Hierarchical Graphene-Scaffolded Silicon/Graphite Composites as High Performance Anodes for Lithium-Ion Batteries

Benchmarking the Match of Porous Carbon Substrate Pore Volume on Silicon Anode Materials for Lithium-Ion Batteries

Silicon (Si) is one of the most promising anode materials for high-energy-density lithium-ion batteries. However, the huge volume expansion hinders its commercial application. Embedding amorphous Si nanoparticles in a porous carbon framework is an effective way to alleviate Si volume expansion, with the pore volume of the carbon substrates playing a pivotal role. This work demonstrates the impact of pore volume on the electrochemical performance of the silicon/carbon porous composites from two perspectives: 1) pore volume affects the loadings of Si particles; 2) pore volume affects the structural stability and mechanical properties. The smaller pore volume of the carbon substrate cannot support the high Si loadings, which results in forming a thick Si shell on the surface, thereby being detrimental to cycling stability and the diffusion of electrons and ions. On top of that, the carbon substrate with a larger pore volume has poor structural stability due to its fragility, which is also not conducive to realizing long cycle life and high rate performance. Achieving excellent electrochemical performances should match the proper pore volume with Si content. This study will provide important insights into the rational design of the silicon/carbon porous composites based on the pore volume of the carbon substrates.

What Is the Real Origin of Single-Walled Carbon Nanotubes for the Performance Enhancement of Si-Based Anodes?

A large amount of lithium-ion storage in Si-based anodes promises high energy density yet also results in large volume expansion, causing impaired cyclability and conductivity. Instead of restricting pulverization of Si-based particles, herein, we disclose that single-walled carbon nanotubes (SWNTs) can take advantage of volume expansion and induce interfacial reactions that stabilize the pulverized Si-based clusters in situ. Operando Raman spectroscopy and density functional theory calculations reveal that the volume expansion by the lithiation of Si-based particles generates ∼14% tensile strains in SWNTs, which, in turn, strengthens the chemical interaction between Li and C. This chemomechanical coupling effect facilitates the transformation of sp2-C at the defect of SWNTs to Li-C bonds with sp3 hybridization, which also initiates the formation of new Si-C chemical bonds at the interface. Along with this process, SWNTs can also induce in situ reconstruction of the 3D architecture of the anode, forming mechanically strengthened networks with high electrical and ionic conductivities. As such, with the addition of only 1 wt % of SWNTs, graphite/SiOx composite anodes can deliver practical performance well surpassing that of commercial graphite anodes. These findings enrich our understanding of strain-induced interfacial reactions, providing a general principle for mitigating the degradation of alloying or conversion-reaction-based electrodes.

Carbon-coated silicon/graphite oxide composites as anode materials for highly stable lithium-ion batteries

Silicon (Si) has been widely investigated as an anode material for lithium-ion batteries (LIBs) due to its high theoretical capacity. However, the huge volume expansion and low electrical conductivity limit its practical application to some extent. Here, we prepared silicon/reduced graphene oxide/amorphous carbon (Si/G/C) anode materials for lithium-ion batteries using a facile synergistic cladding layer. The protective effect of different carbon layers was explored and it was found that ternary composites have excellent electrochemical properties. In this work, the surface of Si was first modified using ammonia, and the positively charged Si was tightly anchored to the graphene sheet layer. In contrast, amorphous carbon was used as a reinforcing coating for further coating to synergistically build up the cladding layer of Si NPs with graphene oxide. The ternary composite (Si/G/C) material greatly ensures the structural integrity of the composites and shows excellent cycling as well as rate performance compared to Si/reduced graphene oxide and Si/carbon composites. For the Si/G/C composite, at a current density of 1 A g-1, it can be stably cycled over 267 times with 70% capacity retention (only 0.0711% capacity reduction per cycle).

