD), X-ray absorption spectroscopy, X-ray photoelectron spectroscopy (XPS), and temperature-programmed reduction (TPR). It was found that at concentrations of Mn below 37 atom %, a solid solution with a cubic spinel structure is formed. At concentrations above 63 atom %, a solid solution is formed on the basis of a tetragonal spinel, while at concentrations in a range of 37-63 atom %, a two-phase system, which contains tetragonal and cubic oxides, is formed. To elucidate the reduction route of mixed oxides, two approaches were used. The first was based on a gradual change in the chemical composition of Mn-Co oxides, illustrating slow changes in the TPR profiles. The second approach consisted in a combination of in situ XRD and pseudo-in situ XPS techniques, which made it possible to directly determine the structure and chemistry of the oxides under reductive conditions. It was shown that the reduction of Mn-Co mixed oxides proceeds via two stages. During the first stage, (Mn, Co)₃O₄ is reduced to (Mn, Co)O. During the second stage, the solid solution (Mn, Co)O is transformed into metallic cobalt and MnO. The introduction of manganese cations into the structure of cobalt oxide leads to a decrease in the rate of both reduction stages. However, the influence of additional cations on the second reduction stage is more noticeable. This is due to crystallographic peculiarities of the compounds: the conversion from the initial oxide (Mn, Co)₃O₄ into the intermediate oxide (Mn, Co)O requires only a small displacement of cations, whereas the formation of metallic cobalt from (Mn, Co)O requires a rearrangement of the entire structure.

FeCo Nanoparticles Encapsulated in N-Doped Carbon Nanotubes Coupled with Layered Double (Co, Fe) Hydroxide as an Efficient Bifunctional Catalyst for Rechargeable Zinc-Air Batteries

Low-cost bifunctional nonprecious metal catalysts toward oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are critical for the commercialization of rechargeable zinc-air batteries (ZABs). However, the preparation of highly active and durable bifunctional catalysts is still challenging. Herein, an efficient catalyst is reported consisting of FeCo nanoparticles embedded in N-doped carbon nanotubes (FeCo NPs-N-CNTs) by an in situ catalytic strategy. Due to the encapsulation and porous structure of N-doped carbon nanotubes, the catalyst shows high activity toward ORR and excellent durability. Furthermore, to enhance the OER activity, CoFe-layer double hydroxide (CoFe-LDH) is coupled with FeCo NPs-N-CNTs by in situ reaction approach. As the air electrode for rechargeable ZABs, the cell with CoFe-LDH@FeCo NPs-N-CNTs catalyst exhibits high open-circuit potential (OCP) of 1.51 V, high power density of 116 mW cm^-2 , and remarkable durability up to 100 h, demonstrating its great promise for the practical application of the rechargeable ZABs.

Engineering Ultrafine NiFe-LDH into Self-Supporting Nanosheets: Separation-and-Reunion Strategy to Expose Additional Edge Sites for Oxygen Evolution

Here, a strategy is reported to prepare Ni-Fe layered double hydroxide (NiFe-LDH) with abundant exposed edge planes for enhanced oxygen evolution reaction (OER). The edge-to-edge assembly of ultrafine NiFe-LDH directed by graphite-like carbon is performed through a one-step hydrothermal process to form self-supporting nanosheet arrays (named NiFe-LDH/C), in which ascorbic acid is employed as the carbon precursor to control both the platelet size and the assembly mode of NiFe-LDH. Benefiting from the unique structural engineering, NiFe-LDH/C can not only achieve a fast surface reconstruction into the highly active γ-phase structure, but also exposes abundant active edge sites, thus leading to a superior OER performance with the overpotential as low as 234 mV at a current density of 50 mA cm^-2 . Furthermore, density functional theory (DFT) calculations reveal that the unsaturated Fe-sites and the bridge-sites connecting Ni and Fe atoms, which only exist on the edge planes of NiFe-LDH, are the main active centers responsible for promoting the intrinsic OER activity. This work provides a specific and valuable reference for the rational design of high-quality electrocatalysts through structural engineering for renewable energy applications.

