Single-Walled Carbon Nanotube Film Supported Nanofiltration Membrane with a Nearly 10 nm Thick Polyamide Selective Layer for High-Flux and High-Rejection Desalination

Micelles regulated thin film nanocomposite membrane with enhanced nanofiltration performance

The desalination performance of thin film nanocomposite (TFN) membranes is significantly influenced by the nature of nanofillers and the structure of the polyamide (PA) layer. Herein, a micelles regulated interfacial polymerization (MRIP) strategy is reported for the preparation of TFN membranes with enhanced nanofiltration (NF) performance. Specially, stable and ultrafine micelles, synthesized from the poly(ethylene oxide)-b-poly(4-vinyl pyridine)-b-polystyrene (PEO-PVP-PS) triblock copolymers, were utilized as regulators in the aqueous phase during the interfacial polymerization (IP) process. TFN membranes were fabricated with varying concentrations of micelles to improve their properties and performances. The structure of the PA layer was further regulated by modulating the content of trimesoyl chloride (TMC), which significantly enhances the performance of the TFN membrane with micelles. Attributable to the homogeneously dispersed micelles and the modified PA layer, the optimized membrane denoted as TFN-2-0.3 exhibits an improved separation performance of 20.7 L m-2h-1 bar-1 and 99.3 % Na2SO4 rejection, demonstrating nearly twice the permeance and 2.7 % higher rejection than that of the original control membrane, respectively. The mechanism of this MRIP strategy was investigated through the diffusion experiments of piperazine (PIP) and interfacial tension tests. The incorporated micelles effectively lower the interfacial tension, promote the diffusion of PIP and accelerate the IP reaction, resulting in a denser and thinner PA layer. Collectively, these findings demonstrate that TFN membranes with micelles exhibit increased roughness, enhanced hydrophilicity, superior rejection to divalent salts, and better acid-base resistance, highlighting their potential applications in the design of TFN membranes.

Fabrication of polyamide nanofiltration membrane with tannic acid/poly(sodium 4-styrenesulfonate) network-like interlayer for enhanced desalination performance

The traditional polyamide composite nanofiltration membranes have high selectivity and low water permeance, so it is necessary to find strategies to raise the permeance. Herein, a novel polyamide nanofiltration membranes with high permeance were fabricated by coating a loose hydrophilic network-like interlayer, where tannic acid (TA) with pentapophenol arm structure binds to poly(4-styrenesulfonate) (PSS) polymer through hydrogen and ionic interactions. The effects of the network-like TA/PSS interlayer on surface morphology, surface hydrophobicity, and the interfacial polymerization mechanism were investigated. The outcomes demonstrated that the TA/PSS interlayer can offer a favorable environment for interfacial polymerization, enhance the hydrophilicity of the substrate membrane, and delay the release of piperazine (PIP). The optimized TFC-2 presents pure water flux of 22.7 ± 2.8 L m-2 h-1 bar-1, Na2SO4 rejection of 97.1 ± 0.5 %, and PA layer thickness of about 38.9 ± 2.5 nm. This provides new strategies for seeking to prepare simple interlayers to obtain high-performance nanofiltration membranes.

Electrochemical-repaired porous graphene membranes for precise ion-ion separation

The preparation of atom-thick porous lattice hosting Å-scale pores is attractive to achieve a large ion-ion selectivity in combination with a large ion flux. Graphene film is an ideal selective layer for this if high-precision pores can be incorporated, however, it is challenging to avoid larger non-selective pores at the tail-end of the pore size distribution which reduces ion-ion selectivity. Herein, we develop a strategy to overcome this challenge using an electrochemical repair strategy that successfully masks larger pores in large-area graphene. 10-nm-thick electropolymerized conjugated microporous polymer (CMP) layer is successfully deposited on graphene, thanks to a strong π-π interaction in these two materials. While the CMP layer itself is not selective, it effectively masks graphene pores, leading to a large Li+/Mg2+ selectivity from zero-dimensional pores reaching 300 with a high Li+ ion permeation rate surpassing the performance of reported materials for ion-ion separation. Overall, this scalable repair strategy enables the fabrication of monolayer graphene membranes with customizable pore sizes, limiting the contribution of nonselective pores, and offering graphene membranes a versatile platform for a broad spectrum of challenging separations.