Using Sandwiched Silicon/Reduced Graphene Oxide Composites with Dual Hybridization for Their Stable Lithium Storage Properties

Using silicon/reduced graphene oxide (Si/rGO) composites as lithium-ion battery (LIB) anodes can effectively buffer the volumetric expansion and shrinkage of Si. Herein, we designed and prepared Si/rGO-b with a sandwiched structure, formed by a duple combination of ammonia-modified silicon (m-Si) nanoparticles (NP) with graphene oxide (GO). In the first composite process of m-Si and GO, a core-shell structure of primal Si/rGO-b (p-Si/rGO-b) was formed. The amino groups on the m-Si surface can not only hybridize with the GO surface to fix the Si particles, but also form covalent chemical bonds with the remaining carboxyl groups of rGO to enhance the stability of the composite. During the electrochemical reaction, the oxygen on the m-Si surface reacts with lithium ions (Li+) to form Li2O, which is a component of the solid-electrolyte interphase (SEI) and is beneficial to buffering the volume expansion of Si. Then, the p-Si/rGO-b recombines with GO again to finally form a sandwiched structure of Si/rGO-b. Covalent chemical bonds are formed between the rGO layers to tightly fix the p-Si/rGO-b, and the conductive network formed by the reintroduced rGO improves the conductivity of the Si/rGO-b composite. When used as an electrode, the Si/rGO-b composite exhibits excellent cycling performance (operated stably for more than 800 cycles at a high-capacity retention rate of 82.4%) and a superior rate capability (300 mA h/g at 5 A/g). After cycling, tiny cracks formed in some areas of the electrode surface, with an expansion rate of only 27.4%. The duple combination of rGO and the unique sandwiched structure presented here demonstrate great effectiveness in improving the electrochemical performance of alloy-type anodes.

Precursor Induced Assembly of Si Nanoparticles Encapsulated in Graphene/Carbon Matrices and the Influence of Al2O3 Coating on their Properties as Anode for Lithium-Ion Batteries

The theoretical capacity of pristine silicon as anodes for lithium-ion batteries (LIBs) can reach up to 4200 mAh g-1, however, the low electrical conductivity and the huge volume expansion limit their practical application. To address this challenge, a precursor strategy has been explored to induce the curling of graphene oxide (GO) flakes and the enclosing of Si nanoparticles by selecting protonated chitosan as both assembly inducer and carbon precursor. The Si nanoparticles are dispersed first in a slurry of GO by ball milling, then the resulting dispersion is dried by a spray drying process to achieve instantaneous solution evaporation and compact encapsulation of silicon particles with GO. An Al2O3 layer is constructed on the surface of Si@rGO@C-SD composites by the atomic layer deposition method to modify the solid electrolyte interface. This strategy enhances obviously the electrochemical performance of the Si as anode for LIBs, including excellent long-cycle stability of 930 mAh g-1 after 1000 cycles at 1000 mA g-1, satisfied initial Coulomb efficiency of 76.7%, and high rate ability of 806 mAh g-1 at 5000 mA g-1. This work shows a potential solution to the shortcomings of Si-based anodes and provides meaningful insights for constructing high-energy anodes for LIBs.

Si Nanowires: From Model System to Practical Li-Ion Anode Material and Beyond

Nanowire (NW)-based anodes for Li-ion batteries (LIBs) have been under investigation for more than a decade, with their unique one-dimensional (1D) morphologies and ability to transform into interconnected active material networks offering potential for enhanced cycling stability with high capacity. This is particularly true for silicon (Si)-based anodes, where issues related to large volumetric expansion can be partially mitigated and the cycle life can be enhanced. In this Perspective, we highlight the trajectory of Si NWs from a model system to practical Li-ion battery anode material and future prospects for extension to beyond Li-ion batteries. The study examines key research areas related to Si NW-based anodes, including state-of-the-art (SoA) characterization approaches followed by practical anode design considerations, including NW composite anode formation and upscaling/full-cell considerations. An outlook on the practical prospects of NW-based anodes and some future directions for study are detailed.

Fluorine-Terminated Self-Assembled Monolayers Grafted Graphite Anode Inducing a LiF-Dominated SEI Inorganic Layer for Fast-Charging Lithium-Ion Batteries

The electrochemical kinetic processes of Li+ ions, including the desolvation of the Li+ ions from the electrolyte to the solid electrolyte interphase (SEI), the transportation of desolvated Li+ ions across the SEI, and the charge transfer at the interface between the SEI and graphite, determine the rate performance and cycling stability of the graphitic anode in lithium-ion batteries (LIBs). In this work, fluorine-terminated self-assembled monolayers were grafted on the surface of spherical graphite particles to regulate the chemical composition and structure of SEI formed on the graphite surface in the presence of conventional ester electrolytes. The comprehensive characterization and first-principles calculation results illustrate that a uniform LiF-dominated SEI film can be generated on the as-functionalized graphite anode due to the carbon-fluorine bonds' cleavage of fluorine-terminated self-assembled monolayers. The LiF-dominated SEI film is particularly beneficial for desolvated lithium-ion transport across the SEI, affording LiCoO2//graphite full cells with substantially enhanced fast-charging capability and cycle stability. This strategy should be potentially useful for modifying other anode materials to regulate the interfacial chemistry between the anode and electrolyte in lithium-ion batteries.

