Graphene-Nanowall-Decorated Carbon Felt with Excellent Electrochemical Activity Toward VO2+/VO2+ Couple for All Vanadium Redox Flow Battery

Vanadium Redox Flow Battery: Review and Perspective of 3D Electrodes

Vanadium redox flow battery (VRFB) has garnered significant attention due to its potential for facilitating the cost-effective utilization of renewable energy and large-scale power storage. However, the limited electrochemical activity of the electrode in vanadium redox reactions poses a challenge in achieving a high-performance VRFB. Consequently, there is a pressing need to assess advancements in electrodes to inspire innovative approaches for enhancing electrode structure and composition. This work categorizes three-dimensional (3D) electrodes derived from materials such as foam, biomass, and electrospun fibers. By employing a flexible electrode design and compositional functionalization, high-speed mass transfer channels and abundant active sites for vanadium redox reactions can be created. Furthermore, the incorporation of 3D electrocatalysts into the electrodes is discussed, including metal-based, carbon-based, and composite materials. The strong interaction and ordered arrangement of these nanocomposites have an influence on the uniformity and stability of the surface charge distribution, thereby enhancing the electrochemical performance of the composite electrodes. Finally, the challenges and perspectives of VRFB are explored through advancements in 3D electrodes, 3D electrocatalysts, and mechanisms. It is hoped that this review will inspire the development of methodology and concept of 3D electrodes in VRFB, so as to promote the future development of scientific energy storage and conversion technology.

Recent Progress of Vertical Graphene: Preparation, Structure Engineering, and Emerging Energy Applications

Vertical graphene (VG) nanosheets have garnered significant attention in the field of electrochemical energy applications, such as supercapacitors, electro-catalysis, and metal-ion batteries. The distinctive structures of VG, including vertically oriented morphology, exposed, and extended edges, and separated few-layer graphene nanosheets, have endowed VG with superior electrode reaction kinetics and mass/electron transportation compared to other graphene-based nanostructures. Therefore, gaining insight into the structure-activity relationship of VG and VG-based materials is crucial for enhancing device performance and expanding their applications in the energy field. In this review, the authors first summarize the fabrication methods of VG structures, including solution-based, and vacuum-based techniques. The study then focuses on structural modulations through plasma-enhanced chemical vapor deposition (PECVD) to tailor defects and morphology, aiming to obtain desirable architectures. Additionally, a comprehensive overview of the applications of VG and VG-based hybrids d in the energy field is provided, considering the arrangement and optimization of their structures. Finally, the challenges and future prospects of VG-based energy-related applications are discussed.

Advanced electrode enabled by lignin-derived carbon for high-performance vanadium redox flow battery

Vanadium redox flow batteries (VRFBs) are promising energy storage systems with the potential to bridge the gap between intermittent renewable electricity generation and continuous supply of reliable electricity. The electrodes found in VRFB cells affect their energy efficiency (EE) and power density. It is important to fabricate electrodes with intriguing properties to enable VRFBs to have high performance. Herein, the abundant and cost-effective lignin is employed as the precursor to produce amorphous carbon particles after undergoing thermal decomposition treatment. The carbon particles cover the surface of carbon felt (CF). The resulting CF modified by lignin-derived carbon particles (Lignin-CF) with increased active sites and improved hydrophilicity displays superior electrochemical activity towards the VO2+/VO2+ pair than both the pristine CF and the heated bare CF. Remarkably, the VRFB consisting of Lignin-CF which acts as the positive electrode shows high performance in terms of the average EE (83.3 %) and average voltage efficiency (VE) (85.0 %) over 1000 cycles (long cycling life) for more than 16 days at 100 mA cm-2, and high power density of 1053.2 mW cm-2. It is noted that the EE and VE are comparable to the highest reported value of CF modified by carbon-based materials, aside having evidently longer cycling life. This study provides a feasible strategy for fabricating an affordable electrode for high-performance VRFBs.

Evolution of Vanadium Redox Flow Battery in Electrode

The vanadium redox flow battery (VRFB) is a highly regarded technology for large-scale energy storage due to its outstanding features, such as scalability, efficiency, long lifespan, and site independence. This paper provides a comprehensive analysis of its performance in carbon-based electrodes, along with a comprehensive review of the system's principles and mechanisms. It discusses potential applications, recent industrial involvement, and economic factors associated with VRFB technology. The study also covers the latest advancements in VRFB electrodes, including electrode surface modification and electrocatalyst materials, and highlights their effects on the VRFB system's performance. Additionally, the potential of two-dimensional material MXene to enhance electrode performance is evaluated, and the author concludes that MXenes offer significant advantages for use in high-power VRFB at a low cost. Finally, the paper reviews the challenges and future development of VRFB technology.

Functional materials for aqueous redox flow batteries: merits and applications

Redox flow batteries (RFBs) are promising electrochemical energy storage systems, offering vast potential for large-scale applications. Their unique configuration allows energy and power to be decoupled, making them highly scalable and flexible in design. Aqueous RFBs stand out as the most promising technologies, primarily due to their inexpensive supporting electrolytes and high safety. For aqueous RFBs, there has been a skyrocketing increase in studies focusing on the development of advanced functional materials that offer exceptional merits. They include redox-active materials with high solubility and stability, electrodes with excellent mechanical and chemical stability, and membranes with high ion selectivity and conductivity. This review summarizes the types of aqueous RFBs currently studied, providing an outline of the merits needed for functional materials from a practical perspective. We discuss design principles for redox-active candidates that can exhibit excellent performance, ranging from inorganic to organic active materials, and summarize the development of and need for electrode and membrane materials. Additionally, we analyze the mechanisms that cause battery performance decay from intrinsic features to external influences. We also describe current research priorities and development trends, concluding with a summary of future development directions for functional materials with valuable insights for practical applications.

