Functional fibers with unique wettability inspired by spider silks

Porous Spindle-Knot Fiber by Fiber-Microfluidic Phase Separation for Water Collection and Nanopatterning

Porous spindle-knot structures have been found in many creatures, such as spider silk and the root of the soybean plant, which show interesting functions such as droplet collection or biotransformation. However, continuous fabrication of precisely controlled porous spindle-knots presents a big challenge, particularly in striking a balance among good structural controllability, low-cost, and functions. Here, we propose a concept of a fiber-microfluidics phase separation (FMF-PS) strategy to address the above challenge. This FMF-PS combines the advantages of a microchannel regulated Rayleigh instability of polymer solution coated onto a fiber with the nonsolvent-induced phase separation of the polymer solution, which enables continuous and cost-effective production of porous spindle-knot fiber (PSKF) with well-controlled size and porous structures. The critical factors controlling the geometry and the porous structures of the spindle-knot by FMF-PS have been systematically investigated. For applications, the PSKF exhibited faster water droplet nucleation, growth, and maximum water collection capability, compared to the control samples, as revealed by in situ water collection growth curves. Furthermore, high-level fabrics of the PSKFs, including a two-dimensional network and three-dimensional architecture, have been demonstrated for both large-scale water collection and art performance. Finally, the PSKF is demonstrated as a programmable building block for surface nanopatterning.

Biomimetic Leaf-Shaped Wedge Structure with Mixed Wettability for Fog Harvesting

Water scarcity is a pressing issue in arid and semi-arid regions, making fog harvesting a promising method for water collection. However, enhancing the rate of fog harvesting remains a challenge. Controlling the movement of droplets on functional surfaces is crucial for the development of effective water-harvesting devices. In this study, a three-dimensional (3D) fog-harvesting device with mixed wettability is fabricated using a combination of physical and chemical techniques. With inspiration drawn from natural organisms, such as the desert beetle and Nephrolepis cordifolia, which can both live in low humidity, a copper substrate with a leaf-shaped wedge superhydrophilic structure and flat superhydrophobic regions is fabricated for fog harvesting. The modified surface results in a maximum 49.89% improvement in fog-harvesting efficiency compared to the original copper substrate. The synergistic effect of the 3D structure and mixed wettability of this study offers an idea for improving fog collection efficiency, with potential implications for energy sustainability water resources.

Active Surface Area-Dependent Water Harvesting of Desert Beetle-Inspired Hybrid Wetting Surfaces

The increasing frequency of water scarcity is an acute worldwide problem. Nature-inspired water harvesting from fog is an important method to obtain freshwater in arid areas. Existing literature reports varied and diversified results in water harvesting capacity by employing a biphilic surface with control over hydrophilic and hydrophobic patterns. In this study, we first demonstrate a facile and scalable method to fabricate a biphilic surface using a simple electroless etching and desilanization technique. Considering the nucleation, growth, and transport of condensate, biphilic surfaces with controlled active surface area of hydrophilic spots were given special attention. We studied the water collection performance of pattern shape with its associated active surface area and further evaluated the critical surface area beyond which the water collection efficiency decreases. A high water collection capacity of 2050 mg cm-2 h-1 was achieved, and the hydrophilic active area-engineered surface retained its efficiency even after 50 test cycles. We further demonstrate high collection efficiency with a square pattern compared to a triangular path-like-patterned surface. The observations and surface engineering strategies reported in this study can provide insights into efficient and sustainable water harvesting devices.

Volatile Droplets on Water are Sculpted by Vigorous Marangoni-Driven Subphase Flow

The shapes of highly volatile oil-on-water droplets become strongly asymmetric when they are out of equilibrium. The unsaturated organic vapor atmosphere causes evaporation and leads to a strong Marangoni flow in the bath, unlike that previously seen in the literature. Inspecting these shapes experimentally on millisecond and submillimeter time and length scales and theoretically by scaling arguments, we confirm that Marangoni-driven convection in the subphase mechanically stresses the droplet edges to an extent that increases for organic droplets of smaller contact angle and accordingly smaller thickness. The viscous stress generated by the subphase overcomes the thermodynamic Laplace pressure. The oil droplets develop copious regularly spaced fingers, and these fingers develop spike-shaped and branched treelike structures. Unlike this behavior for single-component (surfactant-free) oil droplets, droplets composed of two miscible (surfactant-free) organic liquids develop a rim of the less volatile component along the droplet perimeter, from which jets of monodisperse smaller droplets eject periodically due to the Rayleigh-Plateau instability. When evaporation shrinks droplets to μm size, their shapes fluctuate chaotically, and ellipsoidal shapes rupture into smaller daughter droplets when subphase convection flow pulls them in opposite directions. The shape of the evaporating oil droplets is kneaded and sculpted by vigorous flow in the water subphase.

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Manufacture of a modular fog harvesting system combining 3D printing and wettability-contrasting patterns

A modular fog harvesting system consisting of a water collection module and a water tank module is designed and manufactured with 3D printing technology and can be assembled like Lego bricks within a reasonable range. Combined with a Namib-beetle-inspired hybrid-patterned surface, this system shows a significant capacity for fog harvesting.

