Fabrication of Nanoscale Circuits on Inkjet-Printing Patterned Substrates

Dynamics of individual inkjet printed picoliter droplet elucidated by high speed laser speckle imaging

Inkjet printing is a ubiquitous consumer and industrial process that involves concomitant processes of droplet impact, wetting, evaporation, and imbibement into a substrate as well as consequential substrate rearrangements and remodeling. In this work, we perform a study on the interaction between ink dispersions of different composition on substrates of increasing complexity to disentangle the motion of the liquid from the dynamic response of the substrate. We print three variations of pigmented inks and follow the ensuing dynamics at millisecond and micron time and length scales until complete drying using a multiple scattering technique, laser speckle imaging (LSI). Measurements of the photon transport mean free path, l*, for the printed inks and substrates show that the spatial region of information capture is the entire droplet volume and a depth within the substrate of a few μm beneath the droplet. Within this spatial confinement, LSI is an ideal approach for studying the solid-liquid transition at these small length and time scales by obtaining valid g2 and d2 autocorrelation functions and interpreting these dynamic changes under through kymographs. Our in situ LSI results show that droplets undergo delamination and cracking processes arising during droplet drying, which are confirmed by post mortem SEM imaging.

Coaxial Electrohydrodynamic Printing of Microscale Core-Shell Conductive Features for Integrated Fabrication of Flexible Transparent Electronics

Reliable insulation of microscale conductive features is required to fabricate functional multilayer circuits or flexible electronics for providing specific physical/chemical/electrical protection. However, the existing strategies commonly rely on manual assembling processes or multiple microfabrication processes, which is time-consuming and a great challenge for the fabrication of flexible transparent electronics with microscale features and ultrathin thickness. Here, we present a novel coaxial electrohydrodynamic (CEHD) printing strategy for the one-step fabrication of microscale flexible electronics with conductive materials at the core and insulating material at the outer layer. A finite element analysis (FEA) method is established to simulate the CEHD printing process. The extrusion sequence of the conductive and insulating materials during the CEHD printing process shows little effect on the morphology of the core-shell filaments, which can be achieved on different flexible substrates with a minimum conductive line width of 32 ± 3.2 μm, a total thickness of 53.6 ± 4.8 μm, and a conductivity of 0.23 × 107 S/m. The thin insulating layer can provide the inner conductive filament enough protection in 3D, which endows the resultant microscale core-shell electronics with good electrical stability when working in different chemical solvent solutions or under large deformation conditions. Moreover, the presented CEHD printing strategy offers a unique capability to sequentially fabricate an insulating layer, core-shell conductive pattern, and exposed electrodes by simply controlling the material extrusion sequence. The resultant large-area transparent electronics with two-layer core-shell patterns exhibit a high transmittance of 98% and excellent electrothermal performance. The CEHD-printed flexible microelectrode array is successfully used to record the electrical signals of beating mouse hearts. It can also be used to fabricate large-area flexible capacitive sensors to accurately measure the periodical pressure force. We envision that the present CEHD printing strategy can provide a promising tool to fabricate complex three-dimensional electronics with microscale resolution, high flexibility, and multiple functionalities.

Inkjet printing on hydrophobic surfaces: Controlled pattern formation using sequential drying

Inkjet-printed micro-patterns on hydrophobic surfaces have promising applications in the fabrication of microscale devices such as organic thin-film transistors. The low wettability of the surface prevents the inkjet-printed droplets from spreading, connecting to each other, and forming a pattern. Consequently, it is challenging to form micro-patterns on surfaces with low wettability. Here, we propose a sequential printing and drying method to form micro-patterns and control their shape. The first set of droplets is inkjet-printed at a certain spacing and dried. The second set of droplets is printed between these dry anchors on the surface with low wettability. As a result, a stable bridge on the surface with low wettability forms. This printing method is extended to more complicated shapes such as triangles. By implementing an energy minimization technique, a simple model was devised to predict the shape of the inkjet-printed micro-patterns while confirming that their equilibrium shape is mainly governed by surface tension forces. The gradient descent method was utilized with parametric boundaries to emulate droplet pinning and wettability of the anchors and to prevent convergence issues from occurring in the simulations. Finally, the energy minimization based simulations were used to predict the required ink to produce dry lines and triangles with smooth edges.

Bubble-Patterned Films by Inkjet Printing and Gas Foaming

The micropatterning of thin films represents a challenging task, even for additive manufacturing techniques. In this work, we introduce the use of inkjet-printing technology coupled with a gas-foaming process, to produce patterned porosities on polymeric thin films, to develop a bubble-writing method. Inkjet printing of an aqueous solution of poly (vinyl alcohol) (PVA), a well-known gas-barrier polymer, allows the selective coating of a thin poly (lactic acid) (PLA) film, which is, successively, exposed to a gas-foaming process. The foaming of the thin PLA film is effective, only when PVA is printed on top, since the PVA barrier hinders the premature loss of the gas, thus allowing the formation of cavities (bubbles) in the covered areas; then, removing the PVA coating by water washing forms a bubble pattern. As a proof of concept, the surface-morphology features of the patterned porous PLA films have been proven effective at driving endothelial cell growth. A new technological platform is, hence, introduced in the field of tissue engineering and, in general, in fields involving thin films, where a patterned porous structure may add value.

Recent Advances in 3D Printing of Biomedical Sensing Devices

Additive manufacturing, also called 3D printing, is a rapidly evolving technique that allows for the fabrication of functional materials with complex architectures, controlled microstructures, and material combinations. This capability has influenced the field of biomedical sensing devices by enabling the trends of device miniaturization, customization, and elasticity (i.e., having mechanical properties that match with the biological tissue). In this paper, the current state-of-the-art knowledge of biomedical sensors with the unique and unusual properties enabled by 3D printing is reviewed. The review encompasses clinically important areas involving the quantification of biomarkers (neurotransmitters, metabolites, and proteins), soft and implantable sensors, microfluidic biosensors, and wearable haptic sensors. In addition, the rapid sensing of pathogens and pathogen biomarkers enabled by 3D printing, an area of significant interest considering the recent worldwide pandemic caused by the novel coronavirus, is also discussed. It is also described how 3D printing enables critical sensor advantages including lower limit-of-detection, sensitivity, greater sensing range, and the ability for point-of-care diagnostics. Further, manufacturing itself benefits from 3D printing via rapid prototyping, improved resolution, and lower cost. This review provides researchers in academia and industry a comprehensive summary of the novel possibilities opened by the progress in 3D printing technology for a variety of biomedical applications.