Effective Enhancement of Energy Density of Zinc-Polyiodide Flow Batteries by Organic/Penta-iodide Complexation

Based on the ambipolar characteristics and high solubility of ZnI2, zinc-polyiodide flow batteries (ZIFB) have attracted attention as high-energy density flow batteries. However, due to the various oxidation products of iodide (I-) and the formation of iodine (I2) solid precipitates at the positive electrode, the limiting state-of-charge (SoC) of ZIFB has not been clearly defined. Herein, a clear definition of SoC in ZIFBs is given based on the thermodynamic relationship among I-(aq), I3-(aq), I5-(aq), and I2(aq) in the electrolyte. Conventional ZIFBs are limited by their maximum attainable SoC of 87%, at which the fully charged catholyte includes I-, I3-, and I5- ions at molar ratios of 49.6, 32.2, and 18.1%, respectively. Furthermore, two effective strategies to extend the maximum SoC are suggested: (1) increasing the formation constant (Keq) of I3- can raise the availability of I- for electrooxidation by suppressing I2 precipitation, and (2) promoting the production of higher-order polyiodides such as I5- can increase the oxidation state of the charged electrolyte. The addition of 5 vol % triethylene glycol (tri-EG) to the electrolyte increased Keq from 710 to 1123 L mol-1; this increase was confirmed spectrophotometrically. Tri-EG stabilized I5- ions in the form of the I5-/tri-EG complex, thereby converting the main oxidation product from I3- to I5-. The preferred electrochemical production of I5- in the tri-EG electrolyte was observed by electrochemical and computational analyses. As a result, the maximum attainable SoC was enhanced remarkably to 116%, yielding molar ratios of I-, I3-, and I5- ions of 9.1, 11.2, and 79.7%, respectively. This SoC extension effect was confirmed in the ZIFB flow cell with stable charge-discharge cycling at the SoC 120% limit, demonstrating the highest energy density, 249.9 Wh L-1, among all reported ZIFBs.

A Stable and Energy-Dense Polysulfide/Permanganate Flow Battery

Redox flow batteries (RFBs) as promising technologies for energy storage have attracted burgeoning efforts and have achieved many advances in the past decades. However, for practical applications, the exploration of high-performance RFB systems is still of significance. In this work, inspired by the high solubility and low cost of both polysulfides and permanganates, the S/Mn RFBs with S42-/S22- and MnO4-/MnO42- as negative and positive redox pairs are demonstrated. Moreover, to solve the poor cycling performance caused by the sluggish kinetics of polysulfide-involved redox reactions and instability of the carbon felt (CF) electrode in the strong oxidative and corrosive catholyte, both the anode and cathode are designed to obtain high performance. Herein, the NiSx/Ni foam exhibiting electrocatalysis activity toward polysulfide ions is prepared and works as the anode while the graphene-modified carbon felt (G/CF) with high stability is fabricated and utilized as the cathode. Additionally, NaMnO4 with a high solubility limit (3.92 M) in the alkaline supporting electrolyte is preferred to KMnO4 as the redox-active molecule in the catholyte. The resulting S/Mn RFB cells show outstanding cell performance, such as high energy density (67.8 Wh L-1), long cycling lifetime with a temporal capacity fade of 0.025% h-1, and low chemical cost of electrolytes (17.31 $ kWh-1). Moreover, a three-cell stack shows good cycling stability over 100 cycles (226.8 h) with high performance, verifying the good scalability of the proposed S/Mn RFB system. Therefore, the present strategy provides a reliable candidate for stable, energy-dense, and cost-effective devices for future energy storage applications.

Aspergillus Niger Derived Wrinkle-Like Carbon as Superior Electrode for Advanced Vanadium Redox Flow Batteries

The scarcity of high electrocatalysis composite electrode materials has long been suppressing the redox reaction of V(II)/V(III) and V(IV)/V(V) couples in high performance vanadium redox flow batteries (VRFBs). Herein, through ingeniously regulating the growth of Aspergillus Niger, a wrinkle-like carbon (WLC) material that possesses edge-rich carbon, abundant heteroatoms, and nature wrinkle-like structure is obtained, which is subsequently successfully introduced and uniform dispersed on the surface of carbon fiber of graphite felt (GF). This composite electrode presents a lower overpotential and higher charge transfer ability, as the codoped multiheteroatoms increase the electrocatalysis activity and the wrinkled structure affords more abundant reaction area for vanadium ions in the electrolyte when compared with the pristine GF electrode, which is also supported by the density functional theory (DFT) calculations. Hence, the assembled battery using WLC electrodes achieves a high energy efficiency of 74.5% for 300 cycles at a high current density of 200 mA cm-2 , as well as the highest current density of 450 mA cm-2 . The WLC material not only uncovers huge potential in promoting the application of VRFBs, but also offers referential solution to synthesis microorganism-based high-performance electrode in other energy storage systems.