Empowering ultrathin polyamide membranes at the water-energy nexus: strategies, limitations, and future perspectives

Membrane-based separation is one of the most energy-efficient methods to meet the growing need for a significant amount of fresh water. It is also well-known for its applications in water treatment, desalination, solvent recycling, and environmental remediation. Most typical membranes used for separation-based applications are thin-film composite membranes created using polymers, featuring a top selective layer generated by employing the interfacial polymerization technique at an aqueous-organic interface. In the last decade, various manufacturing techniques have been developed in order to create high-specification membranes. Among them, the creation of ultrathin polyamide membranes has shown enormous potential for achieving a significant increase in the water permeation rate, translating into major energy savings in various applications. However, this great potential of ultrathin membranes is greatly hindered by undesired transport phenomena such as the geometry-induced "funnel effect" arising from the substrate membrane, severely limiting the actual permeation rate. As a result, the separation capability of ultrathin membranes is still not fully unleashed or understood, and a critical assessment of their limitations and potential solutions for future studies is still lacking. Here, we provide a summary of the latest developments in the design of ultrathin polyamide membranes, which have been achieved by controlling the interfacial polymerization process and utilizing a number of novel manufacturing processes for ionic and molecular separations. Next, an overview of the in-depth assessment of their limitations resulting from the substrate membrane, along with potential solutions and future perspectives will be covered in this review.

Durable Nano-Flower Structured Foam Coupled with Electrically-Driven in Situ Aeration Enable High-Flux Oil/Water Emulsion Separation with Dynamic Antifouling Ability

The conventional membranes used for separating oil/water emulsions are typically limited by the properties of the membrane materials and the impact of membrane fouling, making continuous long-term usage unachievable. In this study, a filtering electrode with synchronous self-cleaning functionality is devised, exhibiting notable antifouling ability and an extended operational lifespan, suitable for the continuous separation of oil/water emulsions. Compared with the original Ti foam, the in situ growth of NiTi-LDH (Layered double hydroxide) nano-flowers endows the modified Ti foam (NiTi-LDH/TF) with exceptional superhydrophilicity and underwater superoleophobicity. Driven by gravity, a rejection rate of over 99% is achieved for various emulsions containing oil content ranging from 1% to 50%, as well as oil/seawater emulsions. The flux recovery rate exceeds 90% after one hundred cycles and a 4-h filtration period. The enhanced separation performance is realized through the "gas bridge" effect during in situ aeration and electrochemical anodic oxidation. The internal aeration within the membrane pores contributes to the removal of oil foulants. This study underscores the potential of coupling foam metal filtration materials with electrochemical technology, providing a paradigm for the exploration of novel oil/water separation membranes.

The Preparation and Performance Study of Polyamide Film Based on PDA@MWCNTs/PVDF Porous Support Layer

It is urgent to develop a polyamide (PA) thin-film composite (TFC) membrane with a new method in this study by designing and constructing a new nanomaterial support layer instead of the conventional support layer. Polydopamine-wrapped single-walled carbon nanotubes (PDA@MWCNTs) as the place of the polymerization reaction can optimize the PA film structure and performance. The resulting composite membrane presents a higher water flux of 15.8 L·m-2·h-1·bar-1 and a rejection rate of 97% to Na2SO4, simultaneously maintaining this high separation performance in 300 min. It is a new ideal to construct novel support layer by using inorganic nanoparticles and organic polymer nanofiber membranes.

Solar-driven membrane separation for direct lithium extraction from artificial salt-lake brine

The demand for lithium extraction from salt-lake brines is increasing to address the lithium supply shortage. Nanofiltration separation technology with high Mg2+/Li+ separation efficiency has shown great potential for lithium extraction. However, it usually requires diluting the brine with a large quantity of freshwater and only yields Li+-enriched solution. Inspired by the process of selective ion uptake and salt secretion in mangroves, we report here the direct extraction of lithium from salt-lake brines by utilizing the synergistic effect of ion separation membrane and solar-driven evaporator. The ion separation membrane-based solar evaporator is a multilayer structure consisting of an upper photothermal layer to evaporate water, a hydrophilic porous membrane in the middle to generate capillary pressure as the driving force for water transport, and an ultrathin ion separation membrane at the bottom to allow Li+ to pass through and block other multivalent ions. This process exhibits excellent lithium extraction capability. When treating artificial salt-lake brine with salt concentration as high as 348.4 g L-1, the Mg2+/Li+ ratio is reduced by 66 times (from 19.8 to 0.3). This research combines ion separation with solar-driven evaporation to directly obtain LiCl powder, providing an efficient and sustainable approach for lithium extraction.

