Exceptionally Ductile and Tough Biomimetic Artificial Nacre with Gas Barrier Function

The Critical Role of Ca2+ in Improving the Transparency and Strength of High-Filler-Content Nanocellulose/Montmorillonite Nanocomposite Films

Strong and transparent nanocellulose/montmorillonite (MMT) nanocomposite films with high filler content (≥50 wt %) are emerging as versatile materials for advanced applications due to their excellent optical, barrier, mechanical, and thermal properties, and environmental friendliness. Nonetheless, these films undergo a notable decline in optical and mechanical properties at high MMT loadings. This study first demonstrates that calcium-ion-induced tactoids are the key factor causing disordered structures in nanocomposite films, leading to the degradation of optical and mechanical properties. We then address this issue by employing a Ca2+ removal strategy─dialysis. Through removing 43% of free Ca2+, simultaneous improvements in both properties are observed. For example, in a nanocomposite film with 70 wt % MMT, light transmittance increases from 75.9 to 91.6%, and the tensile strength rises from 100.4 to 139.4 MPa. This work offers insights into developing strong and transparent nanocomposite films with high MMT contents.

Bottom-Up Film-to-Bulk Assembly Toward Bioinspired Bulk Structural Nanocomposites

Biological materials, although composed of meager minerals and biopolymers, often exhibit amazing mechanical properties far beyond their components due to hierarchically ordered structures. Understanding their structure-properties relationships and replicating them into artificial materials would boost the development of bulk structural nanocomposites. Layered microstructure widely exists in biological materials, serving as the fundamental structure in nanosheet-based nacres and nanofiber-based Bouligand tissues, and implying superior mechanical properties. High-efficient and scalable fabrication of bioinspired bulk structural nanocomposites with precise layered microstructure is therefore important yet remains difficult. Here, one straightforward bottom-up film-to-bulk assembly strategy is focused for fabricating bioinspired layered bulk structural nanocomposites. The bottom-up assembly strategy inherently offers a methodology for precise construction of bioinspired layered microstructure in bulk form, availability for fabrication of bioinspired bulk structural nanocomposites with large sizes and complex shapes, possibility for design of multiscale interfaces, feasibility for manipulation of diverse heterogeneities. Not limited to discussing what has been achieved by using the current bottom-up film-to-bulk assembly strategy, it is also envisioned how to promote such an assembly strategy to better benefit the development of bioinspired bulk structural nanocomposites. Compared to other assembly strategies, the highlighted strategy provides great opportunities for creating bioinspired bulk structural nanocomposites on demand.

Bioinspired Design Rules from Highly Mineralized Natural Composites for Two-Dimensional Composite Design

Discoveries of two-dimensional (2D) materials, exemplified by the recent entry of MXene, have ushered in a new era of multifunctional materials for applications from electronics to biomedical sensors due to their superior combination of mechanical, chemical, and electrical properties. MXene, for example, can be designed for specialized applications using a plethora of element combinations and surface termination layers, making them attractive for highly optimized multifunctional composites. Although multiple critical engineering applications demand that such composites balance specialized functions with mechanical demands, the current knowledge of the mechanical performance and optimized traits necessary for such composite design is severely limited. In response to this pressing need, this paper critically reviews structure-function connections for highly mineralized 2D natural composites, such as nacre and exoskeletal of windowpane oysters, to extract fundamental bioinspired design principles that provide pathways for multifunctional 2D-based engineered systems. This paper highlights key bioinspired design features, including controlling flake geometry, enhancing interface interlocks, and utilizing polymer interphases, to address the limitations of the current design. Challenges in processing, such as flake size control and incorporating interlocking mechanisms of tablet stitching and nanotube forest, are discussed along with alternative potential solutions, such as roughened interfaces and surface waviness. Finally, this paper discusses future perspectives and opportunities, including bridging the gap between theory and practice with multiscale modeling and machine learning design approaches. Overall, this review underscores the potential of bioinspired design for engineered 2D composites while acknowledging the complexities involved and providing valuable insights for researchers and engineers in this rapidly evolving field.

Recent Advances in Sources of Bio-Inspiration and Materials for Robotics and Actuators

Bionic robotics and actuators have made dramatic advancements in structural design, material preparation, and application owing to the richness of nature and innovative material design. Appropriate and ingenious sources of bio-inspiration can stimulate a large number of different bionic systems. After millennia of survival and evolutionary exploration, the mere existence of life confirms that nature is constantly moving in an evolutionary direction of optimization and improvement. To this end, bio-inspired robots and actuators can be constructed for the completion of a variety of artificial design instructions and requirements. In this article, the advances in bio-inspired materials for robotics and actuators with the sources of bio-inspiration are reviewed. The specific sources of inspiration in bionic systems and corresponding bio-inspired applications are summarized first. Then the basic functions of materials in bio-inspired robots and actuators is discussed. Moreover, a principle of matching biomaterials is creatively suggested. Furthermore, the implementation of biological information extraction is discussed, and the preparation methods of bionic materials are reclassified. Finally, the challenges and potential opportunities involved in finding sources of bio-inspiration and materials for robotics and actuators in the future is discussed.