Growth of Vertical Graphene Sheets on Silicon Nanoparticles Well-Dispersed on Graphite Particles for High-Performance Lithium-Ion Battery Anode

With rapidly increasing demand for high energy density, silicon (Si) is greatly expected to play an important role as the anode material of lithium-ion batteries (LIBs) due to its high specific capacity. However, large volume expansion for silicon during the charging process is still a serious problem influencing its cycling stability. Here, a Si/C composite of vertical graphene sheets/silicon/carbon/graphite (VGSs@Si/C/G) is reported to address the electrochemical stability issues of Si/graphite anodes, which is prepared by adhering Si nanoparticles on graphite particles with chitosan and then in situ growing VGSs by thermal chemical vapor deposition. As a promising anode material, due to the buffering effect of VGSs and tight bonding between Si and graphite particles, the composite delivers a high reversible capacity of 782.2 mAh g-1 after 1000 cycles with an initial coulombic efficiency of 87.2%. Furthermore, the VGSs@Si/C/G shows a diffusion coefficient of two orders higher than that without growing the VGSs. The full battery using VGSs@Si/C/G anode and LiNi0.8 Co0.1 Mn0.1 O2 cathode achieves a high gravimetric energy density of 343.6 Wh kg-1 , a high capacity retention of 91.5% after 500 cycles and an excellent average CE of 99.9%.

Simple Construction of Multistage Stable Silicon-Graphite Hybrid Granules for Lithium-Ion Batteries

Because of its high specific capacity, the silicon-graphite composite (SGC) is regarded as a promising anode for new-generation lithium-ion batteries. However, the frequently employed two-section preparation process, including the modification of silicon seed and followed mixture with graphite, cannot ensure the uniform dispersion of silicon in the graphite matrix, resulting in a stress concentration of aggregated silicon domains and cracks in composite electrodes during cycling. Herein, inspired by powder engineering, the two independent sections are integrated to construct multistage stable silicon-graphite hybrid granules (SGHGs) through wet granulation and carbonization. This method assembles silicon nanoparticles (Si NPs) and graphite and improves compatibility between them, addressing the issue of severe stress concentration caused by uncombined residue of Si NPs. The optimal SGHG prepared with 20% pitch content exhibits a highly reversible specific capacity of 560.0 mAh g^-1 at a current density of 200 mA g^-1 and a considerable stability retention of 86.1% after 1000 cycles at 1 A g^-1 . Moreover, as a practical application, the full cell delivers an outstanding capacity retention of 85.7% after 400 cycles at 2 C. The multistage stable structure constructed by simple wet granulation and carbonization provides theoretical guidance for the preparation of commercial SGC anodes.

Integrating highly active graphite nanosheets into microspheres for enhanced lithium storage properties of silicon

Integrating silicon (Si) and graphitic carbon into micron-sized composites by spray-drying holds great potential in developing advanced anodes for high-energy-density lithium-ion batteries (LIBs). However, common graphite particles as graphitic carbon are always too large in three-dimensional size, resulting in inhomogeneous hybridization with nanosized Si (NSi); in addition, the rate capability of graphite is poor owing to sluggish intercalation kinetics. Herein, we integrated graphite nanosheets (GNs) with NSi to prepare porous NSi-GN-C microspheres by spray-drying and subsequent calcination with the assistance of glucose. Two-dimensional GNs with average thickness of ∼80 nm demonstrate superior lithium storage capacity, high conductivity, and flexibility, which could improve the electronic transfer kinetics and structural stability. Moreover, the porous structure buffers the volume expansion of Si during the lithiation process. The obtained NSi-GN-C microspheres manifest excellent electrochemical performance, including high initial coulombic efficiency of 85.9%, excellent rate capability of 94.4% capacity retention after 50 repeated high-rate tests, and good cyclic performance for 500 cycles at 1.0 A g^-1. Kinetic analysis and in situ impedance spectra reveal dominant pseudocapacitive behavior with rapid and stable Li⁺ insertion/extraction processes. Ex situ morphology characterization demonstrates the ultra-stable integrated structure of the NSi-GN-C. The highly active GN demonstrates great potential to improve the lithium storage properties of Si, which provides new opportunity for constructing high-performance anodes for LIBs.

