Epoxidized vegetable oil and bio-based materials as PVC plasticizer

Plasticizers: distribution and impact in aquatic and terrestrial environments

Plasticizers, essential additives for enhancing plastic properties, have emerged as significant environmental and health concerns due to their persistence and widespread use. This study provides an in-depth exploration of plasticizers, focusing on their types, structures, properties, production methods, environmental distribution, and associated risks. The findings reveal that petroleum-based phthalates, particularly di-(2-ethylhexyl) phthalate (DEHP), are prevalent in aquatic and terrestrial environments, primarily due to the gradual degradation of plastic polymers. In the analysis of 39 studies on water contamination during the period of 2022-2023, only 22 works could be extracted due to insufficient details on the numerical value of plasticizer concentrations. Similarly, soil and sediment contamination studies were fewer, with only 11 studies focusing on sediments. These studies reveal that high plasticizer concentrations, notably in industrial and urban areas, often exceed recommended environmental limits, posing risks to ecological integrity and human health through bioaccumulation. Bioaccumulation of these compounds in soil and water could negatively affect the microbial communities, nutrient cycling, and could destabilize the overall ecological integrity. Concerns about their direct uptake by plants and potential risks to human health and food safety are highlighted in this study due to the high concentrations exceeding the threshold values. The review evaluates current treatment technologies, including metal-organic frameworks, electrochemical systems, multi-walled carbon nanotubes, and microbial degradation, noting their potential and challenges related to cost and energy consumption. It underscores the need for improved detection protocols, cost-effective treatments, stricter regulations, public awareness, and collaborative research to mitigate the adverse impacts of plasticizers on ecosystems and human health.

Impact of Buriti Oil from Mauritia flexuosa Palm Tree on the Rheological, Thermal, and Mechanical Properties of Linear Low-Density Polyethylene for Improved Sustainability

Recent advancements highlight the utilization of vegetable oils as additives in polymeric materials, particularly for replacing conventional plasticizers. Buriti oil (BO), extracted from the Amazon's Mauritia flexuosa palm tree fruit, boasts an impressive profile of vitamins, minerals, proteins, carotenoids, and tocopherol. This study investigates the impact of incorporating buriti oil as a plasticizer in linear low-density polyethylene (LLDPE) matrices. The aim of this research was to evaluate how buriti oil, a bioactive compound, influences the thermal and rheological properties of LLDPE. Buriti oil/LLDPE compositions were prepared via melt intercalation techniques, and the resulting materials were characterized through thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), mechanical property testing, and contact angle measurement. The addition of buriti oil was found to act as a processing aid and plasticizer, enhancing the fluidity of LLDPE polymer chains. TGA revealed distinct thermal stabilities for buriti oil/LLDPE under different degradation conditions. Notably, buriti oil exhibited an initial weight loss temperature of 402 °C, whereas that of LLDPE was 466.4 °C. This indicated a minor reduction in the thermal stability of buriti oil/LLDPE compositions. The thermal stability, as observed through DSC, displayed a nuanced response to the oil's incorporation, suggesting a complex interaction between the oil and polymer matrix. Detailed mechanical testing indicated a marked increase in tensile strength and elongation at break, especially at optimal concentrations of buriti oil. SEM analysis showcased a more uniform and less brittle microstructure, correlating with the enhanced mechanical properties. Contact angle measurements revealed a notable shift in surface hydrophobicity, indicating a change in the surface chemistry. This study demonstrates that buriti oil can positively influence the processability and thermal properties of LLDPE, thus expanding its potential applications as an effective plasticizer.

Characterization of Calotropis gigantiea plant leaves biomass-based bioplasticizers for biofilm applications

The present surge in environmental consciousness has pushed for the use of biodegradable plasticizers, which are sustainable and abundant in plant resources. As a result of their biocompatibility and biodegradability, Calotropis gigantiea leaf plasticizers (CLP) serve as viable alternatives to chemical plasticizers. First time, the natural plasticizers from the Calotropis leaves were extracted for this study using a suitable chemical approach that was also environmentally friendly. The XRD results showed a reduced crystallinity index of 20.2 % and a crystalline size of 5.3 nm, respectively. TGA study revealed that the CLP has good thermal stability (244 °C). Through FT-IR study, the existence of organic compounds in CLP can be investigated by key functional groups such as alcohol, amine, amide, hydrocarbon, alkene, aromatic, etc. Further the presence of alcoholic, amino, and carboxyl constituents was confirmed by UV investigation. SEM, EDAX analysis, and AFM are used to examine the surface morphology of the isolated plasticizer. SEM pictures reveal rough surfaces on the CLP surface pores, which makes them suitable for plasticizing new bioplastics with improved mechanical properties. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer matrix, was used to investigate the plasticization impact after the macromolecules were characterised. The biofilm PBAT/CLP had a thickness of 0.8 mm. In addition, the reinforcement interface was examined using scanning electron microscopy. When CLP is loaded differently in PBAT, the tensile strength and young modulus change from 15.30 to 24.60 MPa and from 137 to 168 MPa, respectively. CLP-reinforced films demonstrated better surface compatibility and enhanced flexibility at a loading of 2 % when compared to pure PBAT films. Considering several documented characteristics, CLP may prove to be an excellent plasticizer for resolving environmental issues in the future.