Construction of a multi-layer protection of CS polymer brush grafted DA@CNTs coating on PVDF membrane for effective removal of dye effluent

In the process of removing dye wastewater, the membrane surface is susceptible to contamination, resulting in reduced performance and limited dye separation efficiency. A single hydrophilic modification layer is not enough to achieve effective separation of different types of dyes. The present research designed a "double layer protection" method in order to overcome the above deficiencies. A solution of dopamine (DA) coated carbon nanotubes (CNTs-COOH) was covered on the surface of the polyvinylidene fluoride (PVDF) membrane by deposition, followed by grafting a layer of chitosan (CS) polymer brushes on its surface. The spatial double layer structure provides an excellent barrier effect and effectively reduces the contamination of dyes. When filtering different types of dyes, effective filtration of anionic and cationic dyes through the electrostatic effect of the first layer, the adsorption of CNTs in the second layer and the hydration layer of both layers. All membranes have excellent rejection properties. More importantly, the membranes also had good chemical and mechanical stability and their serviceability was not degraded. Therefore, the prepared PVDF-based multi-layer composite membranes behave a potential application prospect in the wastewater purification field.

Ice-confined synthesis of highly ionized 3D-quasilayered polyamide nanofiltration membranes

Existing polyamide (PA) membrane synthesis protocols are underpinned by controlling diffusion-dominant liquid-phase reactions that yield subpar spatial architectures and ionization behavior. We report an ice-confined interfacial polymerization strategy to enable the effective kinetic control of the interfacial reaction and thermodynamic manipulation of the hexagonal polytype (Ih) ice phase containing monomers to rationally synthesize a three-dimensional quasilayered PA membrane for nanofiltration. Experiments and molecular simulations confirmed the underlying membrane formation mechanism. Our ice-confined PA nanofiltration membrane features high-density ionized structure and exceptional transport channels, realizing superior water permeance and excellent ion selectivity.

Quantitatively Unveiling the Structure-Activity Relationship of Polyamide Nanofiltration Membranes with Complex Structures

Nanofiltration polyamide (NF PA) membranes are widely used in seawater desalination and wastewater treatment due to their excellent permeability. The structure-activity relationship of PA membranes has attracted extensive attention in decades. In this work, NF PA membranes with planar structure, nodular structure, and peak-valley structure were constructed, and the pure water permeance was calculated by nonequilibrium molecular dynamics simulation to quantitatively investigate the structure-activity relationship between the microstructure and water permeance. Results showed that the peak-valley structure had the highest effective utilization rate of the membrane surface, which had the highest number of water molecules that passed through membranes per unit cross-sectional area (7.09). Furthermore, with the increase of the specific surface area ratio, the water permeance of the NF PA with peak-valley increased at a rate about 2.5 times than that of the planar NF PA. Therefore, some molecular scale insights were supplied about the structure-activity relationship of NF PA membranes, which is helpful for the fabrication of high-performance NF PA membranes.

Enhancing Nanofiltration Selectivity of Metal-Organic Framework Membranes via a Confined Interfacial Polymerization Strategy

Development of well-constructed metal-organic framework (MOF) membranes can bring about breakthroughs in nanofiltration (NF) performance for water treatment applications, while the relatively loose structures and inevitable defects usually cause low rejection capacity of MOF membranes. Herein, a confined interfacial polymerization (CIP) method is showcased to synthesize polyamide (PA)-modified NF membranes with MOF nanosheets as the building blocks, yielding a stepwise transition from two-dimensional (2D) MOF membranes to polyamide NF membranes. The CIP process was regulated by adjusting the loading amount of piperazine (PIP)-grafted MOF nanosheets on substrates and the additional content of free PIP monomers distributed among the nanosheets, followed by the reaction with trimesoyl chloride in the organic phase. The prepared optimal membrane exhibited a high Na2SO4 rejection of 98.4% with a satisfactory water permeance of 37.4 L·m-2·h-1·bar-1, which could be achieved by neither the pristine 2D MOF membranes nor the PA membranes containing the MOF nanosheets as the conventional interlayer. The PA-modified MOF membrane also displayed superior stability and enhanced antifouling ability. This CIP strategy provides a novel avenue to develop efficient MOF-based NF membranes with high ion-sieving separation performance for water treatment.