Strategies for Controlling or Releasing the Influence Due to the Volume Expansion of Silicon inside Si-C Composite Anode for High-Performance Lithium-Ion Batteries

Currently, silicon is considered among the foremost promising anode materials, due to its high capacity, abundant reserves, environmental friendliness, and low working potential. However, the huge volume changes in silicon anode materials can pulverize the material particles and result in the shedding of active materials and the continual rupturing of the solid electrolyte interface film, leading to a short cycle life and rapid capacity decay. Therefore, the practical application of silicon anode materials is hindered. However, carbon recombination may remedy this defect. In silicon/carbon composite anode materials, silicon provides ultra-high capacity, and carbon is used as a buffer, to relieve the volume expansion of silicon; thus, increasing the use of silicon-based anode materials. To ensure the future utilization of silicon as an anode material in lithium-ion batteries, this review considers the dampening effect on the volume expansion of silicon particles by the formation of carbon layers, cavities, and chemical bonds. Silicon-carbon composites are classified herein as coated core-shell structure, hollow core-shell structure, porous structure, and embedded structure. The above structures can adequately accommodate the Si volume expansion, buffer the mechanical stress, and ameliorate the interface/surface stability, with the potential for performance enhancement. Finally, a perspective on future studies on Si-C anodes is suggested. In the future, the rational design of high-capacity Si-C anodes for better lithium-ion batteries will narrow the gap between theoretical research and practical applications.

Spheres of Graphene and Carbon Nanotubes Embedding Silicon as Mechanically Resilient Anodes for Lithium-Ion Batteries

Novel anode materials for lithium-ion batteries were synthesized by in situ growth of spheres of graphene and carbon nanotubes (CNTs) around silicon particles. These composites possess high electrical conductivity and mechanical resiliency, which can sustain the high-pressure calendering process in industrial electrode fabrication, as well as the stress induced during charging and discharging of the electrodes. The resultant electrodes exhibit outstanding cycling durability (∼90% capacity retention at 2 A g^-1 after 700 cycles or a capacity fading rate of 0.014% per cycle), calendering compatibility (sustain pressure over 100 MPa), and adequate volumetric capacity (1006 mAh cm^-3), providing a novel design strategy toward better silicon anode materials.

A General Multi-Interface Strategy toward Densified Carbon Materials with Enhanced Comprehensive Electrochemical Performance for Li/Na-Ion Batteries

Fast charging rate and large energy storage are key requirements for lithium-ion batteries (LIBs) in electric vehicles. Developing electrode materials with high volumetric and gravimetric capacity that could be operated at a high rate is the most challenging problem. In this work, a general multi-interface strategy toward densified carbon materials with enhanced comprehensive electrochemical performance for Li/Na-ion batteries is proposed. The mixture of graphene oxide and sucrose solution is sprayed into a water/oil system and furtherly carbonized to get graphene/hard carbon spheres (GHSs). In this material, abundant ingenious internal interfaces between the crystalline graphene and the carbon matrix are created inside the hard carbon spheres. The constructed interfaces can not only work as a pathway for the escape of volatile gas generated during sucrose pyrolysis to prevent the formation of abundant pores, which leads high packing density of 0.910 g cm^-3 and low surface area of 13.3 m²  g^-1 , but can also provide a conductive "highway" for ions and electrons. When used as the anode material for both LIBs and sodium-ion batteries (SIBs), the GHS shows the high gravimetric/volumetric reversible capacities, high-rate performance, and low temperature properties simultaneously, implying the great potential application in practical LIBs and SIBs.