Optimizing Eco-Friendly Degradation of Polyvinyl Chloride (PVC) Plastic Using Environmental Strains of Malassezia Species and Aspergillus fumigatus

Worldwide, huge amounts of plastics are being introduced into the ecosystem, causing environmental pollution. Generally, plastic biodegradation in the ecosystem takes hundreds of years. Hence, the isolation of plastic-biodegrading microorganisms and finding optimum conditions for their action is crucial. The aim of the current study is to isolate plastic-biodegrading fungi and explore optimum conditions for their action. Soil samples were gathered from landfill sites; 18 isolates were able to grow on SDA. Only 10 isolates were able to the degrade polyvinyl chloride (PVC) polymer. Four isolates displayed promising depolymerase activity. Molecular identification revealed that three isolates belong to genus Aspergillus, and one isolate was Malassezia sp. Three isolates showed superior PVC-biodegrading activity (Aspergillus-2, Aspergillus-3 and Malassezia) using weight reduction analysis and SEM. Two Aspergillus strains and Malassezia showed optimum growth at 40 °C, while the last strain grew better at 30 °C. Two Aspergillus isolates grew better at pH 8-9, and the other two isolates grow better at pH 4. Maximal depolymerase activity was monitored at 50 °C, and at slightly acidic pH in most isolates, FeCl3 significantly enhanced depolymerase activity in two Aspergillus isolates. In conclusion, the isolated fungi have promising potential to degrade PVC and can contribute to the reduction of environmental pollution in eco-friendly way.

From Waste Vegetable Oil to a Green Compatibilizer for HDPE/PA6 Blends

When properly compatibilized, the blending of polyethylene (PE) and polyamide (PA) leads to materials that combine low prices, suitable processability, impact resistance, and attractive mechanical properties. Moreover, the possibility of using these polymers without prior separation may be a suitable opportunity for their recycling. In this work, the use of an epoxidized waste vegetable oil (EWVO) was investigated as a green compatibilizer precursor (CP) for the reactive blending of a high-density PE (HDPE) with a polyamide-6 (PA6). EWVO was synthesized from waste vegetable cooking oil (WVO) using ion-exchange resin (Amberlite) as a heterogeneous catalyst. HDPE/PA6 blends were produced with different weight ratios (25/75, 75/25, 85/15) and amounts of EWVO (1, 2, 5 phr). Samples with WVO or a commercial fossil-based CP were also prepared for comparison. All the blends were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), rheology, and mechanical tests. In the case of HDPE/PA6 75/25 and 85/15 blends, the addition of EWVO at 2 phr showed a satisfactory compatibilizing effect, thus yielding a material with improved mechanical properties with respect to the blend without compatibilizer. On the contrary, the HDPE/PA6 25/75 ratio yielded a material with a high degree of crosslinking that could not be further processed or characterized. In conclusion, the results showed that EWVO had a suitable compatibilizing effect in HDPE/PA6 blends with high HDPE content, while it resulted in unsuitable for blends with high content of PA6.

Preparing epoxidized vegetable oil from waste generated by the kapok fiber industry and assessing its thermal stabilization effect as a co-stabilizer for polyvinyl chloride

This paper describes the epoxidation of vegetable oil derived from waste kapok seeds using performic acid, which was generated in situ with sulfuric acid acting as a catalyst. The mole ratio of formic acid to double bonds varied between 0.25 and 1.00. The completion of the reaction has been verified by analyzing FTIR and NMR spectra. The resulting epoxidized kapok seed oil (EKSO) has a maximum oxirane oxygen content of 2.7%, achieved at a formic acid to double bond mole ratio of 0.5. The study has also examined the potential use of EKSO as a co-stabilizer in the presence of Ca/Zn stearate for stabilizing polyvinyl chloride (PVC). Both static and dynamic tests demonstrated that incorporating EKSO into the Ca/Zn stearate system leads to a significant increase in the thermal stability of PVC. Moreover, the effectiveness of EKSO as a co-stabilizer was found to be comparable to that of epoxidized soybean oil (ESBO). However, the use of EKSO did result in a decrease in the strength of PVC due to an increase in plasticity, although this effect was minimal at low dosages and was also observed with ESBO. On the other hand, when utilizing small doses (<2 phr), there is a tendency for flowability to decrease, but the reduction is not significant either. Overall, these findings suggest that EKSO could be a valuable co-stabilizer for PVC in industrial applications, as it enhances PVC's thermal stability without significantly compromising its mechanical and flow properties.