Improving superamphiphobicity by mimicking tree-branch topography

when a droplet impacts on a superhydrophobic structured surface below a certain impact velocity, the droplet can bounce off completely from the surface. However, above such velocity a fraction of the droplet will pin on the surface. Surfaces capable of repelling water droplets are ubiquitous in nature or have been artificially fabricated. However, as the surface tension of the liquid is reduced, the capability of the surface to remain non-wetting gets hindered. Despite progress in previous research, the understanding and development of superamphiphobic surface to impacting low surface tension droplets remains elusive. It is proposed that multi-layer re-entrant like roughness can further enhance the anti-wetting properties also for low surface tension fluids. In this work, we produce patterned conical micro-structures with lateral nano-sized roughness. Furthermore, the droplet impact experiments are conducted on various surfaces with variable surface tensions (27 mN/m - 72 mN/m) by using droplets with different Weber numbers (2-170). We show that conical microstructures with lateral roughness mimicking tree-branches provides a surface topology capable of absorbing the force exerted by the droplet during the impact which prevents the droplet from pinning on the surface at higher impact velocity even for low surface tension droplets. Our study has significance for understanding the liquid interaction mechanism with the surface during the impact process and for the associated surface design considerations.

Printable Smart Materials and Devices: Strategies and Applications

Smart materials are a kind of functional materials which can sense and response to environmental conditions or stimuli from optical, electrical, magnetic mechanical, thermal, and chemical signals, etc. Patterning of smart materials is the key to achieving large-scale arrays of functional devices. Over the last decades, printing methods including inkjet printing, template-assisted printing, and 3D printing are extensively investigated and utilized in fabricating intelligent micro/nano devices, as printing strategies allow for constructing multidimensional and multimaterial architectures. Great strides in printable smart materials are opening new possibilities for functional devices to better serve human beings, such as wearable sensors, integrated optoelectronics, artificial neurons, and so on. However, there are still many challenges and drawbacks that need to be overcome in order to achieve the controllable modulation between smart materials and device performance. In this review, we give an overview on printable smart materials, printing strategies, and applications of printed functional devices. In addition, the advantages in actual practices of printing smart materials-based devices are discussed, and the current limitations and future opportunities are proposed. This review aims to summarize the recent progress and provide reference for novel smart materials and printing strategies as well as applications of intelligent devices.

Enhancement of Memory Properties of Pentacene Field-Effect Transistor by the Reconstruction of an Inner Vertical Electric Field with an n-Type Semiconductor Interlayer

Organic field-effect transistors (OFETs) as nonvolatile memory units are essential for lightweight and flexible electronics, yet the practical application remains a great challenge. The positively charged defects in pentacene film at the interface between pentacene and polymer caused by environmental conditions, as revealed by theoretical and experimental research works, result in unacceptable high programming/erasing (P/E) gate voltages in pentacene OFETs with polymer charge-trapping dielectric. Here, we report a pentacene OFET in which an n-type semiconductor layer was intercalated between a polymer and a blocking insulator. In this structure, the hole barrier caused by the defect layer can be adjusted by the thickness and charge-carrier density of the n-type semiconductor interlayer based on the electrostatic induction theory. This idea was implemented in an OFET structure Cu/pentacene/poly(2-vinyl naphthalene) (PVN)/ZnO/SiO₂/Si(p⁺), which shows low P/E gate voltages, large field-effect mobility (0.73 cm² V^-1 s^-1), fast P/E speeds (responding to a pulse width of 5 × 10^-4 s), and long retention time in air.

Lattice Boltzmann modeling of heat conduction enhancement by colloidal nanoparticle deposition in microporous structures

Drying of colloidal suspension towards the exploitation of the resultant nanoparticle deposition has been applied in different research and engineering fields. Recent experimental studies have shown that neck-based thermal structure (NTS) by colloidal nanoparticle deposition between microsize filler particle configuration (FPC) can significantly enhance vertical heat conduction in innovative three-dimensional chip stacks [Brunschwiler et al., J. Electron. Packag. 138, 041009 (2016)10.1115/1.4034927]. However, an in-depth understanding of the mechanisms of colloidal liquid drying, neck formation, and their influence on heat conduction is still lacking. In this paper, using the lattice Boltzmann method, we model neck formation in FPCs and evaluate the thermal performances of resultant NTSs. The colloidal liquid is found drying continuously from the periphery of the microstructure to its center with a decreasing drying rate. With drying, more necks of smaller size are formed between adjacent filler particles, while fewer necks of larger size are formed between filler particle and the top/bottom plate of the FPCs. The necks, forming critical throats between the filler particles, are found to improve the heat flux significantly, leading to an overall heat conduction enhancement of 2.4 times. In addition, the neck count, size, and distribution as well as the thermal performance of NTSs are found to be similar for three different FPCs at a constant filler particle volume fraction. Our simulation results on neck formation and thermal performances of NTSs are in good agreement with experimental results. This demonstrates that the current lattice Boltzmann models are accurate in modeling drying of colloidal suspension and heat conduction in microporous structures, and have high potentials to study other problems such as surface coating, salt transport, salt crystallization, and food preserving.

A fluid-guided printing strategy for patterning high refractive index photonic microarrays

High refractive index (HRI, n > 1.8) photonic structures offer strong light confinement and refractive efficiencies, cover the entire visible spectrum and can be tuned by designing geometric arrayed features. However, its practical applications are still hindered by the applicability and material limitation of lithography-based micro/nano fabrication approaches. Herein, we demonstrate a fluid-guided printing process for preparing HRI selenium microarrays. The microstructured flexible template is replicated from the diced silicon wafer without any lithography-based methods. When heated above the glass transition temperature, the flow characteristics of selenium endows the structure downsizing and orientation patterning between the target substrate and the template. Near 10 times narrowing selenium microarrays (1.9 μm width) are patterned from the non-lithography template (18 μm width). HRI selenium microarrays offer high refractive efficiencies and strong optical confinement abilities, which achieve angle-dependent structurally coloration and polarization. Meanwhile, the color difference can be recognized under the one degree distinction of the angle between incident and refracted light. This printing platform will facilitate HRI optical metasurfaces in a variety of applications, ranging from photonic sensor, polarization modulation to light manipulation.