Polycage membranes for precise molecular separation and catalysis

The evolution of the chemical and pharmaceutical industry requires effective and less energy-intensive separation technologies. Engineering smart materials at a large scale with tunable properties for molecular separation is a challenging step to materialize this goal. Herein, we report thin film composite membranes prepared by the interfacial polymerization of porous organic cages (POCs) (RCC3 and tren cages). Ultrathin crosslinked polycage selective layers (thickness as low as 9.5 nm) are obtained with high permeance and strict molecular sieving for nanofiltration. A dual function is achieved by combining molecular separation and catalysis. This is demonstrated by impregnating the cages with highly catalytically active Pd nanoclusters ( ~ 0.7 nm). While the membrane promotes a precise molecular separation, its catalytic activity enables surface self-cleaning, by reacting with any potentially adsorbed dye and recovering the original performance. This strategy opens opportunities for the development of other smart membranes combining different functions and well-tailored abilities.

Lyotropic Liquid Crystal (LLC)-Templated Nanofiltration Membranes by Precisely Administering LLC/Substrate Interfacial Structure

Mesoporous materials based on lyotropic liquid crystal templates with precisely defined and flexible nanostructures offer an alluring solution to the age-old challenge of water scarcity. In contrast, polyamide (PA)-based thin-film composite (TFC) membranes have long been hailed as the state of the art in desalination. They grapple with a common trade-off between permeability and selectivity. However, the tides are turning as these novel materials, with pore sizes ranging from 0.2 to 5 nm, take center stage as highly coveted active layers in TFC membranes. With the ability to regulate water transport and influence the formation of the active layer, the middle porous substrate of TFC membranes becomes an essential player in unlocking their true potential. This review delves deep into the recent advancements in fabricating active layers using lyotropic liquid crystal templates on porous substrates. It meticulously analyzes the retention of the liquid crystal phase structure, explores the membrane fabrication processes, and evaluates the water filtration performance. Additionally, it presents an exhaustive comparison between the effects of substrates on both polyamide and lyotropic liquid crystal template top layer-based TFC membranes, covering crucial aspects such as surface pore structures, hydrophilicity, and heterogeneity. To push the boundaries even further, the review explores a diverse array of promising strategies for surface modification and interlayer introduction, all aimed at achieving an ideal substrate surface design. Moreover, it delves into the realm of cutting-edge techniques for detecting and unraveling the intricate interfacial structures between the lyotropic liquid crystal and the substrate. This review is a passport to unravel the enigmatic world of lyotropic liquid crystal-templated TFC membranes and their transformative role in global water challenges.

Effect of Interlayer Construction on TFC Nanofiltration Membrane Performance: A Review from Materials Perspective

Polyamide (PA) thin-film composite (TFC) nanofiltration (NF) membranes, which are extensively utilized in seawater desalination and water purification, are limited by the upper bounds of permeability-selectivity. Recently, constructing an interlayer between the porous substrate and the PA layer has been considered a promising approach, as it may resolve the trade-off between permeability and selectivity, which is ubiquitous in NF membranes. The progress in interlayer technology has enabled the precise control of the interfacial polymerization (IP) process, which regulates the structure and performance of TFC NF membranes, resulting in a thin, dense, and defect-free PA selective layer. This review presents a summary of the latest developments in TFC NF membranes based on various interlayer materials. By drawing from existing literature, the structure and performance of new TFC NF membranes using different interlayer materials, such as organic interlayers (polyphenols, ion polymers, polymer organic acids, and other organic materials) and nanomaterial interlayers (nanoparticles, one-dimensional nanomaterials, and two-dimensional nanomaterials), are systematically reviewed and compared. Additionally, this paper proposes the perspectives of interlayer-based TFC NF membranes and the efforts required in the future. This review provides a comprehensive understanding and valuable guidance for the rational design of advanced NF membranes mediated by interlayers for seawater desalination and water purification.