Innovative Bioplasticizers from Residual Cynara cardunculus L. Biomass-Derived Levulinic Acid and Their Environmental Impact Assessment by LCA Methodology

This work is focused on the application of Life Cycle Assessment (LCA) methodology for the quantification of the potential environmental impacts associated with the obtainment of levulinic acid from residual Cynara cardunculus L. biomass and its subsequent valorization in innovative bioplasticizers for tuning the properties as well as the processability of biopolymers. This potentially allows the production of fully biobased and biodegradable bioplastic formulations, thus addressing the issues related to the fossil origin and nonbiodegradability of conventional additives, such as phthalates. Steam explosion pretreatment was applied to the epigean residue of C. cardunculus L. followed by a microwave-assisted acid-catalyzed hydrolysis. After purification, the as-obtained levulinic acid was used to synthesize different ketal-diester derivatives through a three-step selective synthesis. The levulinic acid-base additives demonstrated remarkable plasticizing efficiency when added to biobased plastics. The LCA results were used in conjunction with those from the experimental activities to find the optimal compromise between environmental impacts and mechanical and thermal properties, induced by the bioadditives in poly(3-hydroxybutyrate), PHB biopolymer.

Further Step in the Transition from Conventional Plasticizers to Versatile Bioplasticizers Obtained by the Valorization of Levulinic Acid and Glycerol

In the last two decades, the use of phthalates has been restricted worldwide due to their well-known toxicity. Nonetheless, phthalates are still widely used for their versatility, high plasticization effect, low cost, and lack of valuable alternatives. This study presents the fully bio-based and versatile glycerol trilevulinate plasticizer (GT) that was obtained by the valorization of glycerol and levulinic acid. The mild-conditions and solvent-free esterification used to synthesize GT was optimized by investigating the product by Fourier transform infrared and NMR spectroscopy. An increasing content of GT, from 10 to 40 parts by weight per hundred parts of resin (phr), was tested with poly(vinyl chloride), poly(3-hydroxybutyrate), poly(3-hydroxybutyrate-co-3-hydroxyvalerate), poly(lactic acid), and poly(caprolactone), which typically present complicated processability and/or mechanical properties. GT produced a significant plasticization effect on both amorphous and semicrystalline polymers, reducing their glass-transition temperature and stiffness, as observed by differential scanning calorimetry measurements and tensile tests. Remarkably, GT also decreased both the melting temperature and crystallinity degree of semicrystalline polymers. Furthermore, GT underwent enzyme-mediated hydrolysis to its initial constituents, envisioning a promising prospective for environmental safety and upcycling. Furthermore, 50% inhibitory concentration (IC₅₀) tests, using mouse embryo fibroblasts, proved that GT is an unharmful alternative plasticizer, which makes it potentially applicable in the biomedical field.

Approach to Circular Chemistry Preparing New Polyesters from Olive Oil

The transformation of cooking oils and their waste into polyesters is a challenge for circular chemistry. Herein, we have used epoxidized olive oil (EOO), obtained from cooking olive oil (COO), and various cyclic anhydrides (such as phthalic anhydride PA, maleic anhydride MA, and succinic anhydride SA) as raw materials for the preparation of new bio-based polyesters. For the synthesis of these materials, we have used the bis(guanidine) organocatalyst 1 and tetrabutylammonium iodide (Bu₄NI) as cocatalyst. The optimal reaction conditions for the preparation of poly(EOO-co-PA) and poly(EOO-co-MA) were 80 °C for 5 h using toluene as solvent; however, the synthesis of poly(EOO-co-SA) required more extreme reaction conditions. Furthermore, we have exclusively succeeded in obtaining the trans isomer for MA-polyester. The obtained biopolyesters were characterized by NMR, Fourier transform infrared, thermogravimetric analysis, and scanning electron microscopy analyses. Since there are few examples of functionalized and defined compounds based on olive oil, it is innovative and challenging to transform these natural-based compounds into products with high added value.

Synthesis of Bio-Based Polyester from Microbial Lipidic Residue Intended for Biomedical Application

In the last decade, selectively tuned bio-based polyesters have been increasingly used for their clinical potential in several biomedical applications, such as tissue engineering, wound healing, and drug delivery. With a biomedical application in mind, a flexible polyester was produced by melt polycondensation using the microbial oil residue collected after the distillation of β-farnesene (FDR) produced industrially by genetically modified yeast, Saccharomyces cerevisiae. After characterization, the polyester exhibited elongation up to 150% and presented Tg of -51.2 °C and Tm of 169.8 °C. In vitro degradation revealed a mass loss of about 87% after storage in PBS solution for 11 weeks under accelerated conditions (40 °C, RH = 75%). The water contact angle revealed a hydrophilic character, and biocompatibility with skin cells was demonstrated. 3D and 2D scaffolds were produced by salt-leaching, and a controlled release study at 30 °C was performed with Rhodamine B base (RBB, 3D) and curcumin (CRC, 2D), showing a diffusion-controlled mechanism with about 29.3% of RBB released after 48 h and 50.4% of CRC after 7 h. This polymer offers a sustainable and eco-friendly alternative for the potential use of the controlled release of active principles for wound dressing applications.