Nacre-mimetic cerium-doped nano-hydroxyapatite/chitosan layered composite scaffolds regulate bone regeneration via OPG/RANKL signaling pathway

Autogenous bone grafting has long been considered the gold standard for treating critical bone defects. However, its use is plagued by numerous drawbacks, such as limited supply, donor site morbidity, and restricted use for giant-sized defects. For this reason, there is an increasing need for effective bone substitutes to treat these defects. Mollusk nacre is a natural structure with outstanding mechanical property due to its notable "brick-and-mortar" architecture. Inspired by the nacre architecture, our team designed and fabricated a nacre-mimetic cerium-doped layered nano-hydroxyapatite/chitosan layered composite scaffold (CeHA/CS). Hydroxyapatite can provide a certain strength to the material like a brick. And as a polymer material, chitosan can slow down the force when the material is impacted, like an adhesive. As seen in natural nacre, the combination of these inorganic and organic components results in remarkable tensile strength and fracture toughness. Cerium ions have been demonstrated exceptional anti-osteoclastogenesis capabilities. Our scaffold featured a distinct layered HA/CS composite structure with intervals ranging from 50 to 200 μm, which provided a conducive environment for human bone marrow mesenchymal stem cell (hBMSC) adhesion and proliferation, allowing for in situ growth of newly formed bone tissue. In vitro, Western-blot and qPCR analyses showed that the CeHA/CS layered composite scaffolds significantly promoted the osteogenic process by upregulating the expressions of osteogenic-related genes such as RUNX2, OCN, and COL1, while inhibiting osteoclast differentiation, as indicated by reduced TRAP-positive osteoclasts and decreased bone resorption. In vivo, calvarial defects in rats demonstrated that the layered CeHA/CS scaffolds significantly accelerated bone regeneration at the defect site, and immunofluorescence indicated a lowered RANKL/OPG ratio. Overall, our results demonstrate that CeHA/CS scaffolds offer a promising platform for bone regeneration in critical defect management, as they promote osteogenesis and inhibit osteoclast activation.

Stretchable Clay Nanocomposite Barrier Film for Flexible Packaging

The goal of reconciling all packaging requirements, e.g., mechanical resistance, transparency, flexibility, and gas barrier properties, is immensely challenging for packaging materials. Particularly, the combination of flexibility and good gas barrier properties poses a serious problem, especially when barrier requirements can only be met by lamination with a metal foil, metalization, or vapor-deposited ceramic layers, as all of these tend to be nonstretchable. In this work, we produced a stretchable nanocomposite barrier composed of one-dimensional (1D) crystalline (Bragg stack) barrier films composed of alternating layers of poly(ethylene glycol) (PEG) and synthetic sodium fluorohectorite (Hec) nanosheets. By sandwiching the Bragg stack type film between two plasticized poly(vinyl alcohol) (PVOH) layers, a waterborne laminate was obtained that outperforms commercial polymer materials in terms of water vapor permeability (WVP = 2.8 g mm m^-2 day^-1 bar^-1 at 23 °C and 85% relative humidity), which is remarkable for an entirely water-soluble film. Moreover, no deterioration of barrier performance up to 10% elongation was observed, rendering the transparent self-standing laminate promising for thermoformed blister packaging, shrink wrap, or vacuum packaging. Besides the low WVP, the scalable and green processing method makes this technology auspicious for real-world applications.

Molecular Orientation-Regulated Bioinspired Multilayer Composites with Largely Enhanced Mechanical Properties

Natural nacre's hierarchical brick-and-mortar architecture motivates intensive studies on inorganic platelet/polymer multilayer composites, targeting mechanical property enhancement only by two strategies: optimizing the size and alignment of inorganic platelets and improving the interfacial interaction between inorganic platelets and polymers. Herein, a new strategy of polymer chain orientation to enhance the property of bioinspired multilayered composites is presented, which facilitates more stress to be transferred from polymer layers to inorganic platelets by simultaneous stiffening of multiple polymer chains. To this end, bioinspired multilayer films consisting of oriented sodium carboxymethyl cellulose chains and alumina platelets are designed and fabricated by three successive steps of water evaporation-induced gelation in glycerol, high-ratio prestretching, and Cu²⁺ infiltration. Regulating the orientation state of sodium carboxymethyl cellulose leads to a large enhancement of mechanical properties, including Young's modulus (2.3 times), tensile strength (3.2 times), and toughness (2.5 times). It is observed experimentally and predicted theoretically that the increased chain orientation induces failure mode transition in the multilayered films from alumina platelet pull-out to alumina platelet fracture because more stress is transferred to the platelets. This strategy opens an avenue toward rational design and manipulation of polymer aggregation states in inorganic platelet/polymer multilayer composites and allows a highly effective increase in modulus, strength, and toughness.