FeNiP nanoparticle/N,P dual-doped carbon composite as a trifunctional catalyst towards high-performance zinc-air batteries and overall water electrolysis

A composite catalyst with a novel construction of bimetallic phosphide FeNiP nanoparticles embedded in an N,P double-doped carbon matrix was prepared. It was demonstrated to be a trifunctional catalyst that can efficiently catalyze the oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). It was found that the introduction of oleylamine during the preparation can adjust the catalytic sites and finally lead to ideal catalytic performances. The obtained catalyst exhibited efficient ORR catalytic performance that surpassed the commercial Pt/C catalyst, with the OER performance comparable to that of RuO₂ as well as excellent HER performance. The ORR half-wave potential is 0.879 V (vs. RHE) in 0.1 M KOH solution, while the OER overpotential at a current density of 10 mA cm^-2 is only 280 mV in 1 M KOH solution. The potential gap between the ORR and OER was only 0.700 V in 0.1 M KOH solution. This trifunctional catalyst was further evaluated in energy devices including zinc-air batteries and water electrolysis. The liquid zinc-air battery assembly achieved a power density of 169 mW cm^-2 and stably undergoes charge-discharge cycles for 210 hours. The solid-state zinc-air battery achieved a power density of 70 mW cm^-2 and stably undergoes charge-discharge cycles for 40 hours. These performances surpassed the batteries assembled with a Pt/C-RuO₂ mixed catalyst. This work established a foundation of composite catalysts coupled with bimetallic phosphide and hybrid carbon substrates, which will promote the development of high-performance multifunctional catalysts and their application in energy devices.

Porous Indium Tin Oxide-Supported NiFe LDH as a Highly Active Electrocatalyst in the Oxygen Evolution Reaction and Flexible Zinc-Air Batteries

The oxygen evolution reaction (OER) is crucial for hydrogen production from water splitting and rechargeable metal-air batteries. However, the four-electron mechanism results in slow reaction kinetics, which needed to be accelerated by efficient catalysts. Herein, a hybrid catalyst of novel nickel-iron layered double hydroxide (NiFe LDH) on porous indium tin oxide (ITO) is presented to lower the overpotential of the OER. The as-prepared NiFe LDH@ITO catalyst showed superior catalytic activity toward the OER with an overpotential of only 240 mV at a current density of 10 mA/cm². The catalyst also offered high stability with almost no activity decay after more than 200 h of chronopotentiometry test. Furthermore, the applications of NiFe LDH@ITO in (flexible) rechargeable zinc-air batteries exhibited a better performance than commercial RuO₂ and can remain stable in cycling tests. It is supposed that the superior catalytic behavior originates from the ITO conductive framework, which prevents the agglomeration and facilitates the electron transfer during the OER process.

Heterostructuring Mesoporous 2D Iridium Nanosheets with Amorphous Nickel Boron Oxide Layers to Improve Electrolytic Water Splitting

2D heterostructures exhibit a considerable potential in electrolytic water splitting due to their high specific surface areas, tunable electronic properties, and diverse hybrid compositions. However, the fabrication of well-defined 2D mesoporous amorphous-crystalline heterostructures with highly active heterointerfaces remains challenging. Herein, an efficient 2D heterostructure consisting of amorphous nickel boron oxide (Ni-B_i ) and crystalline mesoporous iridium (meso-Ir) is designed for water splitting, referred to as Ni-B_i /meso-Ir. Benefiting from well-defined 2D heterostructures and strong interfacial coupling, the resulting mesoporous dual-phase Ni-B_i /meso-Ir possesses abundant catalytically active heterointerfaces and boosts the exposure of active sites, compared to their crystalline and amorphous mono-counterparts. The electronic state of the iridium sites is tuned favorably by hybridizing with Ni-B_i layers. Consequently, the Ni-B_i /meso-Ir heterostructures show superior and stable electrochemical performance toward both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) in an alkaline electrolyte.