Dynamic wetting of various liquids: Theoretical models, experiments, simulations and applications

Dynamic wetting is a ubiquitous phenomenon and frequently observed in our daily life, as exemplified by the famous lotus effect. It is also an interfacial process of upmost importance involving many cutting-edge applications and has hence received significantly increasing academic and industrial attention for several decades. However, we are still far away to completely understand and predict wetting dynamics for a given system due to the complexity of this dynamic process. The physics of moving contact lines is mainly ascribed to the full coupling with the solid surface on which the liquids contact, the atmosphere surrounding the liquids, and the physico-chemical characteristics of the liquids involved (small-molecule liquids, metal liquids, polymer liquids, and simulated liquids). Therefore, to deepen the understanding and efficiently harness wetting dynamics, we propose to review the major advances in the available literature. After an introduction providing a concise and general background on dynamic wetting, the main theories are presented and critically compared. Next, the dynamic wetting of various liquids ranging from small-molecule liquids to simulated liquids are systematically summarized, in which the new physical concepts (such as surface segregation, contact line fluctuations, etc.) are particularly highlighted. Subsequently, the related emerging applications are briefly presented in this review. Finally, some tentative suggestions and challenges are proposed with the aim to guide future developments.

Bioinspired Green Fabricating Design of Multidimensional Surfaces for Atmospheric Water Harvesting

Across the globe, the quest for clean water is escalating for both households as well as agricultural exigencies. With the industrial revolution and swift population growth, the contamination of natural water bodies has impacted the lives of more than two billion people around the world. A spectrum of water-saving solutions has been examined. Nonetheless, most of them are either energy-inefficient or limited to only a particular region. Thus, the pursuit of clean and potable drinking water is an assignment that invites collective discourse from scientists, policymakers, and innovators. In this connection, the presence of moisture in the atmosphere is considered one of the major sources of potential freshwater. Thus, fishing in atmospheric water is a mammoth opportunity. Atmospheric water harvesting (AWH) by some plants and animals in nature (particularly in deserts or arid regions) at low humidity serves as an inspiration for crafting state-of-the-art water harvesting structures and surfaces to buffer the menace of acute water scarcity. Though a lot of research articles and reviews have been reported on bioinspired structures with applications in water and energy harvesting, the area is still open for significant improvisation. This work will address the multidimensional-based AWH ability of natural surfaces or fabricated structures without the involvement of toxic chemicals. Moreover, the review will discuss the availability of clean technologies for emulating fascinating natural surfaces on an industrial scale. In the end, the current challenges and the future scope of bioinspired water harvesters will be discussed for pushing greener technologies to confront climate change.

Ultrastable Super-Hydrophobic Surface with an Ordered Scaly Structure for Decompression and Guiding Liquid Manipulation

Directional droplet manipulation is very crucial in microfluidics, intelligent liquid management, etc. However, excessive liquid pressure tends to destroy the solid-gas-liquid (SAL) composite interface, creating a highly adhesive surface, which is not conducive to liquid transport. Herein, we propose a strategy to enhance the surface durability, in which the surface cannot withstand liquid pressure only by "blocking" but must instead guide liquid transport for "decompression". Learning from the water resistance of water strider legs and the drag reduction of shark skin, we present a continuous integrated system to obtain an ultrastable super-hydrophobic surface with a highly ordered scaly structure via a liquid flow-induced alignment method for lossless unidirectional liquid transport. The nonwetting scaly structure can both buffer liquid pressure and drive droplet motion to further reduce the vertical pressure of the liquid. Moreover, droplets can be manipulated unidirectionally using a voice. This work could aid in manufacturing scalable anisotropic micro-nanostructure surfaces, which inspires efforts in realizing lossless continuous liquid control on demand and related microfluidic applications.

Recent Growth of Wettability Gradient Surfaces: A Review

This review reports the recent progress and future prospects of wettability gradient surfaces (WGSs), particularly focusing on the governing principles, fabrication methods, classification, characterization, and applications. While transforming the inherent wettability into artificial wettability via bioinspiration, topographic micro/nanostructures are produced with changed surface energy, resulting in new droplet wetting regimes and droplet dynamic regimes. WGSs have been mainly classified in dry and wet surfaces, depending on the apparent surface states. Wettability gradient has long been documented as a surface phenomenon inducing the droplet mobility in the direction of decreasing wettability. However, it is herein critically emphasized that the wettability gradient does not always result in droplet mobility. Indeed, the sticky and slippery dynamic regimes exist in WGSs, prohibiting or allowing the droplet mobility, respectively. Lastly, the stringent bottlenecks encountered by WGSs are highlighted along with solution-oriented recommendations, and furthermore, phase change materials are strongly anticipated as a new class in WGSs. In all, WGSs intend to open up new technological insights for applications, encompassing water harvesting, droplet and bubble manipulation, controllable microfluidic systems, and condensation heat transfer, among others.

Design of a Venation-like Patterned Surface with Hybrid Wettability for Highly Efficient Fog Harvesting

Inspired by Namib Desert beetle and leaf venation, a wettability-integrated system consisting of wettability-hybrid coatings and venation-like patterns was designed and successfully fabricated via a simple, low-cost, and eco-friendly route. The as-prepared surface can construct a 3D topography with a water layer and efficiently drain through the venation-like patterns. The combination of multiple mechanisms enhances the fog harvesting ability significantly. Meanwhile, the synergistic mechanisms of fog harvesting enhancement by a wettability-integrated surface were further studied and discussed.