Bio-inspired nacre-like composites with excellent mechanical properties, gas-barrier function and fire-retardant performances based on self-assembly between hyperbranched poly(amido amine)s and montmorillonite

The fabrication of mechanically robust multifunctional nanocomposite (NC) films using simple but effective strategies is a long-term challenge. Inspired by natural nacre, we designed and fabricated high-performance nacre-like NC films (Na-MTM/HBP) through the self-assembly of the hyperbranched poly(amido amine) (HBP) and montmorillonite (Na-MTM) using a vacuum filtration approach. The optimal Na-MTM/HBP NC film shows excellent mechanical strength (106 MPa), which can be attributed to the formation of numerous hydrogen bonds and the electrostatic interactions between hyperbranched HBP and Na-MTM nanosheets. Such films also exhibit excellent gas barrier and fire-fire-retardant owing to the high aspect ratio of the Na-MTM nanosheets. In this work, a class of high-performance NC films exhibiting good mechanical, gas barrier, and flame retardancy properties have been developed. These NC films have great potential in packing or coating materials.

CaCO3 Crystals with Unique Morphologies Controlled by the Hydrogen-Bonded Supramolecular Assemblies of Ureido-Pyrimidinone-Amino Acid Derivatives

Biomineral materials such as nacre of shells exhibit high mechanical strength and toughness on account of their unique "brick-mortar" multilayer structure. 2-Ureido-4[1H]-pyrimidinone (UPy) derivatives with different types of end groups, due to the self-complementary quadruple hydrogen bonds and abundant Ca²⁺ binding sites, can easily self-assemble into supramolecular aggregates and act as templates and skeleton in the process of inducing mineral crystallization. In this work, UPy derivatives were used as templates to induce the mineralization and growth of CaCO₃ through a CO₂ diffusion method. The morphology of CaCO₃ crystals was modulated and analyzed by adjusting the synthesizing parameters including Ca²⁺ concentration, pH, and end groups. The results showed that, by the regulatory role of the mineralization template, it was easier to realize the multilayer crystal structure at a lower concentration of Ca²⁺ (less than 0.01 mol L^-1). Under alkaline regulation, the quadruple hydrogen bonds would be destroyed, and the template's regulation effect on the morphology of CaCO₃ crystals would be weakened. Moreover, by comparing different types of end groups, it was proven that the UPy derivatives with carboxylic acid groups (-COOH) played a crucial role in the process of CaCO₃ crystallization with unique morphologies.

A Constrained Assembly Strategy for High-Strength Natural Nanoclay Film

Developing high-performance materials from existing natural materials is highly desired because of their environmental friendliness and low cost; two-dimensional nanoclay exfoliated from layered silicate minerals is a good building block to construct multilayered macroscopic assemblies for achieving high mechanical and functional properties. Nevertheless, the efforts have been frustrated by insufficient inter-nanosheet stress transfer and nanosheet misalignment caused by capillary force during solution-based spontaneous assembly, degrading the mechanical strength of clay-based materials. Herein, a constrained assembly strategy that is implemented by in-plane stretching a robust water-containing nanoclay network with hydrogen and ionic bonding is developed to adjust the 2D topography of nanosheets within multilayered nanoclay film. In-plane stretching overcomes capillary force during water removal and thus restrains nanosheet conformation transition from nearly flat to wrinkled, leading to a highly aligned multilayered nanostructure with synergistic hydrogen and ionic bonding. It is proved that inter-nanosheet hydrogen and ionic bonding and nanosheet conformation extension generate profound mechanical reinforcement. The tensile strength and modulus of natural nanoclay film reach up to 429.0 MPa and 43.8 GPa and surpass the counterparts fabricated by normal spontaneous assembly. Additionally, improved heat insulation function and good nonflammability are shown for the natural nanoclay film and extend its potential for realistic uses.

Nanoscale-Structured Hybrid Bragg Stacks with Orientation- and Composition-Dependent Mechanical and Thermal Transport Properties: Implications for Nacre Mimetics and Heat Management Applications

Layered nanomaterials fascinate researchers for their mechanical, barrier, optical, and transport properties. Nacre is a biological example thereof, combining excellent mechanical properties by aligned submicron inorganic platelets and nanoscale proteinic interlayers. Mimicking nacre with advanced nanosheets requires ultraconfined organic layers aimed at nacre-like high reinforcement fractions. We describe inorganic/polymer hybrid Bragg stacks with one or two fluorohectorite clay layers alternating with one or two poly(ethylene glycol) layers. As indicated by X-ray diffraction, perfect one-dimensional crystallinity allows for homogeneous single-phase materials with up to a 84% clay volume fraction. Brillouin light spectroscopy allows the exploration of ultimate mechanical moduli without disturbance by flaws, suggesting an unprecedentedly high Young's modulus of 162 GPa along the aligned clays, indicating almost ideal reinforcement under these conditions. Importantly, low heat conductivity is observed across films, κ_⊥ = 0.11-0.15 W m^-1 K^-1, with a high anisotropy of κ_∥/κ_⊥ = 28-33. The macroscopic mechanical properties show ductile-to-brittle change with an increase in the clay volume fraction from 54% to 70%. Conceptually, this work reveals the ultimate elastic and thermal properties of aligned layered clay nanocomposites in flaw-tolerant conditions.

