Superomniphobic Surfaces with Improved Mechanical Durability: Synergy of Hierarchical Texture and Mechanical Interlocking

On-Demand, Contact-Less and Loss-Less Droplet Manipulation via Contact Electrification

While there are many droplet manipulation techniques, all of them suffer from at least one of the following drawbacks - complex fabrication or complex equipment or liquid loss. In this work, a simple and portable technique is demonstrated that enables on-demand, contact-less and loss-less manipulation of liquid droplets through a combination of contact electrification and slipperiness. In conjunction with numerical simulations, a quantitative analysis is presented to explain the onset of droplet motion. Utilizing the contact electrification technique, contact-less and loss-less manipulation of polar and non-polar liquid droplets on different surface chemistries and geometries is demonstrated. It is envisioned that the technique can pave the way to simple, inexpensive, and portable lab on a chip and point of care devices.

Designing Non-Textured, All-Solid, Slippery Hydrophilic Surfaces

Slippery surfaces are sought after due to their wide range of applications in self-cleaning, drag reduction, fouling-resistance, enhanced condensation, biomedical implants etc. Recently, non-textured, all-solid, slippery surfaces have gained significant attention because of their advantages over super-repellent surfaces and lubricant-infused surfaces. Currently, almost all non-textured, all-solid, slippery surfaces are hydrophobic. In this work, we elucidate the systematic design of non-textured, all-solid, slippery hydrophilic (SLIC) surfaces by covalently grafting polyethylene glycol (PEG) brushes to smooth substrates. Furthermore, we postulate a plateau in slipperiness above a critical grafting density, which occurs when the tethered brush size is equal to the inter-tether distance. Our SLIC surfaces demonstrate exceptional performance in condensation and fouling-resistance compared to non-slippery hydrophilic surfaces and slippery hydrophobic surfaces. Based on these results, SLIC surfaces constitute an emerging class of surfaces with the potential to benefit multiple technological landscapes ranging from thermofluidics to biofluidics.

Superrepellent Porous Polymer Surfaces by Replication from Wrinkled Polydimethylsiloxane/Parylene F

Superrepellent surfaces, such as micro/nanostructured surfaces, are of key importance in both academia and industry for emerging applications in areas such as self-cleaning, drag reduction, and oil repellence. Engineering these surfaces is achieved through the combination of the required surface topography, such as porosity, with low-surface-energy materials. The surface topography is crucial for achieving high liquid repellence and low roll-off angles. In general, the combination of micro- and nanostructures is most promising in achieving high repellence. In this work, we report the enhancement of wetting properties of porous polymers by replication from wrinkled Parylene F (PF)-coated polydimethylsiloxane (PDMS). Fluorinated polymer foam “Fluoropor” serves as the low-surface-energy polymer. The wrinkled molds are achieved via the deposition of a thin PF layer onto the soft PDMS substrates. Through consecutive supercritical drying, superrepellent surfaces with a high surface porosity and a high water contact angle (CA) of >165° are achieved. The replicated surfaces show low roll-off angles (ROA) <10° for water and <21° for ethylene glycol. Moreover, the introduction of the micro-wrinkles to Fluoropor not only enhances its liquid repellence for water and ethylene glycol but also for liquids with low surface tension, such as n-hexadecane.

A facile and effective strategy to develop a super-hydrophobic/super-oleophilic fiberglass filter membrane for efficient micron-scale water-in-oil emulsion separation

In order to achieve efficient micron-scale water-in-oil emulsion separation, a facile and effective strategy is developed to prepare a super-hydrophobic/super-oleophilic fiberglass filter membrane (FGm). Methyl-trichlorosilane (MTS) is successfully cross-linked on the surface of the fiberglass filter membrane (FGm) and aggregates into a 3D nanowire array to provide low surface energy. Nano fumed hydrophobic silica (SH-SiO₂) is used to construct the well-defined nanosphere structure on the surface of FGm and enhance the ability of the membrane to resist extreme conditions. The optimally modified membrane displays outstanding super-hydrophobic properties with a contact angle of 156.2°. It is impressive to find that the MTS@SH-SiO₂@FGm not only demonstrates the ability to separate water-in-oil emulsions with a particle size of less than 20 μm, but also the removal efficiency of separation has reached 99.98%. More attractively, the membrane still has stable super-hydrophobic features and reusable water-in-oil emulsion separation performance even under exposure to diverse harsh conditions, including extremely acidic corrosive solutions and ultra-high temperature systems.

In order to achieve efficient micron-scale water-in-oil emulsion separation, a facile and effective strategy is developed to prepare a super-hydrophobic/super-oleophilic fiberglass filter membrane (FGm).