Eliminating Graphite Exfoliation with an Artificial Solid Electrolyte Interphase for Stable Lithium-Ion Batteries

Although graphite materials with desirable comprehensive properties dominate the anode market of commercial lithium-ion batteries (LIBs), their low capacity during fast charging precludes further commercialization. In the present work, natural graphite (G) is reported not only to suffer from low capacity during fast charging, but also from charge failure after many charging cycles. Using different characterization techniques, severe graphite exfoliation, and continuously increasing solid electrolyte interphase (SEI) are demonstrated as reasons for the failure of G samples. An ultrathin artificial SEI is proposed, addressing these problems effectively and ensuring extremely stable operation of the graphite anode, with a capacity retention of ≈97.5% after 400 cycles at 1 C. Such an artificial SEI modification strategy provides a universal approach to tailoring and designing better anode materials for next-generation LIBs with high energy densities.

Scalable Synthesis of Pore-Rich Si/C@C Core-Shell-Structured Microspheres for Practical Long-Life Lithium-Ion Battery Anodes

Silicon/carbon (Si/C) composites have rightfully earned the attention as anode candidates for high-energy-density lithium-ion batteries (LIBs) owing to their advantageous capacity and superior cycling stability, yet their practical application remains a significant challenge. In this study, we report the large-scale synthesis of an intriguing micro/nanostructured pore-rich Si/C microsphere consisting of Si nanoparticles tightly immobilized onto a micron-sized cross-linked C matrix that is coated by a thin C layer (denoted P-Si/C@C) using a low-cost spray-drying approach and a chemical vapor deposition process with inorganic salts as pore-forming agents. The as-obtained P-Si/C@C composite has high porosity that provides sufficient inner voids to alleviate the huge volume expansion of Si. The outer smooth and robust C shells strengthen the stability of the entire structure and the solid-electrolyte interphase. Si nanoparticles embedded in a microsized cross-linked C matrix show excellent electrical conductivity and superior structural stability. By virtue of structural advantages, the as-fabricated P-Si/C@C anode displays a high initial Coulombic efficiency of 89.8%, a high reversible capacity of 1269.6 mAh g^-1 at 100 mA g^-1, and excellent cycle performance with a capacity of 708.6 mAh g^-1 and 87.1% capacity retention after 820 cycles at 1000 mA g^-1, outperforming the reported results of Si/C composite anodes. Furthermore, a low electrode swelling of 18.1% at a high areal capacity of 3.8 mAh cm^-2 can be obtained. When assembled into a practical 3.2 Ah cylindrical cell, extraordinary long cycling life with a capacity retention of 81.4% even after 1200 cycles at 1C (3.2 A) and excellent rate performance are achieved, indicating significant advantages for long-life power batteries in electric vehicles.

A Study to Explore the Suitability of LiNi0.8Co0.15Al0.05O2/Silicon@Graphite Cells for High-Power Lithium-Ion Batteries

Silicon-graphite (Si@G) anodes are receiving increasing attention because the incorporation of Si enables lithium-ion batteries to reach higher energy density. However, Si suffers from structure rupture due to huge volume changes (ca. 300%). The main challenge for silicon-based anodes is improving their long-term cyclabilities and enabling their charge at fast rates. In this work, we investigate the performance of Si@G composite anode, containing 30 wt.% Si, coupled with a LiNi_0.8Co_0.15Al_0.05O₂ (NCA) cathode in a pouch cell configuration. To the best of our knowledge, this is the first report on an NCA/Si@G pouch cell cycled at the 5C rate that delivers specific capacity values of 87 mAh g^-1. Several techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS) and gas chromatography-mass spectrometry (GC-MS) are used to elucidate whether the electrodes and electrolyte suffer irreversible damage when a high C-rate cycling regime is applied, revealing that, in this case, electrode and electrolyte degradation is negligible.

Design Strategies of Si/C Composite Anode for Lithium-Ion Batteries

Silicon-based materials that have higher theoretical specific capacity than other conventional anodes, such as carbon materials, Li₂ TiO₃ materials and Sn-based materials, become a hot topic in research of lithium-ion battery (LIB). However, the low conductivity and large volume expansion of silicon-based materials hinders the commercialization of silicon-based materials. Until recent years, these issues are alleviated by the combination of carbon-based materials. In this review, the preparation of Si/C materials by different synthetic methods in the past decade is reviewed along with their respective advantages and disadvantages. In addition, Si/C materials formed by silicon and different carbon-based materials is summarized, where the influences of carbons on the electrochemical performance of silicon are emphasized. Lastly, future research direction in the material design and optimization of Si/C materials is proposed to fill the current gap in the development of efficient Si/C anode for LIBs.