Double-Layer Nacre-Inspired Polyimide-Mica Nanocomposite Films with Excellent Mechanical Stability for LEO Environmental Conditions

Owing to their outstanding comprehensive performance, polyimide (PI) composite films are widely used on the external surfaces of spacecraft to protect them from the adverse conditions of low Earth orbit (LEO). However, current PI composite films have inadequate mechanical properties and atomic oxygen (AO) resistance. Herein, this work fabricates a new PI-based nanocomposite film with greatly enhanced mechanical properties and AO resistance by integrating mica nanosheets with PI into a unique double-layer nacre-inspired structure with a much higher density of mica nanosheets in the top layer. In addition, the unique microstructure and the intrinsic properties of mica also impart the nanocomposite film with favorable ultraviolet and high-temperature resistance. The comprehensive performance of this material is superior to those of pure PI, single-layer PI-mica, and previously reported PI-based composite films. Thus, the double-layer nanocomposite film displays great potential as an aerospace material for use in LEO.

Strategy to Fabricate a Strong and Supertough Bio-Inspired Fiber with Organic-Inorganic Networks in a Green and Scalable Way

Green and scalable production of some fibrous materials with higher fracture energy has long been the goal of researchers. Although some progress has been made in recent years in the research of materials with high fracture energy, inspired by the fiber structure of spider silk, it is still a great challenge to produce artificial fibers with extremely high toughness using a simple and green process. Here, we use the molecular and nanoscale engineering of calcium phosphate oligomers (CaP, < 1 nm) and waterborne polyurethanes (WPU) macromolecules that have strong interactions to form organic-inorganic networks just like β-sheet crystalline and flexible amorphous regions in spider silk. Through a simple and green route based on widespread paper string processing techniques, we fabricate a strong and supertough bioinspired fiber with a high strength (442 MPa), which is 7-15 times higher than the strength of counterpart PU (20-30 MPa), and a super toughness (640 MJ m^-3), which is 2-3.5 times higher than the toughness of spider dragline silk. This technique provides a strategy for industrially manufacturing spider fiber-like artificial fibers with a super toughness.

Disorder-Order Transition-Improving the Moisture Sensitivity of Waterborne Nanocomposite Barriers

Systematic studies on the influence of crystalline vs disordered nanocomposite structures on barrier properties and water vapor sensitivity are scarce as it is difficult to switch between the two morphologies without changing other critical parameters. By combining water-soluble poly(vinyl alcohol) (PVOH) and ultrahigh aspect ratio synthetic sodium fluorohectorite (Hec) as filler, we were able to fabricate nanocomposites from a single nematic aqueous suspension by slot die coating that, depending on the drying temperature, forms different desired morphologies. Increasing the drying temperature from 20 to 50 °C for the same formulation triggers phase segregation and disordered nanocomposites are obtained, while at room temperature, one-dimensional (1D) crystalline, intercalated hybrid Bragg Stacks form. The onset of swelling of the crystalline morphology is pushed to significantly higher relative humidity (RH). This disorder-order transition renders PVOH/Hec a promising barrier material at RH of up to 65%, which is relevant for food packaging. The oxygen permeability (OP) of the 1D crystalline PVOH/Hec is an order of magnitude lower compared to the OP of the disordered nanocomposite at this elevated RH (OP = 0.007 cm³ μm m^-2 day^-1 bar^-1 cf. OP = 0.047 cm³ μm m^-2 day^-1 bar^-1 at 23 °C and 65% RH).

Synergetic integration of thermal conductivity and flame resistance in nacre-like nanocellulose composites

Highly thermally conductive and flame resistant nanocellulose-based composites can synchronously achieve efficient thermal dissipation and low fire hazards of electronic devices, which shows great promise in next-generation green and flexible electronics. However, it has long been intractable to optimize the high thermal conductivity (TC) and flame resistance simultaneously. Herein, synergetic integration of high TC and flame resistance in nacre-like nanocellulose composites has been successfully achieved by the vacuum-assisted filtration of cellulose nanofibers (CNFs) and functionalized boron nitride nanosheets (BNNS-p-APP). Benefiting from the highly oriented hierarchical microstructure, strong hydrogen-bonding interaction, and successful immobilization of ammonium polyphosphate (APP), the as-obtained CNFs/BNNS-p-APP composite film achieves a high in-plane TC of 9.1 W m^-1 K^-1 and outstanding flame resistance. Meantime, this eco-friendly nanocellulose-based composite also exhibits remarkable flexibility, folding endurance, and mechanical robustness, robustness, which may open up a new opportunity for the thermal management of flexible electronics.