Engineering Circularized mRNAs for the Production of Spider Silk Proteins

Biomaterials offer unique properties that make them irreplaceable for next-generation applications. Fibrous proteins, such as various caterpillar silks and especially spider silk, have strength and toughness not found in human-made materials. In early studies, proteins containing long tandem repeats, such as major ampullate spidroin 1 (MaSp1) and flagelliform silk protein (FSLP), were produced using a large DNA template composed of many tandem repeats. The hierarchical DNA assembly of the DNA template is very time-consuming and labor-intensive, which makes the fibrous proteins difficult to study and engineer. In this study, we designed a circularized mRNA (cmRNA) employing the RNA cyclase ribozyme mechanism. cmRNAs encoding spider silk protein MaSp1 and FSLP were designed based on only one unit of the template sequence but provide ribosomes with a circular and infinite translation template for production of long peptides containing tandem repeats. Using this technique, cmRNAs of MaSp1 and FSLP were successfully generated with circularization efficiencies of 8.5% and 36.7%, respectively, which supported the production of recombinant MaSp1 and FSLP larger than 110 and 88 kDa, containing tens of repeat units. Western blot analysis and mass spectrometry confirmed the authenticity of MaSp1 and FSLP, which were produced at titers of 22.1 and 81.5 mg · liter^-1, respectively. IMPORTANCE Spider silk is a biomaterial with superior properties. However, its heterologous expression template is hard to construct. The cmRNA technique simplifies the construction and expression strategy by proving the ribosome a circular translation template for expression of long peptides containing tandem repeats. This revolutionary technique will allow researchers to easily build, study, and experiment with any fiber proteins with sequences either from natural genes or artificial designs. We expect a significantly accelerated development of fibrous protein-based biomaterials with the cmRNA technique.

Spider Silk-Inspired Artificial Fibers

Spider silk is a natural polymeric fiber with high tensile strength, toughness, and has distinct thermal, optical, and biocompatible properties. The mechanical properties of spider silk are ascribed to its hierarchical structure, including primary and secondary structures of the spidroins (spider silk proteins), the nanofibril, the "core-shell", and the "nano-fishnet" structures. In addition, spider silk also exhibits remarkable properties regarding humidity/water response, water collection, light transmission, thermal conductance, and shape-memory effect. This motivates researchers to prepare artificial functional fibers mimicking spider silk. In this review, the authors summarize the study of the structure and properties of natural spider silk, and the biomimetic preparation of artificial fibers from different types of molecules and polymers by taking some examples of artificial fibers exhibiting these interesting properties. In conclusion, biomimetic studies have yielded several noteworthy findings in artificial fibers with different functions, and this review aims to provide indications for biomimetic studies of functional fibers that approach and exceed the properties of natural spider silk.

Nanovoid formation induces property variation within and across individual silkworm silk threads

Silk is a unique fiber, having a strength and toughness that exceeds other natural fibers. While inroads have been made in our understanding of silkworm silk structure and function, few...

Multi-bioinspired and Multistructural Integrated Patterned Nanofibrous Surface for Spontaneous and Efficient Fog Collection

Harvesting water from untapped fog is a potential and sustainable solution to freshwater shortages. However, designing high-efficiency fog collectors is still a critical and challenging task. Herein, learning from the unique microstructures and functionalities of the Namib desert beetle, honeycomb, and pitcher plant, we present a multi-bioinspired patterned fog collector with hydrophilic nanofibrous bumps and a hydrophobic slippery substrate for spontaneous and efficient fog collection. Interestingly, hydrophilic nanofibrous bumps display a honeycomb-like cellular grid structure self-assembled from electrospun nanofibers. Notably, the patterned nanofibrous fog collector exhibits superior water-collecting efficiency of 1111 mg cm^-2 h^-1. The hydrophilic nanofibrous bumps increase the effective fog-collecting area, and the hydrophobic slippery substrate promotes quick transport of collected water in the desired direction reducing the secondary water evaporation, finally achieving rapid directional transport of tiny droplets and high-efficiency water collection. This work opens a new avenue to collect water efficiently and provides clues to research on the multi-bioinspired synergistical optimization strategy.

Wettability Difference Induced Out-of-Plane Unidirectional Droplet Transport for Efficient Fog Harvesting

Securing freshwater resources is a global issue for ensuring sustainable development. Fog harvesting is attracting great attention as a method to collect water without any energy input. Previous reports that were inspired by insects and plants have given insights such as the effectiveness of in-plane wettability and structural differences for droplet transport, which might enhance artificial water harvesting efficiency. However, further efforts to transfer droplets while maintaining performance are needed because droplet motion owing to these effects is limited to the in-plane direction. In this study, we report droplet transport between three-dimensional copper wire structures with nanostructured hydrophobic and superhydrophilic features. This mechanism enhanced the fog harvesting capability by more than 20% compared with the cumulative value of individual wires. In addition, the relationship between the droplet height and spacing of wires affected the performance. Our results show the importance of out-of-plane directional droplet transport from the wire surface assisted by differences in wire wettability, which minimizes limiting factors of fog harvesting including clogging and droplet shedding. Furthermore, the proposed arrangement reduces the overall system width compared with that of a two-dimensional arrangement while maintaining the amount of harvested water. These results provide a promising approach to designing large-scale and highly efficient fog harvesters.

Rayleigh Instability-Driven Coaxial Spinning of Knotted Cell-Laden Alginate Fibers as Artificial Lymph Vessels

Constructing artificial lymph vessels, which play a key role in the immune response, can provide new insights into immunology and disease pathologies. An immune tissue is a highly complex network that consists of lymph vessels, with a "beads-on-a-string" knotted structure. Herein, we present the facile and rapid fabrication of beads-on-a-string knotted cell-laden fibers using coaxial spinning of alginate by exploiting the Plateau-Rayleigh instability. It is shown how alterations in the flow rate and alginate concentration greatly affect the beads-on-a-string structure, rooted in the Plateau-Rayleigh instability theory. Biocompatibility was confirmed by the lactate dehydrogenase (LDH) assay and live/dead staining of the encapsulated human white blood cells. Finally, the encapsulated white blood cells were still functional as indicated by their anti-CD3 activation to secrete interleukin 2. The rapid fabrication of a cell-laden beads-on-a-string three-dimensional (3D) culture platform enables a crude mimicry of the lymph vessel structure. With joint expertise in immunology, microfluidics, and bioreactors, the technology may contribute to the mechanistic assay of human immune response in vitro and functional replacement.