Fabrication of Silver Mesh/Grid and Its Applications in Electronics

With the development of flexible electronics, researchers have endeavored to improve the characteristics of the commonly used indium tin oxide such as brittleness, poor mechanical or chemical stability, and scarcity. Currently, many alternative materials have been considered such as conductive polymers, graphene, carbon nanotubes, metallic nanoparticles (NPs), nanowires (NWs), or nanofibers. Among them, silver (Ag) mesh/grid NPs or NWs have been considered as an excellent substitute due to the good transmittance, excellent electrical conductivity, outstanding mechanical robustness, and cost competitiveness. So far, much effort has been devoted to the fabrication of Ag mesh/grid, and many methods such as printing technology, self-assembly, electrospun, hot-pressing, and atomic layer deposition have been reported. Here printing technologies include jet printing, gravure printing, screen printing, nanoimprint lithography, microcontact printing, and flexographic printing. The solution-based self-assembly usually combines with coating, template, or mask assistance. This review summarizes the characteristics of these fabrication methods for the Ag mesh/grid with its related applications in electronics. Then the prospect and challenges of the fabrication methods are discussed, and the new preparation approaches and applications of the Ag mesh/grid are highlighted, which will be of significance for the applications in electronics such as transparent conducting electrodes, organic light-emitting diode, energy harvester, strain sensor, cells, etc.

Biodegradable Materials and Green Processing for Green Electronics

There is little question that the "electronic revolution" of the 20th century has impacted almost every aspect of human life. However, the emergence of solid-state electronics as a ubiquitous feature of an advanced modern society is posing new challenges such as the management of electronic waste (e-waste) that will remain through the 21st century. In addition to developing strategies to manage such e-waste, further challenges can be identified concerning the conservation and recycling of scarce elements, reducing the use of toxic materials and solvents in electronics processing, and lowering energy usage during fabrication methods. In response to these issues, the construction of electronic devices from renewable or biodegradable materials that decompose to harmless by-products is becoming a topic of great interest. Such "green" electronic devices need to be fabricated on industrial scale through low-energy and low-cost methods that involve low/non-toxic functional materials or solvents. This review highlights recent advances in the development of biodegradable materials and processing strategies for electronics with an emphasis on areas where green electronic devices show the greatest promise, including solar cells, organic field-effect transistors, light-emitting diodes, and other electronic devices.

Fabrication of Structural-Coloured Carbon Fabrics by Thermal Assisted Gravity Sedimentation Method

Structural-coloured poly(styrene-methyl methacrylate-acrylic acid) (Poly(St-MMA-AA)) deposited carbon fabrics (Poly(St-MMA-AA)/PCFs) with fascinating colours (salmon, chartreuse, springgreen, skyblue, mediumpurple) changing with the (Poly(St-MMA-AA) nanoparticle sizes can be facilely fabricated by the thermal-assisted gravity sedimentation method that facilitates the self-assembly of Poly(St-MMA-AA) colloidal nanoparticles to generate photonic crystals. The particle sizes of Poly(St-MMA-AA) copolymer with core/shell structure varying from 308.3 nm to 213.1 nm were controlled by adjusting the amount of emulsifier during emulsion polymerisation. The presence of the intrinsic chemical information of Poly(St-MMA-AA) copolymer has been ascertained by Raman and Fourier Transform Infrared (FT-IR) Spectroscopy analysis. Colour variation of the as-prepared structural-coloured carbon fabrics (Poly(St-MMA-AA)/PCFs) before and after dipping treatment were captured while using an optical microscope. The structural colours of Poly(St-MMA-AA)/PCFs were assessed by calculating the diffraction bandgap according to Bragg's and Snell's laws. The Poly(St-MMA-AA) photonic crystal films altered the electrical properties of carbon fabrics with the resistivity growing by five orders of magnitude. The differential electrical resistivity between Poly(St-MMA-AA)/PCFs and wet Poly(St-MMA-AA)/PCFs combined with the corresponding tunable colours can be potentially applied in several promising areas, such as smart displays, especially signal warning displays for traffic safety.

Reversible Conductive Inkjet Printing of Healable and Recyclable Electrodes on Cardboard and Paper

Conductive inkjet printing with metal nanoparticles is irreversible because the particles are sintered into a continuous metal film. The resulting structures are difficult to remove or repair and prone to cracking. Here, a hybrid ink is used to obviate the sintering step and print interconnected particle networks that become highly conductive immediately after drying. It is shown that reversible conductive printing is possible on low-cost cardboard samples after applying standard paper industry coats that are adapted in terms of surface energy and porosity. The conductivity of the printed films approaches that of sintered standard inks on the same substrate, but the mobility of the hybrid particle film makes them less sensitive to cracks during bending and folding of the substrate. Damages that occur can be partially repaired by wetting the film such that particle mobility is increased and particles move to bridge insulating gaps in the film. It is demonstrated that the conductive material can be recovered from the cardboard at the end of its life time and be redispersed to recycle the particles and reuse them in conductive inks.

Interfacial nanoconnections and enhanced mechanistic studies of metallic coatings for molecular gluing on polymer surfaces

Interfacial adhesion has been identified as being key for realizing flexible devices. Here, strong interfacial nanoconnections involving metallic patterns on polymer surfaces were fabricated via a molecular bonding approach, which includes UV-assisted grafting and molecular self-assembly. The interfacial characteristics of conductive patterns on liquid crystal polymer substrates were observed via transmission electron microscopy and atomic force microscopy infrared spectroscopy. The interfacial molecular layers have a thickness of 10 nm. Due to the successful molecular bonding modifications, interfacial adhesion has been sufficiently improved; in particular, the peel-related breakage sites will be located in the modified layers on the plastic surface beneath the interface after the metallic coatings are peeled off. Integrating X-ray photoelectron spectroscopy, infrared spectroscopy, and scanning electron microscopy results, the molecular bonding mechanism has been revealed: UV-assisted grafting and self-assembly result in the construction of interfacial molecular architectures, which provide nanosized connecting bridges between the metallic patterns and polymer surfaces. Such in-depth interfacial studies can offer insight into interfacial adhesion, which will impact on the development of metal/polymer composite systems and continue to push the improvement of flexible devices.

Direct Inkjet Printing of Aqueous Inks to Flexible All-Solid-State Graphene Hybrid Micro-Supercapacitors

In this article, the inkjet printing technique is demonstrated for the stacking of reduced graphene oxide (RGO) and molybdenum trioxide (MoO₃) nanosheets for flexible all-solid-state micro-supercapacitors. The ammonium molybdate tetrahydrate/graphene oxide ((NH₄)₆Mo₇O₂₄·4H₂O/GO) aqueous inks are facilely printed on polymide (PI) film and transformed to RGO/MoO₃ hybrids via thermal treatments at air atmosphere. The compound inks are water-based, inkjet-printable, and nontoxic for inkjet printing to form two-dimensional crystal materials. The physical properties of aqueous inks are optimized within a printable range characterized by the Ohnesorge number of 1 < Z < 14. The inkjet-printed symmetric micro-supercapacitors (MSCs) with poly(vinyl alcohol) (PVA)-H₂SO₄ gel electrolyte possess a wide voltage window of 0-0.8 V, excellent flexibility, a high volumetric specific capacitance of 22.5 F cm^-3 at 0.044 A cm^-3, as well as good cyclic stability due to the synergistic effect of RGO and MoO₃. Furthermore, the inkjet-printed composite MSCs delivered a maximum energy density of 2 mWh cm^-3 and a power density of 0.018 W cm^-3, and the capacity retention rate of inkjet-printed MSCs is still retained 82% even after 10 000 charge-discharge cycles, indicating good electrochemical properties. Above all, the as-designed inkjet printing technique shows potential for flexible and wearable energy storage electronics.