Compressed composite carbon felt as a negative electrode for a zinc-iron flow battery

Flow batteries possess several attractive features including long cycle life, flexible design, ease of scaling up, and high safety. They are considered an excellent choice for large-scale energy storage. Carbon felt (CF) electrodes are commonly used as porous electrodes in flow batteries. In vanadium flow batteries, both active materials and discharge products are in a liquid phase, thus leaving no trace on the electrode surface. However, zinc-based flow batteries involve zinc deposition/dissolution, structure and configuration of the electrode significantly determine stability and performance of the battery. Herein, fabrication of a compressed composite using CF with polyvinylidene fluoride (PVDF) is investigated in a Zn-Fe flow battery (ZFB). Graphene (G) is successfully introduced in order to improve its electrochemical activity towards zinc reactions on the negative side of the ZFB. A compressed composite CF electrode offers more uniform electric field and lower nucleation overpotential (NOP) of zinc than a pristine CF, resulting in higher zinc plating/stripping efficiency. Batteries with modified electrodes are seen to provide lower overpotential. Particularly, the G-PVDF-CF electrode demonstrates maximum discharge capacity of 39.6 mAh cm^-2 with coulombic efficiency and energy efficiency over 96% and 61%, respectively. Finally, results lead to increased efficiency and cycling stability for flow batteries.

3D Carbon Nanonetwork Coated Composite Electrode with Multi-Heteroatom Doping for High-Rate Vanadium Redox Flow Batteries

With the advantages of benign mechanical property, electrochemical stability, and low cost, graphite fibers (GFs) have been widely used as electrodes for vanadium redox flow batteries (VRFBs). However, GFs usually possess inferior electrochemical activity and ion diffusion kinetics for electrode reaction, vastly limiting their application in VRFBs. Here, a 3D carbon nanonetwork coated GFs with multi-heteroatom doping was constructed for application in VRFBs via low temperature polymerization between linear polymer monomer and phytic acid, and subsequent carbonization (900 °C) on the GFs (GF@PCNs-900). Benefiting from the 3D structural features and multi-heteroatom doping (O, N and P), the composite electrode displayed sufficient diffusion of vanadium ions, rapid electron conduction, and highly enhanced electrochemical activity of reactive site on the electrodes. As a result, the GF@PCNs-900 delivered a high discharge capacity of 21 Ah L-1 and energy efficiency of above 70% with extraordinary stability during 200 cycles at 200 mA cm-2. Even at a huge current density of 400 mA cm-2, the GF@PCNs-900 still maintained a discharge capacity of 5.0 Ah L-1, indicating an excellent rate of performance for VRFBs. Such design strategy opens up a clear view for further development of energy storage field.

Superelastic, Highly Conductive, Superhydrophobic, and Powerful Electromagnetic Shielding Hybrid Aerogels Built from Orthogonal Graphene and Boron Nitride Nanoribbons

Three-dimensional (3D) elastic aerogels enable diverse applications but are usually restricted by their low thermal and electrical transfer efficiency. Here, we demonstrate a strategy for fabricating the highly thermally and electrically conductive aerogels using hybrid carbon/ceramic structural units made of hexagonal boron nitride nanoribbons (BNNRs) with in situ-grown orthogonally structured graphene (OSG). High-aspect-ratio BNNRs are first interconnected into a 3D elastic and thermally conductive skeleton, in which the horizontal graphene layers of OSG provide additional hyperchannels for electron and phonon conduction, and the vertical graphene sheets of OSG greatly improve surface roughness and charge polarization ability of the entire skeleton. The resulting OSG/BNNR hybrid aerogel exhibits very high thermal and electrical conductivity (up to 7.84 W m^-1 K^-1 and 340 S m^-1, respectively) at a low density of 45.8 mg cm^-3, which should prove to be vastly advantageous as compared to the reported carbonic and/or ceramic aerogels. Moreover, the hybrid aerogel possesses integrated properties of wide temperature-invariant superelasticity (from -196 to 600 °C), low-voltage-driven Joule heating (up to 42-134 °C at 1-4 V), strong hydrophobicity (contact angel of up to 156.1°), and powerful broadband electromagnetic interference (EMI) shielding effectiveness (reaching 70.9 dB at 2 mm thickness), all of which can maintain very well under repeated mechanical deformations and long-term immersion in strong acid or alkali solution. Using these extraordinary comprehensive properties, we prove the great potential of OSG/BNNR hybrid aerogel in wearable electronics for regulating body temperature, proofing water and pollution, removing ice, and protecting human health against EMI.

Sponge-Like Microfiber Electrodes for High-Performance Redox Flow Batteries

Fabricating fiber-based electrodes with a large specific surface area while maintaining high flow permeability is a challenging issue in developing high-performance redox flow batteries. Here, a sponge-like microfiber carbon electrode is reported with a specific surface area of as large as 853.6 m² g^-1 while maintaining a fiber diameter in the range of 5-7 µm and a macropore size of ≈26.8 µm. The electrode is developed by electrospinning cross-linked poly(vinyl alcohol)-lignin-polytetrafluoroethylene precursors, followed by oxidation and pyrolysis. Applying the as-synthesized electrodes to a vanadium redox flow battery enables the battery to achieve an energy efficiency of 79.1% at the current density of 400 mA cm^-2 and a capacity retention rate of 99.94% over 2000 cycles, representing one of the best battery performances in the open literature. The strategy to fabricate sponge-like porous carbon microfibers holds great promise for versatile applications in redox flow batteries and other energy storage systems.