Manipulating the Local Coordination and Electronic Structures for Efficient Electrocatalytic Oxygen Evolution

Non-noble-metal-based nanomaterials can exhibit extraordinary electrocatalytic performance toward the oxygen evolution reaction (OER) by harnessing the structural evolution during catalysis and the synergistic effect between elements. However, the structure of active centers in bimetallic/multimetallic catalysts is under long-time debate in the catalysis community. Here, an efficient bimetallic Ni-Fe selenide-derived OER electrocatalyst is reported and the structure-activity correlation during the OER evolution studied. By combining experiments and theoretical calculations, a conceptual advance is provided, in that the local coordination structure distortion and disordering of active sites inherited from the pre-catalyst and post-formed by a further reconstruction are responsible for boosting the OER performance. The active center is identified on Ni sites showing moderate bindings with oxygenous intermediates rather than Fe sites with strong and poisonous adsorptions. These findings provide crucial understanding in manipulating the local coordination and electronic structures toward rational design and fabrication of efficient OER electrocatalysts.

In Situ Construction of Flexible VNi Redox Centers over Ni-Based MOF Nanosheet Arrays for Electrochemical Water Oxidation

Atomic-level design and construction of synergistic active centers are central to develop advanced oxygen electrocatalysts toward efficient energy conversion. Herein, an in situ construction strategy to introduce flexible redox sites of VNi centers onto Ni-based metal-organic framework (MOF) nanosheet arrays (NiV-MOF NAs) as a promising oxygen electrocatalyst is developed. The abundant redox VNi centers with flexible metal valence states of V^+3/+4/+5 and Ni^+3/+2 enable NiV-MOF NAs excellent oxygen evolution reaction (OER) activity and a long-term stability under high current densities, achieving current densities of 10 and 100 mA cm^-2 at recorded overpotentials of 189 and 290 mV, respectively, and showing ignorable decay of initial activity at 100 mA cm^-2 after 100 h OER operation. Operando synchrotron radiation Fourier transform infrared combined with quasi in situ X-ray absorption fine structure spectroscopies reveal at atomic level that the flexible V sites can continuously accept electrons from adjacent active Ni sites to accelerate OER kinetics for NiV-MOF NAs during the reaction process, accompanied by a self-optimized structural distortion of VO₆ octahedron for promoting the electrochemical stability.

Mechanistic insight into the active centers of single/dual-atom Ni/Fe-based oxygen electrocatalysts

Single-atom catalysts with maximum metal utilization efficiency show great potential for sustainable catalytic applications and fundamental mechanistic studies. We here provide a convenient molecular tailoring strategy based on graphitic carbon nitride as support for the rational design of single-site and dual-site single-atom catalysts. Catalysts with single Fe sites exhibit impressive oxygen reduction reaction activity with a half-wave potential of 0.89 V vs. RHE. We find that the single Ni sites are favorable to promote the key structural reconstruction into bridging Ni-O-Fe bonds in dual-site NiFe SAC. Meanwhile, the newly formed Ni-O-Fe bonds create spin channels for electron transfer, resulting in a significant improvement of the oxygen evolution reaction activity with an overpotential of 270 mV at 10 mA cm⁻². We further reveal that the water oxidation reaction follows a dual-site pathway through the deprotonation of *OH at both Ni and Fe sites, leading to the formation of bridging O₂ atop the Ni-O-Fe sites.

The development of high performance dual-site single-atom catalysts is a promising research direction. Here, the authors report structural dynamics of dual-site nickel-iron single-atom oxygen electrocatalysts under reaction conditions, and proposes a dual-site pathway for the water oxidation reaction.

Promoting urea oxidation and water oxidation through interface construction on a CeO2@CoFe2O4 heterostructure

Spinel ferrites are considered practical and promising oxygen evolution reaction (OER) and urea oxidation reaction (UOR) electrocatalysts because of their advantages in the adsorption and activation of electrocatalytic substances. A CeO₂ functional metal oxide was used to modify a spinel oxide in order to further improve the electrocatalytic performance of the spinel oxide. In this work, a CeO₂@CoFe₂O₄/NF hybrid nanostructure was synthesized for the first time by typical hydrothermal and calcination methods. In an alkaline medium, CeO₂@CoFe₂O₄/NF displays superior OER activity and needs an overpotential of 213 mV to deliver a current density of 100 mA cm^-2, which makes it one of the most active catalysts reported so far. In addition, the as-prepared CeO₂@CoFe₂O₄/NF material needs a potential of 1.40 V at the same current density in 1.0 M KOH with 0.5 M urea, which displays superior UOR activity. The CeO₂@CoFe₂O₄/NF catalyst also displays good durability and the performance of the electrode is negligibly attenuated at a large current intensity of 125 mA cm^-2. Experimental results demonstrate that the activity of the CeO₂@CoFe₂O₄/NF catalyst is ascribed to the exposure of more active centers and a faster electron transfer rate. This work develops a novel method for exploiting Earth-abundant, robust and environmentally friendly OER and UOR electrocatalysts.

