A new visible light sensitive photoinitiator system for the cationic polymerization of epoxides

Interplay of Luminophores and Photoinitiators during Synthesis of Bulk and Patterned Luminescent Photopolymer Blends

Four-dimensional printing with embedded photoluminescence is emerging as an exciting area in additive manufacturing. Slim polymer films patterned with three-dimensional lattices of multimode cylindrical waveguides (waveguide-encoded lattices, WELs) with enhanced fields of view can be fabricated by localizing light as self-trapped beams within a photopolymerizable formulation. Luminescent WELs have potential applications as solar cell coatings and smart planar optical components. However, as luminophore-photoinitiator interactions are expected to change the photopolymerization kinetics, the design of robust luminescent photopolymer sols is nontrivial. Here, we use model photopolymer systems based on methacrylate-siloxane and epoxide homopolymers and their blends to investigate the influence of the luminophore Lumogen Violet (LV) on the photolysis kinetics of the Omnirad 784 photoinitiator through UV-vis absorbance spectroscopy. Initial rate analysis with different bulk polymers reveals differences in the pseudo-first-order rate constants in the absence and presence of LV, with a notable increase (∼40%) in the photolysis rate for the 1:1 blend. Fluorescence quenching studies, coupled with density functional theory calculations, establish that these differences arise due to electron transfer from the photoexcited LV to the ground-state photoinitiator molecules. We also demonstrate an in situ UV-vis absorbance technique that enables real-time monitoring of both waveguide formation and photoinitiator consumption during the fabrication of WELs. The in situ photolysis kinetics confirm that LV-photoinitiator interactions also influence the photopolymerization process during WEL formation. Our findings show that luminophores play a noninnocent role in photopolymerization and highlight the necessity for both careful consideration of the photopolymer formulation and a real-time monitoring approach to enable the fabrication of high-quality micropatterned luminescent polymeric films.

Recent developments in visible light induced polymerization towards its application to nanopores

Visible light induced polymerizations are a strongly emerging field in recent years. Besides the often mild reaction conditions, visible light offers advantages of spatial and temporal control over chain growth, which makes visible light ideal for functionalization of surfaces and more specifically of nanoscale pores. Current challenges in nanopore functionalization include, in particular, local and highly controlled polymer functionalizations. Using spatially limited light sources such as lasers or near field modes for light-induced polymer functionalization is envisioned to allow local functionalization of nanopores and thereby improve nanoporous material performance. These light sources are usually providing visible light while classical photopolymerizations are mostly based on UV-irradiation. In this review, we highlight developments in visible light induced polymerizations and especially in visible light induced controlled polymerizations as well as their potential for nanopore functionalization. Existing examples of visible light induced polymerizations in nanopores are emphasized.

High-Performance Photoinitiating Systems for LED-Induced Photopolymerization

Currently, increasing attention has been focused on light-emitting diodes (LEDs)-induced photopolymerization. The common LEDs (e.g., LED at 365 nm and LED at 405 nm) possess narrow emission bands. Due to their light absorption properties, most commercial photoinitiators are sensitive to UV light and cannot be optimally activated under visible LED irradiation. Although many photoinitiators have been designed for LED-induced free radical polymerization and cationic polymerization, there is still the issue of the mating between photoinitiators and LEDs. Therefore, the development of novel photoinitiators, which could be applied under LED irradiation, is significant. Many photoinitiating systems have been reported in the past decade. In this review, some recently developed photoinitiators used in LED-induced photopolymerization, mainly in the past 5 years, are summarized and categorized as Type Ⅰ photoinitiators, Type Ⅱ photoinitiators, and dye-based photoinitiating systems. In addition, their light absorption properties and photoinitiation efficiencies are discussed.