Rechargeable Batteries for Grid Scale Energy Storage

Ever-increasing global energy consumption has driven the development of renewable energy technologies to reduce greenhouse gas emissions and air pollution. Battery energy storage systems (BESS) with high electrochemical performance are critical for enabling renewable yet intermittent sources of energy such as solar and wind. In recent years, numerous new battery technologies have been achieved and showed great potential for grid scale energy storage (GSES) applications. However, their practical applications have been greatly impeded due to the gap between the breakthroughs achieved in research laboratories and the industrial applications. In addition, various complex applications call for different battery performances. Matching of diverse batteries to various applications is required to promote practical energy storage research achievement. This review provides in-depth discussion and comprehensive consideration in the battery research field for GSES. The overall requirements of battery technologies for practical applications with key parameters are systematically analyzed by generating standards and measures for GSES. We also discuss recent progress and existing challenges for some representative battery technologies with great promise for GSES, including metal-ion batteries, lead-acid batteries, molten-salt batteries, alkaline batteries, redox-flow batteries, metal-air batteries, and hydrogen-gas batteries. Moreover, we emphasize the importance of bringing emerging battery technologies from academia to industry. Our perspectives on the future development of batteries for GSES applications are provided.

Anode modification of sediment microbial fuel cells (SMFC) towards bioremediating mariculture wastewater

Remediation of mariculture wastewater is of great practical importance. In this study, sediment microbial fuel cells (SMFCs) were adopted and carbon felt anodes were modified to enhance COD and ammonia removal in mariculture system. The results showed that the SMFC anode with 5 % (w/w) graphene oxide (GO) coating performed best in pollutants removal and electricity generation. The maximum power density approached 132 mW/m², nearly 4.5 times higher than the unmodified anode. The removal efficiency of COD and ammonia reached 82.1 % and 95.8 % respectively, both improved compared with the control and chemical modification. The modified anode effectively enriched the electrogenic Sulfurovum and Lactobacillus and thus led to a significant improvement in the electrochemical performance of SMFC. This study demonstrates the successful application of SMFCs with GO modified anodes in the in-situ removing pollutants and SMFCs present obvious remediation potential on the contaminated mariculture inhabitant.

Mitigating Capacity Decay by Adding Carbohydrate in the Negative Electrolyte of Vanadium Redox Flow Battery

Glucose, sucrose, D(+)-xylose and α-lactose monohydrate are selected as additives relative to the negative electrolyte of Vanadium Redox Flow Battery (VRFB), with the aim of reducing vanadium permeation and improving electrochemical performance to mitigate capacity decay. The results of a charge–discharge test show that the cell with α-Lactose monohydrate in the negative electrolyte exhibits the best capacity retention. The capacity retention of a single cell employing 1 wt% α-Lactose monohydrate in the negative electrolyte was 71% after 30 cycles, which is 41.5% higher than 29.5% of the control group. Correspondingly, adding α-Lactose monohydrate into the negative electrolyte also significantly inhibits vanadium crossover and water transfer. Furthermore, the effects of additives on the performance of the negative electrolyte are studied by thermal stability experiments, cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The stability experiments indicate that the introduction of 1 wt% α-Lactose monohydrate can elevate the stability of the negative electrolyte at low temperatures. The electrochemical measurements indicate that V(III) electrolyte with 1 wt% α-Lactose monohydrate obtains superior electrochemical activity and reversibility, which can be ascribed to the fact that the hydroxyl group carried by the additive provides more active sites for the redox reaction. Herein, the study provides a meaningful reference for mitigating the capacity decay of VRFB.

Promoting Pore-Level Mass Transport/Reaction in Flow Batteries: Bi Nanodot/Vertically Standing Carbon Nanosheet Composites on Carbon Fibers

Elaborate nanoarchitectured solid/liquid interface design of felt electrodes is arguably the most effective pathway to promote the pore-level transport-reaction processes of redox flow batteries. Herein, we conceive a new type of nanocatalytic-layer-architectured graphite felt via introducing the vertically standing carbon nanosheet-confined Bi nanodots onto carbon fiber surfaces. The vertically standing carbon nanosheets construct a nanoporous layer with straight channels for vanadium ion shuttling, where highly dispersed Bi nanodots are stiffly confined to afford abundant active sites. The vanadium redox flow battery utilizing the rationally designed electrodes achieves an energy efficiency of 89% at 150 mA cm^-2, which is substantially higher than those of raw felt (61%) and oxidized felt (77%). Also, the battery with the present electrode maintains an energy efficiency of over 73% even at 400 mA cm^-2, showing the excellent capability of withstanding fast charging and discharging. The multiphysics simulation shows that the vertically standing architecture optimizes the vanadium ion accessibility to the solid/liquid interfaces and thus maximizes the catalytic activity. Moreover, the battery can sustain more than 1000 cycles without obvious efficiency decay, confirming the superb stability of the present electrode. These encouraging results indicate that engineering vertically standing structures with tailored compositions may open up new avenues for advancing the flow battery technology.