In Situ Formed Weave Cage-Like Nanostructure Wrapped Mesoporous Micron Silicon Anode for Enhanced Stable Lithium-Ion Battery

The low-cost and high-capacity micron silicon is identified as the suitable anode material for high-performance lithium-ion batteries (LIBs). However, the particle fracture and severe capacity fading during electrochemical cycling greatly impede the practical application of LIBs. Herein, we first proposed an in situ reduction and template assembly strategy to attain a weave cage-like carbon nanostructure, composed of short carbon nanotubes and small graphene flakes, as a flexible nanotemplate that closely wrapped micron-sized mesoporous silicon (PSi) to form a robust composite construction. The in situ formed weave cage-like carbon nanostructure can remarkably improve the electrochemical property and structural stability of micron-sized PSi during deep galvanostatic cycling and high electric current density owing to multiple attractive advantages. As a result, the rechargeable LIB applying this anode material exhibits improved initial Coulombic efficiency (ICE), excellent rate performance, and cyclic stability in the existing micron-sized PSi/nanocarbon system. Moreover, this anode reached an approximation of 100% ICE after only three cycles and maintains this level in subsequent cycles. This design of flexible nanotemplated platform wrapped micron-sized PSi anode provides a steerable nanoengineering strategy toward conquering the challenge of long-term reliable LIB application.

Graphite@silicon embedded in a carbon conformally coated tiny SiO2 nanoparticle matrix for high-performance lithium-ion batteries

Graphite@Si encapsulated in carbon conformally coated tiny SiO2 nanoparticle matrix composites (G@Si/SiO2 NPs/C) were well-designed as anode materials for lithium-ion batteries, which show high specific capacity and remarkable cycling stability.

Encasing Prelithiated Silicon Species in the Graphite Scaffold: An Enabling Anode Design for the Highly Reversible, Energy-Dense Cell Model

Si anodes suffer from poor cycling efficiency because of the pulverization induced by volume expansion, lithium trapping in Li-Si alloys, and unfavorable interfacial side reactions with the electrolyte; the comprehensive consideration of the Si anode design is required for their practical deployment. In this article, we develop a cabbage-inspired graphite scaffold to accommodate the volume expansion of silicon particles in interplanar spacing. With further interfacial modification and prelithiation processing, the Si@G/C anode with an areal capacity of 4.4 mA h cm^-2 delivers highly reversible cycling at 0.5 C (Coulombic efficiency of 99.9%) and a mitigated volume expansion of 23%. Furthermore, we scale up the synthetic strategy by producing 10 kg of the Si@G/C composite in the pilot line and pair this anode with a LiNi_0.8Co_0.1Mn_0.1O₂ cathode in a 1 A h pouch-type cell. The full-cell prototype realizes a robust cyclability over 500 cycles (88% capacity retention) and an energy density of 301.3 W h kg^-1 at 0.5 C. Considering the scalable fabrication protocol, holistic electrode formulation design, and harmony integration of key metrics evaluated both in half-cell and full-cell tests, the reversible cycling of the prelithiated silicon species in the graphite scaffold of the composite could enable feasible use of the composite anode in high-energy density lithium batteries.

A Scalable Silicon Nanowires-Grown-On-Graphite Composite for High-Energy Lithium Batteries

Silicon (Si) is the most promising anode candidate for the next generation of lithium-ion batteries but difficult to cycle due to its poor electronic conductivity and large volume change during cycling. Nanostructured Si-based materials allow high loading and cycling stability but remain a challenge for process and engineering. We prepare a Si nanowires-grown-on-graphite one-pot composite (Gt-SiNW) via a simple and scalable route. The uniform distribution of SiNW and the graphite flakes alignment prevent electrode pulverization and accommodate volume expansion during cycling, resulting in very low electrode swelling. Our designed nanoarchitecture delivers outstanding electrochemical performance with a capacity retention of 87% after 250 cycles at 2C rate with an industrial electrode density of 1.6 g cm^-3. Full cells with NMC-622 cathode display a capacity retention of 70% over 300 cycles. This work provides insights into the fruitful engineering of active composites at the nano- and microscales to design efficient Si-rich anodes.