Micro-to-nanometer patterning of solution-based materials for electronics and optoelectronics

Technologies for micro-to-nanometer patterns of solution-based materials (SBMs) contribute to a wide range of practical applications in the fields of electronics and optoelectronics. Here, state-of-the-art micro-to-nanometer scale patterning technologies of SBMs are disseminated. The utilisation of patterning for a wide-range of SBMs leads to a high level of control over conventional solution-based film fabrication processes that are not easily accessible for the control and fabrication of ordered micro-to-nanometer patterns. In this review, various patterning procedures of SBMs, including modified photolithography, direct-contact patterning, and inkjet printing, are briefly introduced with several strategies for reducing their pattern size to enhance the electronic and optoelectronic properties of SBMs explained. We then conclude with comments on future research directions in the field.

Arbitrary Gold Nanoparticle Arrays Fabricated through AFM Nanoxerography and Interfacial Seeded Growth

Based on arrays of Au seeds fabricated with atomic force microscopy (AFM) nanoxerography, the seeded growth of gold nanoparticles (Au NPs) on surface is achieved. The size evolution of Au NPs in each spot is tracked by in situ AFM and SEM images because each spot can be easily localized in the array system. The extinction microspectra extracted in real time with enhanced signals and red-shift can further monitor the increasing size of Au NPs. As a powerful platform, AFM nanoxerography makes it easy to tune the spot size and the intervals among spots in the Au NP arrays without preparing a template. It also allows for fabricating arbitrary patterns including various symbols and graphs. More interestingly, the in situ growth of Au NPs offers an approach to decreasing the interparticle distance, and thus forming closely interconnected Au nanowire assembly, exhibiting immense potential in the nanoelectronic system.

Silver Mesh Electrodes via Electroless Deposition-Coupled Inkjet-Printing Mask Technology for Flexible Polymer Solar Cells

The application of metal grids as flexible transparent electrodes (FTEs) in optoelectronic devices is significantly influenced by poor adhesion and thickness difference between the metal and the substrate, resistance distribution uniformity, and a high annealing temperature. Direct inkjet printing of the metal mesh can overcome junction resistance while maintaining high conductivity, but the metal mesh thickness is still unsatisfactory. In addition, inkjet printing of mechanically durable metal FTEs directly on flexible substrates is challenging because of the high-temperature sintering treatment. Electroless deposition is a well-established method for low-cost and large-scale deposition of metal films. Here, ultrathin and ultraflexible Ag mesh@polydopamine (PDA)/poly(ethylene terephthalate) (PET) FTEs were fabricated by integrating inkjet-printed polymer matrices on a PDA-modified flexible PET substrate to form consecutive patterns as a mask and performing subsequent electroless deposition of the Ag mesh. The FTEs exhibit an excellent sheet resistance (R_s) of 9 Ω/sq with 89.9% transmittance. The resultant polymer solar cells show a superior power conversion efficiency (PCE) of 10.24% with 1 cm² area and feature excellent flexural endurance (81% of initial PCE after 1500 bending cycles) and operational reliability (83% of initial PCE after 30 days). This ecofriendly and large-area fabrication technique has potential for future commercial applications of wearable electronics.

Micro-/Nanofluidics for Liquid-Mediated Patterning of Hybrid-Scale Material Structures

Various materials are fabricated to form specific structures/patterns at the micro-/nanoscale, which exhibit additional functions and performance. Recent liquid-mediated fabrication methods utilizing bottom-up approaches benefit from micro-/nanofluidic technologies that provide a high controllability for manipulating fluids containing various solutes, suspensions, and building blocks at the microscale and/or nanoscale. Here, the state-of-the-art micro-/nanofluidic approaches are discussed, which facilitate the liquid-mediated patterning of various hybrid-scale material structures, thereby showing many additional advantages in cost, labor, resolution, and throughput. Such systems are categorized here according to three representative forms defined by the degree of the free-fluid-fluid interface: free, semiconfined, and fully confined forms. The micro-/nanofluidic methods for each form are discussed, followed by recent examples of their applications. To close, the remaining issues and potential applications are summarized.

Crystal-confined freestanding ionic liquids for reconfigurable and repairable electronics

Liquid sensors composed of ionic liquids are rising as alternatives to solid semiconductors for flexible and self-healing electronics. However, the fluidic nature may give rise to leakage problems in cases of accidental damages. Here, we proposed a liquid sensor based on a binary ionic liquid system, in which a flowing ionic liquid [OMIm]PF₆ is confined by another azobenzene-containing ionic liquid crystalline [OMIm]AzoO. Those crystal components provide sufficient pinning capillary force to immobilize fluidic components, leading to a freestanding liquid-like product without the possibility of leakage. In addition to owning ultra-high temperature sensitivity, crystal-confined ionic liquids also combine the performances of both liquid and solid so that it can be stretched, bent, self-healed, and remolded. With respect to the reconfigurable property, this particular class of ionic liquids is exploited as dynamic circuits which can be spatially reorganized or automatically repaired.

Heterogeneous Integration of Three-Primary-Color Photoluminescent Nanoparticle Arrays with Defined Interfaces

Minimized photoluminescent devices require both high-density fluorescent arrays and minimal cross-talk between neighboring pixels on the limited area. However, the challenges to achieve the overall integration of nanomaterial-based devices hinder the development of microscale full-color displays, including micro/nanoarray density, orientation control, multimaterial interface morphology, and uniform colors. Here, we report a heterogeneous integration approach to control the orientation, combination, and density of fluorescent micro/nanoarrays on flexible substrates. By controlling the defined interface and critical shrinkage width of liquid bridges, the width of three-primary-color micro/nanolines reached 100 nm. The interval between two parallel luminous lines is down to 40 μm, and the optical cross-talk effect is remarkably reduced. This work provides a facile approach to prepare high-performance micro-photoluminescent and imaging arrays for next-generation flexible display and lighting technology.

