1
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Wu X, Yang T, Jiang X, Su W, Liu F, Wang J, Zhu J. New thermoplastic poly(ester-ether) elastomers with enhanced mechanical properties derived from long-chain dicarboxylic acid for medical device applications. J Mater Chem B 2024. [PMID: 39704123 DOI: 10.1039/d4tb02183e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2024]
Abstract
Recent advances in medical plastics highlight the need for sustainable materials with desirable elastic properties. Traditional polyester elastomers have been used as alternatives to polyvinyl chloride (PVC) due to their biocompatibility and adjustable mechanical properties. However, these materials often lack the necessary stability and toughness for reliable medical applications. To address these issues, this study introduces renewable 1,12-dodecanedioic acid (DA) to create a copolymer with diols, resulting in a structure akin to polyolefins. This innovative approach significantly enhances toughness by regulating chain segment lengths and integrates high performance with sustainability. The resulting bio-based elastomer exhibits remarkable biocompatibility and elastic recovery (69.0%). This work represents a significant advancement in the development of eco-friendly materials suitable for medical device applications, with potential implications for tissue engineering and other healthcare technologies.
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Affiliation(s)
- Xiangwei Wu
- The First Affiliated Hospital of Ningbo University, Ningbo, Zhejiang 315020, China
| | - Tao Yang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Zhenhai, Ningbo, Zhejiang, 315201, China.
| | - Xiaoqin Jiang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Zhenhai, Ningbo, Zhejiang, 315201, China.
| | - Wei Su
- The First Affiliated Hospital of Ningbo University, Ningbo, Zhejiang 315020, China
| | - Fei Liu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Zhenhai, Ningbo, Zhejiang, 315201, China.
| | - Jinggang Wang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Zhenhai, Ningbo, Zhejiang, 315201, China.
| | - Jin Zhu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 1219 Zhongguan West Road, Zhenhai, Ningbo, Zhejiang, 315201, China.
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2
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Chen S, Zhang C, Zhang X. Autodegradable Polymers: Complete Degradation without Any Trigger, Tunable Performance, and Biomedical Applications. J Am Chem Soc 2024; 146:34852-34860. [PMID: 39630650 DOI: 10.1021/jacs.4c14077] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/07/2024]
Abstract
Degradable polymers are an emerging research interest. The innovation of new degradable polymers for biomedical applications is challenging due to strict demands including nontoxicity of polymers and degraded products, complete degradation to avoid polymer residues in the body, and other suitable properties. Here, we demonstrate a series of degradable polymers for sustained-release drug applications synthesized by the alternating copolymerization of cyclic anhydrides and Schiff bases. In addition to common feedstocks, the copolymerization is versatile and catalyst-free, affording polymers incorporating cyclic topologies and in-chain ester and peptoid groups. Particularly, the polymers exhibit self- and autodegradation without any trigger, which is distinct from remaining degradation mechanisms. The degradation performance is widely regulated by the polymer structure and external temperature, resulting in complete degradation from a few hours to several months. Owing to their unique properties, the polymers are approved for biomedical applications, as revealed soundly through cell viability assay, in vitro and in vivo drug release.
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Affiliation(s)
- Shuohong Chen
- State Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Chengjian Zhang
- State Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
| | - Xinghong Zhang
- State Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou 310027, China
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3
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Kong D, Wang L, Yuan Y, Xia W, Liu Z, Shi M, Wu J. Review of key issues and potential strategies in bio-degradation of polyolefins. BIORESOURCE TECHNOLOGY 2024; 414:131557. [PMID: 39357608 DOI: 10.1016/j.biortech.2024.131557] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/18/2024] [Revised: 09/11/2024] [Accepted: 09/29/2024] [Indexed: 10/04/2024]
Abstract
Polyolefins are the most widely used plastic product and a major contributor to white pollution. Currently, studies on polyolefin degradation systems are mainly focused on microorganisms and some redox enzymes, and there is a serious black-box phenomenon. The use of polyolefin-degrading enzymes is limited because of the small number of enzymes; in addition, the catalytic efficiency of these enzymes is poor and their catalytic mechanism is unclear, which leads to the incomplete degradation of polyolefins to produce microplastics. In this review, three questions are addressed: the generation and degradation of action targets that promote the degradation of polyolefins, the different modes by which enzymes bind substrates and their application scenarios, and possible multienzyme systems in a unified system. This review will be valuable for mining or modifying polyolefin degradation enzymes and constructing polyolefins degradation systems and may provide novel ideas and opportunities for polyolefin degradation.
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Affiliation(s)
- Demin Kong
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Lei Wang
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Yuan Yuan
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Wei Xia
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Zhanzhi Liu
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Meng Shi
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China
| | - Jing Wu
- Key Laboratory of Industrial Biotechnology, Ministry of Education and School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; State Key Laboratory of Food Science and Resources, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China; International Joint Laboratory on Food Safety, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, China.
