Comparison between properties of polyether polytriazole elastomers and polyether polyurethane elastomers

Recent Developments in Synthesis, Properties, Applications and Recycling of Bio-Based Elastomers

In 2021, global plastics production was 390.7 Mt; in 2022, it was 400.3 Mt, showing an increase of 2.4%, and this rising tendency will increase yearly. Of this data, less than 2% correspond to bio-based plastics. Currently, polymers, including elastomers, are non-recyclable and come from non-renewable sources. Additionally, most elastomers are thermosets, making them complex to recycle and reuse. It takes hundreds to thousands of years to decompose or biodegrade, contributing to plastic waste accumulation, nano and microplastic formation, and environmental pollution. Due to this, the synthesis of elastomers from natural and renewable resources has attracted the attention of researchers and industries. In this review paper, new methods and strategies are proposed for the preparation of bio-based elastomers. The main goals are the advances and improvements in the synthesis, properties, and applications of bio-based elastomers from natural and industrial rubbers, polyurethanes, polyesters, and polyethers, and an approach to their circular economy and sustainability. Olefin metathesis is proposed as a novel and sustainable method for the synthesis of bio-based elastomers, which allows for the depolymerization or degradation of rubbers with the use of essential oils, terpenes, fatty acids, and fatty alcohols from natural resources such as chain transfer agents (CTA) or donors of the terminal groups in the main chain, which allow for control of the molecular weights and functional groups, obtaining new compounds, oligomers, and bio-based elastomers with an added value for the application of new polymers and materials. This tendency contributes to the development of bio-based elastomers that can reduce carbon emissions, avoid cross-contamination from fossil fuels, and obtain a greener material with biodegradable and/or compostable behavior.

Study on Mechanical Properties of Polyurethane Cross-Linked P(E-co-T)/PEG Blended Polyether Elastomer

To improve the mechanical properties of polyurethane cross-linked poly (ethylene oxide-co-tetrahydrofuran) (P(E-co-T)) elastomers at room temperature, using poly (ethylene oxide-co-tetrahydrofuran) and high-molecular-weight polyethylene glycol (PEG) as raw materials and polyisocyanate N100 as curing agent, a series of polyurethane cross-linked blended polyether elastomers were prepared by changing the elastomer-curing parameter R value (n(-NCO)/n(-OH)) and P(E-co-T)/PEG ratio. Equilibrium swelling measurements showed that the chemical cross-linkage of the elastomers tended to decrease with the decreasing R value, the average molecular weight (Mc) of the network chain increased, and the density of the network chain (N0) decreased. Wide-angle X-ray diffraction (WAXD) and differential scanning calorimetry (DSC) tests showed that PEG chain segments within the elastomers crystallized at room temperature, while the crystallinity increased with decreasing R value and increasing PEG content. The mechanical property tests showed that the elongation at break tended to decrease with increasing R value; the tensile strength first increased and then decreased. At R value 0.9, the elastomer presented good comprehensive mechanical properties. In addition, the mechanical properties of polyurethane cross-linked P(E-co-T)/PEG blended polyether elastomer showed an increasing trend with the increase in PEG content when the curing parameter of 0.9 remained unchanged.

Energetic Polyoxetanes as High-Performance Binders for Energetic Composites: A Critical Review

Energetic oxetanes, a group of energetic binders (EBs), are the focus of this review. We briefly introduce the role of binders and the difference between EBs and traditional “non-energetic” polymer binders, followed by a discussion of the synthesis and key properties of polyoxetanes. Priority is given to recent works, but a long-term perspective is provided where necessary, to illustrate the development of this field and the most relevant emerging trends. New reports on methods of obtaining oxetane polymers are presented; concerning the possibility of using a new catalyst, water: Al(C4H9)3, or the ratio of comonomers on the properties of the obtained binders. The synthesis of copolymers with the use of polymers with an oxetane ring and polyethers, polybutadiene terminated with hydroxyl groups and poly (3-difluoroaminomethyl-3-methyloxetane) is discussed. The latest developments in crosslinking reactions and crosslinking agents used are also described. The primary challenges faced by the field are identified and a perspective on the future development of polyoxetane EBs is presented.