A general strategy for printing colloidal nanomaterials into one-dimensional micro/nanolines

Though patterned one-dimensional (1D) micro/nanoline arrays are of great importance in the field of integrated circuits and optoelectronics, the fabrication of high-precision micro/nanolines with excellent optical and electrical performance remains a great challenge. Herein, a general strategy for printing 1D micro/nanolines is proposed by manipulating the self-assembly of functional nanoparticles as a multilayer or monolayer stack with a single-nanoparticle width. This method is universal for dispersible nanoparticles, and the silver nanoparticle was selected as a model nanoparticle due to its good conductivity, dispersibility and narrow-size distribution. The results indicate that the morphologies of printed micro/nanolines can be precisely regulated by the substrate wettability and the suspension concentration. Specifically, 1D nanoparticle-assembled architectures are printed as a monolayer stack on the substrate with a low contact angle (below 45°), while a multilayer stack is formed on the substrate with a high contact angle (above 50°) or a high concentration (more than 0.12%). The controllability of micro/nanoline morphologies can be interpreted through the influence of the three phase contact line slipping motion and the nanoparticle diffusion on diverse substrates at different concentrations. Alteration of the printing template structures enables the intervals of 1D micro/nanolines to span from 16 μm to 48 μm. These results provide an efficient methodology for fabricating micro/nano-circuits or optics and strengthening the understanding of the self-assembling process.

A chemiresistive sensor array from conductive polymer nanowires fabricated by nanoscale soft lithography

One-dimensional organic nanostructures are essential building blocks for high performance gas sensors. Constructing an e-nose type sensor array is the current golden standard in developing portable systems for the detection of gas mixtures. However, facile fabrication of nanoscale sensor arrays is still challenging due to the high cost of the conventional nanofabrication techniques. In this work, we fabricate a chemiresistive gas sensor array composed of well-ordered sub-100 nm wide conducting polymer nanowires using cost-effective nanoscale soft lithography. Poly(3,4-ethylene-dioxythiophene)-poly(styrene sulfonate) (PEDOT:PSS) nanowires functionalized with different self-assembled monolayers (SAMs) are capable of identifying volatile organic compounds (VOCs) at a low concentration range. The side chains and functional groups of the SAMs introduce different sensitivities and selectivities to the targeted analytes. The distinct response pattern of each chemical is subjected to pattern recognition protocols, which leads to a clear separation towards ten VOCs, including ketones, alcohols, alkanes, aromatics and amines. These results of the chemiresistive gas sensor array demonstrate that nanoscale soft lithography is a reliable approach for fabricating nanoscale devices and has the potential of mass producibility.

Inkjet-Printing Patterned Chip on Sticky Superhydrophobic Surface for High-Efficiency Single-Cell Array Trapping and Real-Time Observation of Cellular Apoptosis

Single-cell assays have broad applications in cellular studies, tissue engineering, fundamental studies of cell-cell interactions, and understanding of cell-to-cell variations. Most existing methods for micron-sized cell patterning are still based on lithography-based microfabrication process. Thus, exploiting new mask-free strategies while maintaining high-precision single-cell patterning is still a great challenge. Here, we presented a facile, low-cost, and mask-free approach for constructing high-resolution patterning on sticky superhydrophobic (SH) substrates based on inkjet printing with ordinary precision. In this work, the SH surface with both high contact angle and relatively high contact angle hysteresis can not only obtain high-resolution spots but also avoid droplets bouncing behavior. We improved the feature size of printed protein spots as small as 4 μm, which is much smaller than protein spots used for single-cell trapping. Moreover, with the assistance of a narrow microchannel, the inkjet-printing patterned chip with fibronectin ink allows for fast and high-efficiency trapping of multiple single-cell arrays. Using this method, single-cell occupancy could reach approximately 81% within 30 min on subcellular-sized patterning chip, and there was no significant effect on cell viability. As a proof of concept, this chip has been applied to study the real-time apoptosis of single cells and demonstrated the potential in cells' heterogeneity analysis.

Printable Skin-Driven Mechanoluminescence Devices via Nanodoped Matrix Modification

Mechanically driven light generation is an exciting and under-exploited phenomenon with a variety of possible practical applications. However, the current driving mode of mechanoluminescence (ML) devices needs strong stimuli. Here, a flexible sensitive ML device via nanodopant elasticity modulus modification is introduced. Rigid ZnS:M²⁺ (Mn/Cu)@Al₂ O₃ microparticles are dispersed into soft poly(dimethylsiloxane) (PDMS) film and printed out to form flexible devices. For various flexible and sensitive scenes, SiO₂ nanoparticles are adopted to adjust the elasticity modulus of the PDMS matrix. The doped nanoparticles can concentrate stress to ZnS:M²⁺ (Mn/Cu)@Al₂ O₃ microparticles and achieve intense ML under weak stimuli of the moving skin. The printed nano-/microparticle-doped matrix film can achieve skin-driven ML, which can be adopted to present fetching augmented animations expressions. The printable ML film, amenable to large areas, low-cost manufacturing, and mechanical softness will be versatile on stress visualization, luminescent sensors, and open definitely new functional skin with novel augmented animations expressions, the photonic skin.

Discontinuous contact line motion of evaporating particle-laden droplet on superhydrophobic surfaces

The three-phase contact line motion on a superhydrophobic surface through particle-laden sessile droplet evaporation was investigated. Sample surfaces with micro- and nanoscale structures were generated by various durations of chemical treatment and SiO_{2} spherical particles with different sizes were used as additives of test liquid. The contact angle and contact radius profiles were studied, and the discontinuous motion of those profiles on micro- and nanostructured hierarchical surfaces was observed, while it was not observed on a nanostructured superhydrophobic surface. Suspensions with low particle concentration induced a relatively large contact radius jump compared to the high-concentrated condition; in contrast, the previous report showed the opposite trend for flat surfaces. In order to explain this result, a simple explanation was provided-that the stacked particles at the contact line region suppressed to the deformation of the liquid-vapor interface near the contact line. This is confirmed by side-view images of the deposition results because the contact line region after evaporation of the dense suspension showed a large contact angle compared to that of the diluted suspension. In addition, deposition at the contact line region was observed by scanning electron microscopy to discuss the effect of the characteristic length scale of the surface structure and particles on the contact line motion. We believe that these results will help one to understand the deposition phenomenon during particle-laden droplet evaporation on the superhydrophobic surface and its applications such as evaporation-driven materials deposition.

