Low-Temperature Hydrogenation of Carbon Dioxide to Methanol with a Homogeneous Cobalt Catalyst

Homogeneous Hydrogenation of CO2 and CO to Methanol: The Renaissance of Low-Temperature Catalysis in the Context of the Methanol Economy

The traditional economy based on carbon-intensive fuels and materials has led to an exponential rise in anthropogenic CO₂ emissions. Outpacing the natural carbon cycle, atmospheric CO₂ levels increased by 50 % since the pre-industrial age and can be directly linked to global warming. Being at the core of the proposed methanol economy pioneered by the late George A. Olah, the chemical recycling of CO₂ to produce methanol, a green fuel and feedstock, is a prime channel to achieve carbon neutrality. In this direction, homogeneous catalytic systems have lately been a major focus for methanol synthesis from CO₂ , CO and their derivatives as potential low-temperature alternatives to the commercial processes. This Review provides an account of this rapidly growing field over the past decade, since its resurgence in 2011. Based on the critical assessment of the progress thus far, the present key challenges in this field have been highlighted and potential directions have been suggested for practically viable applications.

Recent progress in homogeneous hydrogenation of carbon dioxide to methanol

The requirement of running a new generation of fuel production is inevitable due to the limitation of oil production from reservoirs. On the other hand, enhancing the CO2 concentration in the atmosphere brings global warming phenomenon and leads to catastrophic disasters such as drought and flooding. Conversion of carbon dioxide to methanol can compensate for the liquid fuel requirement and mitigate CO2 emissions to the atmosphere. In this review, we surveyed the recent works on homogeneous hydrogenation of CO2 to CH3OH and investigated the experimental results in detail. We categorized the CO2 hydrogenation works based on the environment of the reaction, including neutral, acidic, and basic conditions, and discussed the effects of solvents’ properties on the experimental results. This review provides a perspective on the previous studies in this field, which can assist the researchers in selecting the proper catalyst and solvent for homogenous hydrogenation of carbon dioxide to methanol.

Catalytic Reductive Alcohol Etherifications with Carbonyl-Based Compounds or CO2 and Related Transformations for the Synthesis of Ether Derivatives

Ether derivatives have myriad applications in several areas of chemical industry and academia. Hence, the development of more effective and sustainable protocols for their production is highly desired. Among the different methodologies reported for ether synthesis, catalytic reductive alcohol etherifications with carbonyl-based moieties (aldehydes/ketones and carboxylic acid derivatives) have emerged in the last years as a potential tool. These processes constitute appealing routes for the selective production of both symmetrical and asymmetrical ethers (including O-heterocycles) with an increased molecular complexity. Likewise, ester-to-ether catalytic reductions and hydrogenative alcohol etherifications with CO2 to dialkoxymethanes and other acetals, albeit in less extent, have undergone important advances, too. In this Review, an update of the recent progresses in the area of catalytic reductive alcohol etherifications using carbonyl-based compounds and CO2 have been described with a special focus on organic synthetic applications and catalyst design. Complementarily, recent progress made in catalytic acetal/ketal-to-ether or ester-to-ether reductions and other related transformations have been also summarized.

Recycling and Separation of Homogeneous Catalyst from Aqueous Multicomponent Mixture by Organic Solvent Nanofiltration

Organic solvent nanofiltration (OSN) has evolved to an established recycling method for homogeneous catalysts. However, commercial availability has not circumvented the need for classification and the scoping of possible applications for specific solvent mixtures. Therefore, Evonik’s DuraMem^® 300 was assessed for the recycling of magnesium triflate at two transmembrane pressures from a mixture of ethanol, ethyl acetate and water. Catalyst retention up to 98% and permeability of up to 4.44·10⁻¹∙L∙bar⁻¹∙m⁻²∙h⁻¹ were possible when less than 25% ethyl acetate was in the mixture. The retention of some of the components in the ternary mixture was observed while others were enriched, making the membrane also suitable for fractioning thereof.