Epoxidation of Argemone mexicana oil with peroxyacetic acid formed in-situ using sulfated tin (IV) oxide catalyst: Characterization; kinetic and thermodynamic analysis

In this study, sulfated tin (IV) oxide solid acid catalyst was prepared for the epoxidation of Argemone mexicana oil (AMO) with peroxyacetic acid formed in-situ. The catalyst was synthesized using the chemical co-precipitation method and characterized. The effects of various epoxidation parameters on ethylenic double bond conversion (%) and oxygen ring content were analyzed. The maximum ethylenic double bond conversion of 95.5% and epoxy oxygen content of 6.25 was found at the molar ratio of AMO to 30% of H₂O₂ = 1:2.5, molar ratio of AMO to acetic acid = 1:1.5, catalyst concentration = 12.5%, and reaction temperature = 70 °C at reaction time = 6 h. The kinetic and thermodynamic features of the epoxidation of AMO were also analyzed with appropriate models. The results of the kinetic study of the epoxidation reaction followed pseudo first order with the activation energy = 0.47.03 kJ/mol. Moreover, the thermodynamic constants of epoxidation of AMO were found as ΔH = 44.18 kJ/mol, ΔS = -137.91 Jmol^-1k^-1) and ΔG = 91.12 kJ/mol. The epoxidized product of AMO was further analyzed using FTIR, ¹H NMR, and ¹³C NMR. The results of these analyses confirmed the successful conversion of the ethylenic double bond in the AMO to EAMO.

Conversion of Free Fatty Acid in Calophyllum inophyllum Oil to Fatty Acid Ester as Precursor of Bio-Based Epoxy Plasticizer via SnCl2-Catalyzed Esterification

The preparation and application of bio based plasticizers derived from vegetable oils has gained increasing attention in the polymer industry to date due to the emerging risk shown by the traditional petroleum-based phthalate plasticizer. Epoxy fatty acid ester is among the prospective alternative plasticizers since it is ecofriendly, non-toxic, biodegradable, low migration, and low carbon footprint. Epoxy plasticizer can be synthesized by the epoxidation reaction of fatty acid ester. In this study, the preparation of fatty acid ester as a green precursor of epoxy ester plasticizer was performed via esterification of free fatty acid (FFA) in high acidic Calophyllum inophyllum Seed Oil (CSO) using methanol in the presence of SnCl₂.2H₂O catalyst. The analysis of the process variables and responses using Box-Behnken Design (BBD) of Response Surface Methodology (RSM) was also accomplished. It was found that the quadratic model is the most appropriate model for the optimization process. The BBD analysis demonstrated that the optimum FFA conversion and residual FFA content were 75.03% and 4.59%, respectively, achieved at the following process condition: a reaction temperature of 59.36 °C, a reaction time of 117.80 min, and a catalyst concentration of 5.61%. The fatty acid ester generated was an intermediate product which can undergo a further epoxidation process to produce epoxy plasticizer in polymeric material production.

A Brief Evaluation of Antioxidants, Antistatics, and Plasticizers Additives from Natural Sources for Polymers Formulation

The circular economy plays an important role in the preparation and recycling of polymers. Research groups in different fields, such as materials science, pharmaceutical and engineering, have focused on building sustainable polymers to minimize the release of toxic products. Recent studies focused on the circular economy have suggested developing new polymeric materials based on renewable and sustainable sources, such as using biomass waste to obtain raw materials to prepare new functional bio-additives. This review presents some of the main characteristics of common polymer additives, such as antioxidants, antistatic agents and plasticizers, and recent research in developing bio-alternatives. Examples of these alternatives include the use of polysaccharides from agro-industrial waste streams that can be used as antioxidants, and chitosan which can be used as an antistatic agent.

Soybean Oil Epoxidation Catalyzed by a Functionalized Metal–Organic Framework with Active Dioxo-Molybdenum (VI) Centers

In this work, a functionalized gallium metal–organic framework with active dioxo-molybdenum (VI) centers was evaluated as a catalyst in the epoxidation of soybean oil using tert-butyl-hydroperoxide as an oxidizing agent. The influence of the reaction time, temperature, and concentration of the oxidizing agent was studied, and it was demonstrated that the highest epoxide selectivity was obtained at 110 °C after 4 h of reaction (29% conversion and 91% selectivity) using a soybean oil/oxidizing agent ratio of 1/2. The stability of the metal–organic framework was confirmed by infrared spectroscopy, X-ray powder diffraction, thermogravimetric analysis, scanning electron microscopy, and energy-dispersive X-ray spectroscopy EDS. The stability tests demonstrated that the catalyst could be reused in the catalytic process for the recovery of vegetable oils.