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4
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Li ZM, Li XL, Li Y, Zhang YH, Fu T, Wang XL, Wang YZ. High-performance chemically recyclable multifunctional polyolefin-like biomass-derived polyester materials. MATERIALS HORIZONS 2024. [PMID: 39545318 DOI: 10.1039/d4mh01203h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2024]
Abstract
Polyolefins are the most widely used and produced petroleum-based plastics. Unfortunately, the enormous production and usage of traditional polyolefins, coupled with the lack of effective disposal or recycling options, have led to significant fossil fuel depletion and severe environmental pollution. To foster sustainable societal development, there is an urgent need to design high-performance and inherently recyclable polyolefin-like bio-derived materials by innovative structural and molecular designs. Here, inspired by a copolymerization molecular design approach that simultaneously confers recyclability and superior properties to materials, high-performance recyclable polyolefin-like bio-derived polyesters (PBCxS) enabled by a novel judicious combination of building blocks are reported. PBCxS display excellent mechanical (40.6 MPa, 498.4%) and gas barrier properties (O2 0.09 barrer, H2O 1.70 × 10-13 g cm cm-2 s-1 Pa-1), even greater than those of bio-based materials and most aliphatic polyester. Meanwhile, PBCxS also exhibit multifunctionality with excellent biocompatibility properties and ultra-high processability (thermoforming, extrusion spinning, and 3D printing processing). Notably, PBCxS undergo depolymerization in the absence of any additional organic solvents, regenerating 92.0% of the high-purity (98.3%) original monomers, even with polyolefin blend plastics. Repolymerized polyesters still maintain their exceptional mechanical and thermal qualities. The successful application of this approach in polyesters opens up exciting possibilities for designing high-performance and recyclable bio-derived polyolefin-like materials.
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Affiliation(s)
- Zheng-Ming Li
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Xing-Liang Li
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Yao Li
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Yu-Hang Zhang
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Teng Fu
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Xiu-Li Wang
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
| | - Yu-Zhong Wang
- The Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), State Key Laboratory of Polymer Materials Engineering, College of Chemistry, Sichuan University, Chengdu, 610064, China.
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5
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Nair RR, Wolansky J, Uhlig K, Solgi A, Teuerle L, Zhang T, Schröder J, Antrack T, Benduhn J, Kleemann H, Leo K. Leaftronics: Natural lignocellulose scaffolds for sustainable electronics. SCIENCE ADVANCES 2024; 10:eadq3276. [PMID: 39514653 PMCID: PMC11546746 DOI: 10.1126/sciadv.adq3276] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/08/2024] [Accepted: 10/07/2024] [Indexed: 11/16/2024]
Abstract
The global rise in electronic waste is alarming, driven by the persistent use of glass, epoxy, and plastic substrates owing to their cost, stability, flexibility, and transparency. This underscores the need for biodegradable alternatives with similar properties. This study shows that leaf-derived lignocellulose scaffolds can stabilize bio-sourced, solution-processed polymers by acting as natural sequestering media. Such reinforced films, even when based on gelatin (Tg ~ 60°C), can endure processes over 200°C. We demonstrate dip-coated ethyl cellulose films for commercially viable reflow soldered circuitry. The films offer high flexibility, more than 80% transparency, and surface roughness below 5.5 nm. Advanced OPDs and OECTs fabricated on these films perform comparably to those on glass and the low material cost and simple fabrication process yields a minimal carbon footprint of 1.6 kgCO2/m2. This work thus opens a vista of possibilities for biodegradable polymers heretofore considered unsuitable for making temperature-stable substrates for state-of-the-art electronics applications.
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Affiliation(s)
- Rakesh R. Nair
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Jakob Wolansky
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Kai Uhlig
- Leibniz-Institut für Polymerforschung Dresden e.V., 01069 Dresden, Germany
| | - Ali Solgi
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Laura Teuerle
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Tianyi Zhang
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Jonas Schröder
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Tobias Antrack
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Johannes Benduhn
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Hans Kleemann
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
| | - Karl Leo
- Dresden Integrated Center for Applied Physics and Photonic Materials (IAPP) and Institute for Applied Physics, Technische Universität Dresden, 01187 Dresden, Germany
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6
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Dardé T, Diomar É, Schultze X, Taton D. An Expedient Route to Bio-Based Polyacrylate Alternatives with Inherent Post-Chemical Modification and Degradation Capabilities by Organic Catalysis for Polymerization of Muconate Esters. Angew Chem Int Ed Engl 2024:e202411249. [PMID: 39315673 DOI: 10.1002/anie.202411249] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/14/2024] [Revised: 08/27/2024] [Accepted: 09/23/2024] [Indexed: 09/25/2024]
Abstract
The quest for polymers that would be at the same time bio-based and degradable after usage, in addition to offering chemical post-modification options, remains a daunting challenge in contemporary polymer science. Despite advances in polymer chemistry, attempts at controlling the chain-growth polymerization of muconate esters remain unexplored. Here we show that dialkyl muconates can be rapidly polymerized by organocatalyzed group transfer polymerization (O-GTP). O-GTP is conducted to completion at room temperature in toluene within a few minutes, using 1-ethoxy-1-(trimethylsiloxy)-1,3-butadiene (ETSB) as initiator and 1-tert-butyl-4,4,4-tris(dimethylamino)-2,2-bis[tris(dimethylamino)-phosphoranylidenamino]-2 λ ${\lambda }$ 5,4 λ ${\lambda }$ 5 catenadi(phosphazene) (P4-t-Bu) as catalyst. Chain extension experiments and synthesis of all muconate-type block copolymers can also be achieved. Furthermore, polymuconates are amenable to facile post-polymerization modification reactions. This is showcased through the hydrolysis of the ester side chains leading to well-defined poly(muconic acid), and by epoxidation of the C=C double bonds of the main chain. Last but not least, these internal alkene groups can be selectively cleaved by ozonolysis, demonstrating the upcyclability of polymuconates under oxidative conditions. This work demonstrates that polymuconates constitute a unique platform of bio-based polymers, easily modifiable in addition to being chemically degradable under user friendly experimental conditions.
