Effect of dispersion and selective localization of carbon nanotubes on rheology and electrical conductivity of polyamide 6 (PA6), Polypropylene (PP), and PA6/PP nanocomposites

Effects of Orientation and Dispersion on Electrical Conductivity and Mechanical Properties of Carbon Nanotube/Polypropylene Composite

The orientation and dispersion of nanoparticles can greatly influence the conductivity and mechanical properties of nanocomposites. In this study, the Polypropylene/ Carbon Nanotubes (PP/CNTs) nanocomposites were produced using three different molding methods, i.e., compression molding (CM), conventional injection molding (IM), and interval injection molding (IntM). Various CNTs content and shear conditions give CNTs different dispersion and orientation states. Then, three electrical percolation thresholds (4 wt.% CM, 6 wt.% IM, and 9 wt.% IntM) were obtained by various CNTs dispersion and orientations. Agglomerate dispersion (Adis), agglomerate orientation (Aori), and molecular orientation (Mori) are used to quantify the CNTs dispersion and orientation degree. IntM uses high shear to break the agglomerates and promote the Aori, Mori, and Adis. Large Aori and Mori can create a path along the flow direction, which lead to an electrical anisotropy of nearly six orders of magnitude in the flow and transverse direction. On the other hand, when CM and IM samples already build the conductive network, IntM can triple the Adis and destroy the network. Moreover, mechanical properties are also been discussed, such as the increase in tensile strength with Aori and Mori but showing independence with Adis. This paper proves that the high dispersion of CNTs agglomerate goes against forming a conductivity network. At the same time, the increased orientation of CNTs causes the electric current to flow only in the orientation direction. It helps to prepare PP/CNTs nanocomposites on demand by understanding the influence of CNTs dispersion and orientation on mechanical and electrical properties.

Flow and assembly of cellulose nanocrystals (CNC): A bottom-up perspective - A review

Cellulosic sources, such as lignocellulose-rich biomass, can be mechanically or acid degraded to produce inclusions called cellulose nanocrystals (CNCs). They have several uses in the sectors of biomedicine, photonics, and material engineering because of their biodegradability, renewability, sustainability, and mechanical qualities. The processing and design of CNC-based products are inextricably linked to the rheological behaviour of CNC suspension or in combination with other chemicals, such as surfactants or polymers; in this context, rheology offers a significant link between microstructure and macro scale flow behaviour that is intricately linked to material response in applications. The flow behaviour of CNC items must be properly specified in order to produce goods with value-added characteristics. In this review article, we provide new research on the shear rheology of CNC dispersion and CNC-based hydrogels in the linear and nonlinear regime, with storage modulus values reported to range from ~10^-3 to 10³ Pa. Applications in technology and material science are also covered simultaneously. We carefully examined the effects of charge density, aspect ratio, concentration, persistence length, alignment, liquid crystal formation, the cause of chirality in CNCs, interfacial behaviour and interfacial rheology, linear and nonlinear viscoelasticity of CNC suspension in bulk and at the interface using the currently available literature.

Waste to Value-Added Product: Developing Electrically Conductive Nanocomposites Using a Non-Recyclable Plastic Waste Containing Vulcanized Rubber

This study intends to show the potential application of a non-recyclable plastic waste towards the development of electrically conductive nanocomposites. Herein, the conductive nanofiller and binding matrix are carbon nanotubes (CNT) and polystyrene (PS), respectively, and the waste material is a plastic foam consisting of mainly vulcanized nitrile butadiene rubber and polyvinyl chloride (PVC). Two nanocomposite systems, i.e., PS/Waste/CNT and PS/CNT, with different compositions were melt-blended in a mixer and characterized for electrical properties. Higher electrical conduction and improved electromagnetic interference shielding performance in PS/Waste/CNT system indicated better conductive network of CNTs. For instance, at 1.0 wt.% CNT loading, the PS/Waste/CNT nanocomposites with the plastic waste content of 30 and 50 wt.% conducted electricity 3 and 4 orders of magnitude higher than the PS/CNT nanocomposite, respectively. More importantly, incorporation of the plastic waste (50 wt.%) reduced the electrical percolation threshold by 30% in comparison with the PS/CNT nanocomposite. The enhanced network of CNTs in PS/Waste/CNT samples was attributed to double percolation morphology, evidenced by optical images and rheological tests, caused by the excluded volume effect of the plastic waste. Indeed, due to its high content of vulcanized rubber, the plastic waste did not melt during the blending process. As a result, CNTs concentrated in the PS phase, forming a denser interconnected network in PS/Waste/CNT samples.