Graphical Abstract

Metal-Free Click Modification of Triple Bond-Containing Polyester with Azide-Functionalized Vegetable Oil: Plasticization and Tunable Solvent Adsorption

Pressure from environmental nongovernmental organizations and the public has accelerated research on the development of innovative and renewable polymers and additives. Recently, biobased "green" plasticizers that can be covalently attached to replace toxic and migratory phthalate-based plasticizers have gained a lot of attention from researchers. In this work, we prepared an azide-functionalized soybean oil derivative (AzSBO) and investigated whether it can be used as a plasticizer. We covalently attached AzSBO to an electron-deficient triple-bond-containing polyester via a metal-free azide-alkyne click reaction. The thermal, mechanical, and solvent absorption behaviors of different amounts of azidated oil-containing polyesters were determined. Moreover, the plasticization efficiency of AzSBO was compared with the commercial plasticizers bis(2-ethylhexyl) phthalate and epoxidized soybean oil. At relatively lower AzSBO ratios, the degree of cross-linking was higher and thus the plasticization was less pronounced but the solvent resistance was significantly improved. As the ratio of AzSBO was increased, the glass transition temperature of the pristine polymer decreased up to 31 °C from 57 °C. Furthermore, the incorporation of AzSBO also improved the thermal properties and 20% AzSBO addition led to a 60 °C increase in the maximum weight loss temperature.

Closing the Carbon Loop in the Circular Plastics Economy

Today, plastics are ubiquitous in everyday life, problem solvers of modern technologies, and crucial for sustainable development. Yet the surge in global demand for plastics of the growing world population has triggered a tidal wave of plastic debris in the environment. Moving from a linear to a zero-waste and carbon-neutral circular plastic economy is vital for the future of the planet. Taming the plastic waste flood requires closing the carbon loop through plastic reuse, mechanical and molecular recycling, carbon capture, and use of the greenhouse gas carbon dioxide. In the quest for eco-friendly products, plastics do not need to be reinvented but tuned for reuse and recycling. Their full potential must be exploited regarding energy, resource, and eco efficiency, waste prevention, circular economy, climate change mitigation, and lowering environmental pollution. Biodegradation holds promise for composting and bio-feedstock recovery, but it is neither the Holy Grail of circular plastics economy nor a panacea for plastic littering. As an alternative to mechanical downcycling, molecular recycling enables both closed-loop recovery of virgin plastics and open-loop valorization, producing hydrogen, fuels, refinery feeds, lubricants, chemicals, and carbonaceous materials. Closing the carbon loop does not create a Perpetuum Mobile and requires renewable energy to achieve sustainability. This article is protected by copyright. All rights reserved.

Effective, Environmentally Friendly PVC Plasticizers Based on Succinic Acid

The plasticizers used in this study were synthesized from renewable raw materials using succinic acid, oleic acid, and propylene glycol. Four environmentally friendly plasticizer samples were obtained; their chemical structures and compositions were confirmed by gas chromatography (GC) and infrared spectroscopy (FT–IR) analyses, and their physicochemical properties and thermal stability (TGA analysis) were investigated. The obtained ester mixtures were used as poly(vinyl chloride) (PVC) plasticizers and their plasticization efficiency was determined in comparison to traditional, commercially available phthalate plasticizers, such as DEHP (di(2-ethylhexyl phthalate) and DINP (diisononyl phthalate). Mechanical properties and migration resistance were determined for soft PVC with the use of three concentrations of plasticizers (40 PHR, 50 PHR, and 60 PHR). It was observed that the obtained plasticizers exhibited the same plasticization efficiency and were characterized with good mechanical and physical properties in comparison to commercial plasticizers. The tensile strength was approx. 19 MPa, while the elongation at break was approx. 250% for all tested plasticizers at a concentration of 50 PHR. Furthermore, plasticizer migration studies showed that the synthesized plasticizers had excellent resistance to plasticizer leaching. The best migration test result obtained was 70% lower than that for DEHP or DINP. The ester mixture that was found to be the most favorable plasticizer was characterized by good thermal and thermo-oxidative stability (5% weight loss temperature: 227.8 °C in air and 261.1 °C in nitrogen). The results of the research clearly indicate that the synthesized esters can provide a green alternative to toxic phthalate plasticizers.

Production of tung oil epoxy resin using low frequency high power ultrasound

Epoxy resins made from vegetable oils are an alternative to synthesize epoxy resins from renewable sources. Tung oil is rich in α -eleostearic fatty acid, which contains three double bonds producing epoxy resins with up to three epoxy groups per fatty acid. This work studied the production of tung oil epoxy resin using hydrogen peroxide as an oxidizing agent and acetic and formic acid as percarboxylic acid precursors, applying low frequency high power ultrasound. This study evaluated the effects of ultrasound power density, hydrogen peroxide concentration, acetic acid concentration, and formic acid concentration on the yield into epoxy resin, selectivity, and by-products formation. Application of ultrasound was carried out using a 19 kHz probe ultrasound (horn ultrasound) with a 1.3 cm diameter titanium probe, 500 W nominal power, 2940 W L^-1 maximum effective power density applied to the reaction mixture. Ultrasound technology yielded up to 85% of epoxy resin in 3 h of reaction. The use of formic acid resulted in a slightly lower oil conversion than acetic acid but with a much higher selectivity towards epoxidized tung oil. However, using acetic acid resulted in the production of high-value by-products, such as 2-heptenal and 2,4-nonadienal. The ultrasound-assisted epoxidation showed to be particularly efficient when applied to oils containing conjugated double-bonds.

The Epoxidized Vietnam Rubber Seed Oil as a Secondary Plasticizer/Thermal Stabilizer in PVC Processing

The epoxidized rubber seed oil (EeRSO) was a mixture of epoxidized triglyceride, and epoxidized methyl ester of free fatty acids was used as a secondary plasticizer for PVC. An increase in tensile properties was observed by substituting the 10 phr DOP plasticizer with the EeRSO in PVC formulation. A leaching test was performed in five media to evaluate the plasticizing effect. The sample weight increased slightly after soaking in water and 30 wt.% acetic solution, decreased slightly in 10 wt.% KOH solution, and reduced sharply and strongly in sunflower oil and n-hexane. The 10 phr EeRSO in PVC formulation has presented an improvement in migration, volatilization characteristics, and thermal property of PVC. After 72 hours of soaking in n-hexane, the shore A hardness of the EeRSO plasticized PVC sample increased by 14.5% while the PVC sample without EeRSO was blistered and its shore A hardness could not be measured. This was the clearest evidence for the positive effect of EeRSO as a secondary plasticizer. The morphology of the fractured surface of the samples after immersing in n-hexane was studied by using scanning electron microscopy. Thermogravimetric analysis showed the role of EeRSO in significant improvement in thermal stability. In general, EeRSO not only acts as a primary plasticizer to improve the migration, extraction, and volatilization characteristics but also contributes to the thermal stability of PVC.

Oleaginous Yeasts as Cell Factories for the Sustainable Production of Microbial Lipids by the Valorization of Agri-Food Wastes

The agri-food industry annually produces huge amounts of crops residues and wastes, the suitable management of these products is important to increase the sustainability of agro-industrial production by optimizing the entire value chain. This is also in line with the driving principles of the circular economy, according to which residues can become feedstocks for novel processes. Oleaginous yeasts represent a versatile tool to produce biobased chemicals and intermediates. They are flexible microbial factories able to grow on different side-stream carbon sources such as those deriving from agri-food wastes, and this characteristic makes them excellent candidates for integrated biorefinery processes through the production of microbial lipids, known as single cell oils (SCOs), for different applications. This review aims to present an extensive overview of research progress on the production and use of oleaginous yeasts and present discussions on the current bottlenecks and perspectives of their exploitation in different sectors, such as foods, biofuels and fine chemicals.

Recent Attempts in the Design of Efficient PVC Plasticizers with Reduced Migration

This paper reviews the current trends in replacing commonly used plasticizers in poly(vinyl chloride), PVC, formulations by new compounds with reduced migration, leading to the enhancement in mechanical properties and better plasticizing efficiency. Novel plasticizers have been divided into three groups depending on the replacement strategy, i.e., total replacement, partial replacement, and internal plasticizers. Chemical and physical properties of PVC formulations containing a wide range of plasticizers have been compared, allowing observance of the improvements in polymer performance in comparison to PVC plasticized with conventionally applied bis(2-ethylhexyl) phthalate, di-n-octyl phthalate, bis(2-ethylhexyl) terephthalate and di-n-octyl terephthalate. Among a variety of newly developed plasticizers, we have indicated those presenting excellent migration resistance and advantageous mechanical properties, as well as those derived from natural sources. A separate chapter has been dedicated to the description of a synergistic effect of a mixture of two plasticizers, primary and secondary, that benefits in migration suppression when secondary plasticizer is added to PVC blend.