Graphene-Based Electrodes in a Vanadium Redox Flow Battery Produced by Rapid Low-Pressure Combined Gas Plasma Treatments

The development of high-power density vanadium redox flow batteries (VRFBs) with high energy efficiencies (EEs) is crucial for the widespread dissemination of this energy storage technology. In this work, we report the production of novel hierarchical carbonaceous nanomaterials for VRFB electrodes with high catalytic activity toward the vanadium redox reactions (VO²⁺/VO₂ ⁺ and V²⁺/V³⁺). The electrode materials are produced through a rapid (minute timescale) low-pressure combined gas plasma treatment of graphite felts (GFs) in an inductively coupled radio frequency reactor. By systematically studying the effects of either pure gases (O₂ and N₂) or their combination at different gas plasma pressures, the electrodes are optimized to reduce their kinetic polarization for the VRFB redox reactions. To further enhance the catalytic surface area of the electrodes, single-/few-layer graphene, produced by highly scalable wet-jet milling exfoliation of graphite, is incorporated into the GFs through an infiltration method in the presence of a polymeric binder. Depending on the thickness of the proton-exchange membrane (Nafion 115 or Nafion XL), our optimized VRFB configurations can efficiently operate within a wide range of charge/discharge current densities, exhibiting energy efficiencies up to 93.9%, 90.8%, 88.3%, 85.6%, 77.6%, and 69.5% at 25, 50, 75, 100, 200, and 300 mA cm^-2, respectively. Our technology is cost-competitive when compared to commercial ones (additional electrode costs < 100 € m^-2) and shows EEs rivalling the record-high values reported for efficient systems to date. Our work remarks on the importance to study modified plasma conditions or plasma methods alternative to those reported previously (e.g., atmospheric plasmas) to improve further the electrode performances of the current VRFB systems.

Holey aligned electrodes through in-situ ZIF-8-assisted-etching for high-performance aqueous redox flow batteries

Fabricating electrodes with large specific surface area (SSA) and high permeability has been the long-standing target in redox flow batteries (RFBs). In this work, we propose a novel ZIF-8-assisted etching approach to form holey fibers in the electrospinning process of aligned electrode structures. The etching approach allows the formation of holey fibers with small pores of ~50 nm, offering large active surface areas for redox reactions, while the aligned macrostructure with the holey fibers of 3-5 μm in diameter ensures a high permeability along the fiber direction. The application of the prepared electrodes to a vanadium redox flow battery (VRFB) enables an energy efficiency (EE) of 87.2% at the current density of 200 mA cm^-2, which is 13.3% higher than that with conventional electrospun carbon electrodes. Even at high current densities of 300 and 400 mA cm^-2, the battery still maintains energy efficiencies of 83.3% and 79.3%. More excitingly, the prepared electrode yields a high limiting current density of 4500 mA cm^-2 and a peak power density of 1.6 W cm^-2. It is anticipated that the present electrospinning method combining the ZIF-8-assisted etching approach with a way to form ordered fiber structures will allow even more high-performance electrodes for RFBs in the future.

Vanadium Redox Flow Batteries: A Review Oriented to Fluid-Dynamic Optimization

Large-scale energy storage systems (ESS) are nowadays growing in popularity due to the increase in the energy production by renewable energy sources, which in general have a random intermittent nature. Currently, several redox flow batteries have been presented as an alternative of the classical ESS; the scalability, design flexibility and long life cycle of the vanadium redox flow battery (VRFB) have made it to stand out. In a VRFB cell, which consists of two electrodes and an ion exchange membrane, the electrolyte flows through the electrodes where the electrochemical reactions take place. Computational Fluid Dynamics (CFD) simulations are a very powerful tool to develop feasible numerical models to enhance the performance and lifetime of VRFBs. This review aims to present and discuss the numerical models developed in this field and, particularly, to analyze different types of flow fields and patterns that can be found in the literature. The numerical studies presented in this review are a helpful tool to evaluate several key parameters important to optimize the energy systems based on redox flow technologies.

Material Design of Aqueous Redox Flow Batteries: Fundamental Challenges and Mitigation Strategies

Redox flow batteries (RFBs) are critical enablers for next-generation grid-scale energy-storage systems, due to their scalability and flexibility in decoupling power and energy. Aqueous RFBs (ARFBs) using nonflammable electrolytes are intrinsically safe. However, their development has been limited by their low energy density and high cost. Developing ARFBs with higher energy density, lower cost, and longer lifespan than the current standard is of significant interest to academic and industrial research communities. Here, a critical review of the latest progress on advanced electrolyte material designs of ARFBs is presented, including a fundamental overview of their physicochemical properties, major challenges, and design strategies. Assessment methodologies and metrics for the evaluation of RFB stability are discussed. Finally, future directions for material design to realize practical applications and achieve the commercialization of ARFB energy-storage systems are highlighted.