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Affiliation(s)
- Thomas Dardé
- Laboratoire de Chimie des Polymères Organiques (LCPO), Université de Bordeaux, CNRS, Bordeaux INP, UMR 5629, 16 av. Pey Berland, 33607, Pessac cedex, France
| | - Émilie Diomar
- Laboratoire de Chimie des Polymères Organiques (LCPO), Université de Bordeaux, CNRS, Bordeaux INP, UMR 5629, 16 av. Pey Berland, 33607, Pessac cedex, France
| | - Xavier Schultze
- L'Oréal Research & Innovation, 1 Avenue Eugène Schueller, 93601, Aulnay Sous-Bois, France
| | - Daniel Taton
- Laboratoire de Chimie des Polymères Organiques (LCPO), Université de Bordeaux, CNRS, Bordeaux INP, UMR 5629, 16 av. Pey Berland, 33607, Pessac cedex, France
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7
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Wurst K, Birkle M, Scherer KJ, Mecking S. Circular Melt-Spun Textile Fibers from Polyethylene-like Long-Chain Polyesters. ACS APPLIED POLYMER MATERIALS 2024; 6:9219-9225. [PMID: 39144276 PMCID: PMC11320378 DOI: 10.1021/acsapm.4c01570] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/22/2024] [Revised: 07/22/2024] [Accepted: 07/22/2024] [Indexed: 08/16/2024]
Abstract
As textiles contribute considerably to overall anthropogenic pollution and resource consumption, increasing their circularity is essential. We report the melt-spinning of long-chain polyesters, materials recently shown to be fully chemically recyclable under mild conditions, as well as biodegradable. High-quality uniform fibers are enabled by the polymers' favorable combination of thermal stability, crystallization ability, melt strength, and homogeneity. The polyethylene-like crystalline structure endows these fibers with mechanical strength, which is further enhanced by its orientation upon drawing (tensile strength of up to 270 MPa). In vitro depolymerization by high concentrations of Humicola insolens cutinase underlines the accessibility of the fibers for enzymatic degradation, which can proceed from the surface and through the entire fiber within days, depending on the choice of the fiber material. Fibers and knitted fabrics withstand stress, as encountered in machine washing.
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Affiliation(s)
- Katrin Wurst
- Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
| | - Melissa Birkle
- Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
| | - Katharina J. Scherer
- Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
| | - Stefan Mecking
- Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
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8
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Luan Q, Li J, Hu H, Jiang X, Zhu H, Wei DQ, Wang J, Zhu J. Fully Bio-Based 2,5-Furandicarboxylic Acid Polyester toward Plastics with Mechanically Robust, Excellent Gas Barrier and Fast Degradation. CHEMSUSCHEM 2024; 17:e202400153. [PMID: 38436523 DOI: 10.1002/cssc.202400153] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/24/2024] [Revised: 03/02/2024] [Accepted: 03/04/2024] [Indexed: 03/05/2024]
Abstract
Aliphatic-aromatic copolyesters offer a promising solution to mitigate plastic pollution, but high content of aliphatic units (>40 %) often suffer from diminished comprehensive performances. Poly(butylene oxalate-co-furandicarboxylate) (PBOF) copolyesters were synthesized by precisely controlling the oxalic acid content from 10 % to 60 %. Compared with commercial PBAT, the barrier properties of PBOF for H2O and O2 increased by more than 6 and 26 times, respectively. The introduction of the oxalic acid units allowed the water contact angle to be reduced from 82.5° to 62.9°. Superior hydrophilicity gave PBOF an excellent degradation performance within a 35-day hydrolysis. Interestingly, PBO20F and PBO30F also displayed obvious decrease of molecular weight during hydrolysis, with elastic modulus >1 GPa and tensile strength between 35-54 MPa. PBOF achieved the highest hydrolysis rates among the reported PBF-based copolyesters. The hydrolytic mechanism was further explored based on Fukui function analysis and density functional theory (DFT) calculation. Noncovalent analysis indicated that the water molecules formed hydrogen bonding interaction with adjacent ester groups and thus improved the reactivity of carbonyl carbon. PBOF not only meet the requirements of the high-performance packaging market but can quickly degrade after the end of their usage cycles, providing a new choice for green and environmental protection.
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Affiliation(s)
- Qingyang Luan
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
- University of Chinese Academy of Sciences, Beijing, 100049, China
| | - Jiayi Li
- State Key Laboratory of Microbial Metabolism, Joint International Research Laboratory of Metabolic & Developmental Sciences, School of Life Sciences & Biotechnology, Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Han Hu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Xiaoyu Jiang
- Cambridge A level Center, Zhenhai High School of Zhejiang, No.32 Gulou East Road, Zhenhai, Ningbo, 315200, China
| | - Hanxu Zhu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
- University of Chinese Academy of Sciences, Beijing, 100049, China
| | - Dong-Qing Wei
- State Key Laboratory of Microbial Metabolism, Joint International Research Laboratory of Metabolic & Developmental Sciences, School of Life Sciences & Biotechnology, Shanghai Jiao Tong University, Shanghai, 200240, China
- Zhongjing Research and Industrialization Institute of Chinese Medicine, Zhongguancun Scientifc Park, Nanyang, Henan, 47 3006, P.R. China
- Peng Cheng National Laboratory, Vanke Cloud City Phase I Building 8, Xili Street, Nashan District, Shenzhen, Guangdong, 518055, P. R. China
| | - Jinggang Wang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
| | - Jin Zhu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, China
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9
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Aarsen C, Liguori A, Mattsson R, Sipponen MH, Hakkarainen M. Designed to Degrade: Tailoring Polyesters for Circularity. Chem Rev 2024; 124:8473-8515. [PMID: 38936815 PMCID: PMC11240263 DOI: 10.1021/acs.chemrev.4c00032] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/14/2024] [Revised: 04/30/2024] [Accepted: 06/11/2024] [Indexed: 06/29/2024]
Abstract
A powerful toolbox is needed to turn the linear plastic economy into circular. Development of materials designed for mechanical recycling, chemical recycling, and/or biodegradation in targeted end-of-life environment are all necessary puzzle pieces in this process. Polyesters, with reversible ester bonds, are already forerunners in plastic circularity: poly(ethylene terephthalate) (PET) is the most recycled plastic material suitable for mechanical and chemical recycling, while common aliphatic polyesters are biodegradable under favorable conditions, such as industrial compost. However, this circular design needs to be further tailored for different end-of-life options to enable chemical recycling under greener conditions and/or rapid enough biodegradation even under less favorable environmental conditions. Here, we discuss molecular design of the polyester chain targeting enhancement of circularity by incorporation of more easily hydrolyzable ester bonds, additional dynamic bonds, or degradation catalyzing functional groups as part of the polyester chain. The utilization of polyester circularity to design replacement materials for current volume plastics is also reviewed as well as embedment of green catalysts, such as enzymes in biodegradable polyester matrices to facilitate the degradation process.