Electromagnetic Interference Shielding Performance of Anisotropic Polyimide/Graphene Composite Aerogels

Anisotropic polyimide (PI)/graphene composite aerogels were fabricated by unidirectional freezing. A poly(amic acid) (PAA) ammonium salt/graphene dispersion was first synthesized by mixing together PAA, H₂O, triethylamine (TEA), and graphene and then was successively subjected to one-way freezing, freeze-drying, and thermal imidization. The one-way growth of ice crystals endowed the composite aerogels with highly arranged tubular pores. The PI/graphene composite aerogels possessed anisotropic conductivity, electromagnetic interference (EMI) shielding, heat transfer, and compression performance. Moreover, the composite aerogels with low density (0.076 g·cm^-3) exhibited high EMI shielding effectiveness (SE) of 26.1-28.8 dB, and its specific EMI SE value achieved 1373-1518 dB·cm²·g^-1 when the graphene content was 13 wt %. The main electromagnetic interference shielding mechanism of these composite aerogels was microwave absorption. The composite aerogels had excellent thermal stability, and their 5% weight loss temperature was higher than 546 °C in nitrogen. This research provided an easy and environmentally friendly approach to prepare lightweight and anisotropic PI-based composite aerogels.

Morphology and electrical properties of polypropylene/polyamide 6/glass fiber composites with low carbon black loading

The objective of this study is to investigate the electrically conductive properties and percolation thresholds of carbon black (CB)-filled polypropylene (PP)/glass fiber (GF), PP/polyamide 6 (PA6), and PP/PA6/GF composites. Compared to CB-filled PP/GF and PP/PA6 composites, PP/PA6/GF/CB composites exhibited a reduction of the percolation threshold. Under the same CB loading, the surface resistivity of PP/PA6/GF/CB composites was much lower, indicating a better conductivity. According to the morphology images characterized by transmission electron microscopy, CB was preferentially located in the PA6 phase due to the good interaction between CB and PA6 and the lower viscosity of PA6. The addition of GF formed a PA6-coated GF structure. This structure with a relatively long diameter can effectively assist the construction of conductive paths. Meanwhile, GF also played a volume-occupying role and improved the effective concentration of the conductive component in the system. The influences of GF and PA6 mass fraction on the surface resistivity of PP/PA6/GF/CB composites were also explored, respectively. It was found that appropriate amounts of GF and PA6 could effectively increase the electrical conductivity, providing guidance for fabricating an antistatic or conductive material with high comprehensive performance.

Enhanced Interfacial Adhesion by Reactive Carbon Nanotubes: New Route to High-Performance Immiscible Polymer Blend Nanocomposites with Simultaneously Enhanced Toughness, Tensile Strength, and Electrical Conductivity

Physically anchoring carbon nanotubes (CNTs) onto the interface of immiscible polymer blends has been extensively reported; however, enhancement of physical properties of the blends has seldom been achieved. Herein, we used CNTs with reactive epoxide groups and long poly(methyl methacrylate) (PMMA) tails as a thermodynamic compatibilizer for immiscible poly vinylidene fluoride/poly l-lactide (PVDF/PLLA) blends. The CNTs acted as an efficient compatibilizer and bridged the two phases through physical entanglement and chemical reaction. The sea-island structure of the blend transformed into a bicontinuous structure for CNT contents greater than 3 wt %. The mechanical properties, including ductility and tensile strength, thermal properties, and electrical conductivities were all enhanced by the CNTs compatibilizer. This strategy thermodynamically compatibilized by reactive nanofillers paves the way for advanced blend nanocomposites.

A review of the interfacial characteristics of polymer nanocomposites containing carbon nanotubes

This paper provides an overview of recent advances in research on the interfacial characteristics of carbon nanotube–polymer nanocomposites. The state of knowledge about the chemical functionalization of carbon nanotubes as well as the interaction at the interface between the carbon nanotube and the polymer matrix is presented. The primary focus of this paper is on identifying the fundamental relationship between nanocomposite properties and interfacial characteristics. The progress, remaining challenges, and future directions of research are discussed. The latest developments of both microscopy and scattering techniques are reviewed, and their respective strengths and limitations are briefly discussed. The main methods available for the chemical functionalization of carbon nanotubes are summarized, and particular interest is given to evaluation of their advantages and disadvantages. The critical issues related to the interaction at the interface are discussed, and the important techniques for improving the properties of carbon nanotube–polymer nanocomposites are introduced. Additionally, the mechanism responsible for the interfacial interaction at the molecular level is briefly described. Furthermore, the mechanical, electrical, and thermal properties of the nanocomposites are discussed separately, and their influencing factors are briefly introduced. Finally, the current challenges and opportunities for efficiently translating the remarkable properties of carbon nanotubes to polymer matrices are summarized in the hopes of facilitating the development of this emerging area. Potential topics of oncoming focus are highlighted, and several suggestions concerning future research needs are also presented.

The state of research on the characteristics at the interface in polymer nanocomposites is reviewed. Special emphasis is placed on the recent advances in the fundamental relationship between interfacial characteristics and nanocomposite properties.