Self-Compounded Nanocomposites: toward Multifunctional Membranes with Superior Mechanical, Gas/Oil Barrier, UV-Shielding, and Photothermal Conversion Properties

Nanocomposites combine multiple favorable properties to achieve intriguing functionalities, but the formation of nanocomposites with only one constituent with the inclusion of multiple superior properties is still not known. Herein, novel self-compounded nanocomposite membranes from one single polymer-cellulose cinnamate (CCi)-with multiple outstanding properties are reported. The self-compounded membranes contain two distinct morphologies as CCi nanoparticles (CCi-NPs) and a CCi polymer matrix, while CCi-NPs are either firmly embedded in the CCi matrix or fused with adjacent CCi-NPs. The unique self-compounded nanostructure endows the membranes with a tensile strength of 94 MPa and Young's modulus of 3.1 GPa. The water vapor permeability, oxygen permeability, and oil permeability reach as low as (0.94 ± 0.03) × 10^-11 g m^-1 s^-1 Pa^-1, (8.48 ± 2.39) ×10^-13 cm³·cm/cm²·s·cmHg, and 0.008 ± 0.003 g mm m^-2 day^-1, respectively. Moreover, self-compounded CCi nanocomposite membranes also demonstrate UV-shielding and photothermal conversion properties. UVB and UVC light are entirely blocked, while UVA light is partly blocked. The temperature increases from room temperature to 120 °C within 1 min under UV irradiation. In addition, CCi membranes also show remarkable thermal and humidity resistance. Based on these outstanding properties, CCi membranes are applied as food packaging materials. This work offers a new avenue to construct nanocomposites with multiple superior properties from one constituent, which is promising for diverse applications.

Color-Tunable Aqueous Room-Temperature Phosphorescence Supramolecular Assembly

Developing room-temperature phosphorescence (RTP) materials with color-tunability performance in an aqueous environment is crucial for application in optoelectronic areas to a higher stage, such as multicolor display, visual detection of external stimulus, and high-level information anticounterfeiting, but still faces a formidable challenge. Herein, we propose an efficient design strategy to develop excitation wavelength-responsive RTP supramolecular co-assembly systems of a simple benzoic acid derivative and Laponite (Lap) clay nanoplates in aqueous solution, displaying an ultralong lifetime (0.632 s) and a high phosphorescence quantum efficiency (18.04%) simultaneously. Experimental and theoretical research studies suggest that this distinctive feature is due to the generation of more and efficient intersystem crossing pathways benefiting from the coexistence of isolated and J-aggregation states via controlling the doping of the benzoic acid derivative and the inhibition of phosphorescence quenching by water because of the synergistic effects of robust hydrogen-bonding interactions between Lap and the benzoic acid derivative, J-aggregations of the benzoic acid derivative, and good oxygen tolerance of the Lap clay. By virtue of their excellent RTP performances in aqueous solution, the visual colorimetric detection of Ag⁺ in a water environment was achieved for the first time, and visible and high-level information encryption was accomplished as well.

Recyclable and Light-Adaptive Vitrimer-Based Nacre-Mimetic Nanocomposites

Nacre's natural design consists of a perfect hierarchical assembly that resembles a brick-and-mortar structure with synergistic stiffness and toughness. The field of bioinspired materials often provides attractive architecture and engineering pathways which allow to explore outstanding property areas. However, the study of nacre-mimetic materials should not be limited to the design of its architecture but ought to include the understanding, operation, and improvement of internal interactions between their components. Here, we introduce a vitrimer prepolymer system that, once integrated into the nacre-mimetic nanocomposites, cures and cross-links with the presence of Lewis acid catalyst and further manifests associative dynamic exchange reactions. Bond exchanges are controllable by molecular composition and catalyst content and characterized by creep, shear-lag, and shape-locking tests. We exploit the vitrimer properties by laminating ca. 70 films into thick bulk materials, and characterize the flexural resistance and crack propagation. More importantly, we introduce recycling by grinding and hot-pressing. The recycling for highly reinforced nacre-mimetic nanocomposites is critically enabled by the vitrimer chemistry and improves the sustainability of bioinspired nanocomposites in cyclic economy. Finally, we integrate photothermal converters into the structures and use laser irradiation as external trigger to activate the vitrimer exchange reactions.

Room-Temperature Phosphorescence Enabled through Nacre-Mimetic Nanocomposite Design

A generic, facile, and waterborne strategy is introduced to fabricate flexible, low-cost nanocomposite films with room-temperature phosphorescence (RTP) by incorporating waterborne RTP polymers into self-assembled bioinspired polymer/nanoclay nanocomposites. The excellent oxygen barrier of the lamellar nanoclay structure suppresses the quenching effect from ambient oxygen (k_q ) and broadens the choice of polymer matrices towards lower glass transition temperature (T_g ), while providing better mechanical properties and processability. Moreover, the oxygen permeation and diffusion inside the films can be fine-tuned by varying the polymer/nanoclay ratio, enabling programmable retention times of the RTP signals, which is exploited for transient information storage and anti-counterfeiting materials. Additionally, anti-interception materials are showcased by tracing the interception-induced oxygen history that interferes with the preset self-erasing time. Merging bioinspired nanocomposite design with RTP materials contributes to overcoming the inherent limitations of molecular design of organic RTP compounds, and allows programmable temporal features to be added into RTP materials by controlled mesostructures. This will assist in paving the way for practical applications of RTP materials as novel anti-counterfeiting materials.