Densely Populated Bismuth Nanosphere Semi-Embedded Carbon Felt for Ultrahigh-Rate and Stable Vanadium Redox Flow Batteries

The elaborate spatial arrangement and immobilization of highly active electrocatalysts inside porous substrates are crucial for vanadium redox flow batteries capable of high-rate charging/discharging and stable operation. Herein, a type of bismuth nanosphere/carbon felt is devised and fabricated via the carbothermic reduction of nanostructured bismuth oxides. The bismuth nanospheres with sizes of ≈25 nm are distributed on carbon fiber surfaces in a highly dispersed manner and its density reaches up to ≈500 pcs µm^-2 , providing abundant active sites. Besides, a unique bismuth nanosphere semi-embedded carbon fiber structure with strong interfacial BiC chemical bonding is spontaneously formed during carbothermic reactions, offering an excellent mechanical stability under flowing electrolytes. It shows that the bismuth nanosphere semi-embedded carbon felt can effectively promote V(II)/V(III) redox reactions with appreciable catalytic activity. The battery with the present electrode sustains an energy efficiency of 77.1 ± 0.2% and an electrolyte utilization of 57.2 ± 0.2% even when a current density up to 480 mA cm^-2 is applied, which are remarkably higher than those of batteries with the bismuth nanoparticle/carbon felt synthesized by the electrodeposition method (62.6 ± 0.1%, 23.6 ± 0.2%). Further, the battery with the present electrode demonstrates a stable energy efficiency retention of 98.2% after 1000 cycles.

Graphene-Like Carbon Film Wrapped Tin (II) Sulfide Nanosheet Arrays on Porous Carbon Fibers with Enhanced Electrochemical Kinetics as High-Performance Li and Na Ion Battery Anodes

SnS, is a promising anode material for lithium ion batteries (LIBs) and sodium ion batteries (SIBs), however, undergoes poor cyclic lifespan due to its huge volume changes and bad electroconductivity. Here, a modified CVD method is used to directly grow graphene-like carbon film on the surface of SnS nanosheet arrays which are supported by Co-, N-modified porous carbon fibers (CCF@SnS@G). In the strategy, the SnS nanosheet arrays confined into the integrated carbon matrix containing porous carbon fibers and graphene-like carbon film, perform a greatly improved electrochemical performance. In situ TEM experiments reveal that the vertical graphene-like carbon film can not only protect the SnS nanosheet from destruction well and enhance the conductivity, but also transforms SnS nanosheet into ultrafine nanoparticles to promote the electrochemical kinetics. Systematic electrochemical investigations exhibit that the CCF@SnS@G electrode delivers a stable reversible capacity of 529 mAh g-1 at a high current density of 5 A g-1 for LIBs and 541.4 mAh g-1 at 2 A g-1 for SIBs, suggesting its good potential for anode electrodes.

Mesoporous Mn-Doped Fe Nanoparticle-Modified Reduced Graphene Oxide for Ethyl Violet Elimination: Modeling and Optimization Using Artificial Intelligence

Mesoporous Mn-doped Fe nanoparticle-modified reduced graphene oxide (Mn-doped Fe/rGO) was prepared through a one-step co-precipitation method, which was then used to eliminate ethyl violet (EV) in wastewater. The prepared Mn-doped Fe/rGO was characterized by X-ray diffraction, X-ray photoelectron spectroscopy, Raman spectroscopy, high-resolution transmission electron microscopy, scanning electron microscopy, energy dispersive spectroscopy, N2-sorption, small angle X-ray diffraction and superconducting quantum interference device. The Brunauer–Emmett–Teller specific surface area of Mn-doped Fe/rGO composites was 104.088 m2/g. The EV elimination by Mn-doped Fe/rGO was modeled and optimized by artificial intelligence (AI) models (i.e., radial basis function network, random forest, artificial neural network genetic algorithm (ANN-GA) and particle swarm optimization). Among these AI models, ANN-GA is considered as the best model for predicting the removal efficiency of EV by Mn-doped Fe/rGO. The evaluation of variables shows that dosage gives the maximum importance to Mn-doped Fe/rGO removal of EV. The experimental data were fitted to kinetics and adsorption isotherm models. The results indicated that the process of EV removal by Mn-doped Fe/rGO obeyed the pseudo-second-order kinetics model and Langmuir isotherm, and the maximum adsorption capacity was 1000.00 mg/g. This study provides a possibility for synthesis of Mn-doped Fe/rGO by co-precipitation as an excellent material for EV removal from the aqueous phase.

A new modification method for graphite felt electrodes in a MV/4-HO-TEMPO flow battery

Using graphite felt as the support body, reduced graphene oxide (rGO) is grown on the surface of carbon fibers by the hydrothermal reduction method, and the modified graphite felt was used as an electrode material and studied in a methyl viologen (MV)/4-hydroxy-2,2,6,6-tetramethylpiperidin-1-oxyl (4-HO-TEMPO) redox flow battery. This paper aims to solve the insufficient adhesion of the dip-coating method by simple, effective and low-cost means and provides a possibility for large-scale production and application; the new modification method increases the reaction area and performance of the electrode, resulting in high current density and improved battery performance, and in the current density of 60 mA cm-2, the battery provides 97.39% theoretical capacity, which has practical significance for battery configurations.

General Growth of Carbon Nanotubes for Cerium Redox Reactions in High-Efficiency Redox Flow Batteries

Carbon nanotubes (CNTs) possess remarkable mechanical, electrical, thermal, and optical properties that predestine them for numerous potential applications. The conventional chemical vapor deposition (CVD) route for the production of CNTs, however, suffers from costly and complex issues. Herein, we demonstrate a general and high-yield strategy to grow nitrogen-doped CNTs (NCNTs) on three-dimensional (3D) graphite felt (GF) substrates, through a direct thermal pyrolysis process simply using a common tube furnace, instead of the costly and complex CVD method. Specifically, the NCNTs-decorated GF (NCNT-GF) electrode possesses enhanced electrocatalytic performance towards cerium redox reactions, mainly due to the catalytic effect of N atoms doped into NCNTs, and ingenious and hierarchical 3D architecture of the NCNT-GF. As a result, the cell with the NCNT-GF serving as a positive electrode shows the improved energy efficiency with increases of about 53.4% and 43.8% over the pristine GF and the acidly treated GF at a high charge/discharge rate of 30 mA cm⁻², respectively. Moreover, the as-prepared NCNT catalyst-enhanced electrode is found to be highly robust and should enable a long-term cycle without detectable efficiency loss after 500 cycles. The viable synthetic strategy reported in this study will contribute to the further development of more active heteroatom-doped CNTs for redox flow batteries.

