Anaerobic digestion of swine manure under natural zeolite addition: VFA evolution, cation variation, and related microbial diversity

Enhancement of Biodegradability of Chicken Manure via the Addition of Zeolite in a Two-Stage Dry Anaerobic Digestion Configuration

Leach bed reactors (LBRs) are dry anaerobic systems that can handle feedstocks with high solid content, like chicken manure, with minimal water addition. In this study, the chicken manure was mixed with zeolite, a novel addition, and packed in the LBR to improve biogas production. The resulting leachate was then processed in a continuous stirred tank reactor (CSTR), where most of the methane was produced. The supernatant of the CSTR was returned to the LBR. The batch mode operation of the LBR led to a varying methane production rate (MPR) with a peak in the beginning of each batch cycle when the leachate was rich in organic matter. Comparing the MPR in both systems, the peaks in the zeolite system were higher and more acute than in the control system, which was under stress, as indicated by the acetate accumulation at 2328 mg L-1. Moreover, the presence of zeolite in the LBR played a crucial role, increasing the overall methane yield from 0.142 (control experiment) to 0.171 NL CH4 per g of volatile solids of chicken manure entering the system at a solid retention time of 14 d. Zeolite also improved the stability of the system. The ammonia concentration increased gradually due to the little water entering the system and reached 3220 mg L-1 (control system) and 2730 mg L-1 (zeolite system) at the end of the experiment. It seems that zeolite favored the accumulation of the ammonia at a lower rate (14.0 mg L-1 d-1) compared to the control experiment (17.3 mg L-1 d-1). The microbial analysis of the CSTR fed on the leachate from the LBR amended with zeolite showed a higher relative abundance of Methanosaeta (83.6%) compared to the control experiment (69.1%). Both CSTRs established significantly different bacterial profiles from the inoculum after 120 days of operation (p < 0.05). Regarding the archaeal communities, there were no significant statistical differences between the CSTRs and the inoculum (p > 0.05).

Effect of Ecuadorian natural zeolite on the performance of anaerobic digestion of swine waste in semicontinuous regime

This study explores the potential of zeolite as an amendment to mitigate ammonium inhibition in the anaerobic digestion of swine waste. Two 50 L reactors, one with and one without zeolite amendment were operated at an OLR of 3.0 g VS L-1d-1 for 130 days, and fed with swine waste from a full-scale pig farm. Under these conditions, zeolite doses of 4 g L-1 allowed total ammonia nitrogen (TAN) concentrations to be kept below 1000 mgNH3-N L-1. The zeolite-amended reactor not only showed an average increase of 8% in methane production under stable conditions but also exhibited 34% reduction in H2S concentrations in the biogas, compared to the reactor without zeolite. The community of archaea originating from the inoculum was conserved in the reactor with zeolite amendment, particularly the acetoclastic methanogens of the genus Methanosaeta. On the other hand, in the reactor without zeolite addition, the microbial community went from being dominated by the acetoclastic methanogen Methanosaeta to having a high relative abundance of hydrogenotrophic methanogens. The zeolite addition also favoured the reactor stability, prevented foaming, and produced an enriched natural zeolite with N, P and K. However, additional studies on the potential of enriched zeolite as a fertilizer are required, which could make the use of zeolite in Anaerobic Digestion of swine waste not only energetically favourable but also economically feasible.

Natural zeolite enhances anaerobic digestion of waste activated sludge: Insights into the performance and the role of biofilm

Anaerobic digestion is widely employed for the treatment of waste activated sludge (WAS) due to its advantages like simultaneous energy recovery and sludge stabilization, promoting carbon-neutral operation of wastewater treatment plants. Natural zeolite, a low-cost and eco-friendly additive, has the potential to improve methane production from anaerobic digestion. This study investigated the effects of natural zeolite on anaerobic digestion when the substrate was WAS. It was found that methane production potential in response to natural zeolite was dosage-dependent. The optimal dosage was 0.1 g zeolite/g volatile suspended solids (VSS), with a methane yield of 181.89 ± 6.75 mL/g VSS, which increased by 20.1% compared to that of the control. Although the methane yields with other dosages of natural zeolite were higher than that of control, they were lesser than that with 0.1 g zeolite/g VSS. Natural zeolite affected transfer and conversion of proteins much more than polysaccharides in liquid phase and extracellular polymeric substances. In anaerobic digestion, natural zeolite had with little effects on WAS solubilization, while it improved hydrolysis, acidification, and methanogenesis. The dosages of natural zeolite did have significant effects on bacterial communities in biofilm rather than suspension, while the archaeal communities in biofilm and suspension were all greatly related to natural zeolite dosages. The developed biofilms promoted richness and functionality of microbial communities. The syntrophic metabolism relationships between methanogens and bacteria were improved, which was proved by selective enrichment of Methanosarcina, Syntrophomonas, and Petrimonas. The findings of this work provided some new solutions for promoting methane production from WAS, and the roles of natural zeolite in anaerobic digestion.

Natural Ecuadorian zeolite: An effective ammonia adsorbent to enhance methane production from swine waste

Anaerobic digestion (AD) of swine waste allows obtaining renewable energy, biofertilizer and the reduction of environmental impacts. However, the low C:N ratio of pig manure generates high concentrations of ammonia nitrogen in the digestion process, reducing methane production. Zeolite is an effective ammonia adsorbent; thus, in this research the ammonia adsorption capacity of natural Ecuadorian zeolite was studied under different operating conditions. