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Chen B, Debsharma T, Fenimore LM, Wang T, Chen Y, Purwanto NS, Torkelson JM. Rapidly Self-Healable and Melt-Extrudable Polyethylene Reprocessable Network Enabled with Dialkylamino Disulfide Dynamic Chemistry. Macromol Rapid Commun 2024:e2400460. [PMID: 39047164 DOI: 10.1002/marc.202400460] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/15/2024] [Revised: 07/12/2024] [Indexed: 07/27/2024]
Abstract
Catalyst-free, radical-based reactive processing is used to transform low-density polyethylene (LDPE) into polyethylene covalent adaptable networks (PE CANs) using a dialkylamino disulfide crosslinker, BiTEMPS methacrylate (BTMA). Two versions of BTMA are used, BTMA-S2, with nearly exclusively disulfide bridges, and BTMA-Sn, with a mixture of oligosulfide bridges, to produce S2 PE CAN and Sn PE CAN, respectively. The two PE CANs exhibit identical crosslink densities, but the S2 PE CAN manifests faster stress relaxation, with average relaxation times ∼4.5 times shorter than those of Sn PE CAN over a 130 to 160 °C temperature range. The more rapid dynamics of the S2 PE CAN translate into a shorter compression-molding reprocessing time at 160 °C of only 5 min (vs 30 min for the Sn PE CAN) to achieve full recovery of crosslink density. Both PE CANs are melt-extrudable and exhibit full recovery within experimental uncertainty of crosslink density after extrusion. Both PE CANs are self-healable, with a crack fully repaired and the original tensile properties restored after 30 min for the S2 PE CAN or 60 min for the Sn PE CAN at a temperature slightly above the LDPE melting point and without the assistance of external forces.
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Affiliation(s)
- Boran Chen
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL, 60208, USA
| | - Tapas Debsharma
- Department of Chemistry, Indian Institute of Technology Kharagpur, Kharagpur, 721302, India
| | - Logan M Fenimore
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL, 60208, USA
| | - Tong Wang
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL, 60208, USA
| | - Yixuan Chen
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL, 60208, USA
| | - Nathan S Purwanto
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL, 60208, USA
| | - John M Torkelson
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL, 60208, USA
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL, 60208, USA
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Liguori A, Oliva E, Sangermano M, Hakkarainen M. Digital Light Processing 3D Printing of Isosorbide- and Vanillin-Based Ester and Ester-Imine Thermosets: Structure-Property Recyclability Relationships. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:14601-14613. [PMID: 37799818 PMCID: PMC10548585 DOI: 10.1021/acssuschemeng.3c04362] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/15/2023] [Revised: 08/21/2023] [Indexed: 10/07/2023]
Abstract
Four isosorbide-based photocurable resins were designed to reveal correlations between the composition and chemical structure, digital light processing (DLP) three-dimensional (3D) printability, thermoset properties, and recyclability. Especially, the role of functional groups, i.e., the concentration of ester groups vs the combination of ester and imine functionalities, in the recyclability of the resins was investigated. The resins consisted of methacrylated isosorbide alone or in combination with methacrylated vanillin or a flexible methacrylated vanillin Schiff-base. The composition of the resins significantly affected their 3D printability as well as the physical and chemical properties of the resulting thermosets. The results indicated the potential of methacrylated isosorbide to confer rigidity to thermosets with some negative effects on the printing quality and solvent-resistance properties. An increase in the methacrylated vanillin concentration in the resin enabled us to overcome these drawbacks, leading, however, to thermosets with lower thermal stability. The replacement of methacrylated vanillin with the methacrylated Schiff-base resin decreased the rigidity of the networks, ensuring, on the other hand, improved solvent-resistance properties. The results highlighted an almost complete preservation of the elastic modulus after the reprocessing or chemical recycling of the ester-imine thermosets, thanks to the presence of two distinct dynamic covalent bonds in the network; however, the concentration of the ester functions in the ester thermosets played a significant role in the success of the chemical recycling procedure.
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Affiliation(s)
- Anna Liguori
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| | - Eugenia Oliva
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Marco Sangermano
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Minna Hakkarainen
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
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Wang B, Wang Y, Du S, Zhu J, Ma S. Upcycling of thermosetting polymers into high-value materials. MATERIALS HORIZONS 2023; 10:41-51. [PMID: 36342017 DOI: 10.1039/d2mh01128j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/16/2023]
Abstract
Thermosetting polymers, a large class of polymers featuring excellent properties, have been widely used and play an irreplaceable role in our life. Nevertheless, they are arduous to be recycled or reused on account of their permanently cross-linked networks, and the main recycling approaches used currently include energy recovery through incineration, utilization as fillers after mechanical grinding, and pyrolysis, which only reclaim a small fraction or partial value of thermosetting polymers and their downstream materials. In this minireview, we provide an overview of the efforts undertaken towards upcycling thermosetting polymers in recent years. The research progress on physical upcycling, carbonization, solvolysis and vitrimerization of thermoset waste to high-value materials, including oil-water separation materials, 3D printable materials, functional carbon materials (supercapacitors, photothermal conversion materials, and catalytic materials), additives, emulsifiers, biolubricants, and vitrimers, are summarized and discussed. Perspectives on the future development of the art of upcycling thermosets are also provided.
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Affiliation(s)
- Binbo Wang
- Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Yi Wang
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi, 214122, P. R. China.
| | - Shuai Du
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi, 214122, P. R. China.
| | - Jin Zhu
- Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Songqi Ma
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi, 214122, P. R. China.
- Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
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Bandegi A, Montemayor M, Manas‐Zloczower I. Vitrimerization of rigid thermoset polyurethane foams: A mechanochemical method to recycle and reprocess thermosets. POLYM ADVAN TECHNOL 2022. [DOI: 10.1002/pat.5827] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Alireza Bandegi
- Department of Macromolecular Science and Engineering Case Western Reserve University Cleveland Ohio USA
| | - Maya Montemayor
- Department of Macromolecular Science and Engineering Case Western Reserve University Cleveland Ohio USA
| | - Ica Manas‐Zloczower
- Department of Macromolecular Science and Engineering Case Western Reserve University Cleveland Ohio USA
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