Recent advances in biomimetic surfaces inspired by creatures for fog harvesting

In this review, the recent advances in artificial surfaces for fog harvesting are introduced with emphasis on the surfaces and their mechanisms used to enhance water capture and transportation, providing prospects for coping with water shortages.

Simply Adjusting the Unidirectional Liquid Transport of Scalable Janus Membranes toward Moisture-Wicking Fabric, Rapid Demulsification, and Fast Oil/Water Separation

Inspired by nature, Janus membranes with unidirectional liquid transport (ULT) were developed to be used in the fields of fog collection, moisture-wicking fabrics, demulsification, etc. However, the obtained Janus membranes are often unifunctional, and it is still a great challenge to adjust the ULT of Janus membranes for multifunctional applications. Herein, a scalable, low-cost, and machine-washable Janus membrane was developed by combining the cyclic self-assembly of phytic acid and Fe^III and a one-side spraying coating of poly(dimethylsiloxane) (PDMS), featuring adjustable ULT upon challenge for multifunctional applications. By controlling the amount of PDMS, the Janus membranes exhibit two different performances, ULT and switchable permeation. The prepared Janus membranes achieved an excellent moisture-wicking fabric (1.6× the water evaporation rate of cotton), fast water collection under oil, rapid demulsification, and the efficient separation of an oil/water mixture. The separation efficiency of a light or heavy oil from water was higher than 99.9% even after 10 separation cycles, and the flux of the separation was up to 2.55 × 10⁴ or 2.38 × 10⁴ L m^-2 h^-1, respectively. This study could provide an idea for the development of more Janus membranes with adjustable performances to realize multifunctional applications.

Bioinspired Anti-Plateau-Rayleigh-Instability on Dual Parallel Fibers

The Plateau-Rayleigh instability (PRI) is a well-known phenomenon where a liquid column always breaks up into droplets to achieve the minimization of surface energy. It normally leads to the non-uniformity of a liquid film, which, however, is unfavorable for the fluid coating process. So far, strategies to overcome this instability rely on either the surfactants, UV/high-temp curing treatments, or specific chemical reactions, which suffer from both limited liquid composition and complicated experimental conditions. Natural mulberry silk, a typical composite fiber, is produced by silkworms through a similar fluidic coating process, but exhibits a remarkably uniform and smooth surface. Drawing inspiration, it is revealed that the unique dual parallel fibers are capable of overcoming the PRI during the fluid coating process. Such anti-PRI ability is attributable to the changes in the Laplace pressure difference caused by the alternative asymmetry of the liquid film, as has been demonstrated by both a force analysis on the irregular liquid film and theoretical simulation according to the stability of the liquid on parallel fibers in the fluid coating process. The strategy is applicable for preparing various smooth functional coatings on fibers, which offers new perspectives for fluid coating and microfluidic technologies.

Elastic Microstaggered Porous Superhydrophilic Framework as a Robust Fogwater Harvester

A robust fogwater harvester with an elastic microstaggered porous superhydrophilic framework (EMSF) has been designed. The EMSF can be fabricated by using polydimethylsiloxane and polyvinyl alcohol (PVA) via an etching method of sugar crystals pile-up cube as a template. The EMSF possesses a high porosity of 76%, of which the saturated fogwater-capturing capacity is 4 times higher than its weight, achieving a high fogwater harvesting rate (ε) of 62.7 g/cm³·h. It is attributed to the strong hydrogen bond (H-bond) interaction between hydroxyl groups (-OH) in PVA and water molecules for rapidly harvesting water and storing water in a staggered porous structure by means of a capillary force. The elasticity of EMSF allows to achieve a higher fogwater harvesting rate (ε) of 73.2 g/cm³·h via releasing the as-stored water in the EMSF under periodic external pressing. In addition, a durable corrosion resistance is demonstrated on the EMSF. This study offers a way to design novel materials that would further be extended into applications, for example, fog engineering in industry, agriculture, forest, and so forth.

A Pragmatic Device Based on a Double-Sided Functional Structure for Efficient Water Harvesting

Water collection from fog has received much attention to meet the challenges of scarcity of clean drinking water in desert and arid regions. Currently, solar-thermal technology is being used as an efficient, sustainable, and low-cost method for water desalination to produce clean water. To collect the clean water, in recent years, most researchers have designed the structure of water collection surfaces. However, the heat released during the liquefaction process of droplets has an adverse effect on the condensation of droplets, and thus affecting the water collection efficiency. Here, in order to improve water collection efficiency, a radiative cooling layer is introduced on the back of the collection surface to dissipate the heat released during droplet liquefaction. The radiative cooling layer, consisting of poly(vinylidene fluoride-co-hexafluoropropene) embedded with SiO2 and CaMoO4 nanoparticles, can theoretically cool 18.1 °C below the ambient temperature in the daytime. With the addition of cooling coating on the back of the water collection surface, the water harvesting efficiency can be increased by 43-52%. The developed water harvesting device may provide a new pathway to the efficient collection of fresh water.