The Electrical Properties of Hybrid Composites Based on Multiwall Carbon Nanotubes with Graphite Nanoplatelets

In the present work, we have investigated the concentration dependences of electrical conductivity of monopolymer composites with graphite nanoplatelets or multiwall carbon nanotubes and hybrid composites with both multiwall carbon nanotubes and graphite nanoplatelets. The latter filler was added to given systems in content of 0.24 vol%. The content of multiwall carbon nanotubes is varied from 0.03 to 4 vol%. Before incorporation into the epoxy resin, the graphite nanoplatelets were subjected to ultraviolet ozone treatment for 20 min. It was found that the addition of nanocarbon to the low-viscosity suspension (polymer, acetone, hardener) results in formation of two percolation transitions. The percolation transition of the composites based on carbon nanotubes is the lowest (0.13 vol%).It was determined that the combination of two electroconductive fillers in the low-viscosity polymer results in a synergistic effect above the percolation threshold, which is revealed in increase of the conductivity up to 20 times. The calculation of the number of conductive chains in the composite and contact electric resistance in the framework of the model of effective electrical resistivity allowed us to explain the nature of synergistic effect. Reduction of the electric contact resistance in hybrid composites may be related to a thinner polymer layer between the filler particles and the growing number of the particles which take part in the electroconductive circuit.

Structural evolution and dielectric properties of suspensions of carbon nanotubes in nematic liquid crystals

Structuring of carbon nanotubes (CNTs) in liquid crystals (LCs) and electro-physical characteristics of LC + CNT suspensions were studied in a very broad range of CNT concentrations, C, from 10^-5 wt% (highly diluted suspensions) to 2.5 wt% (highly viscous suspensions). Along with the conventional sandwich cells with the transparent electrodes on the substrates, we used the cells with the in-plane applied electrical field in order to monitor changes of electrical parameters in the same direction as the structural changes observed under an optical microscope. The data revealed four stages of structural evolution with the increase of C: (1) dispersion of individual CNTs and their very small aggregates (C < 3 × 10^-4 wt%), (2) presence of branched aggregates with a non-compact structure (C = 3 × 10^-4-5 × 10^-3 wt%), (3) percolation of non-compact aggregates (C = 5 × 10^-3-10^-1 wt%) and (4) compaction of aggregates and formation of a dense network (C = 10^-1-1 wt%). In the studied concentration range, the conductivity displayed two percolation thresholds at C ≈ 0.004 wt% and C ≈ 0.5 wt%, which are associated with the formation of a non-compact and dense CNT network. By contrast, the permittivity ε' revealed only one percolation threshold at C ≈ 0.5 wt%, when the distance between the adjacent CNTs becomes incredibly small.

Segregated Hybrid Poly(methyl methacrylate)/Graphene/Magnetite Nanocomposites for Electromagnetic Interference Shielding

Nanocomposites of poly(methyl methacrylate)/reduced graphene oxide (PMMA/rGO) without and with decorated magnetite nanoparticles with a segregated structure were prepared using emulsifier-free emulsion polymerization. Various characterization techniques were employed to validate the presence of the nanofillers and the formation of the segregated structure within the nanocomposites. The percolation threshold of the nanocomposites was found to be 0.3 vol %, while a maximum electrical conductivity of 91.2 S·m^-1 and electromagnetic interference shielding effectiveness (EMI SE) of 63.2 dB (2.9 mm thickness) were achieved for the PMMA/rGO nanocomposites at a loading of 2.6 vol % rGO. It was also observed that decorating rGO with magnetite nanoparticles (hybrid nanocomposites) led to a tremendous increase in EMI SE. For instance, 1.1 vol % PMMA/rGO nanocomposites indicated an EMI SE of 20.7 dB, while adding 0.5 vol % magnetite nanoparticles enhanced EMI SE to 29.3 dB. The excellent electrical properties obtained for these nanocomposites were ascribed to both superiorities of the segregated conductive structure and magnetic properties of the magnetite nanoparticles.

"Patchy" Carbon Nanotubes as Efficient Compatibilizers for Polymer Blends

Surface-modified carbon nanotubes (CNTs) have become well-established filler materials for polymer nanocomposites. However, in immiscible polymer blends, the CNT-coating is selective toward the more compatible phase, which suppresses their homogeneous distribution and limits harnessing the full potential of the filler. In this study, we show that multiwalled CNTs with a patchy polystyrene/poly(methyl methacrylate) (PS/PMMA) corona disperse equally well in both phases of an incompatible PS/PMMA polymer blend. Unlike polymer-grafted CNTs with a uniform corona, the patchy CNTs are able to adjust their corona structure to the blend phases by selective swelling/collapse of respective miscible/immiscible surface patches. Importantly, the high interfacial activity of patchy CNTs further causes a significant decrease in PMMA droplet size with increasing filler content. The combined effect of compatibilization and homogeneous distribution makes patchy CNTs interesting materials for polymer blend nanocomposites, where next to the compatibilization, a homogeneous filler distribution is important to gain the desired materials property (e.g., reinforcement).

Outstanding electromagnetic interference shielding of silver nanowires: comparison with carbon nanotubes

Synthesized silver nanowire/polystyrene nanocomposites showed superior electrical properties to commercial carbon nanotube/polystyrene nanocomposites at high filler loadings. This was ascribed to the higher metallic nature of silver nanowires.