Regulation of molecular transport in polymer membranes with voltage-controlled pore size at the angstrom scale

Polymer membranes have been used extensively for Angstrom-scale separation of solutes and molecules. However, the pore size of most polymer membranes has been considered an intrinsic membrane property that cannot be adjusted in operation by applied stimuli. In this work, we show that the pore size of an electrically conductive polyamide membrane can be modulated by an applied voltage in the presence of electrolyte via a mechanism called electrically induced osmotic swelling. Under applied voltage, the highly charged polyamide layer concentrates counter ions in the polymer network via Donnan equilibrium and creates a sizeable osmotic pressure to enlarge the free volume and the effective pore size. The relation between membrane potential and pore size can be quantitatively described using the extended Flory-Rehner theory with Donnan equilibrium. The ability to regulate pore size via applied voltage enables operando modulation of precise molecular separation in-situ. This study demonstrates the amazing capability of electro-regulation of membrane pore size at the Angstrom scale and unveils an important but previously overlooked mechanism of membrane-water-solute interactions.

Roles and gains of coordination chemistry in nanofiltration membrane: A review

The nanofiltration (NF) membranes with the specific separation accuracy for molecules with the size of 0.5-2 nm have been applied in various industries. However, the traditional polymeric NF membranes still face problems like the trade-off effect, organic solvent consumption, and weak durability in harsh conditions. The participation of coordination action or metal-organic coordination compounds (MOCs) brings the membrane with uniform pores, better antifouling properties, and high hydrophilicity. Some of the aqueous-phase reactions also help to introduce a green fabrication process to NF membranes. This review critically summarizes the recent research progress in coordination chemistry relevant NF membranes. The participation of coordination chemistry was classified by the various functions in NF membranes like additives, interlayers, selective layers, coating layers, and cross-linkers. Then, the effect and mechanism of the coordination chemistry on the performance of NF membranes are discussed in depth. Perspectives are given for the further promotion that coordination chemistry can make in NF processes. This review also provides comprehensive insight and constructive guidance on high-performance NF membranes with coordination chemistry.

Constructing Mechanical Shuttles in a Three-dimensional (3D) Porous Architecture for Selective Transport of Lithium Ions

Lithium (Li) extraction from brines is a major barrier to the sustainable development of batteries and alloys; however, current separation technology suffers from a trade-off between ion selectivity and permeability. Herein, a crown ether mechanically interlocked 3D porous organic framework (Crown-POF) was prepared as the porous filler of thin-film nanocomposite membranes. Crown-POF with penta-coordinated (four O_crown atoms and one N_tert-amine atom) adsorption sites enables a special recognition for Li⁺ ion. Moreover, the four N_tert-amine atoms on each POF branch facilitate the flipping motion of Li⁺ ion along the skeletal thread, while retaining the specified binding pattern. Accordingly, the crown ether interlocked POF network displays an ultrafast ion transfer rate, over 10 times that of the conventional porous materials. Notably, the nanocomposite membrane gives high speed and selectivity for Li⁺ ion transport as compared with other porous solid-based mixed-matrix membranes.

Polyvinyl alcohol and sodium alginate hydrogel coating with different crosslinking procedures on a PSf support for fabricating high-flux NF membranes

Polyvinyl alcohol (PVA) and sodium alginate (SA) hydrogel-coated nanofiltration (NF) membranes with high-flux and permselectivity were prepared. The coating of PVA and SA hydrogel selective layer on a porous polysulfone (PSf)/non-woven fabric ultrafiltration substrate membrane was conducted through different three procedures including pre-crosslinking, in-situ crosslinking, and immersing crosslinking and the use of glutaraldehyde as a crosslinking agent. The properties and performances of all types of the prepared membranes were evaluated through ATR-FTIR spectroscopy, AFM, SEM, zeta potential, contact angle, and cross-flow permeation tests. The immersing technique resulted in the formation of TFC membranes with higher hydrophilicity, smoother surface layer, higher negative charge, higher permeation flux, higher salt rejection and better anti-fouling performance. Also, the higher negative surface charge of the immersing coated TFC membranes due to dissociation of hydrophilic functional groups of the PVA and SA hydrogel selective layer resulted in higher As(III) rejection. SA coated NF membrane through immersing method exhibited a higher pure water permeability of 11.2 L m^-2 h^-1 bar^-1, NaCl, MgSO₄, and Na₂SO₄ rejection of 38.2%, 55.1%, and 70.4%, respectively with As(III) rejection of 60.6%. All types of the PVA and SA hydrogel-coated PSf membranes possessed improved fouling resistance to BSA aqueous solution, superior anti-fouling performance was obtained with SA hydrogel coating through immersing method. Such optimum membranes indicated high stability in the long-term experiments. This study showed that the coating of the SA hydrogel layer on a PSf support through immersing method could be a promising candidate for fabricating high-flux NF membranes.

