Conductive Polymer Enabled Biostable Liquid Metal Electrodes for Bioelectronic Applications

Highly Stable Polymeric Electrooculography Electrodes for Contactless Human-Machine Interactions

Capturing the electrooculography (EOG) signals is very attractive for assistive devices and user interfaces for virtual reality (VR) systems. However, the current EOG acquisition systems face challenges in ensuring user comfort, particularly in terms of electrode electrical and mechanical performance, long-term usability, thermal effects, and overall system portability. This study presents polymeric dry flexible electrodes, composed of a composite of poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS), poly(vinyl alcohol) (PVA), Gallic acid (GA), and D-sorbitol, forming a dynamic cross-linked network that ensures strong adhesion, stretchability, and electrical stability. These electrodes maintain their performance for up to 72 h, and can be restored through heat reactivation if performance degrades after prolonged storage. This electrode exhibits excellent biocompatibility, causing no skin irritation or thermal effects with continuous use. We have also developed a flexible circuit for real-time signal processing and wireless transmission, which operates in coordination with the EOG electrodes. The system employs a convolutional neural network (CNN) to achieve a 97.1% accuracy in classifying various eye movement patterns. The system enables contactless control of digital interfaces through simple eye movements, offering a solution for long-term, comfortable, and high-fidelity EOG-based human-machine interfaces, particularly for VR integration and assistive technologies for individuals with disabilities.

Advances in conducting nanocomposite hydrogels for wearable biomonitoring

Recent advancements in wearable biosensors and bioelectronics have led to innovative designs for personalized health management devices, with biocompatible conducting nanocomposite hydrogels emerging as a promising building block for soft electronics engineering. In this review, we provide a comprehensive framework for advancing biosensors using these engineered nanocomposite hydrogels, highlighting their unique properties such as high electrical conductivity, flexibility, self-healing, biocompatibility, biodegradability, and tunable architecture, broadening their biomedical applications. We summarize key properties of nanocomposite hydrogels for thermal, biomechanical, electrophysiological, and biochemical sensing applications on the human body, recent progress in nanocomposite hydrogel design and synthesis, and the latest technologies in developing flexible and wearable devices. This review covers various sensor types, including strain, physiological, and electrochemical sensors, and explores their potential applications in personalized healthcare, from daily activity monitoring to versatile electronic skin applications. Furthermore, we highlight the blueprints of design, working procedures, performance, detection limits, and sensitivity of these soft devices. Finally, we address challenges, prospects, and future outlook for advanced nanocomposite hydrogels in wearable sensors, aiming to provide a comprehensive overview of their current state and future potential in healthcare applications.

Permeable and Durable Liquid-Metal Fiber Mat as Implantable Physiological Electrodes with Long-Term Biocompatibility

Implantable physiological electrodes provide unprecedented opportunities for real-time and uninterrupted monitoring of biological signals. Most implantable electronics adopt thin-film substrates with low permeability that severely hampers tissue metabolism, impeding their long-term biocompatibility. Recent innovations have seen the advent of permeable electronics through the strategic modification of liquid metals (LMs) onto porous substrates. However, the durability of these electronics is limited by the inherent poor wettability of LMs, particularly within the intricate 3D skeleton of the porous substrate. Herein, the study reports a spatial wettability tuning strategy that solves the wettability issue of LMs within the porous substrates, enabling the LM physiological electrodes with high durability and long-term biocompatibility. The study demonstrates the use of the electrodes as implantable neural interface to realize in vivo acquisition of electrocardiograph and electrocorticogram signals with long-term biocompatibility and high signal-to-noise ratio. This work demonstrates a promising direction for rational design of durable implantable bioelectronics with long-term biocompatibility.