Engineering Self-Reconstruction via Flexible Components in Layered Double Hydroxides for Superior-Evolving Performance

Most transition metal-based catalysts for electrocatalytic oxygen evolution reaction (OER) undergo surface reconstruction to generate real active sites favorable for high OER performance. Herein, how to use self-reconstruction as an efficient strategy to develop novel and robust OER catalysts by designing pre-catalysts with flexible components susceptible to OER conditions is proposed. The NiFe-based layered double hydroxides (LDHs) intercalated with resoluble molybdate (MoO₄ ^2- ) anions in interlayers are constructed and then demonstrated to achieve complete electrochemical self-reconstruction (ECSR) into active NiFe-oxyhydroxides (NiFeOOH) beneficial to alkaline OER. Various ex situ and in situ techniques are used to capture structural evolution process including fast dissolution of MoO₄ ^2- and deep reconstruction to NiFeOOH upon simultaneous hydroxyl invasion and electro-oxidation. The obtained NiFeOOH exhibits an excellent OER performance with an overpotential of only 268 mV at 50 mA cm^-1 and robust durability over 45 h, much superior to NiFe-LDH and commercial IrO₂ benchmark. This work suggests that the ECSR engineering in component-flexible precursors is a promising strategy to develop highly active OER catalysts for energy conversion.

Metamorphosis of Heterostructured Surface-Mounted Metal-Organic Frameworks Yielding Record Oxygen Evolution Mass Activities

Materials derived from surface-mounted metal-organic frameworks (SURMOFs) are promising electrocatalysts for the oxygen evolution reaction (OER). A series of mixed-metal, heterostructured SURMOFs is fabricated by the facile layer-by-layer deposition method. The obtained materials reveal record-high electrocatalyst mass activities of ≈2.90 kA g^-1 at an overpotential of 300 mV in 0.1 m KOH, superior to the benchmarking precious and nonprecious metal electrocatalysts. This property is assigned to the particular in situ self-reconstruction and self-activation of the SURMOFs during the immersion and the electrochemical treatment in alkaline aqueous electrolytes, which allows for the generation of NiFe (oxy)hydroxide electrocatalyst materials of specific morphology and microstructure.

Advanced Transition Metal-Based OER Electrocatalysts: Current Status, Opportunities, and Challenges

Oxygen evolution reaction (OER) is an important half-reaction involved in many electrochemical applications, such as water splitting and rechargeable metal-air batteries. However, the sluggish kinetics of its four-electron transfer process becomes a bottleneck to the performance enhancement. Thus, rational design of electrocatalysts for OER based on thorough understanding of mechanisms and structure-activity relationship is of vital significance. This review begins with the introduction of OER mechanisms which include conventional adsorbate evolution mechanism and lattice-oxygen-mediated mechanism. The reaction pathways and related intermediates are discussed in detail, and several descriptors which greatly assist in catalyst screen and optimization are summarized. Some important parameters suggested as measurement criteria for OER are also mentioned and discussed. Then, recent developments and breakthroughs in experimental achievements on transition metal-based OER electrocatalysts are reviewed to reveal the novel design principles. Finally, some perspectives and future directions are proposed for further catalytic performance enhancement and deeper understanding of catalyst design. It is believed that iterative improvements based on the understanding of mechanisms and fundamental design principles are essential to realize the applications of efficient transition metal-based OER electrocatalysts for electrochemical energy storage and conversion technologies.