Facile monomer interlayered MOF based thin film nanocomposite for efficient arsenic separation

The thin film nanocomposites (TFN) based membranes are sensitive to the synergy between the polymer and nanoparticles. TFN incorporating metal-organic frameworks (MOFs) have shown tremendous enhancement in permeability. This study investigates alternate MOF positioning during TFC fabrication for a highly selective membrane. Co-Zn-based mixed metal-organic framework (mMOF) was interlayered between m-phenylenediamine (MPD) and trimesoyl chloride (TMC) to form a polyamide (PA) selective layer. The practiced method conveniently allowed exact loading of mMOF and thus prevented the loss. Owing to the mMOF's placement between MPD and TMC, an increase in PA cross-linking was observed. The mMOF-MPD monomer compatibility allowed homogeneous distribution and formation of a defect-free PA layer. The surface morphology showed a more pronounced formation of leaves-like features due to interfacial degassing. Neutral solute-based filtration tests determined mean pore size, probability distribution, and MWCO. The incorporation of mMOF led to formation of additional nanochannels in the membrane surface. The perm-selectivity studies performed on a dead-end filtration unit resulted in 94% As⁵⁺ retention with 2.5 times higher permeance than the control. The current study pronounced the viability of the monomer interlayer method to form a highly selective TFN for water separation and related applications.

Boosting the Performance of Nanofiltration Membranes in Removing Organic Micropollutants: Trade-Off Effect, Strategy Evaluation, and Prospective Development

In view of the high risks brought about by organic micropollutants (OMPs), nanofiltration (NF) processes have been playing a vital role in advanced water and wastewater treatment, owing to the high membrane performance in rejection of OMPs, permeation of water, and passage of mineral salts. Though numerous studies have been devoted to evaluating and technically enhancing membrane performance in removing various OMPs, the trade-off effect between water permeance and water/OMP selectivity for state-of-the-art membranes remains far from being understood. Knowledge of this effect is significant for comparing and guiding membrane development works toward cost-efficient OMP removal. In this work, we comprehensively assessed the performance of 88 NF membranes, commercialized or newly developed, based on their water permeance and OMP rejection data published in the literature. The effectiveness and underlying mechanisms of various modification methods in tailoring properties and in turn performance of the mainstream polyamide (PA) thin-film composite (TFC) membranes were quantitatively analyzed. The trade-off effect was demonstrated by the abundant data from both experimental measurements and machine learning-based prediction. On this basis, the advancement of novel membranes was benchmarked by the performance upper-bound revealed by commercial membranes and lab-made PA membranes. We also assessed the potentials of current NF membranes in selectively separating OMPs from inorganic salts and identified the future research perspectives to achieve further enhancement in OMP removal and salt/OMP selectivity of NF membranes.

High Flux Nanofiltration Membranes with Double-Walled Carbon Nanotube (DWCNT) as the Interlayer

Nanofiltration (NF) membranes with a high permeability and rejection are of great interest in desalination, separation and purification. However, how to improve the permeation and separation performance still poses a great challenge in the preparation of NF membranes. Herein, the novel composite NF membrane was prepared through the interfacial polymerization of M-phenylenediamine (MPD) and trimesoyl chloride (TMC) on a double-walled carbon nanotube (DWCNT) interlayer supported by PES substrate. The DWCNT interlayer had a great impact on the polyamide layer formation. With the increase of the DWCNT dosage, the XPS results revealed an increase in the number of carboxyl groups, which decreased the crosslinking degree of the polyamide layer. Additionally, the AFM results showed that the surface roughness and specific surface area increased gradually. The water flux of the prepared membrane increased from 25.4 L/(m²·h) and 26.6 L/(m²·h) to 109 L/(m²·h) and 104.3 L/(m²·h) with 2000 ppm Na₂SO₄ and NaCl solution, respectively, under 0.5 MPa. Meanwhile, the rejection of Na₂SO₄ and NaCl decreased from 99.88% and 99.38% to 96.48% and 60.47%. The proposed method provides a novel insight into the rational design of the multifunctional interlayer, which shows great potential in the preparation of high-performance membranes.