Solvent-free processing of eco-friendly magnetic and superhydrophobic absorbent from all-plant-based materials for efficient oil and organic solvent sorption

The unique features of bioresources such as cellulose and bio-wax include renewability, biodegradability, low cost, and abundance on Earth. Therefore, their efficient use is essential for a sustainable economy. Herein, we report a facile method for the surface modification of pretreated cotton with a bio-wax emulsion in water and Fe₃O₄ nanoparticles to fabricate a green, durable, magnetic, and superhydrophobic/superoleophilic absorbent for the sorption of oil and organic solvents. Magnetic superhydrophobic cotton (MSC) was successfully prepared via a simple two-step dip-coating method without using any toxic organic reagents. The as-prepared MSC was used to selectively absorb various types of oils and organic solvents up to approximately 20-50 times its own weight. Furthermore, it exhibited a stable magnetic responsivity and high reusability in oil/water separation cycles. In addition, the removal and collection of the absorbed oil/organic solvents were easily achieved with distillation and a vacuum air pump. Moreover, the as-prepared MSC was used in a heavy oil/water gravity-separation filter system and in the continuous collection of a light oil from water surfaces using a pump. The proposed concept may provide a green and sustainable strategy for fabricating superhydrophobic/superoleophilic materials for efficient sorption of oils and organic solvents.

Effective Approach to Render Stable Dynamic Omniphobicity and Icephobicity to Ultrasmooth Metal Surfaces

Surface modifications for easy removal of liquids and solids from various metal surfaces are much less established than for silicon (Si) or glass substrates. Trimethylsiloxy-terminated polymethylhydrosiloxane (PMHS) is very promising because it can be directly immobilized covalently to a wide variety of metal surfaces by simply heating neat PMHS liquid, resulting in a film showing excellent dynamic omniphobicity. However, such PMHS films are easily degraded by hydrolytic attack in an aqueous environment. In this study, we have successfully improved the hydrolytic stability of the PMHS-covered ultrasmooth metal (Ti, Al, Cr, Ni, and Cu) surfaces by end-capping of the residual Si-H groups of the PMHS films with vinyl-terminated organosilanes, for example, trimethylvinylsilane (TMVS), through a platinum-catalyzed hydrosilylation reaction. The resulting TMVS-capped PMHS film surfaces showed significantly greater stability even after submersion in water for 6 days, with their excellent dynamic dewetting behavior toward water, toluene, n-hexadecane, and ethanol changing little. In addition, they also showed reasonable anti-icing (icephobic) properties with low ice-adhesion strength of less than 50 kPa even after 20 cycles of testing at -15 °C.

Stable and Durable Conductive Superhydrophobic Coatings Prepared by Double-Layer Spray Coating Method

Herein, a low cost, durable, and stable conductive superhydrophobic composite coating (CSC coating) was fabricated on a Q345 steel surface by simple double-layer spray coating. The water contact angle (WCA) of the CSC coating was 160° and the sliding angle (SA) was 3°. In addition to its excellent conductivity (3.10 × 103 Ω), the fabricated composite coating had good durability and wear resistance. After 10 sand-washing cycles, the CSC coating surface still exhibited stable superhydrophobicity (149° WCA, 9.5° SA). At 200 g pressure, the surface of the optimized CSC coating still maintained fine superhydrophobicity (150° WCA, 9.2° SA) and conductivity (1.86 × 104 Ω) after 10 abrasion cycles. In addition, it also exhibited fine adhesion (0.307 MPa) between the composite coating and the substrate. This functional superhydrophobic surface can be applied in specialty fields with harsh conditions such as coal mining and petrochemical activities. This new coating may also expand the application fields of superhydrophobic surfaces and have broad practical application prospects.

From Extremely Water-Repellent Coatings to Passive Icing Protection—Principles, Limitations and Innovative Application Aspects

The severe environmental conditions in winter seasons and/or cold climate regions cause many inconveniences in our routine daily-life, related to blocked road infrastructure, interrupted overhead telecommunication, internet and high-voltage power lines or cancelled flights due to excessive ice and snow accumulation. With the tremendous and nature-inspired development of physical, chemical and engineering sciences in the last few decades, novel strategies for passively combating the atmospheric and condensation icing have been put forward. The primary objective of this review is to reveal comprehensively the major physical mechanisms regulating the ice accretion on solid surfaces and summarize the most important scientific breakthroughs in the field of functional icephobic coatings. Following this framework, the present article introduces the most relevant concepts used to understand the incipiency of ice nuclei at solid surfaces and the pathways of water freezing, considers the criteria that a given material has to meet in order to be labelled as icephobic and clarifies the modus operandi of superhydrophobic (extremely water-repellent) coatings for passive icing protection. Finally, the limitations of existing superhydrophobic/icephobic materials, various possibilities for their unconventional practical applicability in cryobiology and some novel hybrid anti-icing systems are discussed in detail.