Review on UV-Induced Cationic Frontal Polymerization of Epoxy Monomers

Ultraviolet (UV)-induced cationic frontal polymerization has emerged as a novel technique that allows rapid curing of various epoxy monomers upon UV irradiation within a few seconds. In the presence of a diaryliodonium salt photoinitiator together with a thermal radical initiator, the cationic ring opening polymerization of an epoxide monomer is auto-accelerated in the form of a self-propagating front upon UV irradiation. This hot propagating front generates the required enthalpy to sustain curing reaction throughout the resin formulation without further need for UV irradiation. This unique reaction pathway makes the cationic frontal polymerization a promising route towards the efficient curing of epoxy-based thermosetting resins and related composite structures. This review represents a comprehensive overview of the mechanism and progress of UV-induced cationic frontal polymerization of epoxy monomers that have been reported so far in literature. At the same time, this review covers important aspects on the frontal polymerization of various epoxide monomers involving the chemistry of the initiators, the effect of appropriate sensitizers, diluents and fillers.

Chemiluminescence Induced Cationic Photopolymerization Using Sulfonium Salt

A visible light cationic photoinitiating system under chemiluminescence irradiation using sulfonium salt is reported. The visible light emitted from the chemiluminescence reactions, absorbed by the sulfonium salt, essentially leads to the formation of protonic acids capable of initiating cationic polymerization of oxirane and vinyl monomers. The process is suitable for the formation of linear polymer chains as well as cross-linked functional networks with aggregation-induced emission property. Notably, high "post polymerization" efficiency in dark (∼20%) was observed, which can compensate the limited chemiluminescence fluorescence efficiency and favors to increase the conversion.

Photoinduced free radical promoted cationic polymerization 40 years after its discovery

Free radical promoted cationic photopolymerization has been described with its historical background, main principles and usage in polymer synthesis.

Blue Laser Projection Printing of Conductive Complex 2D and 3D Metallic Structures from Photosensitive Precursors

Photosensitive precursors are developed for the printing of 2D and 3D conductive structures via blue laser projection printing. With the assistance of a photosensitizer, metal nanoparticles can be efficiently photosynthesized under laser irradiation of low light intensity (45-290 mW cm^-2). By projecting well-defined laser patterns on the precursor, corresponding 2D metal structures with the finest line of about 50 μm can be formed on various substrates including flexible polymer thin films, curved substrates, and ground glass. Moreover, complex 3D objects with nanoparticles embedded in the polymeric matrix are constructed via 3D printing combining photoreduction of the metal precursor and photopolymerization of resin. The as-prepared structures exhibit promising conductivities after sintering (in the order of magnitude of 10⁶ S m^-1). A possible mechanism of photochemical synthesis of metal nanoparticles upon exposure to blue laser is proposed. The high efficiency and low cost of the technique, the complexity of the structures prepared, and the applicability to various substrates and metals (including silver, gold, and palladium) promise practical applications of this approach in the printed electronics industry.

New Horizons in Cationic Photopolymerization

In this review, we report some recent advances and new horizons in UV-induced cationic photopolymerization. In particular, after a brief introduction on the discovery and affirmation of the cationic photopolymerization process, new efforts in the synthesis of cationic photoinitiators are reported. Subsequently, an interesting and absolutely new application is reported, related to the combination of Radical-Induced Cationic Photopolymerization with Frontal Polymerization, achieving the cross-linking of epoxy composites.

A novel photoinitiating system producing germyl radicals for the polymerization of representative methacrylate resins: Camphorquinone/R3GeH/iodonium salt

OBJECTIVES

The aim of our study is to find an amine free photoinitiating system (PIS) for the polymerization of representative dental methacrylate resins. A photoinitiating system (PIS) based on camphorquinone (CQ)/triphenylgermanium hydride/diphenyl iodonium hexafluorophosphate is proposed and compared to the conventional CQ/amine couple. The polymerization monitoring of thin (∼20μm) and thick (1.4mm) samples of a bisphenol A-glycidyl methacrylate (Bis-GMA)/triethyleneglycol dimethacrylate (TEGDMA) blend (70%/30% w/w) and of a urethane dimethacrylate (UDMA) upon exposure to a commercial blue LED centered at 477nm under air or in laminate is described. Finally, the impact of the photoinitiating system composition on the final polymer color is evaluated in detail.

