Preparation and pervaporation performances of fumed-silica-filled polydimethylsiloxane–polyamide (PA) composite membranes

Effect of Nanofillers on Properties and Pervaporation Performance of Nanocomposite Membranes: A Review

In recent years, a well-known membrane-based process called pervaporation (PV), has attracted remarkable attention due to its advantages for selective separation of a wide variety of liquid mixtures. However, some restrictions of polymeric membranes have led to research studies on developing membranes for efficient separation in the PV process. Recent studies have focused on preparation of nanocomposite membranes as an effective method to improve both selectivity and permeability of polymeric membranes. The present study provides a review of PV nanocomposite membranes for various applications. In this review, recent developments in the field of nanocomposite membranes, including the fabrication methods, characterization, and PV performance, are summarized.

Membranes for bioethanol production by pervaporation

BACKGROUND

Bioethanol as a renewable energy resource plays an important role in alleviating energy crisis and environmental protection. Pervaporation has achieved increasing attention because of its potential to be a useful way to separate ethanol from the biomass fermentation process.

RESULTS

This overview of ethanol separation via pervaporation primarily concentrates on transport mechanisms, fabrication methods, and membrane materials. The research and development of polymeric, inorganic, and mixed matrix membranes are reviewed from the perspective of membrane materials as well as modification methods. The recovery performance of the existing pervaporation membranes for ethanol solutions is compared, and the approaches to further improve the pervaporation performance are also discussed.

CONCLUSIONS

Overall, exploring the possibility and limitation of the separation performance of PV membranes for ethanol extraction is a long-standing topic. Collectively, the quest is to break the trade-off between membrane permeability and selectivity. Based on the facilitated transport mechanism, further exploration of ethanol-selective membranes may focus on constructing a well-designed microstructure, providing active sites for facilitating the fast transport of ethanol molecules, hence achieving both high selectivity and permeability simultaneously. Finally, it is expected that more and more successful research could be realized into commercial products and this separation process will be deployed in industrial practices in the near future.

Dimensional Nanofillers in Mixed Matrix Membranes for Pervaporation Separations: A Review

Pervaporation (PV) has been an intriguing membrane technology for separating liquid mixtures since its commercialization in the 1980s. The design of highly permselective materials used in this respect has made significant improvements in separation properties, such as selectivity, permeability, and long-term stability. Mixed-matrix membranes (MMMs), featuring inorganic fillers dispersed in a polymer matrix to form an organic-inorganic hybrid, have opened up a new avenue to facilely obtain high-performance PV membranes. The combination of inorganic fillers in a polymer matrix endows high flexibility in designing the required separation properties of the membranes, in which various fillers provide specific functions correlated to the separation process. This review discusses recent advances in the use of nanofillers in PV MMMs categorized by dimensions including zero-, one-, two- and three-dimensional nanomaterials. Furthermore, the impact of the nanofillers on the polymer matrix is described to provide in-depth understanding of the structure-performance relationship. Finally, the applications of nanofillers in MMMs for PV separation are summarized.

Energy efficient of ethanol recovery in pervaporation membrane bioreactor with mechanical vapor compression eliminating the cold traps

An energy efficient pervaporation membrane bioreactor with mechanical vapor compression was developed for ethanol recovery during the process of fermentation coupled with pervaporation. Part of the permeate vapor at the membrane downstream under the vacuum condition was condensed by running water at the first condenser and the non-condensed vapor enriched with ethanol was compressed to the atmospheric pressure and pumped into the second condenser, where the vapor was easily condensed into a liquid by air. Three runs of fermentation-pervaporation experiment have been carried out lasting for 192h, 264h and 360h respectively. Complete vapor recovery validated the novel pervaporation membrane bioreactor. The total flux of the polydimethylsiloxane (PDMS) membrane was in the range of 350gm(-2)h(-1) and 600gm(-2)h(-1). Compared with the traditional cold traps condensation, mechanical vapor compression behaved a dominant energy saving feature.