Electrocatalytic upcycling of polyethylene terephthalate to commodity chemicals and H2 fuel

Plastic wastes represent a largely untapped resource for manufacturing chemicals and fuels, particularly considering their environmental and biological threats. Here we report electrocatalytic upcycling of polyethylene terephthalate (PET) plastic to valuable commodity chemicals (potassium diformate and terephthalic acid) and H2 fuel. Preliminary techno-economic analysis suggests the profitability of this process when the ethylene glycol (EG) component of PET is selectively electrooxidized to formate (>80% selectivity) at high current density (>100 mA cm-2). A nickel-modified cobalt phosphide (CoNi0.25P) electrocatalyst is developed to achieve a current density of 500 mA cm-2 at 1.8 V in a membrane-electrode assembly reactor with >80% of Faradaic efficiency and selectivity to formate. Detailed characterizations reveal the in-situ evolution of CoNi0.25P catalyst into a low-crystalline metal oxy(hydroxide) as an active state during EG oxidation, which might be responsible for its advantageous performances. This work demonstrates a sustainable way to implement waste PET upcycling to value-added products.

Design Principles of NiFe-Layered Double Hydroxide Anode Catalysts for Anion Exchange Membrane Water Electrolyzers

Much effort has been devoted to developing electrocatalysts applicable to anion exchange membrane water electrolyzers (AEMWEs). Among many candidates for oxygen evolution reaction, NiFe-layered double hydroxide (LDH)-based electrocatalysts show the highest activity in an alkaline medium. Unfortunately, the poor electrical conductivity of NiFe-LDH limits its potential as an electrocatalyst, which was often solved by hybridization with conductive carbonaceous materials. However, we find that using carbonaceous materials for anodes has detrimental effects on the stability of AEMWEs at industrially relevant current densities. In this work, a facile monolayer structuring is suggested to overcome low electrical conductivity and improve mass transport without using carbonaceous materials. The monolayer NiFe-LDH deposited on Ni foam showed much better AEMWE performance than conventional bulk NiFe-LDH due to better electrical conductivity and higher hydrophilicity. A high energy conversion efficiency of 72.6% and outstanding stability at a current density of 1 A cm^-2 over 50 h could be achieved without carbonaceous material. This work highlights electrical conductivity and hydrophilicity of catalysts in membrane-electrode-assembly as key factors for high-performance AEMWEs.

Spin-sate reconfiguration induced by alternating magnetic field for efficient oxygen evolution reaction

Oxygen evolution reaction (OER) plays a determining role in electrochemical energy conversion devices, but challenges remain due to the lack of effective low-cost electrocatalysts and insufficient understanding about sluggish reaction kinetics. Distinguish from complex nano-structuring, this work focuses on the spin-related charge transfer and orbital interaction between catalysts and intermediates to accelerate catalytic reaction kinetics. Herein, we propose a simple magnetic-stimulation approach to rearrange spin electron occupation in noble-metal-free metal-organic frameworks (MOFs) with a feature of thermal-differentiated superlattice, in which the localized magnetic heating in periodic spatial distribution makes the spin flip occur at particular active sites, demonstrating a spin-dependent reaction pathway. As a result, the spin-rearranged Co_0.8Mn_0.2 MOF displays mass activities of 3514.7 A g_metal⁻¹ with an overpotential of ~0.27 V, which is 21.1 times that of pristine MOF. Our findings provide a new paradigm for designing spin electrocatalysis and steering reaction kinetics.

The oxygen evolution reaction in magnetic catalysts is related with their spin configuration. Here, the authors propose a magnetic-stimulation method to rearrange spin electron occupation in thermal-differentiated superlattices.

Boosting oxygen evolution activity of nickel iron hydroxide by iron hydroxide colloidal particles