Inhibiting Random Droplet Motion on Hot Surfaces by Engineering Symmetry-Breaking Janus-Mushroom Structure

Concentrating impacting droplets onto a localized hotspot and inducing them to remain in a preferential heat transfer mode is essential for efficient thermal management such as spray cooling. Conventionally, droplets impacting on hot surfaces can randomly bounce off without becoming fully evaporated, resulting in low heat transfer efficiency. Although the directional and guided transport of impacting droplets to a preferential location can be achieved through the introduction of a structural gradient, the manifestation of such a motion requires the meticulous control of the spatial location where the droplet is released. Here, a novel surface consisting of regularly patterned posts with Janus-mushroom structure (JMS) is designed, in which the sidewalls of the individual posts are decorated with straight and curved morphologies. It is revealed that such structural symmetry-breaking in the individual posts leads to directional liquid penetration and vapor flow toward the straight sidewall, and also reduces the work of adhesion, altogether triggering collective and preferential droplet transport at a high temperature. By surrounding a conventional surface with JMS endowed with favorable directionality, it is possible to concentrate small impacting droplets preferentially onto a localized hotspot to achieve enhanced cooling efficiency.

3D printing of bioinspired textured surfaces with superamphiphobicity

Natural superwettable surfaces have received extensive attention due to their unique wetting performance and functionalities. Inspired by nature, artificial surfaces with superwettability, particularly superamphiphobicity, i.e., superhydrophobicity and superoleophobicity, have been widely developed using various methods and techniques, where 3D printing, which is also called additive manufacturing, is an emerging technique. 3D printing is efficient for rapid and precise prototyping with the advantage of fabricating various architectures and structures with extreme complexity. Therefore, it is promising for building bioinspired superamphiphobic surfaces with structural complexity in a facile manner. Herein, the state-of-the-art 3D printing techniques and methods for fabricating superwettable surfaces with micro/nanostructures are reviewed, followed by an overview of their extensive applications, which are believed to be promising in engineered wettability, bionic science, liquid transport, microfluidics, drag reduction, anti-fouling, oil/water separation, etc.

Beetle-like droplet-jumping superamphiphobic coatings for enhancing fog collection of sheet arrays

Fog collection from atmosphere is an effective way to solve the water resource crisis in arid or semi-arid areas. Inspired by the bumpy surface of the desert beetle, this work provides a beetle-like superamphiphobic coating by adding silicon carbide particles to nano-SiO2 superamphiphobic coating in proportion, which shows excellent superamphiphobic performance, high nucleation rate, efficient drop removal efficiency and recommendable fog collection effect. In this work, drop removal is facilitated by the collisions of water droplets between the array sheets, and when the as-prepared samples are placed parallel to each other and with a space of ∼2 mm, the jumping drop collisions between two sample surfaces could promote the departure of droplets, and the water collection rate of the collision surface increased by ∼217% compared to that of the non-collision surface, which provides a new idea to promote water droplet removal. This work findings are instrumental in water collection and have wide application prospects in desalination, heat transfer, anti-fogging and other fields.

Wettability Control in Tree Structure-Based 1D Fiber Assemblies for Moisture Wicking Functionality

One of the fundamental properties of natural systems is their water transport ability, and living systems have efficient moisture management features. Here, a unique structure, inspired by the water transfer behavior in trees, was designed for one-dimensional (1D) fiber assemblies. In this 1D fiber assembly structure, a differential capillary effect enabling rapid water transfer at the interface between traditional cotton fibers and electrospun nanofibers was explored. A tree-like structure yarn was constructed successfully by novel electrospinning technology, and the effect was quantitatively controlled by precisely regulating the fibers' wettability. Fabrics based on these tree-like core-spun yarns possessed advanced moisture-wicking performance, a high one-way transport index (R) of 1034.5%, and a desirable overall moisture management capability of 0.88, which are over two times higher than those of conventional fabrics. This moisture-wicking regime endowed these 1D fiber assemblies with unique water transfer channels, providing a new strategy for moisture-heat transmission, microfluidics, and biosensor applications.

Hierarchical fibers for water collection inspired by spider silk

Water scarcity plagues two-thirds of the global population. Interestingly, researchers have found that spider silk exhibits excellent water-collection ability owing to its unique structure and chemical components. Based on this characteristic, numerous bioinspired fibers have been fabricated for water collection. Herein, we review the water-collection process for spider silk and recent vital advances in bioinspired fibriform materials, focusing on the water-collection mechanisms of spindle-knot fibers, which exhibit directional droplet transport, hanging mechanism and hanging ability. Also, we evaluated their water-collection abilities on a micro- and macro-scale, which gave a better view for the design of bioinspired water-collection materials. These advances enable the significant use of bioinspired fibers in water collection, which may be applied in several other fields, such as directional transport, tissue engineering, oil-water separation and biosensors.

Novel Janus Fibrous Membranes with Enhanced Directional Water Vapor Transmission

Novel hydrophobic/hydrophilic Janus fibrous membranes, the poly[4,4′-methylenebis (phenylisocyanate)-alt-1,4-butanediol/di(propylene glycol)/plycaprolactone] (PU) fibrous membrane as the hydrophobic layer and cellulose acetate (CA) fibrous membrane as the hydrophilic layer, were fabricated by the so-called “layer-by-layer” electrospinning technology. A series of the PU/CA Janus membranes with different electrospinning time of the CA layers by which the thickness of hydrophilic layer can be controlled were also prepared to uncover its influence on the directional water vapor transmission. The results showed that water vapor transmission capability from the hydrophobic side to the hydrophilic side of the PU/CA Janus fibrous membrane was enhanced rather than that from the reverse direction of the same membrane. The optimal water vapor transmission capacity existed when the electrospinning time of CA fibrous membrane reached 15 min. Such enhanced water vapor transmission originated because of the asymmetric wettability of the Janus membrane and the strong force to draw tiny water droplet from the hydrophobic side to the hydrophilic side. The novel understanding is useful for facile designing and fabrication of efficient moisture permeable fabrics and clothing.