Self-Assembled Bioinspired Nanocomposites

Bioinspired materials engineering impacts the design of advanced functional materials across many domains of sciences from wetting behavior to optical and mechanical materials. In all cases, the advances in understanding how biology uses hierarchical design to create failure and defect-tolerant materials with emergent properties lays the groundwork for engaging into these topics. Biological mechanical materials are particularly inspiring for their unique combinations of stiffness, strength, and toughness together with lightweightness, as assembled and grown in water from a limited set of building blocks at room temperature. Wood, nacre, crustacean cuticles, and spider silk serve as some examples, where the correct arrangement of constituents and balanced molecular energy dissipation mechanisms allows overcoming the shortcomings of the individual components and leads to synergistic materials performance beyond additive behavior. They constitute a paradigm for future structural materials engineering-in the formation process, the use of sustainable building blocks and energy-efficient pathways, as well as in the property profiles-that will in the long term allow for new classes of high-performance and lightweight structural materials needed to promote energy efficiency in mobile technologies.This Account summarizes our efforts of the past decade with respect to designing self-assembling bioinspired materials aiming for both mechanical high-performance structures and new types of multifunctional property profiles. The Account is set out to first give a definition of bioinspired nanocomposite materials and self-assembly therein, followed by an in-depth discussion on the understanding of mechanical performance and rational design to increase the mechanical performance. We place a particular emphasis on materials formed at high fractions of reinforcements and with tailor-made functional polymers using self-assembly to create highly ordered structures and elucidate in detail how the soft polymer phase needs to be designed in terms of thermomechanical properties and sacrificial supramolecular bonds. We focus on nanoscale reinforcements such as nanoclay and nanocellulose that lead to high contents of internal interfaces and intercalated polymer layers that experience nanoconfinement. Both aspects add fundamental challenges for macromolecular design of soft phases using precision polymer synthesis. We build upon those design criteria and further develop the concepts of adaptive bioinspired nanocomposites, whose properties are switchable from the outside using molecularly defined triggers with light. In a last section, we discuss how new types of functional properties, in particular flexible and transparent gas barrier materials or fire barrier materials, can be reached on the basis of the bioinspired nanocomposite design strategies. Additionally, we show new types of self-assembled photonic materials that can even be evolved into self-assembling lasers, hence moving the concept of mechanical nanocomposite design to other functionalities.The comparative discussion of different bioinspired nanocomposite architectures with nematic, fibrillar, and cholesteric structures, as based on different reinforcing nanoparticles, aims for a unified understanding of the design principles and shall aid researchers in the field in the more elaborate design of future bioinspired nanocomposite materials based on molecular control principles. We conclude by addressing challenges, in particular also the need for a transfer from fundamental molecular materials science into scalable engineering materials of technological and societal relevance.

Semi-IPNs Reinforced with Silica Janus Nanoparticles and Their Stress Sensing with Mechanoluminescent Probe

A series of nanocomposite elastomers are prepared by dispersing surface-modified silica Janus nanoparticles into semi-interpenetrating network (Semi-IPN) of polyurethane/polyethyl methacrylate. Benefiting from the hierarchically crosslinked structures that consist of physical interlocking mediated by hydrogen-bond-rich silica Janus nanoparticles and permanent crosslinking by Semi-IPN, these elastomers exhibit excellent mechanical properties. Moreover, the Janus nanosheet is found more effective in strengthening and toughening the Semi-IPN, in comparison to Janus hollow sphere. Since 1,2-dioxetane is covalently embedded in these elastomers as a mechanoluminescent stress probe, stress transfer between the polymer and Janus nanoparticles and the toughening mechanism can be illuminated, which offer exciting opportunities to study the failure process of complex polymer nanocomposites with high spatial and temporal resolution.

Tough and Strong: Cross-Lamella Design Imparts Multifunctionality to Biomimetic Nacre

The creation of structural composites with combined strength, toughness, low density, and biocompatibility remains a long-standing challenge. On the other hand, bivalve marine shells-Clinocardiumspp.-exhibit strength, stiffness, and toughness that surpass even that of the nacre that is the most widely mimicked model for structural composites. The superior mechanical properties of Clinocardiumspp. shells originate from their cross-lamella design, comprising CaCO₃ mineral platelets arranged in an "interlocked" herringbone fashion. Reproduction of such hierarchical designs could offer multifunctionality, potentially combining strength and toughness at low densities, and the capability for seamless integration with biological systems. Here, we demonstrate manufacturing of the cross-lamella design by biomineralizing aragonite films with sawtooth patterns and assembling them in a chitosan/fibroin matrix to generate a composite with interlocked mineral layers. The resultant composite, with a similar constitution to that of the biological counterpart, nearly doubles the strength of previous nacre-mimetic composites while improving the tensile toughness and simultaneously exhibiting stiffness and biocompatibility.