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Affiliation(s)
- Celine
V. Aarsen
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| | - Anna Liguori
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
- Department
of Chemistry “G. Ciamician”, University of Bologna, Via Selmi 2, 40126 Bologna, Italy
| | - Rebecca Mattsson
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| | - Mika H. Sipponen
- Department
of Materials and Environmental Chemistry, Stockholm University, Svante Arrhenius väg 16C, 106
91 Stockholm, Sweden
| | - Minna Hakkarainen
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
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10
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Zhou M, Hadjichristidis N. Boron-Catalyzed C1 Copolymerization of Arsonium and Sulfoxonium Ylides toward Unrepresented Structures and Fluorescence Properties. Angew Chem Int Ed Engl 2024; 63:e202403527. [PMID: 38648110 DOI: 10.1002/anie.202403527] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/20/2024] [Revised: 03/21/2024] [Accepted: 04/22/2024] [Indexed: 04/25/2024]
Abstract
The first synthesis of well-defined poly(methylene-co-1,1-diphenylpropenenylene) (C1-co-C1'), equivalent to poly(ethylene-co-diphenylbutadiene) copolymers was accomplished by C1 copolymerization of novel diphenylpropenyl triphenyl arsonium ylides (Ph2AY) and dimethylsulfoxonium methylide (Me2SY) using B-thexylborepane as initiator. All polymerization conditions, including feed ratio, temperature, and reaction time, were optimized. A series of photoluminescent poly(ethylene-co-diphenylbutadiene)s were synthesized at different feed ratios, opening a new synthetic horizon for poly(ethylene-co-disubstitutedbutadiene) copolymers. Notably, a new C1 segment, arising from a double bond rearrangement, was confirmed by NMR, resulting in an unprecedented two-monomer three-structure random terpolymer. An unexpected red-shift phenomenon in the fluorescence spectra was observed with increasing the ratio of Ph2AY in the copolymer. This shift is attributed to the aggregation of diphenylbutadiene segment, similar to through-space conjugation (TSC), likely induced by a decrease in the crystallinity of copolymers. Furthermore, another disubstituted allylic triphenyl arsonium ylides, (E)-2-phenylbutenyl triphenyl arsonium ylide (MePhAY) was also synthesized and investigated. These additional compounds expand the knowledge and the potential applications of such copolymerization techniques in advanced materials.
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Affiliation(s)
- Mingtao Zhou
- Polymer Synthesis Laboratory, KAUST Catalysis Center, Physical Sciences and Engineering Division, King Abdullah University of Science and y (KAUST), Thuwal, 23955, Kingdom of, Saudi Arabia
| | - Nikos Hadjichristidis
- Polymer Synthesis Laboratory, KAUST Catalysis Center, Physical Sciences and Engineering Division, King Abdullah University of Science and y (KAUST), Thuwal, 23955, Kingdom of, Saudi Arabia
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11
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Zhang W, Killian L, Thevenon A. Electrochemical recycling of polymeric materials. Chem Sci 2024; 15:8606-8624. [PMID: 38873080 PMCID: PMC11168094 DOI: 10.1039/d4sc01754d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/15/2024] [Accepted: 05/17/2024] [Indexed: 06/15/2024] Open
Abstract
Polymeric materials play a pivotal role in our modern world, offering a diverse range of applications. However, they have been designed with end-properties in mind over recyclability, leading to a crisis in their waste management. The recent emergence of electrochemical recycling methodologies for polymeric materials provides new perspectives on closing their life cycle, and to a larger extent, the plastic loop by transforming plastic waste into monomers, building blocks, or new polymers. In this context, we summarize electrochemical strategies developed for the recovery of building blocks, the functionalization of polymer chains as well as paired electrolysis and discuss how they can make an impact on plastic recycling, especially compared to traditional thermochemical approaches. Additionally, we explore potential directions that could revolutionize research in electrochemical plastic recycling, addressing associated challenges.