Enhancing Water Harvesting through the Cascading Effect

Harvesting water from high humidity conditions is an attractive strategy toward strengthening water security due to its cost-effective and zero-energy mechanism. To facilitate this process, bio-inspired microstructures with heightened water accumulating ability are typically affixed onto atmospheric water harvesters. However, because of this surface morphology type harvester design, there is an inherent partition of regions with different water accumulating abilities: the active water harvesting region (AWHR) and passive water harvesting region (PWHR). Most of the water harvested by such water harvesters is usually attributed to the AWHR, while a large amount of uncollected water is present in the PWHR as numerous small water droplets that are prone to re-evaporation. This lack of PWHR utilization may be considered as the Achilles' heel toward optimal water harvesting. Hence, in this work, a cascading effect was proposed with a microstructure design to induce water harvesting from both AWHR and PWHR. The "clearing" of PWHR columns was demonstrated via a cascading effect, contributing to ca. 3 times more water harvested as compared to the unmodified water harvester. The successful demonstration of this cascading effect highlights the necessity of considering PWHR in the future water harvester designs so as to achieve efficient water harvesting.

Effective cleanup of oil contamination on bio-inspired superhydrophobic surface

The oil-water separation is a popular issue and the removal of oil from bulk water is also meaningful especially in oil spill incident, which not only wastes valuable energy resources but also threatens the ecological system and human health. Superhydrophobic and superoleophilic materials are very promising for the efficient oil removal from bulk water. Reported herein was a novel and easily operated superhydrophobic surface dip coating from a paint-like suspension containing two different sizes TiO₂ and perfluorooctyltriethoxysilane. Aluminum foil substrate, which is flexile and cost-efficient, was bonded with commercial water-proof double-sided adhesive tape (DSAT) to fix the paint to improve the mechanical strength. The coated aluminum foil exhibited rapid sorption/desorption rate (267 L/h m²), high oil sorption capacity (21 g/g), and excellent recyclability (≫ 15 recycling times). After 15 recycling times of sorption/desorption, the coated surface morphology still remained hierarchical micro- and nanostructures and the water contact angle still reached ~ 150°, indicating its superhydrophobic property. Meanwhile, the cost of oil removal of the coated material can match that of the commercial sorbent. We anticipate that the coated superhydrophobic aluminum foil will show outstanding performances on oil absorption and have good applications on a large scale.

Spinning and Applications of Bioinspired Fiber Systems

Natural fiber systems provide inspirations for artificial fiber spinning and applications. Through a long process of trial and error, great progress has been made in recent years. The natural fiber itself, especially silks, and the formation mechanism are better understood, and some of the essential factors are implemented in artificial spinning methods, benefiting from advanced manufacturing technologies. In addition, fiber-based materials produced via bioinspired spinning methods find an increasingly wide range of biomedical, optoelectronic, and environmental engineering applications. This paper reviews recent developments in the spinning and application of bioinspired fiber systems, introduces natural fiber and spinning processes and artificial spinning methods, and discusses applications of artificial fiber materials. Views on remaining challenges and the perspective on future trends are also proposed.

Superwettability-Based Interfacial Chemical Reactions

Superwetting interfaces arising from the cooperation of surface energy and multiscale micro/nanostructures are extensively studied in biological systems. Fundamental understandings gained from biological interfaces boost the control of wettability under different dimensionalities, such as 2D surfaces, 1D fibers and channels, and 3D architectures, thus permitting manipulation of the transport physics of liquids, gases, and ions, which profoundly impacts chemical reactions and material fabrication. In this context, the progress of new chemistry based on superwetting interfaces is highlighted, beginning with mass transport dynamics, including liquid, gas, and ion transport. In the following sections, the impacts of the superwettability-mediated transport dynamics on chemical reactions and material fabrication is discussed. Superwettability science has greatly enhanced the efficiency of chemical reactions, including photocatalytic, bioelectronic, electrochemical, and organic catalytic reactions, by realizing efficient mass transport. For material fabrication, superwetting interfaces are pivotal in the manipulation of the transport and microfluidic dynamics of liquids on solid surfaces, leading to the spatially regulated growth of low-dimensional single-crystalline arrays and high-quality polymer films. Finally, a perspective on future directions is presented.

Preparation of reversible photoresponsive N-hydroxyethyl spiropyran/polyacrylonitrile fiber materials with mechanical stability by electrospinning for regulating wettability and humidity automatically

Novel photoresponsive N-hydroxyethyl spiropyran (SP-OH)/polyacrylonitrile (PAN) fiber materials with reversible changes in wettability and humidity were prepared by electrospinning in this work. SP-OH and PAN were mixed through a physical doping method. The wettability and humidity regulation of the electrospun films can be reversibly manipulated by the simple change of ultraviolet (UV)-visible (UV-Vis) light irradiation due to the photoisomerization mechanism of the spiropyran chromophore. Under UV light irradiation, SP-OH molecules exhibit a colored polar open-ring status, resulting in electrostatic attraction with water. However, under visible light irradiation, they are colorless and nonpolar and lose the attraction effect. Wettability and ambient humidity were regulated by this repeated transformation between polar surface and nonpolar surface. The tensile strength and the reversible change ranges of wettability and humidity under UV-Vis irradiation are all closely related to the doping amount of SP-OH. Electrospinning is a promising method to achieve large-scale production that can put such a material into practical application.