Incorporating Ag@RF core-shell nanomaterials into the thin film nanocomposite membrane to improve permeability and long-term antibacterial properties for nanofiltration

Ag@resorcinol-formaldehyde resin (Ag@RF) core-shell nanomaterials were prepared by Stöber method, and introduced into polyamide (PA) selective layer of thin-film nanocomposite (TFN) membranes through the interfacial polymerization (IP) process. Due to the abundant hydroxyl groups on the surface and suitable particle size, Ag@RF nanoparticles (Ag@RFs) could be uniformly dispersed in the piperazine aqueous solution and participate in the IP process to precisely regulate the microstructure of the PA selective layer. The resulting "crater structure" and irregular granular structure enlarged the permeable area and contributed to the surface hydrophilicity. For the nanofiltration application, the water flux of TFN membrane modified by Ag@RFs to Na₂SO₄ solution reached 150 L·m^-2·h^-1 which was 87.5% greater than TFC, and salt rejection was maintained. The antibacterial efficiency of the prepared TFN membrane on E. coli reached 99.6% in the antibacterial experiment. In addition, due to the special structure of Ag@RFs, the TFN membrane also showed an expected slow-release capability of Ag⁺, allowing for long-term anti-biofouling properties. This work demonstrates that Ag@RF core-shell nanoparticles with high compatibility of organic nanoparticles and antibacterial properties of Ag nanoparticles could be used as promising nanofillers for designing functional nanofiltration TFN membranes.

Biofouling-Resistant Ultrafiltration Membranes via Codeposition of Dopamine and Cetyltrimethylammonium Bromide with Retained Size Selectivity and Water Flux

Biofouling is a serious problem in ultrafiltration (UF) membrane applications. Modifying the surface of membranes with low molecular weight, commercially available antibacterial chemistries is an excellent strategy to mitigate biofouling. Herein, we report a new strategy to impart antibacterial and anti-biofouling behavior without changing the support membrane's size selectivity and pure water permeance (PWP). To this end, a strong antibacterial agent, cetyltrimethylammonium bromide (CTAB), was codeposited with dopamine onto commercial polyethersulfone (PES) UF membranes in the presence of nitrogen (N₂) gas backflow. The PWP and pore size of the support membrane did not change with codeposition, confirming the benefit of N₂ backflow in mitigating the solution intrusion phenomenon. X-ray photoelectron spectroscopy (XPS), surface ζ potentials, and contact angle measurements confirmed the successful codeposition of polydopamine (PDA) and CTAB onto the membrane. Among three different CTAB concentrations systematically investigated, the membrane functionalized with CTAB at the critical micelle concentration (CMC) provided the best anti-biofouling activity against Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria and retained its surface ζ potential after being stored in 1 M NaCl (pH = 6.8) for 3 months. Our results demonstrate the potential of using a facile, one-step approach to modify commercial UF membranes without compromising their pore size or flux, while simultaneously endowing antibacterial activity.

Thin-Film Composite Membranes with a Carbon Nanotube Interlayer for Organic Solvent Nanofiltration

Compared to the traditional chemical-crosslinking-based polymer, the porous polytetrafluoroethylene (PTFE) substrate is considered to be an excellent support for the fabrication of thin-film composite (TFC) organic solvent nanofiltration (OSN) membranes. However, the low surface energy and chemical inertness of PTFE membranes presented major challenges for fabricating a polyamide active layer on its surface via interfacial polymerization (IP). In this study, a triple-layered TFC OSN membrane was fabricated via IP, which consisted of a PA top layer on a carbon nanotube (CNT) interlayer covering the macroporous PTFE substrate. The defect-free formation and cross-linking degree of the PA layer can be improved by controlling the CNT deposition amount to achieve a good OSN performance. This new TFC OSN membrane exhibited a high dye rejection (the rejection of Bright blue B > 97%) and a moderate and stable methanol permeated flux of approximately 8.0 L m−2 h−1 bar−1. Moreover, this TFC OSN membrane also exhibited an excellent solvent resistance to various organic solvents and long-term stability during a continuous OSN process.