Remalleable, Healable, and Highly Sustainable Supramolecular Polymeric Materials Combining Superhigh Strength and Ultrahigh Toughness

To build a sustainable society, it is of significant importance but highly challenging to develop remalleable, healable, and biodegradable polymeric materials with integrated high strength and high toughness. Here, we report a superstrong and ultratough sustainable supramolecular polymeric material with a toughness of ca. 282.3 J g^-1 (395.2 MJ m^-3) in combination with a tensile strength as high as ca. 104.2 MPa and a Young's modulus of ca. 3.53 GPa. The toughness is even higher than that of the toughest spider silk (ca. 354 MJ m^-3) ever found in the world, while the material also exhibits a superior tensile strength over most engineering plastics. This material is fabricated by topological confinement of the biodegradable linear polymer of poly(vinyl alcohol) (PVA) via the naturally occurring dendritic molecules of tannic acid (TA) based on high-density hydrogen bonds. Simply blending TA and PVA in aqueous solutions at acidic conditions leads to the formation of TA-PVA complexes as precipitates, which can be processed into dry TA-PVA composite products with desired shapes via the compression molding method. Compared to the conventional solution casting method for the fabrication of PVA-based thin films, the as-developed strategy allows large-scale production of bulk TA-PVA composites. The TA-PVA composites consist of interpenetrating three-dimensional supramolecular TA-PVA clusters. Such a structural feature, revealed by computational simulations, is crucial for the integrated superhigh strength and ultrahigh toughness of the material. The biodegradable TA-PVA composites are remalleable for multiple generations of recycling and healable after break, at room temperature, by the assistance of water to activate the reversibility of the hydrogen bonds. The TA-PVA composites show high promise as sustainable substitutes for conventional plastics because of their remalleability, healability, and biodegradability. The integrated superhigh strength and ultrahigh toughness of the TA-PVA composites ensure their high reliability and broad applicability.

Hierarchical cross-linking for synergetic toughening in crustacean-mimetic nanocomposites

The twisted plywood structure as found in crustacean shells possesses excellent mechanical properties with high stiffness and toughness. Synthetic mimics can be produced by evaporation-induced self-assembly of cellulose nanocrystals (CNCs) with polymer components into bulk films with a cholesteric liquid crystal structure. However, these are often excessively brittle and it has remained challenging to make materials combining high stiffness and toughness. Here, we describe self-assembling cholesteric CNC/polymer nanocomposites with a crustacean-mimetic structure and tunable photonic band gap, in which we engineer combinations of thermo-activated covalent and supramolecular hydrogen-bonded crosslinks to tailor the energy dissipation properties by precise molecular design. Toughening occurs upon increasing the polymer fractions in the nanocomposites, and, critically, combinations of both molecular bonding mechanisms lead to a considerable synergetic increase of stiffness and toughness - beyond the common rule of mixtures. Our concept following careful molecular design allows one to enter previously unreached areas of mechanical property charts for cholesteric CNC-based nanocomposites. The study shows that the subtle engineering of molecular energy dissipation units using sophisticated chemical approaches enables efficient enhancing of the properties of bioinspired CNC/polymer nanocomposites, and opens the design space for future molecular enhancement using tailor-made interactions.

Lightweight Ultra-High-Barrier Liners for Helium and Hydrogen

Upcoming efficient air-borne wind energy concepts and communication technologies applying lighter-than-air platforms require high-performance barrier coatings, which concomitantly and nonselectively block permeation not only of helium but also of ozone and water vapor. Similarly, with the emergence of green hydrogen economy, lightweight barrier materials for storage and transport of this highly diffusive gas are very much sought-after, particularly in aviation technology. Here the fabrication of ultraperformance nanocomposite barrier liners by spray coating lamellar liquid crystalline dispersions of high aspect ratio (∼20 000) silicate nanosheets mixed with poly(vinyl alcohol) on a PET substrate foil is presented. Lightweight nanocomposite liners with 50 wt % filler content are obtained showing helium and hydrogen permeabilities as low as 0.8 and 0.6 cm³ μm m^-2 day^-1 atm^-1, respectively. This exhibits an improvement up to a factor of 4 × 10³ as compared to high-barrier polymers such as ethylene vinyl alcohol copolymers. Furthermore, ozone resistance, illustrated by oxygen permeability measurements at elevated relative humidity (75% r.h.), and water vapor resistance are demonstrated. Moreover, the technically benign processing by spray coating will render this barrier technology easily transferable to real lighter-than-air technologies or irregular- and concave-shaped hydrogen tanks.

Metal Mimics: Lightweight, Strong, and Tough Nanocomposites and Nanomaterial Assemblies

The ideal structural material would have high strength and stiffness with a tough ductile failure, all with a low density. Historically, no such material exists, and materials engineers have had to sacrifice a desired property during materials selection, with metals (high density), fiber composites (brittle failure), and polymers (low stiffness) having fundamental limitations on at least one front. The ongoing revolution of nanomaterials provides a potential route to build on the potential of fiber-reinforced composites, matching their strength while integrating toughening behaviors akin to metal deformations, all while using low-weight constituents. Here, the challenges, approaches, and recent developments of nanomaterials for structural applications are discussed, with an emphasis on improving toughening mechanisms, which is often the neglected factor in a field that chases strength and stiffness.