The Assessment of the Sewage and Sludge Contamination by Phthalate Acid Esters (PAEs) in Eastern Europe Countries

Phthalate acid esters (PAEs) are widely used as raw materials for industries that are well known for their environmental contamination and toxicological effects as “endocrine disruptors”. The determining of PAE contamination was based on analysis of dimethyl phthalate (DMP), diethyl phthalate (DEP), dipropyl phthalate (DPP), dibutyl phthalate (DBP), diisobutyl phthalate (DiBP), dicyclohexyl phthalate (DCHP) and di(2-ethylhexyl) phthalate (DEHP) in wastewater and sediment samples collected from city sewer systems of Lithuania and Poland, and Denmark for comparison. The potential PAE sources as well as their concentrations in the wastewater were analyzed and discussed. The intention of the study was to determine the level and key sources of pollution by phthalates in some Eastern European countries and to reveal the successful managerial actions to minimize PAEs taken by Denmark. Water and sludge samples were collected in 2019–2020 and analyzed by gas chromatography-mass spectrometry. The highest contamination with phthalates in Lithuania can be attributed to DEHP: up to 63% of total PAEs in water samples and up to 94% of total PAEs in sludge samples, which are primarily used as additive compounds to plastics but do not react with them and are gradually released into the environment. However, in water samples in Poland, the highest concentration belonged to DMP—up to 210 μg/L, while the share of DEHP reached 15 μg/L. The concentrations of priority phthalate esters in the water samples reached up to 159 μg/L (DEHP) in Lithuania and up to 1.2 μg/L (DEHP) in Denmark. The biggest DEHP concentrations obtained in the sediment samples were 95 mg/kg in Lithuania and up to 6.6 mg/kg in Denmark. The dominant compounds of PAEs in water samples of Lithuania were DEHP > DEP > DiBP > DBP > DMP. DPP and DCHP concentrations were less than 0.05 μg/L. However, the distribution of PAEs in the water samples from Poland was as follows: DMP > DEHP > DEP > DBP, and DiBP, as well as DPP and DCHP, concentrations were less than 0.05 μg/L. Further studies are recommended for adequate monitoring of phthalates in wastewater and sludge in order to reduce or/and predict phthalates’ potential risk to hydrobiots and human health.

Synthesis and properties of a bio-based PVC plasticizer derived from lactic acid

A green plasticizer ALHD is synthesized from the corn fermentation product, lactic acid, which is non-toxic and renewable.

Antibacterial plasticizers based on bio-based engineering elastomers for medical PVC: synthesis, characterization and properties

Antibacterial plasticizers for medical PVC have been synthesized by the modification of bio-based engineering elastomers with a quaternary ammonium salt. PVC blended with such plasticizers showed good antibacterial properties and biocompatibility.

Sustainable Synthesis of Epoxidized Cynara C. Seed Oil

The use of non-edible vegetable oils to produce oleochemicals has been attracting more attention in recent years. Cardoon seed oil, derived from the Cynara C. plant, growing in marginal and contaminated lands, represents a non-edible alternative to soybean oil to obtain plasticizers through epoxidation reaction. The use of hydrogen peroxide as oxidant and in the presence of a heterogeneous catalyst allows overcoming the limits of epoxidation with peracids. γ-alumina has been shown to have an active catalyst epoxidation reaction with hydrogen peroxide, mainly using acetonitrile as solvent. However, the use of acetonitrile as solvent is widely debated due to its hazardous character and health issues. For these reasons, the influence of solvent on the reaction was studied in this work to find a more environmentally friendly and stable solvent. The study showed that the epoxidation reaction takes place also in the absence of solvent although with lower selectivity. The type of solvent influences both the epoxidation and decomposition reactions of hydrogen peroxide. γ-valerolactone was found to be the most promising solvent for cardoon oil epoxidation reaction. This finding represents a noteworthy novelty in the field of epoxidation of vegetable oils with hydrogen peroxide, opening the way to greener and cleaner process. Finally, an optimization study showed that the most effective molar ratio between hydrogen peroxide and double bonds for better selectivity was 4.5 and the need to use the highest possible initial concentration of hydrogen peroxide (approximately 60 wt. %).

FTIR based kinetic characterisation of an acid-catalysed esterification of 3-methylphthalic anhydride and 2-ethylhexanol

In this study, an inline analytical method was designed and applied in process characterisation and development. The model reaction is the two-step diesterification of 3-methylphthalic anhydride with 2-ethylhexanol consisting of alcoholysis as the first step, followed by an acid-catalysed, second esterification step leading to the corresponding diester. The final product is a potential, alternative plasticiser. For the inline measurements, attenuated total reflection Fourier transformed infrared spectroscopy (ATR-FTIR) was implemented. In order to evaluate the spectra recorded during the reaction, a chemometric model was established. In this work, Indirect Hard Modeling (IHM), a non-linear modeling approach was employed. The respective model was calibrated by using offline samples analysed with gas (GC) and liquid chromatography (HPLC). After successful validation of the chemometric model, the inline measurements were utilized for reaction characterisation. The acid-catalysed, second esterification step was identified as the limiting reaction step. From batch reactions conducted at different temperatures, the energy of activation of this step was determined to be 79.5 kJ mol-1. Additionally, kinetics were shown to follow a pseudo-first order with respect to the monoester formation and a kinetic model was established. The model was validated in simulations with changed reaction conditions.