Single-walled carbon nanotube gutter layer supported ultrathin zwitterionic microporous polymer membrane for high-performance lithium-sulfur battery

Development of efficient lithium-sulfur (Li-S) battery requires the need to develop an appropriate functional separator that allows strong facilitation and transport of lithium ions together with limited passage of polysulfides. In this work, a multifunctional separator (TB-BAA/SWCNT/PP) is developed through spin coating of a novel zwitterionic microporous polymer (TB-BAA) on the gutter layer constructed from single-walled carbon nanotubes (SWCNT), where commercially available polypropylene (PP) separator is used to act as the mechanical support. SWCNT in this study serves as the first modification layer to decrease the size of the macropores in the PP separator, while the ultrathin TB-BAA top barrier layer with the presence of zwitterionic side chains allows the creation of confined ionic channels with both lithiophilic and sulfophilic groups. Due to the presence of available chemical interactions with lithium polysulfides, selective ion transport can be foreseen through such separator. In this regard, shuttle effect that is frequently encountered in Li-S battery can be suppressed effectively via implementing the as-obtained functional separator, resulting in the creation of credible and stable sulfur electrochemistry. The TB-BAA/SWCNT/PP-based Li-S battery has been investigated to possess high cycling ability (capacity fading per cycle of 0.055% over 500 cycles at 1 C) together with decent rate capability (736.6 mAh g^-1 at 3 C). In addition, a high areal capacity retention of 5.03 mAh cm^-2 after 50 cycles can be also obtained under raised sulfur loading (5.4 mg cm^-2).

A novel ceramic-based thin-film composite nanofiltration membrane with enhanced performance and regeneration potential

The rational design of a ceramic-based nanofiltration membrane remains a significant challenge due to its performance and fabrication cost. Herein, we report a high-performance ceramic-based thin-film composite (TFC) membrane fabricated via a typical interfacial polymerization on an interwoven net substrate assembled by titanium dioxide (TiO₂) nanowires. The chemical properties and morphologies were systematically investigated for ceramic substrates and their corresponding TFC membranes. Due to the significantly improved hydrophilicity of the TiO₂ framework, more reactive amine monomers were uniformly adsorbed on the modified surface of the ceramic substrate, yielding an ultrathin polyamide layer with less resistance. In addition, the smooth surface and decreased pore size of the TiO₂ framework contributed to forming a defect-free polyamide layer. As a result, the obtained ceramic-based TFC membrane evinced high permeance of 26.4 L m^-2 h^-1 bar^-1 and excellent salt rejection efficiency, leading to simultaneous improvements compared with the control TFC membrane without the TiO₂ framework. Notably, the potential regeneration ability of the ceramic-based TFC membrane could be achieved via facile low-temperature calcination and re-polymerization process due to the varied thermostability between the polyamide layer and the robust ceramic substrate. The operation of regeneration helped to prolong the lifetime and decrease the cost for the ceramic-based TFC membrane. This research provides a feasible protocol to fabricate sustainable ceramic-based nanofiltration membranes with enhanced performance for water treatment.

Ultrathin Membranes for Separations: A New Era Driven by Advanced Nanotechnology

Ultrathin membranes are at the forefront of membrane research, offering great opportunities in revolutionizing separations with ultrafast transport. Driven by advanced nanomaterials and manufacturing technology, tremendous progresses are made over the last 15 years in the fabrications and applications of sub-50 nm membranes. Here, an overview of state-of-the-art ultrathin membranes is first introduced, followed by a summary of the fabrication techniques with an emphasis on how to realize such extremely low thickness. Then, different types of ultrathin membranes, categorized based on their structures, that is, network, laminar, or framework structures, are discussed with a focus on the interplays among structure, fabrication methods, and separation performances. Recent research and development trends are highlighted. Meanwhile, the performances and applications of current ultrathin membranes for representative separations (gas separation and liquid separation) are thoroughly analyzed and compared. Last, the challenges in material design, structure construction, and coordination are given, in order to fully realize the potential of ultrathin membranes and facilitate the translation from scientific achievements to industrial productions.