Printing 1D Assembly Array of Single Particle Resolution for Magnetosensing

Magnetosensing is a ubiquitous ability for many organism species in nature. 1D assembly, especially that arranged in single-particle-resolution regulation, is able to sense the direction of magnetic field depending on the enhanced dipolar interaction in the linear orientation. Inspired by the magnetosome structure in magnetotactic bacteria, a 1D assembly array of single particle resolution with controlled length and well-behaved configuration is prepared via inkjet printing method assisted with magnetic guiding. In the fabrication process, chains in a "tip-to-tip" regulation with the desired number of particles are prepared in a confined tiny inkjet-printed droplet. By adjusting the receding angle of the substrate, the assembled 1D morphology is kept/deteriorated depending on the pinning/depinning behavior during ink evaporation, which leads to the formation of well-behaved 1D assembly/aggregated dot assembly. Owing to the high-aspect-ratio characteristic of the assembled structure, the as-prepared 1D arrays can be used for magnetic field sensing with anisotropic magnetization M_// /M_⊥ up to 6.03.

Fully Solution-Processable Fabrication of Multi-Layered Circuits on a Flexible Substrate Using Laser Processing

The development of printing technologies has enabled the realization of electric circuit fabrication on a flexible substrate. However, the current technique remains restricted to single-layer patterning. In this paper, we demonstrate a fully solution-processable patterning approach for multi-layer circuits using a combined method of laser sintering and ablation. Selective laser sintering of silver (Ag) nanoparticle-based ink is applied to make conductive patterns on a heat-sensitive substrate and insulating layer. The laser beam path and irradiation fluence are controlled to create circuit patterns for flexible electronics. Microvia drilling using femtosecond laser through the polyvinylphenol-film insulating layer by laser ablation, as well as sequential coating of Ag ink and laser sintering, achieves an interlayer interconnection between multi-layer circuits. The dimension of microvia is determined by a sophisticated adjustment of the laser focal position and intensity. Based on these methods, a flexible electronic circuit with chip-size-package light-emitting diodes was successfully fabricated and demonstrated to have functional operations.

Simultaneous Microscopic Structure Characteristics of Shape-Memory Effects of Thermo-Responsive Poly(vinylidene fluoride-co-hexafluoropropylene) Inverse Opals

This paper presents a simultaneous microscopic structure characteristic of shape-memory (SM) poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) inverse opals together with a bulk PVDF-HFP by scanning electron microscopy (SEM). The materials show a thermo-sensitive micro-SM property, accompanied with a reversible and modulated optical property. The introduction of the inverse opal structure into the shape-memory polymer material renders a recognition ability of the microstructure change aroused from complex environmental signals by an optical signal, which can be simultaneously detected by SEM. Furthermore, this feature was applied as a reversible write/erase of fingerprint pattern through the press-stimulus and solvent-induced effect, together with the changes of morphology/optical signal. This micro-SM property can be attributed to the shrink/swell effect of the polymer chain from external stimuli combined with the microscopic structure of inverse opals. It will trigger a promising way toward designing reversible micro-deformed actuators.

Laser Direct Writing and Selective Metallization of Metallic Circuits for Integrated Wireless Devices

Portable and wearable devices have attracted wide research attention due to their intimate relations with human daily life. As basic structures in the devices, the preparation of high-conductive metallic circuits or micro-circuits on flexible substrates should be facile, cost-effective, and easily integrated with other electronic units. In this work, high-conductive carbon/Ni composite structures were prepared by using a facile laser direct writing method, followed by an electroless Ni plating process, which exhibit a 3-order lower sheet resistance of less than 0.1 ohm/sq compared to original structures before plating, showing the potential for practical use. The carbon/Ni composite structures exhibited a certain flexibility and excellent anti-scratch property due to the tight deposition of Ni layers on carbon surfaces. On the basis of this approach, a wireless charging and storage device on a polyimide film was demonstrated by integrating an outer rectangle carbon/Ni composite coil for harvesting electromagnetic waves and an inner carbon micro-supercapacitor for energy storage, which can be fast charged wirelessly by a commercial wireless charger. Furthermore, a near-field communication (NFC) tag was prepared by combining a carbon/Ni composite coil for harvesting signals and a commercial IC chip for data storage, which can be used as an NFC tag for practical application.

Electrical and thermal properties of silver nanowire fabricated on a flexible substrate by two-beam laser direct writing for designing a thermometer

Accurate knowledge of electrical conductivity and thermal conductivity temperature dependence plays a crucial role in the design of a thermometer. Here, by using a two-beam laser direct writing system, an individual silver nanowire (AgNW) with well-defined dimensions is fabricated on a polyethylene terephthalate (PET) substrate. The temperature dependence of the resistivity of the fabricated AgNW is measured ranging from 10 to 300 K, and fitted with the Bloch–Grüneisen formula. The residual resistivity ((1.62 ± 0.20) × 10⁻⁷ Ω m) of the AgNW is larger than that of the bulk material (1 × 10⁻¹¹ Ω m). The electron–phonon coupling constant of the AgNW is (1.08 ± 0.13) × 10⁻⁷ Ω m, which is larger than that of the bulk silver (5.24 × 10⁻⁸ Ω m). Moreover, the Debye temperature of the AgNW is 199.30 K and is lower than that of the bulk silver (235 K). The Lorenz number of the fabricated AgNW is found to decrease as the temperature increases. Besides, the Lorenz number (2.66 × 10⁻⁷ W Ω K⁻²) is larger than the Sommerfeld value (2.44 × 10⁻⁸ W Ω K⁻²) at room temperature. The measurement results allow one to design a thermometer in the temperature range 40–300 K. The flexibility of the AgNW is also excellent, and the resistance increase of the AgNW is only 2.58% when the AgNW bending about 1000 times with a bending radius of 1 mm.

Investigation of temperature dependence of electrical resistivity, thermal conductivity and Lorenz number of silver nanowire, and design of a thermometer.

A 3D Self-Shaping Strategy for Nanoresolution Multicomponent Architectures

3D printing or fabrication pursues the essential surface behavior manipulation of droplets or a liquid for rapidly and precisely constructing 3D multimaterial architectures. Further development of 3D fabrication desires a self-shaping strategy that can heterogeneously integrate functional materials with disparate electrical or optical properties. Here, a 3D liquid self-shaping strategy is reported for rapidly patterning materials over a series of compositions and accurately achieving micro- and nanoscale structures. The predesigned template selectively pins the droplet, and the surface energy minimization drives the self-shaping processing. The as-prepared 3D circuits assembled by silver nanoparticles carry a current of 208-448 µA at 0.01 V impressed voltage, while the 3D architectures achieved by two different quantum dots show noninterfering optical properties with feature resolution below 3 µm. This strategy can facilely fabricate micro-nanogeometric patterns without a modeling program, which will be of great significance for the development of 3D functional devices.