METHODS

FTIR and DSC experiments are used to record the photopolymerization profiles. ESR spectrometry and steady state photolysis are used to detect the produced radicals. Color measurements are carried out to determine the key parameters in the bleaching of the different dental formulations.

RESULTS

The efficiency of the newly proposed PISs for the photopolymerization of BisGMA/TEGDMA and UDMA for thin (20μm) or for thick (1.4mm) samples upon exposure to a dental blue LED under air is excellent. It is noticeably higher than that of the CQ/amine reference couple. Excellent bleaching properties are also observed under irradiation in presence of the new PISs. A good correlation is found between the sample bleaching and the amount of Ph3GeH in the formulation. The excited state processes could be established. The overall chemical mechanisms for the initiation step were also clarified.

Photoinduced Electron Transfer Reactions for Macromolecular Syntheses

Photochemical reactions, particularly those involving photoinduced electron transfer processes, establish a substantial contribution to the modern synthetic chemistry, and the polymer community has been increasingly interested in exploiting and developing novel photochemical strategies. These reactions are efficiently utilized in almost every aspect of macromolecular architecture synthesis, involving initiation, control of the reaction kinetics and molecular structures, functionalization, and decoration, etc. Merging with polymerization techniques, photochemistry has opened up new intriguing and powerful avenues for macromolecular synthesis. Construction of various polymers with incredibly complex structures and specific control over the chain topology, as well as providing the opportunity to manipulate the reaction course through spatiotemporal control, are one of the unique abilities of such photochemical reactions. This review paper provides a comprehensive account of the fundamentals and applications of photoinduced electron transfer reactions in polymer synthesis. Besides traditional photopolymerization methods, namely free radical and cationic polymerizations, step-growth polymerizations involving electron transfer processes are included. In addition, controlled radical polymerization and "Click Chemistry" methods have significantly evolved over the last few decades allowing access to narrow molecular weight distributions, efficient regulation of the molecular weight and the monomer sequence and incredibly complex architectures, and polymer modifications and surface patterning are covered. Potential applications including synthesis of block and graft copolymers, polymer-metal nanocomposites, various hybrid materials and bioconjugates, and sequence defined polymers through photoinduced electron transfer reactions are also investigated in detail.

New role of aminothiazonaphthalimide derivatives: outstanding photoinitiators for cationic and radical photopolymerizations under visible LEDs

Aminothiazonaphthalimide derivatives can act as photoinitiators (when combined with additives) to start the cationic polymerization or the radical polymerization upon exposure to visible LEDs or a polychromatic visible light.

LED-cured self-replenishing hydrophobic coatings based on interpenetrating polymer networks (IPNs)

LED-cured IPN-based coatings bearing hydrophobic functional groups have been developed in order to obtain hydrophobic self-replenishing surfaces with improved mechanical properties.

Recent Developments of Versatile Photoinitiating Systems for Cationic Ring Opening Polymerization Operating at Any Wavelengths and under Low Light Intensity Sources

Photoinitiators (PI) or photoinitiating systems (PIS) usable in light induced cationic polymerization (CP) and free radical promoted cationic polymerization (FRPCP) reactions (more specifically for cationic ring opening polymerization (ROP)) together with the involved mechanisms are briefly reviewed. The recent developments of novel two- and three-component PISs for CP and FRPCP upon exposure to low intensity blue to red lights is emphasized in details. Examples of such reactions under various experimental conditions are provided.

Visible-Light Initiated Free-Radical/Cationic Ring-Opening Hybrid Photopolymerization of Methacrylate/Epoxy: Polymerization Kinetics, Crosslinking Structure, and Dynamic Mechanical Properties

The effects of polymerization kinetics and chemical miscibility on the crosslinking structure and mechanical properties of polymers cured by visible-light initiated free-radical/cationic ring-opening hybrid photopolymerization are determined. A three-component initiator system is used and the monomer system contains methacrylates and epoxides. The photopolymerization kinetics is monitored in situ by Fourier transform infrared-attenuated total reflectance. The crosslinking structure is studied by modulated differential scanning calorimetry and dynamic mechanical analysis. X-ray microcomputed tomography is used to evaluate microphase separation. The mechanical properties of polymers formed by hybrid formed by free-radical polymerization. These investigations mark the first time that the benefits of the chain transfer reaction between epoxy and hydroxyl groups of methacrylate, on the crosslinking network and microphase separation during hybrid visible-light initiated photopolymerization, have been determined.