Nickel iron hydroxides (NiFeOH) have been drawing enormous attention as effective catalysts for oxygen evolution reaction (OER), a key process in water splitting. Herein, we report that negatively charged iron(III) hydroxide colloidal particles, can significantly enhance the OER activity of NiFeOH in alkaline media. NiFeOH is grown on nickel foam in a supersaturated iron(III) salt solution, which also contains a high content of Fe(OH)₃ colloidal nanoparticles, forming free-standing NiFeOH@C_x electrodes (with x being the Fe(OH)₃ concentration). The interface between NiFeOH and Fe(OH)₃ colloidal particles, as manifested by the unique volcano-like holes on the NiFeOH@C_x surface, is likely the OER active sites. In comparison to Fe(OH)₃-free NiFeOH, NiFeOH@C₁₀₀₀ exhibits a 40-fold enhancement of the OER activity, confirming the significant effect of Fe(OH)₃ colloidal nanoparticles in boosting the OER activity, likely as a result of enhanced charge transfer from Ni²⁺ to Fe³⁺ that facilitates the adsorption of key reaction intermediates. Furthermore, by coupling the free-standing NiFeOH@C₁₀₀₀ electrode with commercial Pt/C, full water splitting can occur and reach a current density of 10 mA cm^-2 under a cell voltage of 1.51 V, which is lower than that (1.59 V) based on noble metal catalysts of RuO₂ + Pt/C.

Single-layer CoFe hydroxides for efficient electrocatalytic oxygen evolution

Single-layer CoFe layered double hydroxides (CoFe LDH-S) are successfully fabricated under near-anhydrous conditions due to the weakened hydrogen bonds between monolayers. Benefiting from the single-layer structure with rich defects and disordered lattices, CoFe LDH-S affords superior OER activity compared to its bulky counterparts and most of the recently reported non-precious electrocatalysts.

Metallic S-CoTe with Surface Reconstruction Activated by Electrochemical Oxidation for Oxygen Evolution Catalysis

Developing highly active electrocatalysts toward oxygen evolution reaction (OER) is critical for the application of water splitting for hydrogen production and can further alleviate the energy crisis problem, but still remaining challenging. Especially, unlocking the catalytic site, in turn, helps design the available catalysts. Herein, the nanorod cobalt telluride with sulfur incorporation grown on a carbon cloth (S-CoTe/CC) as catalysts for OER, which displays extraordinary catalytic activity, is reported. Significantly, the in situ formed CoOOH species on the surface of S-CoTe merited from the structure evolution during the OER process serves as the active species. Furthermore, density functional theory calculations demonstrate that sulfur incorporation can tailor the electronic structure of active species and substantially optimize the free energy, accelerating the OER kinetics. This work provides an in-depth understanding of enhanced OER mechanism through foreign elements incorporating into precatalysts and is beneficial for the guiding design of more efficient catalysts.

Engineering single-atomic ruthenium catalytic sites on defective nickel-iron layered double hydroxide for overall water splitting

Rational design of single atom catalyst is critical for efficient sustainable energy conversion. However, the atomic-level control of active sites is essential for electrocatalytic materials in alkaline electrolyte. Moreover, well-defined surface structures lead to in-depth understanding of catalytic mechanisms. Herein, we report a single-atomic-site ruthenium stabilized on defective nickel-iron layered double hydroxide nanosheets (Ru₁/D-NiFe LDH). Under precise regulation of local coordination environments of catalytically active sites and the existence of the defects, Ru₁/D-NiFe LDH delivers an ultralow overpotential of 18 mV at 10 mA cm⁻² for hydrogen evolution reaction, surpassing the commercial Pt/C catalyst. Density functional theory calculations reveal that Ru₁/D-NiFe LDH optimizes the adsorption energies of intermediates for hydrogen evolution reaction and promotes the O–O coupling at a Ru–O active site for oxygen evolution reaction. The Ru₁/D-NiFe LDH as an ideal model reveals superior water splitting performance with potential for the development of promising water-alkali electrocatalysts.

Rational design of single atom catalyst is critical for efficient sustainable energy conversion. Single-atomic-site ruthenium stabilized on defective nickel-iron layered double hydroxide nanosheets achieve superior HER and OER performance in alkaline media.