Preparation and Performances of Polyether Polytriazole Elastomers Based on Click Chemistry

Since the polyurethane elastomer synthesis process is susceptible to moisture, polytriazole polyethylene oxide-tetrahydrofuran (PTPET) elastomer was used as a replacement owing to its mild production environment. In contrast to the conventional flask-synthesis method, the twin-screw reactor instrument could provide more meaningful data in the synthesis. In this study, PTPET elastomer was prepared by the MiniLab twin-screw reactor method for the first time, and the activation energy of the PTPET elastomer was calculated using the torque variation obtained from the MiniLab twin-screw reactor during the synthesis process at two different temperatures. The addition of flame retardants could endow the composites with more useful properties. The PTPET composites poly (phenylsilsesquioxane) (PTPET-PPSQ), octaphenyl polyhedral oligomeric silsesquioxane (PTPET-OPS) and PTPET-PhVPOSS (phenyl/vinyl polysilsesquioxane) were synthesized by using the MiniLab twin-screw reactor. The prepared PTPET elastomer and composites were fully characterized by FT-IR, TG, DSC, swelling test, mechanical test, SEM and combustion test. The characterization results show that the addition of the flame retardants has little influence on the original structure and properties of PTPET elastomer. The flame retardancy was characterized by the combustion test showing that all PTPET composites form a certain thickness of char layer during the burning process. These results indicate that the addition of flame retardants maintains the outstanding properties of PTPET elastomer and also endows the materials with a certain extent of flame retardancy; thus, it is believed to be a good engineering material that could be applied in many realms.

High impact polytriazole resins for advanced composites

Three azido-terminated poly(ethylene glycol) macromonomers (ATPEGs) were synthesized from poly(ethylene glycol)s (PEGs) and characterized. The extended polytriazole (EPTA) resins were prepared from the macromonomers, azide and alkyne monomers. Toughening effect of PEGs on polytriazole resins was analyzed by means of mechanical, thermal and electronic microscope characterization. The results show that molecular weight and content of ATPEGs have great influence on the thermal and mechanical properties of cured EPTA resins. The impact strength of cured EPTA resins increases with the increase of the amount and molecular weight of ATPEGs. The flexural strength and heat resistance of cured EPTA resins decrease with the increase of addition amount and molecular weight of ATPEGs. High impact EPTA resins were obtained.

Curing Behaviors of Alkynyl-Terminated Copolyether with Glycidyl Azide Polymer in Energetic Plasticizers

Alkynyl-terminated polyethylene oxide−tetrahydrofuran (ATPET) and glycidyl azide polymer (GAP) could be linked through click-chemistry between the alkynyl and azide, and the product may serve a binder for solid propellants. The effects of the energetic plasticizers A3 [1:1 mixture of bis-(2,2-dinitropropy) acetal (BDNPA) and bis-(2,2-dinitropropyl) formal(BDNPN)] and Bu-NENA [N-butyl-N-(2nitroxyethyl) nitramine] on the curing reaction between ATPET and GAP have been studied. A diffusion-ordered nuclear magnetic resonance spectroscopy (DOSY-NMR) approach has been used to monitor the change in the diffusion coefficient of cross-linked polytriazole polyethylene oxide−tetrahydrofuran (PTPET). The change in the diffusion coefficient of PTPET with A3 plasticizer is significantly higher than that of PTPET with Bu-NENA. Viscosity analysis further highlighted the difference between A3 and Bu-NENA in the curing process—the curing curve of PTPET (A3) with time can be divided into two stages, with an inflection point being observed on the fourth day. For PTPET (Bu-NENA), in contrast, only one stage is seen. The above methods, together with gel permeation chromatography (GPC) analysis, revealed distinct effects of A3 and Bu-NENA on the curing process of PTPET. X-ray Photoelectron Spectroscopy (XPS) analysis showed that Bu-NENA has little effect on the valence oxidation of copper in the catalyst. Thermogravimetric (TG) analysis indicated that Bu-NENA helps to improve the thermal stability of the catalyst. After analysis of several possible factors by means of XPS, modeling with Material Studio and TG, the formation of molecular cages between Bu-NENA and copper is considered to be the reason for the above differences. In this article, GAP (Mn = 4000 g/mol) was used to replace GAP (Mn = 427 g/mol) to successfully synthesize the PTPET elastomer with Bu-NENA plasticizer. Mechanical data measured for the PTPET (Bu-NENA) sample included ε = 34.26 ± 2.98%, and σ = 0.198 ± 0.015 MPa.