Mechanically Reinforced Localized Structure Design to Stabilize Solid-Electrolyte Interface of the Composited Electrode of Si Nanoparticles and TiO2 Nanotubes

Silicon anode with extremely high theoretical specific capacity (≈4200 mAh g^-1 ), experiences huge volume changes during Li-ion insertion and extraction, causing mechanical fracture of Si particles and the growth of a solid-electrolyte interface (SEI), which results in a rapid capacity fading of Si electrodes. Herein, a mechanically reinforced localized structure is designed for carbon-coated Si nanoparticles (C@Si) via elongated TiO₂ nanotubes networks toward stabilizing Si electrode via alleviating mechanical strain and stabilizing the SEI layer. Benefited from the rational localized structure design, the carbon-coated Si nanoparticles/TiO₂ nanotubes composited electrode (C@Si/TiNT) exhibits an ideal electrode thickness swelling, which is lower than 1% after the first cycle and increases to about 6.6% even after 1600 cycles. While for traditional C@Si/carbon nanotube composited electrode, the initial swelling ratio is about 16.7% and reaches ≈190% after 1600 cycles. As a result, the C@Si/TiNT electrode exhibits an outstanding capacity of 1510 mAh g^-1 at 0.1 A g^-1 with high rate capability and long-time cycling performance with 95% capacity retention after 1600 cycles. The rational design on mechanically reinforced localized structure for silicon electrode will provide a versatile platform to solve the current bottlenecks for other alloyed-type electrode materials with large volume expansion toward practical applications.

A green strategy for the preparation of a honeycomb-like silicon composite with enhanced lithium storage properties

The high-performance silicon (Si) composite electrodes are being widely developed due to their considerable theoretical capacity. Coating with carbon-based materials is an efficient way to solve the common issues of Si-based materials. Currently, most of the reported strategies are complicated, pollutive, or uneconomic, which hamper their practical applications. Herein, a honeycomb-like Si-based composite was prepared to address these issues via a facile and green reduction approach at room temperature. The pre-anchored Si nanoparticles could be packed and interconnected through a three-dimensional graphene network to further enhance the electrochemical properties of the active materials. As an electrode, this composite shows good rate capabilities upon lithium storage and cycling stability. The continued cycling measurement delivers a -0.049% capacity decay rate per cycle within 600 cycles. A direct comparison further exhibits the obviously improved performance between the as-designed Si-based composite and naked Si, suggesting a potential application of this convenient strategy for other high-performance electrode materials.

Facile synthesis of core-shell structured Si@graphene balls as a high-performance anode for lithium-ion batteries

Encapsulating silicon (Si) nanoparticles with graphene nanosheets in a microspherical structure is proposed to increase electrical conductivity and solve stability issues when using Si as an anode material in lithium-ion batteries (LIBs). Currently the main strategies to produce high-quality Si-graphene (Si@Gra) electrodes are (1) chemical vapor deposition (CVD) of graphene grown in situ on Si by hydrocarbon precursors and (2) encapsulating Si with a graphene oxide followed by postannealing. However, both methods require a high-temperature and are costly and time-consuming procedures, which hinders their mass scalability and practical utilization. Herein, we report a Si@Gra composite with a ball-like structure that is assembled by a facile spray drying process without a postannealing treatment. The graphene sheets are synthesized by an electrochemical exfoliation method from natural graphite. The resulting Si@Gra composite exhibits a unique core-shell structure, from which the ball-like morphology and the number of graphene layers in the Si@Gra composites are found to affect both the electric conductivity and ionic conductivity. The Si@Gra composites are found to increase the capacity of the anode and provide excellent cycling stability, which is attributed to the high electrical conductivity and mechanical flexibility of the layered graphene; additionally, a void space in the core-shelled ball structure inside the Si@Gra compensates for the Si volume expansion. As a result, the Si@few-layer graphene ball anode exhibits a high initial discharge capacity of 2882.3 mA h g-1 and a high initial coulombic efficiency of 86.9% at 0.2 A g-1. The combination of few-layer graphene sheets and the spray drying process can effectively be applied for large-scale production of core-shell structured Si@Gra composites as promising anode materials for use in high-performance LIBs.