Amphoteric Ion Exchange Membranes Prepared by Preirradiation-Induced Emulsion Graft Copolymerization for Vanadium Redox Flow Battery

A series of poly(vinylidene difluoride)-based amphoteric ion exchange membranes (AIEMs) were prepared by preirradiation-induced graft copolymerization of styrene and dimethylaminoethyl methacrylate in an aqueous emulsion media followed by solution casting, sulfonation, and protonation. The effects of absorbed dose and comonomer concentration on grafting yield (GY) were investigated. The highest GY of 44.5% at a low comonomer concentration of 0.9 M could be achieved. FTIR, TGA, and X-ray photoelectron spectroscopy (XPS) confirmed the successful grafting and sulfonation of the as-prepared AIEMs. Properties of the AIEMs such as water uptake, ion exchange capacity (IEC), ionic conductivity, and crossover behavior of VO²⁺ ions prepared by this novel technique were systematically investigated and compared with those of the commercial Nafion 115 membrane. It was found that at a GY of 28.4%, the AIEMs showed higher IEC and conductivity, lower permeability of VO²⁺ ions, and a longer time to maintain open circuit voltage than Nafion 115, which was attributed to their high GY and elaborate amphoteric structure. Consequently, this work has paved the way for the development of green and low-cost AIEMs with good performance for vanadium redox flow battery applications.

Single-step growth of graphene and graphene-based nanostructures by plasma-enhanced chemical vapor deposition

The realization of many promising technological applications of graphene and graphene-based nanostructures depends on the availability of reliable, scalable, high-yield and low-cost synthesis methods. Plasma enhanced chemical vapor deposition (PECVD) has been a versatile technique for synthesizing many carbon-based materials, because PECVD provides a rich chemical environment, including a mixture of radicals, molecules and ions from hydrocarbon precursors, which enables graphene growth on a variety of material surfaces at lower temperatures and faster growth than typical thermal chemical vapor deposition. Here we review recent advances in the PECVD techniques for synthesis of various graphene and graphene-based nanostructures, including horizontal growth of monolayer and multilayer graphene sheets, vertical growth of graphene nanostructures such as graphene nanostripes with large aspect ratios, direct and selective deposition of monolayer and multi-layer graphene on nanostructured substrates, and growth of multi-wall carbon nanotubes. By properly controlling the gas environment of the plasma, it is found that no active heating is necessary for the PECVD growth processes, and that high-yield growth can take place in a single step on a variety of surfaces, including metallic, semiconducting and insulating materials. Phenomenological understanding of the growth mechanisms are described. Finally, challenges and promising outlook for further development in the PECVD techniques for graphene-based applications are discussed.

Unveiling the Role of Heteroatom Gradient-Distributed Carbon Fibers for Vanadium Redox Flow Batteries with Long Service Life

The fundamental understanding of electrocatalytic reaction process is anticipated to guide electrode upgradation and acquirement of high-performance vanadium redox flow batteries (VRFBs). Herein, a carbon fiber prototype system with a heteroatom gradient distribution has been developed with enlarged interlayer spacing and a high graphitization that improve the electronic conductivity and accelerate the electrocatalytic reaction, and the mechanism by which gradient-distributed heteroatoms enhance vanadium redox reactions was elucidated with the assistance of density functional theory calculations. All these contributions endow the obtained electrode prominent redox reversibility and durability with only 1.7% decay in energy efficiency over 1000 cycles at 150 mA cm^-2 in the VRFBs. Our work sheds light on the significance of elaborated electrode design and impels the in-depth investigation of VRFBs with long service life.

Preparation of a Nitrogen-Doped Reduced Graphene Oxide-Modified Graphite Felt Electrode for VO2+/VO2+ Reaction by Freeze-Drying and Pyrolysis Method

As one of the key factors that limit the development of vanadium redox flow battery (VRFB), the positive redox couple of VO2+/VO2+ plays an important role on the overall performance of VRFB. To improve the kinetics of a positive reaction, a new designed nitrogen-doped reduced graphene oxide-modified graphite felt (N-rGO/GF) electrode was prepared by coupling the methods of freeze-drying and pyrolysis. The characteristics of the prepared electrode were measured by scanning electron microscope (SEM), Brunauer–Emmett–Teller (BET) analysis, Raman spectroscopy (Raman), X-ray diffraction (XRD), cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and charge-discharge tests. By coupling the methods of freeze-drying and pyrolysis, the N-rGO can be evenly dispersed on the surface of GF electrode, resulting in an excellent catalytic activity. The results demonstrate that the proposed N-rGO/GF electrode with pyrolysis temperature of 900°C shows excellent electrochemical performance and significantly improves the catalytic activity and electrochemical reversibility for the positive VO2+/VO2+ reaction, indicating that the proposed composite electrode has potential applications in the improvement of VRFB performance.