Facile Access to Wearable Device via Microfluidic Spinning of Robust and Aligned Fluorescent Microfibers

Microfluidic spinning technology (MST) has drawn much attention owing to its ideal platform for ordered fluorescent fibers, along with their large-scale manipulation, high efficiency, flexibility, and environment friendliness. Here, we employed the MST to fabricate a series of uniform fluorescent microfibers. By adjusting the microfluidic spinning parameters, the as-prepared microfibers of different diameters are successfully obtained. For more practice, these regular arranged fibers could be formed to versatile fluorescent codes by using various microfluidic chips. Also, these versatile fluorescent fibers could be further weaved into a white fluorescent film via continuous and cross-spinning process, which could be applied in a white light emitting diode (WLED) and a wearable device. Besides, we investigated the MST-directed microreactors to carry out green synthesis of CdSe quantum dots (QDs) fibers by the knot of Y-type microfluidic chip. The as-prepared CdSe QDs show nice optical property and are good candidate as phosphors in WLED. This strategy offers a facile and environment-friendly route to fluorescent hybrid microfibers and might open their potential application in optical devices, security, and fluorescent coding.

Microfluidic Fabrication of Bioinspired Cavity-Microfibers for 3D Scaffolds

We present a gas-in-water microfluidic method to precisely fabricate well-controlled versatile microfibers with cavity knots (named cavity-microfiber), like tiny-cavity-microfiber, hybrid-cavity-microfiber, cavity-microfiber, and chained microfiber. The cavity-microfibers are endowed with tunable morphologies, unique surface properties, high specific surface area, assembling ability, flexibility, cytocompatibility, and hydroscopicity. We assemble cavity-microfibers as 3D scaffolds for culturing the human umbilical vein endothelial cells (HUVECs) and dehumidifying. The HUVECs on the scaffolds demonstrate good cell viability and 3D HUVECs frameworks, confirming the unique cytocompatibility of cavity-microfiber. And the cavity-microfibers and their scaffolds also demonstrate excellent dehumidifying ability and large-scale dehumidifying, respectively. Our cavity-microfiber can offer a broad range of applications in sensor, wearable electronics, dehumidifying, water collection engineering, drug delivery, biomaterials, and tissue engineering.

Bioinspired Controllable Liquid Manipulation by Fibrous Array Driven by Elasticity

Fibers exhibit excellent performance in liquid manipulation that is normally aroused by either the structural or the chemical gradient. Here, we developed radially arranged fiber arrays with different fibrous elasticities that exhibited distinctly different performances in liquid manipulation in terms of the fibrous elastocapillary coalescence, the high-efficiency water encapsulation, and the inability to manipulate liquid. It is proposed that the fiber elasticity acts as a driving force when interacting with liquid, equivalent with the structural and chemical gradient. We revealed the fundamental premise of how fiber elasticity affects its dynamic wetting behaviors, which sheds new light on the design of fiber systems with different liquid-manipulation abilities.

Rational design of materials interface at nanoscale towards intelligent oil-water separation

Oil-water separation is critical for the water treatment of oily wastewater or oil-spill accidents. The oil contamination in water not only induces severe water pollution but also threatens human beings' health and all living species in the ecological system. To address this challenge, different nanoscale fabrication methods have been applied for endowing biomimetic porous materials, which provide a promising solution for oily-water remediation. In this review, we present the state-of-the-art developments in the rational design of materials interface with special wettability for the intelligent separation of immiscible/emulsified oil-water mixtures. A mechanistic understanding of oil-water separation is firstly described, followed by a summary of separation solutions for traditional oil-water mixtures and special oil-water emulsions enabled by self-amplified wettability due to nanostructures. Guided by the basic theory, the rational design of interfaces of various porous materials at nanoscale with special wettability towards superhydrophobicity-superoleophilicity, superhydrophilicity-superoleophobicity, and superhydrophilicity-underwater superoleophobicity is discussed in detail. Although the above nanoscale fabrication strategies are able to address most of the current challenges, intelligent superwetting materials developed to meet special oil-water separation demands and to further promote the separation efficiency are also reviewed for various special application demands. Finally, challenges and future perspectives in the development of more efficient oil-water separation materials and devices by nanoscale control are provided. It is expected that the biomimetic porous materials with nanoscale interface engineering will overcome the current challenges of oil-water emulsion separation, realizing their practical applications in the near future with continuous efforts in this field.

Bioinspired Superdurable Pestle-Loop Mechanical Interlocker with Tunable Peeling Force, Strong Shear Adhesion, and Low Noise

Velcro, the most typical hook-loop interlocker, often suffers from undesirable deformation, breaking, and noise because of the structure of the hook. Inspired by the arrester system of dragonfly, a new mechanical interlocker with a nylon pestle instead of the traditional hook is developed. The pestle-loop mechanical interlocker shows a tunable peeling force from 0.4 ± 0.14 to 6.5 ± 0.72 N and the shear adhesion force of pestle-loop mechanical interlocker is about twice as much as that of velcro. The pestle tape can be separated and fastened with the loop tape up to 30 000 cycles while keeping the original adhesive force and the pestle structure. In comparison, only after 4000 cycles most hooks of the commercial velcro are deformed and even broken, completely losing their adhesive function and their hook structure. These experimental results are further supported by finite element simulitions-the base of pestle mainly bears the separation-caused strain while the middle of hook does. Notably, the sound volume during the separation of pestle-loop mechanical interlocker is merely 49 ± 7.4 dB, much lower than 70 ± 3.5 dB produced by the velcro.