Copper(I) Complexes Containing PCP Ligand Catalyzed Hydrogenation of Carbon Dioxide to Formate under Ambient Conditions

The five new copper(I) complexes [Cu₂(μ-Cl)₂(κ¹-PCP^t-Bu)] (1), [Cu₂(μ-Br)₂(κ¹-PCP^t-Bu)] (2), [Cu₂(μ-I)₂(κ¹-PCP^t-Bu)] (3), [Cu₂(μ-CN)₂(κ¹-PCP^t-Bu)] (4), and [Cu₄(μ₃-SCN)₄(κ¹-PCP^t-Bu)₂]·CH₂Cl₂ (5) bearing a 1,3-bis[(di-tert-butylphosphino)methyl]benzene ligand were synthesized and characterized spectroscopically, and the molecular structures of 1, 3, and 5 were determined by single-crystal X-ray diffraction techniques. Structural studies for 1 and 3 revealed their binuclear structures with Cu···Cu separations of 2.609(3) and 2.6359(19) Å, respectively. However, 5 has a tetranuclear cubane structure with an 18-electron configuration at each copper without any metal-metal bonds. The two copper centers in 1 and 3 are bonded to one bridging PCP^t-Bu ligand in a κ¹-manner and two bridging (pseudo)halido ligands in a μ₂-bonding mode to generate a nonplanar Cu₂(μ-X)₂ framework. The four copper centers in 5 are at the vertices of a tetrahedron. Each copper center has pseudo-tetrahedral coordination provided by two bridging PCP^t-Bu ligands in a κ¹-manner and the four bridging thiocyanate groups in a μ₃-manner. These complexes were used as catalysts for the hydrogenation of CO₂ to formate in the presence of DBU as a base to produce valuable energy-rich chemicals, and therefore it is a promising, safe, and simple strategy to conduct reactions under ambient pressure at room temperature. Among all of the five copper(I) complex based catalysts, 3 displayed the best catalytic performance with turnover number (TON) values of 38-8700 in 12-48 h of reaction at 25-80 °C. The outstanding catalytic performance of [Cu₂(μ-I)₂(κ¹-PCP^t-Bu)] (3) makes it a potential candidate for realizing the large-scale production of formate by CO₂ hydrogenation.

CO2 Reduction to Methanol in the Liquid Phase: A Review

Excessive carbon dioxide (CO₂ ) emissions have been subject to extensive attention globally, since an enhanced greenhouse effect (global warming) owing to a high CO₂ concentration in the atmosphere could lead to severe climate change. The use of solar energy and other renewable energy to produce low-cost hydrogen, which is used to reduce CO₂ to produce bulk chemicals such as methanol, is a sustainable strategy for reducing carbon dioxide emissions and carbon resources. CO₂ conversion into methanol is exothermic, so that low temperature and high pressure are favorable for methanol formation. CO₂ is usually captured and recovered in the liquid phase. Herein, the emerging technologies for the hydrogenation of CO₂ to methanol in the condensed phase are reviewed. The development of homogeneous and heterogeneous catalysts for this important hydrogenation reaction is summarized. Finally, mechanistic insight on CO₂ 's conversion into methanol over different catalysts is discussed by taking the available reaction pathways into account.

Controlling the Product Platform of Carbon Dioxide Reduction: Adaptive Catalytic Hydrosilylation of CO2 Using a Molecular Cobalt(II) Triazine Complex

The catalytic reduction of carbon dioxide (CO2 ) is considered a major pillar of future sustainable energy systems and chemical industries based on renewable energy and raw materials. Typically, catalysts and catalytic systems are transforming CO2 preferentially or even exclusively to one of the possible reduction levels and are then optimized for this specific product. Here, we report a cobalt-based catalytic system that enables the adaptive and highly selective transformation of carbon dioxide individually to either the formic acid, the formaldehyde, or the methanol level, demonstrating the possibility of molecular control over the desired product platform.

A General Regioselective Synthesis of Alcohols by Cobalt-Catalyzed Hydrogenation of Epoxides

A straightforward methodology for the synthesis of anti-Markovnikov-type alcohols is presented. By using a specific cobalt triphos complex in the presence of Zn(OTf)2 as an additive, the hydrogenation of epoxides proceeds with high yields and selectivities. The described protocol shows a broad substrate scope, including multi-substituted internal and terminal epoxides, as well as a good functional-group tolerance. Various natural-product derivatives, including steroids, terpenoids, and sesquiterpenoids, gave access to the corresponding alcohols in moderate-to-excellent yields.