Phosphorus and oxygen co-doped composite electrode with hierarchical electronic and ionic mixed conducting networks for vanadium redox flow batteries

The GF-TCN electrodes with excellent electrocatalytic activity and faster electron/ion conduction indicate outstanding rate capability and energy efficiency of VRFBs.

Hierarchical Carbon Micro/Nanonetwork with Superior Electrocatalysis for High-Rate and Endurable Vanadium Redox Flow Batteries

Vanadium redox flow batteries (VRFBs) are receiving increasing interest in energy storage fields because of their safety and versatility. However, the electrocatalytic activity of the electrode is a pivotal factor that still restricts the power and cycling capabilities of VRFBs. Here, a hierarchical carbon micro/nanonetwork (HCN) electrode codoped with nitrogen and phosphorus is prepared for application in VRFBs by cross-linking polymerization of aniline and physic acid, and subsequent pyrolysis on graphite felt. Due to the hierarchical electron pathways and abundant heteroatom active sites, the HCN exhibits superior electrocatalysis toward the vanadium redox couples and imparts the VRFBs with an outstanding energy efficiency and extraordinary stability after 2000 cycles at 250 mA cm-2 and a discharge capacity of 10.5 mA h mL-1 at an extra-large current density of 400 mA cm-2. Such a micro/nanostructure design will force the advancement of durable and high-power VRFBs and other electrochemical energy storage devices.

Robust Electrodes with Maximized Spatial Catalysis for Vanadium Redox Flow Batteries

Catalytic efficiency is a crucial index for electrodes in flow batteries, and tremendous efforts have been devoted to exploring catalysts with as many reaction zones as possible. Nevertheless, the space between the reaction sites, especially for interstitial space utilization, is usually ignored and challengeable to exploit owing to the balance between the catalytic efficiency and structural stability. Herein, a three-dimensional conducting network was constructed via a nitrogen-rich carbon film-bridged graphite felt framework (GF@N-C) to maximize its electrocatalytic effectiveness toward redox species. As the electrode, GF@N-C exhibits a superior rate constant and catalytic efficiency at 370 mA cm^-2 and enables the vanadium redox flow battery to operate steadily at 200 mA cm^-2 with an energy efficiency of 74.3% and a discharge specific capacity of 23 A h L^-1. It is anticipated that the conducting network with optimized space utilization and catalysis will provide guidance for the design of high-efficiency electrodes and advance their development in flow batteries.

Closed-Loop Electrochemical Recycling of Spent Copper(II) from Etchant Wastewater Using a Carbon Nanotube Modified Graphite Felt Anode

Developing effective technologies for treatment of spent etchant in printed circuit boards industries is of paramount for sustainable copper reuse and reducing copper discharge. We developed a novel closed-loop electrochemical cell for on-site regeneration of spent acidic cupric chloride etchant. It does not have any emissions and recycles all the copper using a three-dimensional graphite felt anode decorated with carbon nanotube (CNT/GF). The CNT/GF anode oxidizes Cu(I) to Cu(II) so that the spent cuprous chloride can be converted to cupric chloride and reused. The decorated CNT layer with abundant oxygen-containing functional groups significantly enhanced the electrocatalytic activity for Cu(II)/Cu(I) redox. The CuCl₃^2- is oxidized to CuCl⁺ at the anode and the CuCl⁺ is reduced to Cu(0) at the cathode. The closed-loop cycle system converts the catholyte into the anolyte. On average, the energy consumption of Cu(I) oxidation by CNT/GF is decreased by 12%, comparing to that by untreated graphite felt. The oxidation rate of Cu(I) is determined by the current density, and there is no delay for the mass transport of Cu(I). This study highlights the outstanding electrocatalytic performance, the rapid mass-transfer kinetics, and the excellent stability of the CNT/GF electrode, and provides an energy-efficient and zero-emission strategy for the regeneration of etchant waste.

3D Graphene Fibers Grown by Thermal Chemical Vapor Deposition

3D assembly of graphene sheets (GSs) is important for preserving the merits of the single-atomic-layered structure. Simultaneously, vertical growth of GSs has long been a challenge for thermal chemical vapor deposition (CVD). Here, vertical growth of the GSs is achieved in a thermal CVD reactor and a novel 3D graphene structure, 3D graphene fibers (3DGFs), is developed. The 3DGFs are prepared by carbonizing electrospun polyacrylonitrile fibers in NH₃ and subsequently in situ growing the radially oriented GSs using thermal CVD. The GSs on the 3DGFs are densely arranged and interconnected with the edges fully exposed on the surface, resulting in high performances in multiple aspects such as electrical conductivity (3.4 × 10⁴ -1.2 × 10⁵ S m^-1 ), electromagnetic shielding (60 932 dB cm² g^-1 ), and superhydrophobicity and superoleophilicity, which are far superior to the existing 3D graphene materials. With the extraordinary properties along with the easy scalability of the simple thermal CVD, the novel 3DGFs are highly promising for many applications such as high-strength and conducting composites, flexible conductors, electromagnetic shielding, energy storage, catalysis, and separation and purification. Furthermore, this strategy can be widely used to grow the vertical GSs on many other substrates by thermal CVD.