Synergetic Metal Defect and Surface Chemical Reconstruction into NiCo2 S4 /ZnS Heterojunction to Achieve Outstanding Oxygen Evolution Performance

Defect and interface engineering are recognized as effective strategies to regulate electronic structure and improve activity of metal sulfide. However, the practical application of sulfide is restricted by their low conductivity and rapid decline in activity derived from large volume fluctuation during electrocatalysis process. More importantly, the determination of exact active site of sulfide is complicated due to the inevitable electrochemical reconstruction. Herein, ZnS nanoparticles with Zn defect are anchored onto the surface of NiCo₂ S₄ nanosheet to construct NiCo₂ S₄ /ZnS hybrids, which exhibit outstanding oxygen evolution performance with an ultralow overpotential of 140 mV. The anchoring of defective ZnS nanoparticles inhibit the volume expansion of NiCo₂ S₄ nanosheet during the cycling process. Density-functional theory reveals that the build-in interfacial potential and Zn defect can facilitate the thermodynamic formation of *O to *OOH, thus improve their intrinsic activity.

Double-Exchange-Induced in situ Conductivity in Nickel-Based Oxyhydroxides: An Effective Descriptor for Electrocatalytic Oxygen Evolution

Motivated by in silico predictions that Co, Rh, and Ir dopants would lead to low overpotentials to improve OER activity of Ni-based hydroxides, we report here an experimental confirmation on the altered OER activities for a series of metals (Mo, W, Fe, Ru, Co, Rh, Ir) doped into γ-NiOOH. The in situ electrical conductivity for metal doped γ-NiOOH correlates well with the trend in enhanced OER activities. Density functional theory (DFT) calculations were used to rationalize the in situ conductivity of the key intermediate states of metal doped γ-NiOOH during OER. The simultaneous increase of OER activity with intermediate conductivity was later rationalized by their intrinsic connections to the double exchange (DE) interaction between adjacent metal ions with various d orbital occupancies, serving as an indicator for the key metal-oxo radical character, and an effective descriptor for the mechanistic evaluation and theoretical guidance in design and screening of efficient OER catalysts.

Design and preparation of three-dimensional hetero-electrocatalysts of NiCo-layered double hydroxide nanosheets incorporated with silver nanoclusters for enhanced oxygen evolution reactions

Layered double hydroxides (LDHs) are one of the most effective electrocatalysts. However, it is still necessary to improve the lower conductivity and limited active sites of LDHs to enhance their catalytic performance. Targeted generation of vacancies on the catalyst's surface by the incorporation of metal nanoparticles has been explored as a promising strategy to synthesize highly efficient electrocatalysts. Herein, we designed and prepared novel three-dimensional (3D) hetero-electrocatalysts of NiCo-layered double hydroxide nanosheets incorporated with silver nanoclusters on a Ni foam (labeled as Ag@NiCo-LDH/NF) by a one-pot hydrothermal method. We also conducted experimental and theoretical investigations to demonstrate the high electrocatalytic performance of the Ag@NiCo-LDH/NF hetero-electrocatalysts for OERs and the underlying mechanism. The resulting hetero-electrocatalysts show a low overpotential of 262 mV at a current density of 10 mA cm^-2, and even exhibit low overpotentials of 300 mV at a high current density of 50 mA cm^-2 and 324 mV at 100 mA cm^-2, and a small Tafel slope of 41 mV dec^-1 as well as excellent durability for 80 h for OERs in 1.0 M KOH. The excellent performance is attributed to the synergistic effects between Ag nanoclusters and LDHs. The population engineering effect of silver not only helps to modulate the intrinsic properties of active sites but also induces the generation of abundant oxygen vacancies on the surface; finally, it facilitates the rate-determining step of OERs (ΔG₃ (O* → OOH*) = 1.31 eV) to gain high performance. The one-pot silver incorporating strategy and the resulting high performance pave new ways for the further development of highly efficient electrocatalysts for OERs.

High-Efficiency Anion-Exchange Membrane Water Electrolyzer Enabled by Ternary Layered Double Hydroxide Anode

Developing high-efficiency and low-cost oxygen-evolving electrodes in anion exchange membrane (AEM) water electrolysis technology is one of the major challenges. Herein, it is demonstrated that the surface corrosion of a conventional Ni foam electrode in the presence of Fe³⁺ and V³⁺ cations can transform it into an electrode with a high catalytic performance for oxygen evolution reaction (OER). The corroded electrode consists of a ternary NiFeV layered double hydroxide (LDH) nanosheet array supported on the Ni foam surface. This NiFeV LDH electrode achieves an OER current density of 100 mA cm^-2 at an overpotential of 272 mV in 1 m KOH, outperforming the IrO₂ catalyst by 180 mV. Density functional theory calculations reveal that the unique structure and the presence of vanadium in NiFeV LDH play a key role in achieving improved OER activity. When coupled with a commercial Pt/C cathode catalyst, the resulting AEM water electrolyzer achieves a cell current density as high as 2.1 A cm^-2 at a voltage of only 1.8 V_cell in 1 m KOH, which is similar to the performance of the proton exchange membrane water electrolyzer obtained from the IrO₂ and Pt/C catalysts pair.