A highly active copper catalyst for the hydrogenation of carbon dioxide to formate under ambient conditions

Carbon dioxide (CO2) is an important reactant and can be used for the syntheses of various types of industrially important chemicals. Hence, investigation concerning the conversion of CO2 into valuable energy-rich chemicals is an important and current topic in molecular catalysis. Recent research on molecular catalysts has led to improved rates for conversion of CO2 to energy-rich products such as formate, but the catalysts based on first-row transition metals are underdeveloped. Copper(i) complexes containing the 1,1'-bis(di-tert-butylphosphino) ferrocene ligand were found to promote the catalytic hydrogenation of CO2 to formate in the presence of DBU as the base, where the catalytic conversion of CO2via hydrogenation is achieved using in situ gaseous H2 (granulated tin metal and concentrated HCl) to produce valuable energy-rich chemicals, and therefore it is a promising, safe and simple strategy to conduct reactions under ambient pressure at room temperature. Towards this goal, we report an efficient copper(i) complex based catalyst [CuI(dtbpf)] to achieve ambient-pressure CO2 hydrogenation catalysis for generating the formate salt (HCO2-) with turnover number (TON) values of 326 to 1.065 × 105 in 12 to 48 h of reaction at 25 °C to 80 °C. The outstanding catalytic performance of [CuI(dtbpf)] makes it a potential candidate for realizing the large-scale production of formate by CO2 hydrogenation.

Migratory Hydrogenation of Terminal Alkynes by Base/Cobalt Relay Catalysis

Migratory functionalization of alkenes has emerged as a powerful strategy to achieve functionalization at a distal position to the original reactive site on a hydrocarbon chain. However, an analogous protocol for alkyne substrates is yet to be developed. Herein, a base and cobalt relay catalytic process for the selective synthesis of (Z)-2-alkenes and conjugated E alkenes by migratory hydrogenation of terminal alkynes is disclosed. Mechanistic studies support a relay catalytic process involving a sequential base-catalyzed isomerization of terminal alkynes and cobalt-catalyzed hydrogenation of either 2-alkynes or conjugated diene intermediates. Notably, this practical non-noble metal catalytic system enables efficient control of the chemo-, regio-, and stereoselectivity of this transformation.

Cobalt-Catalyzed Reductive Alkylation of Amines with Carboxylic Acids

Direct reductive alkylation of amines with carboxylic acid is carried out by using an inexpensive, air-stable cobalt/triphos catalytic system with molecular hydrogen as the reductant. This efficient synthetic method proceeds through reduction and condensation, followed by reduction of the in situ-generated imine into the amine in a green catalytic process.

Combined CO2 Capture and Hydrogenation to Methanol: Amine Immobilization Enables Easy Recycling of Active Elements

Amines were immobilized onto solid supports and employed for tandem CO₂ capture and conversion to CH₃ OH using homogeneous hydrogenation catalysts. The hydrogenation proceeded through the formation of formamide intermediates. After hydrogenation, the immobilized amines were easily filtered and collected to be reused. The catalyst and methanol were recovered from the filtrate. Covalently-attached (to polymer support or silica) amine functionalities displayed the highest recycling potential with almost no leaching under the hydrogenation reaction conditions. Using polyethylenimine grafted onto a solid-silica support, the catalyst and amine were successfully recycled, and CO₂ (either pure or from the air) was efficiently captured and converted to CH₃ OH over multiple cycles.

Cobalt-Catalyzed Aqueous Dehydrogenation of Formic Acid

Among the known liquid organic hydrogen carriers, formic acid attracts increasing interest in the context of safe and reversible storage of hydrogen. Here, the first molecularly defined cobalt pincer complex is disclosed for the dehydrogenation of formic acid in aqueous medium under mild conditions. Crucial for catalytic activity is the use of the specific complex 3. Compared to related ruthenium and manganese complexes 7 and 8, this optimal cobalt complex showed improved performance. DFT computations support an innocent non-classical bifunctional outer-sphere mechanism on the triplet state potential energy surface.

Electrocatalytic Reduction of CO2 to Methanol by Iron Tetradentate Phosphine Complex Through Amidation Strategy

The iron complex of tetradentate tris[2-(diphenylphosphino) ethyl]phosphine (PP₃ ), [Fe(PP₃ )(MeCN)₂ ](BF₄ )₂ , was able to electrocatalytically reduce CO₂ to formate with a Faradaic efficiency (FE) of approximately 97.3 % in acetonitrile. Upon addition of diethylamine as a cocatalyst, electrocatalytic reduction to methanol was achieved with an FE of 68.5 %, and other products were formamide and formate. A mechanistic study suggested that the [FeH(PP₃ )](BF₄ ) hydride complex was the active species in the electrocatalysis. Added amine as cocatalyst could react with CO₂ to form carbamate, which could then be reduced to formamide and further to methanol. By contrast, free CO₂ could only be reduced to formate as the end-product.