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Affiliation(s)
- Weizhe Zhang
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
| | - Lars Killian
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
| | - Arnaud Thevenon
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
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12
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Sun Y, Liu Z, Zhang C, Zhang X. Sustainable Polymers with High Performance and Infinite Scalability. Angew Chem Int Ed Engl 2024; 63:e202400142. [PMID: 38421200 DOI: 10.1002/anie.202400142] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2024] [Revised: 02/28/2024] [Accepted: 02/29/2024] [Indexed: 03/02/2024]
Abstract
Our society has been pursuing high-performance biodegradable polymers made from facile methods and readily available monomers. Here, we demonstrate a library of enzyme-degradable polymers with desirable properties from the first reported step polyaddition of diamines, COS, and diacrylates. The polymers contain in-chain ester and thiourethane groups, which can serve as lipase-degradation and hydrogen-bonding physical crosslinking points, respectively, resulting in possible biodegradability as well as upgraded mechanical and thermal properties. Also, the properties of the polymers are scalable due to the versatile method and the wide variety of monomers. We obtain 46 polymers with tunable performance covering high-Tm crystalline plastics, thermoplastic elastomers, and amorphous plastics by regulating polymer structure. Additionally, the polymerization method is highly efficient, atom-economical, quantitatively yield, metal- and even catalyst-free. Overall, the polymers are promising green materials given their degradability, simple and modular synthesis, remarkable and tunable properties, and readily available monomers.
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Affiliation(s)
- Yue Sun
- National Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, 310027, Hangzhou, China
| | - Ziheng Liu
- National Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, 310027, Hangzhou, China
| | - Chengjian Zhang
- National Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, 310027, Hangzhou, China
| | - Xinghong Zhang
- National Key Laboratory of Biobased Transportation Fuel Technology, International Research Center for X Polymers, Department of Polymer Science and Engineering, Zhejiang University, 310027, Hangzhou, China
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13
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Schwab S, Nelson TF, Mecking S. Chemically Recyclable and Biodegradable Vulcanized Rubber. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2024; 12:6281-6288. [PMID: 38665800 PMCID: PMC11041115 DOI: 10.1021/acssuschemeng.3c08435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/21/2023] [Revised: 03/25/2024] [Accepted: 03/27/2024] [Indexed: 04/28/2024]
Abstract
The cross-linked nature of vulcanized rubbers as used in tire and many other applications prohibits an effective closed-loop mechanical or chemical recycling. Moreover, vulcanization significantly retards the material's biodegradation. Here, we report a recyclable and biodegradable rubber that is generated by the vulcanization of amorphous, unsaturated polyesters. The elastic material can be broken down via solvolysis into the underlying monomers. After removal of the vulcanized repeat units, the saturated monomers, constituting the major share of the material, can be recovered in overall recycling rates exceeding 90%. Respirometric biodegradation experiments by 13CO2 tracking under environmental conditions via the polyesters' diol monomer indicated depolymerization and partial mineralization of the vulcanized polyester rubbers.
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Affiliation(s)
- Simon
T. Schwab
- Chair of Chemical Materials Science,
Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
| | - Taylor F. Nelson
- Chair of Chemical Materials Science,
Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
| | - Stefan Mecking
- Chair of Chemical Materials Science,
Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78464 Konstanz, Germany
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14
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Shi C, Quinn EC, Diment WT, Chen EYX. Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy. Chem Rev 2024; 124:4393-4478. [PMID: 38518259 DOI: 10.1021/acs.chemrev.3c00848] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/24/2024]
Abstract
Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.
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Affiliation(s)
- Changxia Shi
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Ethan C Quinn
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Wilfred T Diment
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523, United States
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15
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Unger C, Schmalz H, Lipp J, Kretschmer WP, Kempe R. A Closed-Loop Recyclable Low-Density Polyethylene. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2024; 11:e2307229. [PMID: 38258386 PMCID: PMC10987147 DOI: 10.1002/advs.202307229] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/10/2023] [Revised: 12/13/2023] [Indexed: 01/24/2024]
Abstract
Low-density polyethylene (LDPE) is one of the most important plastics, which is produced unfortunately under extreme conditions. In addition, it consists of robust aliphatic C─C bonds which are challenging to cleave for plastic recycling. A low-pressure and -temperature (pethylene = 2 bara, T = 70 °C) macromonomer-based synthesis of long chain branched polyethylene is reported. The introduction of recycle points permits the polymerization (grafting to) of the macromonomers to form the long chain branched polyethylene and its depolymerization (branch cleavage). Coordinative chain transfer polymerization employing ethylene and co-monomers is used for the synthesis of the macromonomers, permitting a high flexibility of their precise structure and efficient synthesis. The long chain branched polyethylene material matches key properties of low-density polyethylene.