Recent Advances in the Fabrication of Membranes Containing "Ion Pairs" for Nanofiltration Processes

In the face of serious environmental pollution and water scarcity problems, the membrane separation technique, especially high efficiency, low energy consumption, and environmental friendly nanofiltration, has been quickly developed. Separation membranes with high permeability, good selectivity, and strong antifouling properties are critical for water treatment and green chemical processing. In recent years, researchers have paid more and more attention to the development of high performance nanofiltration membranes containing “ion pairs”. In this review, the effects of “ion pairs” characteristics, such as the super-hydrophilicity, controllable charge character, and antifouling property, on nanofiltration performances are discussed. A systematic survey was carried out on the various approaches and multiple regulation factors in the fabrication of polyelectrolyte complex membranes, zwitterionic membranes, and charged mosaic membranes, respectively. The mass transport behavior and antifouling mechanism of the membranes with “ion pairs” are also discussed. Finally, we present a brief perspective on the future development of advanced nanofiltration membranes with “ion pairs”.

Rayleigh Instability-Assisted Satellite Droplets Elimination in Inkjet Printing

Elimination of satellite droplets in inkjet printing has long been desired for high-resolution and precision printing of functional materials and tissues. Generally, the strategy to suppress satellite droplets is to control ink properties, such as viscosity or surface tension, to assist ink filaments in retracting into one drop. However, this strategy brings new restrictions to the ink, such as ink viscosity, surface tension, and concentration. Here, we report an alternative strategy that the satellite droplets are eliminated by enhancing Rayleigh instability of filament at the break point to accelerate pinch-off of the droplet from the nozzle. A superhydrophobic and ultralow adhesive nozzle with cone morphology exhibits the capability to eliminate satellite droplets by cutting the ink filament at breakup point effectively. As a result, the nozzles with different sizes (10-80 μm) are able to print more inks (1 < Z < 38), for which the nozzles are super-ink-phobic and ultralow adhesive, without satellite droplets. The finding presents a new way to remove satellite droplets via designing nozzles with super-ink-phobicity and ultralow adhesion rather than restricting the ink, which has promising applications in printing electronics and biotechnologies.

Octagon to Square Wetting Area Transition of Water-Ethanol Droplets on a Micropyramid Substrate by Increasing Ethanol Concentration

The wettability and evaporation of water-ethanol binary droplets on the substrate with micropyramid cavities are studied by controlling the initial ethanol concentrations. The droplets form octagonal initial wetting areas on the substrate. As the ethanol concentration increases, the side ratio of the initial wetting octagon increases from 1.5 at 0% ethanol concentration to 3.5 at 30% ethanol concentration. The increasing side ratio indicates that the wetting area transforms from an octagon to a square if we consider the octagon to be a square with its four corners cut. The droplets experience a pinning-depinning transition during evaporation. The pure water sessile droplet evaporation demonstrates three stages from the constant contact line (CCL) stage, and then the constant contact angle (CCA) stage, to the mixed stage. An additional mixed stage is found between the CCL and CCA stages in the evaporation of water-ethanol binary droplets due to the anisotropic depinning along the two different axes of symmetry of the octagonal wetting area. Droplet depinning occurs earlier on the patterned surface as the ethanol concentration increases.

The Conductive Silver Nanowires Fabricated by Two-beam Laser Direct Writing on the Flexible Sheet

Flexible electrically conductive nanowires are now a key component in the fields of flexible devices. The achievement of metal nanowire with good flexibility, conductivity, compact and smooth morphology is recognized as one critical milestone for the flexible devices. In this study, a two-beam laser direct writing system is designed to fabricate AgNW on PET sheet. The minimum width of the AgNW fabricated by this method is 187 ± 34 nm with the height of 84 ± 4 nm. We have investigated the electrical resistance under different voltages and the applicable voltage per meter range is determined to be less than 7.5 × 10³ V/m for the fabricated AgNW. The flexibility of the AgNW is very excellent, since the resistance only increases 6.63% even after the stretched bending of 2000 times at such a small bending radius of 1.0 mm. The proposed two-beam laser direct writing is an efficient method to fabricate AgNW on the flexible sheet, which could be applied in flexible micro/nano devices.

Swarm Intelligence-Inspired Spontaneous Fabrication of Optimal Interconnect at the Micro/Nanoscale

A spontaneous process is demonstrated to assemble nanoparticles into an optimal interconnect, as natural systems spontaneously figure out the shortest path. The optimal interconnect leads to a 65.9% decrease in electromagnetic interference, a 17.1% decrease in delay, and a 24.5% decrease in energy-delay. It will be of great significance for interconnect fabrication of versatile electronic circuits.

Multifurcation Assembly of Charged Aerosols and Its Application to 3D Structured Gas Sensors

Multifurcated assemblies composed of charged nanoparticles (NPs) are fabricated by using spark discharge and manipulating the electric field. The multifurcated structure of the assembly of NPs and spontaneous interconnections between the near structures are described. The gas sensor with the tetrafurcated-NP-assembled structure demonstrates ≈200% enhanced response to 100 ppm CO at 300 °C.

Printable Functional Chips Based on Nanoparticle Assembly

With facile manufacturability and modifiability, impressive nanoparticles (NPs) assembly applications were performed for functional patterned devices, which have attracted booming research attention due to their increasing applications in high-performance optical/electrical devices for sensing, electronics, displays, and catalysis. By virtue of easy and direct fabrication to desired patterns, high throughput, and low cost, NPs assembly printing is one of the most promising candidates for the manufacturing of functional micro-chips. In this review, an overview of the fabrications and applications of NPs patterned assembly by printing methods, including inkjet printing, lithography, imprinting, and extended printing techniques is presented. The assembly processes and mechanisms on various substrates with distinct wettabilities are deeply discussed and summarized. Via manipulating the droplet three phase contact line (TCL) pinning or slipping, the NPs contracted in ink are controllably assembled following the TCL, and generate novel functional chips and correlative integrate devices. Finally, the perspective of future developments and challenges is presented and widely exhibited.