Entropy Generation Rate Minimization for Methanol Synthesis via a CO2 Hydrogenation Reactor

The methanol synthesis via CO2 hydrogenation (MSCH) reaction is a useful CO2 utilization strategy, and this synthesis path has also been widely applied commercially for many years. In this work the performance of a MSCH reactor with the minimum entropy generation rate (EGR) as the objective function is optimized by using finite time thermodynamic and optimal control theory. The exterior wall temperature (EWR) is taken as the control variable, and the fixed methanol yield and conservation equations are taken as the constraints in the optimization problem. Compared with the reference reactor with a constant EWR, the total EGR of the optimal reactor decreases by 20.5%, and the EGR caused by the heat transfer decreases by 68.8%. In the optimal reactor, the total EGRs mainly distribute in the first 30% reactor length, and the EGRs caused by the chemical reaction accounts for more than 84% of the total EGRs. The selectivity of CH3OH can be enhanced by increasing the inlet molar flow rate of CO, and the CO2 conversion rate can be enhanced by removing H2O from the reaction system. The results obtained herein are in favor of optimal designs of practical tubular MSCH reactors.

Catalytic Hydrogenation of Cyclic Carbonates using Manganese Complexes

Catalytic hydrogenation of cyclic carbonates to diols and methanol was achieved using a molecular catalyst based on earth-abundant manganese. The complex [Mn(CO)2 (Br)[HN(C2 H4 Pi Pr2 )2 ] 1 comprising commercially available MACHO ligand is an effective pre-catalyst operating under relatively mild conditions (T=120 °C, p(H2 )=30-60 bar). Upon activation with NaOt Bu, the formation of coordinatively unsaturated complex [Mn(CO)2 [N(C2 H4 Pi Pr2 )2 )] 5 was spectroscopically verified, which confirmed a kinetically competent intermediate. With the pre-activated complex, turnover numbers up to 620 and 400 were achieved for the formation of the diol and methanol, respectively. Stoichiometric reactions under catalytically relevant conditions provide insight into the stepwise reduction form the CO2 level in carbonates to methanol as final product.

CO2-based hydrogen storage – hydrogen liberation from methanol/water mixtures and from anhydrous methanol

New strategies for the reforming of methanol under mild conditions on the basis of heterogeneous and molecular catalysts have raised the hopes and expectations on this fuel. This contribution will focus on the progress achieved in the production of hydrogen from aqueous and anhydrous methanol with molecular and heterogeneous catalysts. The report entails thermal approaches, as well as light-triggered dehydrogenation reactions. A comparison of the efficiency and mechanistic aspects will be made and principles of catalytic pathways operating in biological systems will be also addressed.

Hydrogenation of CO2 -Derived Carbonates and Polycarbonates to Methanol and Diols by Metal-Ligand Cooperative Manganese Catalysis

The first base-metal-catalysed hydrogenation of CO₂ -derived carbonates to alcohols is presented. The reaction proceeds under mild conditions in the presence of a well-defined manganese complex with a loading as low as 0.25 mol %. The non-precious-metal homogenous catalytic system provides an indirect route for the conversion of CO₂ into methanol with the co-production of value-added (vicinal) diols in yields of up to 99 %. Experimental and computational studies indicate a metal-ligand cooperative catalysis mechanism.

Tailored Cobalt-Catalysts for Reductive Alkylation of Anilines with Carboxylic Acids under Mild Conditions

The first cobalt-catalyzed hydrogenative N-methylation and alkylation of amines with readily available carboxylic acid feedstocks as alkylating agents and H₂ as ideal reductant is described. Combination of tailor-made triphos ligands with cobalt(II) tetrafluoroborate significantly improved the efficiency, thus promoting the reaction under milder conditions. This novel protocol allows for a broad substrate scope with good functional group tolerance, even in the presence of reducible alkenes, esters, and amides.

Coupling Glucose Dehydrogenation with CO2 Hydrogenation by Hydrogen Transfer in Aqueous Media at Room Temperature

Conversion of CO₂ into value-added chemicals and fuels provides a direct solution to reduce excessive CO₂ in the atmosphere. Herein, a novel catalytic reaction system is presented by coupling the dehydrogenation of glucose with the hydrogenation of a CO₂ -derived salt, ammonium carbonate, in an ethanol-water mixture. For the first time, the hydrogenation of CO₂ to formate by glucose has been achieved under ambient conditions. Under the optimal reaction conditions, the highest yield of formate reached approximately 46 %. We find that the apparent pH value in the ethanol-water mixture plays a central role in determining the performance of the hydrogen-transfer reaction. Based on the ¹³ C NMR and ESI-MS results, a possible pathway of the coupled glucose dehydrogenation and CO₂ hydrogenation reactions was proposed.