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Affiliation(s)
- Christoph Unger
- Anorganische Chemie II – KatalysatordesignSustainable Chemistry CentreUniversität BayreuthUniversitätsstraße 30 NW ID‐95440BayreuthGermany
| | - Holger Schmalz
- Makromolekulare Chemie II, Bavarian Polymer Institute (BPI)Universität BayreuthUniversitätsstraße 30 NW ID‐95440BayreuthGermany
| | - Jannis Lipp
- Anorganische Chemie II – KatalysatordesignSustainable Chemistry CentreUniversität BayreuthUniversitätsstraße 30 NW ID‐95440BayreuthGermany
| | - Winfried P. Kretschmer
- Anorganische Chemie II – KatalysatordesignSustainable Chemistry CentreUniversität BayreuthUniversitätsstraße 30 NW ID‐95440BayreuthGermany
| | - Rhett Kempe
- Anorganische Chemie II – KatalysatordesignSustainable Chemistry CentreUniversität BayreuthUniversitätsstraße 30 NW ID‐95440BayreuthGermany
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16
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Eck M, Mecking S. Closed-Loop Recyclable and Nonpersistent Polyethylene-like Polyesters. Acc Chem Res 2024; 57:971-980. [PMID: 38446139 PMCID: PMC10956388 DOI: 10.1021/acs.accounts.3c00811] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2023] [Revised: 02/19/2024] [Accepted: 02/21/2024] [Indexed: 03/07/2024]
Abstract
ConspectusAliphatic polyesters based on long-chain monomers were synthesized for the first time almost a century ago. In fact, Carothers' seminal observations that founded the entire field of synthetic polymer fibers were made on such a polyester sample. However, as materials, they have evolved only over the past decade. This is driven by the corresponding monomers becoming practically available from advanced catalytic conversions of plant oils, and future prospects comprise a possible generation from third-generation feedstocks, such as microalgae or waste. Long-chain polyesters such as polyester-18.18 can be considered to be polyethylene chains with a low density of potential breakpoints in the chain. These do not compromise the crystalline structure or the material properties, which resemble linear high-density polyethylene (HDPE), and the materials can also be melt processed by injection molding, film or fiber extrusion, and filament deposition in additive manufacturing. At the same time, they enable closed-loop chemical recycling via solvolysis, which is also possible in mixed waste streams containing polyolefins and even poly(ethylene terephthalate). Recovered monomers possess a quality that enables the generation of recycled polyesters with properties on par with those of the virgin material. The (bio)degradability varies enormously with the constituent monomers. Polyesters based on short-chain diols and long-chain dicarboxylates fully mineralize under industrial composting conditions, despite their HDPE-like crystallinity and hydrophobicity. Fundamental studies of the morphology and thermal behavior of these polymers revealed the location of the in-chain groups and their peculiar role in structure formation during crystallization as well as during melting. All of the concepts outlined were extended to, and elaborated on further, by analogous long-chain aliphatic polymers with other in-chain groups such as carbonates and acetals. The title materials are a potential solution for much needed circular closed-loop recyclable plastics that also as a backstop if lost to the environment will not be persistent for many decades.
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Affiliation(s)
- Marcel Eck
- Chair of Chemical Materials
Science, Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
| | - Stefan Mecking
- Chair of Chemical Materials
Science, Department of Chemistry, University
of Konstanz, Universitätsstrasse 10, 78457 Konstanz, Germany
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17
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Janani H, Marxsen SF, Eck M, Mecking S, Tashiro K, Alamo RG. Polymorphism and Stretch-Induced Transformations of Sustainable Polyethylene-Like Materials. ACS Macro Lett 2024:201-206. [PMID: 38261790 DOI: 10.1021/acsmacrolett.3c00639] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2024]
Abstract
Herein we demonstrate that polyethylene-like bioderived, biodegradable, and fully recyclable unbranched aliphatic polyesters, such as PE-2,18, develop hexagonal crystal structures upon quenching from the melt to temperatures <∼50 °C and orthorhombic-like packing at higher quenching temperatures or after isothermal crystallization. Both crystal types are layered. While all-trans CH2 packing characterizes the structure of the orthorhombic-like form, there is significant conformational disorder in the staggered long CH2 sequences of the hexagonal crystals. On heating, the hexagonal crystals transform to the orthorhombic type at ∼60 °C via melt recrystallization, but no change is apparent during heating samples with the orthorhombic form up to the melting point (∼95 °C). The hexagonal structure is of interest not only because it develops under very rapid quenching from the melt but also because under uniaxial tensile deformation it undergoes a stretch-induced transformation to the orthorhombic structure. Compared to deformation of orthorhombic specimens that maintain the same crystal type, such transformation results in larger strains and enhanced strain hardening, thus representing a desired toughening mechanism for this type of polyethylene-like materials.
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Affiliation(s)
- Hamed Janani
- FAMU-FSU College of Engineering, Department of Chemical and Biomedical Engineering, 2525 Pottsdamer Street, Tallahassee, Florida 32310, United States
| | - Stephanie F Marxsen
- FAMU-FSU College of Engineering, Department of Chemical and Biomedical Engineering, 2525 Pottsdamer Street, Tallahassee, Florida 32310, United States
| | - Marcel Eck
- Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457 Konstanz, Germany
| | - Stefan Mecking
- Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457 Konstanz, Germany
| | - Kohji Tashiro
- Aichi Synchrotron Radiation Center, Knowledge Hub Aichi, Minami-Yamaguchi, Seto 489-0965, Japan
| | - Rufina G Alamo
- FAMU-FSU College of Engineering, Department of Chemical and Biomedical Engineering, 2525 Pottsdamer Street, Tallahassee, Florida 32310, United States
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18
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Eck M, Stoltze C, Mecking S. Waxes from Long-Chain Aliphatic Difunctional Monomers. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:16716-16721. [PMID: 38037642 PMCID: PMC10685719 DOI: 10.1021/acssuschemeng.3c06951] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Revised: 11/09/2023] [Accepted: 11/09/2023] [Indexed: 12/02/2023]
Abstract
Petrochemical polyethylene waxes (Mn = 800-8000 g/mol for commercial Ziegler waxes) as additives, lubricants, and release agents are essential to numerous products and production processes. The biodegradability of this class of compounds when unintentionally released to the environment is molar mass dependent and subject to ongoing discussions, and alternatives to conventional polyethylene waxes are desirable. By employing bottom-up and top-down approaches, that is nonstoichiometric A2 + B2 polycondensation and chain scission, respectively, linear waxes with multiple in-chain ester groups as biodegradation break points could be obtained. Specifically, waxes with 12,12 (WLE-12,12, WLE = waxes linear ester) and 2,18 (WLE-2,18) carbon atom linear ester repeat unit motifs were accessible over a wide range of molar masses (Mn ≈ 600-10 000 g/mol). In addition to the molar mass, the type of end group functionality (i.e., methyl ester, hydroxy, or carboxylic acid end groups) significantly impacts the thermal properties of the waxes, with higher melting points observed for carboxylic acid end groups (e.g., Tm = 83 °C for carboxylic acid-terminated WLE-12,12 with Mn,NMR = 1900 g/mol, Tm = 92 °C for WLE-2,18 with Mn,NMR = 2200 g/mol). A HDPE-like orthorhombic crystalline structure and rheological properties comparable to a commercial polyethylene wax suggest WLE-12,12 and WLE-2,18 are viable biodegradable and biosourced alternatives to conventional, petrochemical polyethylene waxes.