A Bioinspired Ultratough Multifunctional Mica-Based Nanopaper with 3D Aramid Nanofiber Framework as an Electrical Insulating Material

The rapid development of modern electrical equipment toward miniaturization and high power puts forward stringent requirements to the mechanical reliability, dielectric property, and heat resistance of electrical insulating materials. Simultaneous integration of all these properties for mica-based materials remains unresolved. Herein, inspired by the three-dimensional (3D) chitin nanofiber framework within the layered architecture of natural nacre, we report a large-area layered mica-based nanopaper containing a 3D aramid nanofiber framework, which is prepared by a sol-gel-film transformation process. The coupling of 3D aramid nanofiber framework and oriented mica nanoplatelets imparts the nanopaper with good mechanical strength, particularly outstanding ductility (close to 80%) and toughness (up to 109 MJ m^-3), which are 4-240 and 6-220 times higher than those of all other nacre-mimetics. Meanwhile, the excellent mechanical properties are integrated with high dielectric strength (164 kV mm^-1), excellent heat resistance (T_g = 268 °C), good solvent resistance, and nonflammability, much better than conventional mica-based materials. Additionally, we successfully demonstrate its continuous production in the form of nanotape. The fabulous multiproperty combination and continuous production capability render the mica-based nanopaper a very promising electrical insulating material in miniaturized high-power electrical equipment.

Waterborne Methacrylate-Based Vitrimers

We demonstrate waterborne, unimolecularly dissolved vitrimer prepolymer systems that can be transferred into a vitrimer material using catalytic transesterification. The one-component prepolymer system can be processed via film casting and subsequent heat-induced cross-linking. A variation of the density of side chain hydroxy groups over ester and amide groups in the methacrylate/methacrylamide backbone, as well as of the Lewis acid catalyst loading, allow control of the extent of cross-linking and exchange rates. The increase of the amount of both catalyst and hydroxy groups leads to an acceleration of the relaxation times and a decrease of the activation energy of the transesterification reactions. The system features elastomeric properties, and the tensile properties are maintained after two recycling steps. Thus far, vitrimers have been limited largely to hydrophobic polymers; this system is a step forward toward waterborne, one-component materials, and we demonstrate its use in waterborne bioinspired nanocomposites.

Tunable Thermoelastic Anisotropy in Hybrid Bragg Stacks with Extreme Polymer Confinement

Controlling thermomechanical anisotropy is important for emerging heat management applications such as thermal interface and electronic packaging materials. Whereas many studies report on thermal transport in anisotropic nanocomposite materials, a fundamental understanding of the interplay between mechanical and thermal properties is missing, due to the lack of measurements of direction-dependent mechanical properties. In this work, exceptionally coherent and transparent hybrid Bragg stacks made of strictly alternating mica-type nanosheets (synthetic hectorite) and polymer layers (polyvinylpyrrolidone) were fabricated at large scale. Distinct from ordinary nanocomposites, these stacks display long-range periodicity, which is tunable down to angstrom precision. A large thermal transport anisotropy (up to 38) is consequently observed, with the high in-plane thermal conductivity (up to 5.7 W m-1  K-1 ) exhibiting an effective medium behavior. The unique hybrid material combined with advanced characterization techniques allows correlating the full elastic tensors to the direction-dependent thermal conductivities. We, therefore, provide a first analysis on how the direction-dependent Young's and shear moduli influence the flow of heat.

Simultaneous Production and Functionalization of Boron Nitride Nanosheets by Sugar-Assisted Mechanochemical Exfoliation

Due to their extraordinary properties, boron nitride nanosheets (BNNSs) have great promise for many applications. However, the difficulty of their efficient preparation and their poor dispersibility in liquids are the current factors that limit this. A simple yet efficient sugar-assisted mechanochemical exfoliation (SAMCE) method is developed here to simultaneously achieve their exfoliation and functionalization. This method has a high actual exfoliation yield of 87.3%, and the resultant BNNSs are covalently grafted with sugar (sucrose) molecules, and are well dispersed in both water and organic liquids. A new mechanical force-induced exfoliation and chemical grafting mechanism is proposed based on experimental and density functional theory investigations. Thanks to the good dispersibility of the nanosheets, flexible and transparent BNNS/poly(vinyl alcohol) (PVA) composite films with multifunctionality is fabricated. Compared to pure PVA films, the composite films have a remarkably improved tensile strength and thermal dissipation capability. Noteworthy, they are flame retardant and can effectively block light from the deep blue to the UV region. This SAMCE production method has proven to be highly efficient, green, low cost, and scalable, and is extended to the exfoliation and functionalization of other two-dimensional (2D) materials including MoS₂ , WS₂ , and graphite.

Aqueous Phase Phosphorescence: Ambient Triplet Harvesting of Purely Organic Phosphors via Supramolecular Scaffolding

Ambient solution and amorphous state room temperature phosphorescence (RTP) from purely organic chromophores is rarely achieved. Remarkable stabilization of triplet excitons is realized to obtain deep red phosphorescence in water and in amorphous film state under ambient conditions by a unique supramolecular hybrid assembly between inorganic laponite clay and heavy atom core substituted naphthalene diimide (NDI) phosphor. Structural rigidity and oxygen tolerance of the inorganic template along with controlled molecular organization via supramolecular scaffolding are envisaged to alleviate the unprecedented aqueous phase phosphorescence.