Fabricating Metallic Circuit Patterns on Polymer Substrates through Laser and Selective Metallization

Nowadays, with the rapid development of portable electronics, wearable electronics, LEDs, microelectronics, and bioelectronics, the fabrication of metallic circuits onto polymer substrates with strong adhesion property is an ever-increasing challenge. In this study, the high-resolution and well-defined metallic circuits were successfully prepared on the polymer surface via laser direct structuring (LDS) based on copper hydroxyl phosphate [Cu₂(OH)PO₄], and the key mechanism of the selective metallization was systematically investigated. XPS confirmed that Cu⁰ (elemental copper) was formed through photochemical reduction reaction of Cu₂(OH)PO₄, after 1064 nm NIR pulsed laser irradiation. During the electroless plating, because it is the important active catalytic center, this newly formed Cu⁰ was the key factor to achieve the successful selective metallization. SEM revealed that after the electroless plating, the copper layer actually physically anchored into the polymer substrate, giving an excellent mechanical adhesion property of the obtained metallic patterns. In addition, the micro-Raman surface imaging approved the generation of the amorphous carbon on the polymer composites' surface after NIR laser irradiation, and the chemical reaction region caused by the pulsed laser spot was found at approximately 40 μm. This environmentally friendly and effective strategy for fabricating circuit patterns on the polymer surface has a possible application in the printed circuit plate (PCB) industry.

Rapid Laser Printing of Paper-Based Multilayer Circuits

Laser printing has been widely used in daily life, and the fabricating process is highly efficient and mask-free. Here we propose a laser printing process for the rapid fabrication of paper-based multilayer circuits. It does not require wetting of the paper, which is more competitive in manufacturing paper-based circuits compared to conventional liquid printing process. In the laser printed circuits, silver nanowires (Ag-NWs) are used as conducting material for their excellent electrical and mechanical properties. By repeating the printing process, multilayer three-dimensional (3D) structured circuits can be obtained, which is quite significant for complex circuit applications. In particular, the performance of the printed circuits can be exactly controlled by varying the process parameters including Ag-NW content and laminating temperature, which offers a great opportunity for rapid prototyping of customized products with designed properties. A paper-based high-frequency radio frequency identification (RFID) label with optimized performance is successfully demonstrated. By adjusting the laminating temperature to 180 °C and the top-layer Ag-NW areal density to 0.3 mg cm(-2), the printed RFID antenna can be conjugately matched with the chip, and a big reading range of ∼12.3 cm with about 2.0 cm over that of the commercial etched Al antenna is achieved. This work provides a promising approach for fast and quality-controlled fabrication of multilayer circuits on common paper and may be enlightening for development of paper-based devices.

A Method for the Efficient Fabrication of Multifunctional Mosaic Membranes by Inkjet Printing

Most conventional membrane systems are based on size-selective materials that permeate smaller molecules and retain larger ones. However, membranes that can permeate larger molecules more rapidly than smaller ones could find widespread utilization in multiple arenas of technology. Charge mosaic membranes are one example of such a system. Due to their unique nanostructure, which consists of discrete oppositely charged domains, charge mosaics are capable of permeating large dissolved salts more rapidly than smaller water molecules. Here, we present a combined inkjet printing and template synthesis technique to prepare charge mosaic membranes in a rapid and straightforward manner and demonstrate the unique transport properties that result from the mosaic membrane design. Poly(vinyl alcohol)-based composite inks containing poly(diallyldimethylammonium chloride) or poly(sodium 4-styrenesulfonate) were used to pattern positively charged or negatively charged domains, respectively, on the surface of a polycarbonate track-etched membrane with 30 nm pores. The ability to control the net surface charge of the mosaic membranes through the rational deposition of oppositely charged materials was demonstrated and confirmed through nanostructural characterization, electrokinetic measurements, and piezodialysis experiments. Namely, mosaic membranes that possessed an overall neutral charge (i.e., membranes that had equal coverage of positively and negatively charged domains) were capable of enriching the concentration of potassium chloride in the solution that permeated through the membrane. These membranes can be deployed in the many established and emerging nanoscale technologies that rely on the selective transport and separation of ionic solutes from solution. Furthermore, because of the flexibility provided by the membrane fabrication platform, the efforts reported in this work can be extended to other mosaic designs with myriad other functional components.

Spontaneous Patterning of High-Resolution Electronics via Parallel Vacuum Ultraviolet

A spontaneous patterning technique via parallel vacuum ultraviolet is developed for fabricating large-scale, complex electronic circuits with 1 μm resolution. The prepared organic thin-film transistors exhibit a low contact resistance of 1.5 kΩ cm, and high mobilities of 0.3 and 1.5 cm(2) V(-1) s(-1) in the devices with channel lengths of 1 and 5 μm, respectively.

Intensive Plasmonic Flash Light Sintering of Copper Nanoinks Using a Band-Pass Light Filter for Highly Electrically Conductive Electrodes in Printed Electronics

In this work, an intensive plasmonic flash light sintering technique was developed by using a band-pass light filter matching the plasmonic wavelength of the copper nanoparticles. The sintering characteristics, such as resistivity and microstructure, of the copper nanoink films were studied as a function of the range of the wavelength employed in the flash white light sintering. The flash white light irradiation conditions (e.g., wavelength range, irradiation energy, pulse number, on-time, and off-time) were optimized to obtain a high conductivity of the copper nanoink films without causing damage to the polyimide substrate. The wavelength range corresponding to the plasmonic wavelength of the copper nanoparticles could efficiently sinter the copper nanoink and enhance its conductivity. Ultimately, the sintered copper nanoink films under optimal light sintering conditions showed the lowest resistivity (6.97 μΩ·cm), which was only 4.1 times higher than that of bulk copper films (1.68 μΩ·cm).

Nanoparticle Based Curve Arrays for Multirecognition Flexible Electronics

Assembly of nanoparticles into controllable micro or nanocurve circuits by a feasible strategy is demonstrated. The curves, with various tortuosity morphologies, have tunable resistive strain sensitivity, which can be integrated into a multi-analysis flexible sensor. The curve-based sensor can run complicated facial expression recognition, and may contribute practical applications on auxiliary apparatus for skin micromotion manipulation for paraplegics.

Hybrid Top-Down/Bottom-Up Strategy Using Superwettability for the Fabrication of Patterned Colloidal Assembly

Superwettability of substrates has had a profound influence on the production of novel and advanced colloidal assemblies in recent decades owing to its effect on the spreading area, evaporation rate, and the resultant assembly structure. In this paper, we investigated in detail the influence of the superwettability of a transfer/template substrate on the colloidal assembly from a hybrid top-down/bottom-up strategy. By taking advantage of a superhydrophilic flat transfer substrate and a superhydrophobic groove-structured silicon template, the patterned colloidal microsphere assembly was formed including linear and mesh-, cyclic-, and multistopband assembly arrays of microspheres, and the optic-waveguide of a circular colloidal structure was demonstrated. We believed this liquid top-down/bottom-up strategy would open an efficient avenue for assembling/integrating microspheres building blocks into device applications in a low-cost manner.