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Affiliation(s)
- Marcel Eck
- Department of Chemistry, University
of Konstanz, Universitätsstr. 10, 78457 Konstanz, Germany
| | - Celia Stoltze
- Department of Chemistry, University
of Konstanz, Universitätsstr. 10, 78457 Konstanz, Germany
| | - Stefan Mecking
- Department of Chemistry, University
of Konstanz, Universitätsstr. 10, 78457 Konstanz, Germany
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19
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Baur M, Mast NK, Brahm JP, Habé R, Morgen TO, Mecking S. High-Density Polyethylene with In-Chain Photolyzable and Hydrolyzable Groups Enabling Recycling and Degradation. Angew Chem Int Ed Engl 2023; 62:e202310990. [PMID: 37738209 DOI: 10.1002/anie.202310990] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/01/2023] [Revised: 09/22/2023] [Accepted: 09/22/2023] [Indexed: 09/24/2023]
Abstract
Polyethylenes endowed with low densities of in-chain hydrolyzable and photocleavable groups can improve their circularity and potentially reduce their environmental persistency. We show with model polymers derived from acyclic diene metathesis polymerization that the simultaneous presence of both groups has no adverse effect on the polyethylene crystal structure and thermal properties. Post-polymerization Baeyer-Villiger oxidation of keto-polyethylenes from non-alternating catalytic ethylene-CO chain growth copolymerization yield high molecular weight in-chain keto-ester polyethylenes (Mn ≈50.000 g mol-1 ). Oxidation can proceed without chain scission and consequently the desirable materials properties of HDPE are retained. At the same time we demonstrate the suitability of the in-chain ester groups for chemical recycling by methanolysis, and show that photolytic degradation by extended exposure to simulated sunlight occurs via the keto groups.
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Affiliation(s)
- Maximilian Baur
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
| | - Nina K Mast
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
| | - Jan P Brahm
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
| | - Rosa Habé
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
| | - Tobias O Morgen
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
| | - Stefan Mecking
- Chair of Chemical Materials Science, Department of Chemistry, University of Konstanz, Universitätsstraße 10, 78457, Konstanz, Germany
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20
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Johnson AM, Johnson JA. Thermally Robust yet Deconstructable and Chemically Recyclable High-Density Polyethylene (HDPE)-Like Materials Based on Si-O Bonds. Angew Chem Int Ed Engl 2023:e202315085. [PMID: 37903133 DOI: 10.1002/anie.202315085] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/07/2023] [Revised: 10/28/2023] [Accepted: 10/30/2023] [Indexed: 11/01/2023]
Abstract
Polyethylene (PE) is the most widely produced synthetic polymer. By installing chemically cleavable bonds into the backbone of PE, it is possible to produce chemically deconstructable PE derivatives; to date, however, such designs have primarily relied on carbonyl- and olefin-related functional groups. Bifunctional silyl ethers (BSEs; SiR2 (OR'2 )) could expand the functional scope of PE mimics as they possess strong Si-O bonds and facile chemical tunability. Here, we report BSE-containing high-density polyethylene (HDPE)-like materials synthesized through a one-pot catalytic ring-opening metathesis polymerization (ROMP) and hydrogenation sequence. The crystallinity of these materials can be adjusted by varying the BSE concentration or the steric bulk of the Si-substituents, providing handles to control thermomechanical properties. Two methods for chemical recycling of HDPE mimics are introduced, including a circular approach that leverages acid-catalyzed Si-O bond exchange with 1-propanol. Additionally, despite the fact that the starting HDPE mimics were synthesized by chain-growth polymerization (ROMP), we show that it is possible to recover the molar mass and dispersity of recycled HDPE products using step-growth Si-O bond formation or exchange, generating high molecular weight recycled HDPE products with mechanical properties similar to commercial HDPE.
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Affiliation(s)
- Alayna M Johnson
- Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA 02139, USA
| | - Jeremiah A Johnson
- Department of Chemistry, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA 02139, USA
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21
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Nelson TF, Rothauer D, Sander M, Mecking S. Degradable and Recyclable Polyesters from Multiple Chain Length Bio- and Waste-Sourceable Monomers. Angew Chem Int Ed Engl 2023; 62:e202310729. [PMID: 37675615 DOI: 10.1002/anie.202310729] [Citation(s) in RCA: 8] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/26/2023] [Revised: 09/04/2023] [Accepted: 09/07/2023] [Indexed: 09/08/2023]
Abstract
Monomers sourced from waste or biomass are often mixtures of different chain lengths; e.g. catalytic oxidation of polyethylene waste yields mixtures of dicarboxylic acids (DCAs). Yet, polyesters synthesized from such monomer mixtures have rarely been studied. We report polyesters based on multiple linear aliphatic DCAs, present in chain length distributions that vary in their centers and ranges. We demonstrate that these materials can adopt high-density polyethylene-like solid state structures, and are ductile (e.g. Et 610 MPa), allowing for injection molding, or film and fiber extrusion. Melting and crystallization points of the polyesters show no odd-even effects as dipoles cannot favorably align in the crystal, similar to traditional odd carbon numbered, long-chain DCA polyesters. Biodegradation studies of 13 C-labelled polyesters in soil reveal rapid mineralization, and depolymerization by methanolysis indicates suitability for closed-loop recycling.