Enhanced visible radiation photopolymerization of dimethacrylates with the three component thioxanthone (CPTXO)–amine–iodonium salt system

The three component thioxanthone/iodonium/amine visible light photoinitiator system is four times more efficient due to irreversible oxidation of the ketyl and the amine radicals by the iodonium salt and the regeneration of the thioxanthone and produce twice as many active radicals.

A synergistic effect of a ferrocenium salt on the diaryliodonium salt-induced visible-light curing of bisphenol-A epoxy resin

Diaryliodonium and ferrocenium salts undergo photo-electron transfer (PET) to initiate photopolymerizations under a halogen lamp.

Amino and nitro substituted 2-amino-1H-benzo[de]isoquinoline-1,3(2H)-diones: as versatile photoinitiators of polymerization from violet-blue LED absorption to a panchromatic behavior

The well-designed 2-amino-1H-benzo[de]isoquinoline-1,3-(2H)-dione derivatives exhibit an excellent photopolymerization ability upon LEDs.

Visible light initiating systems for photopolymerization: status, development and challenges

A review of recent advances in visible light initiating systems using free radical, cationic and hybrid photoinitiators is presented.

Panchromatic Photopolymerizable Cationic Films Using Indoline and Squaraine Dye Based Photoinitiating Systems

The photoinitiating abilities of indoline and squaraine dyes (D102 and SQ02) incorporated in multicomponent systems for the cationic polymerization of an epoxide or a vinyl ether have been investigated. The polymerizable films exhibit a panchromatic character as revealed by their photosensitivity to a halogen lamp (370-800 nm); household LED bulbs centered at 462 nm (blue), 514 nm (green), 591 nm (yellow), and 630 nm (red); and laser diodes at 457, 473, 532, and 635 nm. SQ02 is particularly efficient in the 520-700 nm range, while D102 exhibits a good efficiency in the 400-580 nm region. The radical photopolymerization of an acrylate can also be observed particularly at 635 nm or upon a halogen lamp. The photochemical mechanisms are studied by steady state photolysis, fluorescence, cyclic voltammetry, electron spin resonance spin trapping, and laser flash photolysis techniques.

Red-light-induced cationic photopolymerization: perylene derivatives as efficient photoinitiators

Nine different perylene derivatives are prepared and their ability to initiate, when combined with an iodonium salt (and optionally N-vinylcarbazole), a ring-opening cationic photopolymerization of epoxides under very soft halogen lamp irradiation is investigated. One of them is particularly efficient under a red laser diode exposure at 635 nm and belongs now to the very few systems available at this wavelength. The photochemical mechanisms are studied by steady-state photolysis, electron spin resonance spin trapping, fluorescence, cyclic voltammetry, and laser flash photolysis techniques.

A multicolor photoinitiator for cationic polymerization and interpenetrated polymer network synthesis: 2,7-di-tert-butyldimethyldihydropyrene

For polymer synthesis upon visible light, actual photoinitiator operates in a restricted part of the spectrum. As a consequence, several photoinitiators are necessary to harvest all of the emitted visible photons. Herein, 2,7-di-tert-butyldimethyldihydropyrene is used for the first time as a multicolor photoinitiator for the cationic polymerization of epoxides. Upon addition of diphenyliodonium hexafluorophosphate and optionally N-vinylcarbazole, the originality of this approach is to allow efficient monomer conversions under various excitation light sources in the 360-650 nm wavelength range: halogen lamps, and light-emitting and laser diodes. The synthesis of an interpenetrated polymer network from an epoxide/acrylate blend using a red light at 635 nm is also feasible. The formed polymer material exhibits a photochromic character.