Mechanical and Thermal Properties of Polyether Polytriazole Elastomers Formed by Click-Chemical Reaction Curing Glycidyl Azide Polymer

Energetic binders are a research hot-spot, and much emphasis has been placed on their mechanical properties. In this study, propargyl-terminated ethylene oxide-tetrahydrofuran copolymer (PTPET) was synthesized. Then, PTPET and low-molecular-weight ester-terminated glycidyl azide polymer (GAP) were reacted by the click reaction without using catalysts to obtain a polyether polytriazole elastomer. Through tensile tests, where R = 0.5, the tensile strength reached 0.332 MPa, with an elongation at break of 897.1%. Swelling tests were used to measure the cross-linked network and showed that the cross-linked network regularity was reduced as R increased. The same conclusions were confirmed by dynamic mechanical analysis (DMA). In DMA curves, Tg was around −70 to −65 °C, and a small amount of crystallization appeared at between −50 and −30 °C, because locally ordered structures were also present in random copolymers, thereby forming localized crystals. Their thermal performance was tested by Differential Scanning Calorimeter (DSC) and Thermal Gravimetric Analyzer (TG), and the main mass loss occurred at around 350 to 450 °C, which meant that they were stable. In conclusion, the polyether polytriazole elastomer can be used as a binder in a composite propellant.

The Effect of Glycidyl Azide Polymer Grafted Tetrafunctional Isocyanate on Polytriazole Polyethylene Oxide-Tetrahydrofuran Elastomer and its Propellant Properties

A new energetic curing reagent, Glycidyl azide polymer grafted tetrafunctional isocyanate (N100-g-GAP) was synthesized and characterized by FT-IR and GPC approaches. Polytriazole polyethylene oxide-tetrahydrofuran (PTPET) elastomer was prepared by N100-g-GAP and alkynyl terminated polyethylene oxide-tetrahydrofuran (ATPET). The resulting PTPET elastomer was fully characterized by TGA, DMA, FTIR and mechanical test. The above analysis indicates that PTPET elastomers using N100-g-GAP as curing reagent have the potential for use in propellants. The overall formulation test of the composite propellants shows that this curing system can effectively enhance mechanical strength and bring a significant improvement in the interface interaction between the RDX & AP particles and binder matrix.

Facile Preparation and Properties of Crosslinked Copolyether Elastomers with 1,2,3-Triazole and Urethane Subunit via Click Polymerization

An azide terminated ethylene oxide-tetrahydrofuran copolymer with urethane segments (ATUPET) as a novel binder pre-polymer, has been prepared through ethylene oxide-tetrahydrofuran random copolymer (PET) end-capping modification via one-pot method. The structure characterization of the modifier has been analyzed by FTIR, 1H NMR, 13C NMR and GPC. In comparison with PET, ATUPET has a slightly higher viscosity because it has additional hydrogen bonding interaction generated by the urethane in ATUPET. Triazole cross-linked elastomers based on ATUPET with various functional molar ratios were prepared using tripropargylamine as a curing agent and cross-linker. Mechanical properties indicate that the modulus E and tensile strength σ b exhibit a parabolic dependence with the increase in R. At around the stoichiometric ratio, the modulus E and tensile strength σ b reach a maximum and the elongation at break exhibit an acceptable value at the same time. Swelling tests demonstrate that the apparent cross-linking densities (N0) have a maximum value at the stoichiometric ratio. Thermal analysis shows that the ATUPET prepolymer and its polytriazoles elastomers exhibit a satisfactory stability. The results demonstrated that ATUPET might be a promising polymeric binder for future propellant formulations especially in the field of isocyanate-free curing technology.