PDMS mixed matrix membranes filled with novel PSS-2 nanoparticles for ethanol/water separation by pervaporation

The design of functional micro- and mesostructured composite materials is significantly important for separation processes.

Application of PDMS pervaporation membranes filled with tree bark biochar for ethanol/water separation

This study has shown, for the first time, the promise of tree bark biochar as fillers for improving selectivity index and separation flux of polydimethylsiloxane (PDMS) pervaporation membranes for ethanol/water separation.

Kinetic model of continuous ethanol fermentation in closed-circulating process with pervaporation membrane bioreactor by Saccharomyces cerevisiae

Unstructured kinetic models were proposed to describe the principal kinetics involved in ethanol fermentation in a continuous and closed-circulating fermentation (CCCF) process with a pervaporation membrane bioreactor. After ethanol was removed in situ from the broth by the membrane pervaporation, the secondary metabolites accumulated in the broth became the inhibitors to cell growth. The cell death rate related to the deterioration of the culture environment was described as a function of the cell concentration and fermentation time. In CCCF process, 609.8 g L(-1) and 750.1 g L(-1) of ethanol production were obtained in the first run and second run, respectively. The modified Gompertz model, correlating the ethanol production with the fermentation period, could be used to describe the ethanol production during CCCF process. The fitting results by the models showed good agreement with the experimental data. These models could be employed for the CCCF process technology development for ethanol fermentation.

Acetone-butanol-ethanol fermentation in a continuous and closed-circulating fermentation system with PDMS membrane bioreactor

Acetone-butanol-ethanol (ABE) fermentation by combining a PDMS membrane bioreactor and Clostridium acetobutylicum was studied, and a long continuous and closed-circulating fermentation (CCCF) system has been achieved. Two cycles of experiment were conducted, lasting for 274 h and 300 h, respectively. The operation mode of the first cycle was of fermentation intermittent coupling with pervaporation, and the second cycle was of continuous coupling. The average cell weight, glucose consumption rate, butanol productivity and butanol production of the first cycle were 1.59 g L(-1), 0.63 g L(-1)h(-1), 0.105 g L(-1)h(-1) and 28.03 g L(-1), respectively. Correspondingly, the four parameters of the second cycle were 1.68 g L(-1), 1.12 g L(-1)h(-1), 0.205 g L(-1)h(-1) and 61.43 g L(-1), respectively. The results indicate the fermentation behaviors under continuous coupling mode were superior to that under intermittent coupling mode. Besides, two peak values were observed in the time course profiles, which means the microorganism could adapt the long CCCF membrane bioreactor system.

Ethanol fermentation kinetics in a continuous and closed-circulating fermentation system with a pervaporation membrane bioreactor

The kinetics of ethanol fermentation by Saccharomyces cerevisiae was studied in a continuous and closed-circulating fermentation (CCCF) system with a polydimethylsiloxane (PDMS) pervaporation membrane bioreactor. Three sequential 500-h cycles of CCCF experiments were carried out. A glucose volumetric consumption of 3.8 g L(-1) h(-1) and ethanol volumetric productivity of 1.39 g L(-1) h(-1) were obtained in the third cycle, with a specific glucose utilization rate of 0.32 h(-1) and ethanol yield rate of 0.13 h(-1). The prolonged fermentation time and good fermentation performance indicate that the CCCF would be a feasible and promising fermentation process technology.

RAFT Copolymerization of Styrene/Divinylbenzene in Supercritical Carbon Dioxide

An experimental study on the kinetics of the reversible addition–fragmentation chain transfer (RAFT) dispersion copolymerization with crosslinking of styrene and divinylbenzene in supercritical carbon dioxide (scCO2) is presented. This is the first time that such a controlled polymer network synthesis is carried out in scCO2. S-Thiobenzoyl thioglycolic acid (TBTGA) and dibenzoyl peroxide were used as RAFT agent and initiator, respectively. The polymerizations were carried out in a high pressure cell with lateral sapphire windows at 80°C. The effect of RAFT agent concentration, including the case without RAFT controller, on polymerization rate, molecular weight development, gel fraction, swelling index, and particle morphology was analysed.