Phthalates levels in olive oils and olive pomace oils marketed in Turkey

Phthalates are used as additives and plasticisers in packaging for personal care and food products. Several investigations reported the harmful impact of phthalates on human health. In this study, different types of olive oils (12 olive oil; 20 extra virgin oil; 4 refined pomace oil) in different packaging materials [polyethylene terephthalate (PET), glass and metal] obtained from local markets in Turkey in 2019, were analysed using GC-MS for the presence of benzyl butyl phthalate (BBP), di(2-ethylhexyl) phthalate (DEHP), diisononyl phthalate (DINP), dibutyl phthalate (DBP), and diisodecyl phthalate (DIDP). The average recoveries of the 5 phthalates in olive oils were 87%-100%, with limits of quantification (LOQs) of 0.09-2.28 mg/kg. DEHP was the abundant phthalate in all olive oil samples ranging from below the LOQ (0.23 mg/kg) to 602 mg/kg. In all analysed samples, the levels of DINP and DIDP were less than their LOQ, thus these phthalates were not detected. The highest DEHP content was found in an olive oil sample containing 602 mg/kg, whilst 5 samples did not contain detectable phthalate esters.

Phthalates levels in cold-pressed oils marketed in Turkey

Cold-pressed oils are valuable vegetable oils. Phthalates are used as plasticizers and additives in foodstuffs and personal care products. Studies have shown that phthalates have harmful effects on human health. In this study, five phthalates di(2-ethylhexyl) phthalate (DEHP), dibutyl phthalate (DBP), butyl-benzylphthalate (BBP), diisononyl phthalate (DiNP), and diisodecyl phthalate (DiDP) were evaluated in 30 different cold-pressed oils marketed in Turkey. DEHP was widespread in oils and detected in 18 of the 30 samples, ranging from 0.56 to 92.12 mg/kg. DBP was the second determined phthalate and detected in six of 30 oil samples at concentrations from 0.10 to 51.63 mg/kg. The other phthalates, BBP, DiNP, and DiDP were found in 4, 5, and 2 from a total of 30 samples, respectively. BBP and DiNP ranged between 3.88-6.04 and 4.26-80.74, respectively. DiDP was found in 2 samples with 85.02 and 2.69 mg/kg.

Catalytic developments in the epoxidation of vegetable oils and the analysis methods of epoxidized products

Functionalization of vegetable oils (VOs) including edible, non-edible, and waste cooking oil (WCOs) to epoxides (EVOs) is receiving great attention by many researchers from academia and industry because they are renewable, versatile, sustainable, non-toxic, and eco-friendly, and they can partially or totally replace harmful phthalate plasticizers. The epoxidation of VOs on an industrial scale has already been developed by the homogeneous catalytic system using peracids. Due to the drawbacks of this method, other systems including acidic ion exchange resins, polyoxometalates, and enzymes are becoming alternative catalysts for the epoxidation reaction. We have reviewed all these catalytic systems including their benefits and drawbacks, reaction mechanisms, intensification of each system in different ways as well as the physicochemical properties of VOs and EVOs and new findings in recent years. Finally, the current methods including titrimetric methods as well as ATR-FTIR and 1H NMR for determination of conversion, epoxidation, and selectivity of epoxidized vegetable oils (EVOs) are also briefly described.

Development, influencing parameters and interactions of bioplasticizers: An environmentally friendlier alternative to petro industry-based sources

The current industrial revolution emphasized the necessity to use environmentally friendlier sources and strategies to meet the bio-based economy challenges of the modern world. Owing to the finiteness, human health and environmental impacts of fossil resources, current research efforts are switched to search and develop renewable, sustainable and eco-friendly alternatives of commercial plasticizers to meet the green agenda to establish a green society. The substitution of petroleum-based plasticizers with bioplasticizers offers noteworthy advantages, such as recyclability, biodegradability, high lubricant power, low diffusion coefficients in the polymeric matrix and very low volatility. Moreover, bioplasticizers provide the most suitable platform due to their global availability and industrially-relevant applications. Numerous parameters such as solubility, polarity, and structural compatibility are considered important and can influence the designing of efficient plasticizers. In this context, a plethora of research has given their structural attributes along with their compatibility with different elastomers and plastics. Herein, the valorization of bioplasticizers in several industrial and biotechnological processes is presented with suitable examples. Additionally, it highlights the insight of selection criteria and generalities concerning plasticization theories. A brief discussion is also given on the mechanism of plasticization and modifications, which are being made in the current industrial practices. The description extends towards the design of effective plasticizers with their dependence on structure and how we can improve their performance to the polymer industry.