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Affiliation(s)
- Taylor F Nelson
- Department of Chemistry, University of Konstanz, Universitätstrasse 10, 78457, Konstanz, Germany
| | - Dario Rothauer
- Department of Chemistry, University of Konstanz, Universitätstrasse 10, 78457, Konstanz, Germany
| | - Michael Sander
- Institute of Biogeochemistry and Pollutant Dynamics, ETH Zurich, Universitätstrasse 16, 8092, Zurich, Switzerland
| | - Stefan Mecking
- Department of Chemistry, University of Konstanz, Universitätstrasse 10, 78457, Konstanz, Germany
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22
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Farkas V, Nagyházi M, Anastas PT, Klankermayer J, Tuba R. Making Persistent Plastics Degradable. CHEMSUSCHEM 2023; 16:e202300553. [PMID: 37083068 DOI: 10.1002/cssc.202300553] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/20/2023] [Revised: 04/21/2023] [Accepted: 04/21/2023] [Indexed: 05/03/2023]
Abstract
The vastness of the scale of the plastic waste problem will require a variety of strategies and technologies to move toward sustainable and circular materials. One of these strategies to address the challenge of persistent fossil-based plastics is new catalytic processes that are being developed to convert recalcitrant waste such as polyethylene to produce propylene, which can be an important precursor of high-performance polymers that can be designed to biodegrade or to degrade on demand. Remarkably, this process also enables the production of biodegradable polymers using renewable raw materials. In this Perspective, current catalyst systems and strategies that enable the catalytic degradation of polyethylene to propylene are presented. In addition, concepts for using "green" propylene as a raw material to produce compostable polymers is also discussed.
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Affiliation(s)
- Vajk Farkas
- Yale Center for Green Chemistry and Engineering, Yale University, New Haven, Connecticut, 06511, USA
- Institute of Materials and Environmental Chemistry, Eötvös Loránd Research Network, Research Centre for Natural Sciences, P.O. Box 286., Budapest, Hungary
- Department of Organic Chemistry and Technology, Budapest University of Technology and Economics, Szent Gellért tér 4., 1111, Budapest, Hungary
| | - Márton Nagyházi
- Institute of Materials and Environmental Chemistry, Eötvös Loránd Research Network, Research Centre for Natural Sciences, P.O. Box 286., Budapest, Hungary
| | - Paul T Anastas
- Yale Center for Green Chemistry and Engineering, Yale University, New Haven, Connecticut, 06511, USA
| | - Jürgen Klankermayer
- Institut für Technische und Makromolekulare Chemie, RWTH Aachen University, Worringerweg, 252074, Aachen, Germany
| | - Róbert Tuba
- Yale Center for Green Chemistry and Engineering, Yale University, New Haven, Connecticut, 06511, USA
- Institute of Materials and Environmental Chemistry, Eötvös Loránd Research Network, Research Centre for Natural Sciences, P.O. Box 286., Budapest, Hungary
- Faculty of Engineering, Research Centre of Biochemical, Environmental and Chemical Engineering, MOL Department of Hydrocarbon & Coal Processing, University of Pannonia, Egyetem u. 10, H-8200, Veszprém, Hungary
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23
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Cai Z, Li M, Zhu Z, Wang X, Huang Y, Li T, Gong H, Yan M. Biological Degradation of Plastics and Microplastics: A Recent Perspective on Associated Mechanisms and Influencing Factors. Microorganisms 2023; 11:1661. [PMID: 37512834 PMCID: PMC10386651 DOI: 10.3390/microorganisms11071661] [Citation(s) in RCA: 38] [Impact Index Per Article: 38.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/22/2023] [Revised: 06/09/2023] [Accepted: 06/17/2023] [Indexed: 07/30/2023] Open
Abstract
Plastic and microplastic pollution has caused a great deal of ecological problems because of its persistence and potential adverse effects on human health. The degradation of plastics through biological processes is of great significance for ecological health, therefore, the feasibility of plastic degradation by microorganisms has attracted a lot of attention. This study comprises a preliminary discussion on the biodegradation mechanism and the advantages and roles of different bacterial enzymes, such as PET hydrolase and PCL-cutinase, in the degradation of different polymers, such as PET and PCL, respectively. With a particular focus on their modes of action and potential enzymatic mechanisms, this review sums up studies on the biological degradation of plastics and microplastics related to mechanisms and influencing factors, along with their enzymes in enhancing the degradation of synthetic plastics in the process. In addition, biodegradation of plastic is also affected by plastic additives and plasticizers. Plasticizers and additives in the composition of plastics can cause harmful impacts. To further improve the degradation efficiency of polymers, various pretreatments to improve the efficiency of biodegradation, which can cause a significant reduction in toxic plastic pollution, were also preliminarily discussed here. The existing research and data show a large number of microorganisms involved in plastic biodegradation, though their specific mechanisms have not been thoroughly explored yet. Therefore, there is a significant potential for employing various bacterial strains for efficient degradation of plastics to improve human health and safety.
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Affiliation(s)
- Zeming Cai
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Minqian Li
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Ziying Zhu
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Xiaocui Wang
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Yuanyin Huang
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Tianmu Li
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Han Gong
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
| | - Muting Yan
- College of Marine Sciences, South China Agricultural University, Guangzhou 510641, China
- Department of Civil and Environmental Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
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