Native Void Space for Maximum Volumetric Capacity in Silicon-Based Anodes

Volumetric energy density is considered a primary factor in developing high-energy batteries. Despite its significance, less efforts have been devoted to its improvement. Silicon-based materials have emerged as next-generation anodes for lithium-ion batteries due to their high specific capacity. However, their volumetric capacities are limited by the volume expansion rate of silicon, which restricts mass loading in the electrodes. To address this challenge, we introduce porous silicon templated from earth-abundant minerals with native internal voids, capable of alleviating volumetric expansion during repeated cycles. In situ transmission electron microscopy analysis allows the precise determination of the expansion rate of silicon, thus presenting an analytical model for finding the optimal content in silicon/graphite composites. The inner pores in silicon reduce problems associated with its expansion and allow higher silicon loading of 42% beyond the conventional limitations of 13-14%. Consequently, the anode designed in this work can deliver a volumetric capacity of 978 mAh cc^-1. Thus, suppressing volume expansion with natural abundant template-assisted materials opens new avenues for cost-effective fabrication of high volumetric capacity batteries.

A hierarchical layering design for stable, self-restrained and high volumetric binder-free lithium storage

A hierarchical layering strategy is developed for silicon anodes. The resultant parallelly oriented graphene-sandwiched layered silicon/graphene hybrid microparticles exhibit stable cycling with high volumetric capacity when being charged and discharged at high rates and commercial loading levels, attributable to the designed architecture.

A Simple Method for the Complete Performance Recovery of Degraded Ni-rich LiNi0.70Co0.15Mn0.15O2 Cathode via Surface Reconstruction

The highly active surfaces of Ni-rich cathodes usually result in rapid surface degradation, which is manifested by poor cycle and rate capabilities. In this work, we propose a simple method to restore those degraded surfaces after storage. More importantly, the mechanism of surface degradation and recovery are investigated thoroughly. As storage in moist air, a lithium carbonate (Li₂CO₃) dominated impurity layer formed and tightly coated on the surface of the LiNi_0.70Co_0.15Mn_0.15O₂ particles. Except for the Li₂CO₃ layer, a NiO rock-salt structure was also found at near surface region by high-resolution transmission electron microscopy. These two inert species together impedance the transport of lithium ions and electrons, which result in no capacity at 4.3 V charge cutoff voltage of the stored material. We proposed a simple and effective method, i.e., three h calcination at 800 °C under oxygen flow. The restored LiNi_0.70Co_0.15Mn_0.15O₂ shows equivalent electrochemical performance compared to the pristine one. This is because the lithium ions in Li₂CO₃ layer return to the surface lattice of LiNi_0.70Co_0.15Mn_0.15O₂, and the NiO cubic phase transforms back to the layered structure with the oxidation of Ni²⁺. This method is not only insightful for cathode material design but also beneficial for practical application.

Nano/Microstructured Silicon-Graphite Composite Anode for High-Energy-Density Li-Ion Battery

With the ever-increasing demand for lithium-ion batteries (LIBs) with higher energy density, tremendous attention has been paid to design various silicon-active materials as alternative electrodes due to their high theoretical capacity (ca. 3579 mAh g^-1). However, totally replacing the commercially utilized graphite with silicon is still insurmountable owing to bottlenecks such as low electrode loading and insufficient areal capacity. Thus, in this study, we turn back to enhanced graphite electrode through the cooperation of modified silicon via a facile and scalable blending process. The modified nano/microstructured silicon with boron doping and carbon nanotube wedging (B-Si/CNT) can provide improved stability (88.2% retention after 200 cycles at 2000 mA g^-1) and high reversible capacity (∼2426 mAh g^-1), whereas the graphite can act as a tough framework for high loading. Owing to the synergistic effect, the resultant B-Si/CNT-graphite composite (B-Si/CNT@G) shows a high areal capacity of 5.2 mAh cm^-2 and excellent cycle retention of 83.4% over 100 cycles, even with ultrahigh active mass loading of 11.2 mg cm^-2,which could significantly surpass the commercially used graphite electrode. Notably, the composite also exhibits impressive application in Li-ion full battery using 2 mol % Al-doped full-concentration-gradient Li[Ni_0.76Co_0.09Mn_0.15]O₂ (Al2-FCG76) as the cathode with excellent capacity retention of 82.5% even after 300 cycles and an outstanding energy density (8.0 mWh cm^-2) based on the large mass loading of the cathode (12.0 mg cm^-2).