Electrically Active Biomaterials for Stimulation and Regeneration in Tissue Engineering

In the human body, bioelectric cues are crucial for tissue stimulation and regeneration. Electrical stimulation (ES) significantly enhances the regeneration of nerves, bones, cardiovascular tissues, and wounds. However, the use of conventional devices with stimulating metal electrodes is invasive and requires external batteries. Consequently, electrically active materials with excellent biocompatibility have attracted attention for their applications in stimulation and regeneration in tissue engineering. To fully exploit the potential of these materials, biocompatibility, operating mechanisms, electrical properties, and even biodegradability should be carefully considered. In this review, we categorize various electrically active biomaterials based on their mechanisms for generating electrical cues, such as piezoelectric effect, triboelectric effect, and others. We also summarize the key material properties, including electrical characteristics and biodegradability, and describe their applications in tissue stimulation and regeneration for nerves, musculoskeletal tissues, and cardiovascular tissues. The electrically active biomaterials hold great potential for advancing the field of tissue engineering and their demonstrated success underscores the importance of continued research in this field.

Highly Stretchable Composite Conductive Fibers (SCCFs) and Their Applications

Stretchable composite conductive fibers (SCCFs) exhibit remarkable conductivity, stretchability, breathability, and biocompatibility, making them ideal candidates for wearable electronics and bioelectronics. The exploitation of SCCFs in electronic devices requires a careful balance of many aspects, including material selection and process methodologies, to address the complex challenges associated with their electrical and mechanical properties. In this review, we elucidate the conductive mechanism of SCCFs and summarize strategies for integrating various conductors with stretchable fibers, emphasizing the primary challenges in fabricating highly conductive fibers. Furthermore, we explore the multifaceted applications of SCCFs-based frameworks in wearable electronic devices. This review aims to emphasize the significance of SCCFs and offers insights into their conductive mechanisms, material selection, manufacturing technologies, and performance improvement. Hopefully, it can guide the innovative development of SCCFs and broaden their application potential.

Fabrication of lignocellulose/liquid metal-based conductive eutectic hydrogel composite for strain sensors

High conductive and freeze-resistant hydrogels with adhesion function are ideal candidates for soft electronic devices. However, it remains a challenge to design appropriate conductive nanofillers to endow hydrogels with all these characteristics. Liquid metal (LM) exhibits exceptional electrical conductivity and convenient processability, rendering it a highly promising contender. Cellulose nanofibrils (CNFs) were employed as the interfacial stabilizer in synthesizing stable CNFs encapsulated LM solutions. Then the lignin was further coated on the surface of CNFs-LM (LCL) to prepare lignin-coated hybrid hydrogels. The obtained LCL displayed outstanding water-dispersible stability and were promising conductive nanofillers for hydrogels. During the fabrication of poly N-(hydroxymethyl) acrylamide (PHA) hydrogels, the LM was dispersed into LM particles with smaller sizes, leading to highly conductive LCL-PHA hydrogels (0.38 S·m-1). The prepared LCL-PHA hydrogels exhibited exceptional mechanical properties, including a strain at a break of 134.6 %, stress at a break of 22.7 Kpa, and a toughness of 16.3 KJ·m-3. Additionally, the LCL-PHA hydrogels demonstrated favorable electrical conductivity and adhesion. Notably, even after being subjected to freezing at -20 °C for 24 h, they remained suitable for effective real-time monitoring of all types of human activities, demonstrating superior environmental stability.

Recent progress in multifunctional, reconfigurable, integrated liquid metal-based stretchable sensors and standalone systems

Possessing a unique combination of properties that are traditionally contradictory in other natural or synthetical materials, Ga-based liquid metals (LMs) exhibit low mechanical stiffness and flowability like a liquid, with good electrical and thermal conductivity like metal, as well as good biocompatibility and room-temperature phase transformation. These remarkable properties have paved the way for the development of novel reconfigurable or stretchable electronics and devices. Despite these outstanding properties, the easy oxidation, high surface tension, and low rheological viscosity of LMs have presented formidable challenges in high-resolution patterning. To address this challenge, various surface modifications or additives have been employed to tailor the oxidation state, viscosity, and patterning capability of LMs. One effective approach for LM patterning is breaking down LMs into microparticles known as liquid metal particles (LMPs). This facilitates LM patterning using conventional techniques such as stencil, screening, or inkjet printing. Judiciously formulated photo-curable LMP inks or the introduction of an adhesive seed layer combined with a modified lift-off process further provide the micrometer-level LM patterns. Incorporating porous and adhesive substrates in LM-based electronics allows direct interfacing with the skin for robust and long-term monitoring of physiological signals. Combined with self-healing polymers in the form of substrates or composites, LM-based electronics can provide mechanical-robust devices to heal after damage for working in harsh environments. This review provides the latest advances in LM-based composites, fabrication methods, and their novel and unique applications in stretchable or reconfigurable sensors and resulting integrated systems. It is believed that the advancements in LM-based material preparation and high-resolution techniques have opened up opportunities for customized designs of LM-based stretchable sensors, as well as multifunctional, reconfigurable, highly integrated, and even standalone systems.