Principles of Water Electrolysis and Recent Progress in Cobalt-, Nickel-, and Iron-Based Oxides for the Oxygen Evolution Reaction

Water electrolysis that results in green hydrogen is the key process towards a circular economy. The supply of sustainable electricity and availability of oxygen evolution reaction (OER) electrocatalysts are the main bottlenecks of the process for large‐scale production of green hydrogen. A broad range of OER electrocatalysts have been explored to decrease the overpotential and boost the kinetics of this sluggish half‐reaction. Co‐, Ni‐, and Fe‐based catalysts have been considered to be potential candidates to replace noble metals due to their tunable 3d electron configuration and spin state, versatility in terms of crystal and electronic structures, as well as abundance in nature. This Review provides some basic principles of water electrolysis, key aspects of OER, and significant criteria for the development of the catalysts. It provides also some insights on recent advances of Co‐, Ni‐, and Fe‐based oxides and a brief perspective on green hydrogen production and the challenges of water electrolysis.

In-Situ Generated High-Valent Iron Single-Atom Catalyst for Efficient Oxygen Evolution

Oxygen evolution reaction (OER) plays an important role in renewable energy supplies as the anodic reaction for electrochemical transformation of various chemicals. Iron-based OER catalysts are potential candidates due to their abundance but suffer from poor activity. Here we demonstrate that a single-atom iron catalyst with in-situ generated Fe⁴⁺ centers is highly active toward OER. Only an overpotential of 320 mV was needed to reach 10 mA cm^-2. The catalyst exhibited an ultrahigh turnover frequency of 0.62 s^-1 at an overpotential of 0.35 V, which is comparable to currently reported transitional-metal based OER catalysts. Experimental and theoretical studies revealed that the valence state of the metal center transferred from Fe³⁺ to highly active Fe⁴⁺ prior to the OER process. This transformation was originated from the strong interaction between atomic Fe and carbon support via C-O-Fe bonding, leading to a lower energy barrier of the rate-limiting *OOH formation.

Simultaneously boosting hydrogen production and ethanol upgrading using a highly-efficient hollow needle-like copper cobalt sulfide as a bifunctional electrocatalyst

Electrocatalytic water splitting used for generating clean and sustainable hydrogen (H₂) can be very promising to address current energy shortage and associated environmental issues. However, this methodology is severely impeded by the tardy oxygen evolution reaction (OER). Hence, designing a preferable kinetics and thermodynamics oxidation reaction that supersede OER is very significant for the energy-saving production of H₂. Herein, hollow needle-like copper cobalt sulfide was constructed on carbon cloth (CuCo₂S₄/CC) as a bifunctional electrocatalyst to accelerate H₂ generation and simultaneously convert ethanol into value-added acetic acid. Thanks to the synergistic effect and unique structure of Cu and Co, CuCo₂S₄/CC displays superior catalytic activity and durability in ethanol oxidation reaction (EOR) with a low potential of 1.38 V vs. RHE (@10 mA cm^-2). Meanwhile, it exhibits excellent hydrogen evolution reaction (HER) performance. The homemade CuCo₂S₄/CC//CuCo₂S₄/CC ethanol-water electrolyser only demands a voltage of 1.59 V to deliver 10 mA cm^-2, 150 mV less than that used for ordinary water splitting. This shows that the ethanol-water electrolyser elaborated here holds encouraging potential in the energy-saving production of H₂ and oxidation of ethanol into value-added acetic acid. This present work may open the way for the rational design of other electrocatalysts for efficient biomass oxidation reaction and relevant H₂ production applications.