Tuning orb spider glycoprotein glue performance to habitat humidity

Orb-weaving spiders use adhesive threads to delay the escape of insects from their webs until the spiders can locate and subdue the insects. These viscous threads are spun as paired flagelliform axial fibers coated by a cylinder of solution derived from the aggregate glands. As low molecular mass compounds (LMMCs) in the aggregate solution attract atmospheric moisture, the enlarging cylinder becomes unstable and divides into droplets. Within each droplet an adhesive glycoprotein core condenses. The plasticity and axial line extensibility of the glycoproteins are maintained by hygroscopic LMMCs. These compounds cause droplet volume to track changes in humidity and glycoprotein viscosity to vary approximately 1000-fold over the course of a day. Natural selection has tuned the performance of glycoprotein cores to the humidity of a species' foraging environment by altering the composition of its LMMCs. Thus, species from low-humidity habits have more hygroscopic threads than those from humid forests. However, at their respective foraging humidities, these species' glycoproteins have remarkably similar viscosities, ensuring optimal droplet adhesion by balancing glycoprotein adhesion and cohesion. Optimal viscosity is also essential for integrating the adhesion force of multiple droplets. As force is transferred to a thread's support line, extending droplets draw it into a parabolic configuration, implementing a suspension bridge mechanism that sums the adhesive force generated over the thread span. Thus, viscous capture threads extend an orb spider's phenotype as a highly integrated complex of large proteins and small molecules that function as a self-assembling, highly tuned, environmentally responsive, adhesive biomaterial. Understanding the synergistic role of chemistry and design in spider adhesives, particularly the ability to stick in wet conditions, provides insight in designing synthetic adhesives for biomedical applications.

Controlling Directional Liquid Motion on Micro- and Nanocrystalline Diamond/β-SiC Composite Gradient Films

In this Article, we report the synthesis of micro- and nanocrystalline diamond/β-SiC composite gradient films, using a hot filament chemical vapor deposition (HFCVD) technique and its application as a robust and chemically inert means to actuate water and hazardous liquids. As revealed by scanning electron microscopy, the composition of the surface changed gradually from pure nanocrystalline diamond (hydrophobic) to a nanocrystalline β-SiC surface (hydrophilic). Transmission electron microscopy and Raman spectroscopy were employed to determine the presence of diamond, graphite, and β-SiC phases. The as-prepared gradient films were evaluated for their ability to actuate water. Indeed, water was transported via the gradient from the hydrophobic (hydrogen-terminated diamond) to the hydrophilic side (hydroxyl-terminated β-SiC) of the gradient surface. The driving distance and velocity of water is pivotally influenced by the surface roughness. The nanogradient surface showed significant promise as the lower roughness combined with the longer gradient yields in transport distances of up to 3.7 mm, with a maximum droplet velocity of nearly 250 mm/s measured by a high-speed camera. As diamond and β-SiC are chemically inert, the gradient surfaces can be used to drive hazardous liquids and reactive mixtures, which was signified by the actuation of hydrochloric acid and sodium hydroxide solution. We envision that the diamond/β-SiC gradient surface has high potential as an actuator for water transport in microfluidic devices, DNA sensors, and implants, which induce guided cell growth.

Scalable fabrication of sulfated silk fibroin nanofibrous membranes for efficient lipase adsorption and recovery

Fabricating adsorptive materials for fast and high efficient adsorption of enzymes is critical to match the great demands for separation and recovery of enzymes used as biocatalysts. However, it has proven extremely challenging. Here, we report a cost-effective strategy to construct the sulfated group surface-functionalized silk fibroin nanofibrous membranes (SS-SFNM) under mild conditions for positively charged Candida rugosa lipase adsorption. The naturally abundant silk is thus reconstructed into nanofibrous membranes with tunable surface functions. Thereby, the resultant SS-SFNM exhibited excellent adsorption performance towards lipase, including a superior adsorption capacity of 148 mg g^-1, fast adsorption equilibrium within 3 h and good reversibility. The fabrication of such fascinating silk-based materials may provide new chance into the design and development of multi-functional membranes for various separated applications.

Growth of nanodroplets on a still microfiber under flow conditions

Coupled effects from droplet formation and the local flow dramatically enhanced the droplet growth on a microfiber in flow.

External-Field-Induced Gradient Wetting for Controllable Liquid Transport: From Movement on the Surface to Penetration into the Surface

External-field-responsive liquid transport has received extensive research interest owing to its important applications in microfluidic devices, biological medical, liquid printing, separation, and so forth. To realize different levels of liquid transport on surfaces, the balance of the dynamic competing processes of gradient wetting and dewetting should be controlled to achieve good directionality, confined range, and selectivity of liquid wetting. Here, the recent progress in external-field-induced gradient wetting is summarized for controllable liquid transport from movement on the surface to penetration into the surface, particularly for liquid motion on, patterned wetting into, and permeation through films on superwetting surfaces with external field cooperation (e.g., light, electric fields, magnetic fields, temperature, pH, gas, solvent, and their combinations). The selected topics of external-field-induced liquid transport on the different levels of surfaces include directional liquid motion on the surface based on the wettability gradient under an external field, partial entry of a liquid into the surface to achieve patterned surface wettability for printing, and liquid-selective permeation of the film for separation. The future prospects of external-field-responsive liquid transport are also discussed.

Surfaces Inspired by the Nepenthes Peristome for Unidirectional Liquid Transport

The slippery peristome of the pitcher plant Nepenthes has attracted much attention due to its unique function for preying on insects. Recent findings on the peristome surface of Nepenthes alata demonstrate a fast and continuous unidirectional liquid transport, which is enabled by the combination of a pinning effect at the sharp edges and a capillary rise in the wedge, deriving from the multiscale structure, which provides inspiration for designing and fabricating functional surfaces for unidirectional liquid transport. Developments in the fabrication methods of peristome-inspired surfaces and control methods for liquid transport are summarized. Both potential applications in the fields of microfluidic devices, biomedicine, and mechanical engineering and directions for further research in the future are discussed.