Liquid Metal-Polymer Conductor-Based Conformal Cyborg Devices

Gallium-based liquid metal (LM) exhibits exceptional properties such as high conductivity and biocompatibility, rendering it highly valuable for the development of conformal bioelectronics. When combined with polymers, liquid metal-polymer conductors (MPC) offer a versatile platform for fabricating conformal cyborg devices, enabling functions such as sensing, restoration, and augmentation within the human body. This review focuses on the synthesis, fabrication, and application of MPC-based cyborg devices. The synthesis of functional materials based on LM and the fabrication techniques for MPC-based devices are elucidated. The review provides a comprehensive overview of MPC-based cyborg devices, encompassing their applications in sensing diverse signals, therapeutic interventions, and augmentation. The objective of this review is to serve as a valuable resource that bridges the gap between the fabrication of MPC-based conformal devices and their potential biomedical applications.

Ultrasonic-Enabled Nondestructive and Substrate-Independent Liquid Metal Ink Sintering

Printing or patterning particle-based liquid metal (LM) ink is a good strategy to overcome poor wettability of LM for its circuits' preparation in flexible and printed electronics. Subsequently, a crucial step is to recover conductivity of LM circuits consisting of insulating LM micro/nano-particles. However, most widely used mechanical sintering methods based on hard contact such as pressing, may not be able to contact the LM patterns' whole surface conformally, leading to insufficient sintering in some areas. Hard contact may also break delicate shapes of the printed patterns. Hereby, an ultrasonic-assisted sintering strategy that can not only preserve original morphology of the LM circuits but also sinter circuits on various substrates of complex surface topography is proposed. The influencing factors of the ultrasonic sintering are investigated empirically and interpreted with theoretical understanding by simulation. LM circuits encapsulated inside soft elastomer are successfully sintered, proving feasibility in constructing stretchable or flexible electronics. By using water as energy transmission medium, remote sintering without any direct contact with substrate is achieved, which greatly protect LM circuits from mechanical damage. In virtue of such remote and non-contact manipulation manner, the ultrasonic sintering strategy would greatly advance the fabrication and application scenarios of LM electronics.

Highly conductive thermoresponsive silver nanowire PNIPAM nanocomposite for reversible electrical switch

Highly conductive nanocomposite hydrogels have been challenging to produce due to their high water volumes inhibiting the incorporation of an essential amount of conductive nanofillers. Furthermore, the most common fillers used, typically for easy integration, display small aspect ratios. Thus, the formation of interparticle pathways for electronic travel is limited, resulting in low conductivities. Here, we introduce ultralong silver nanowires (ULAgNWs) into a thermoresponsive, volume changing PNIPAM gel to form a nanocomposite that shows switchable electronic performance. The produced nanocomposite surpasses other PNIPAM nanocomposites by expressing the largest electrical switch ratio and the highest peak conductivity. The PNIPAM matrix possesses an interconnected microporous structure that offers a spacious network for the dispersion of nanowires while still maintaining a high volume switch ratio and excellent elastic behavior under extreme compression cycles (98% compression). The ULAgNWs significantly enhance the probability of more numerous connections forming during shrinking cycles. The high swellability displayed by the PNIPAM gel provides the ability to separate the embedded nanowires by many lengths. Together, they form a nanocomposite that can thermo-modulate its electrical properties. Moreover, the conductive PNIPAM maintains the electrical switch of 4.3-4.4 orders of magnitude with thermo-responsive cycles. Because of their high electrical conductivity and outstanding elastic behavior, these stimuli-responsive nanocomposite hydrogels may expand the prospects for conductive hydrogel applications and provide greater performance in their applications.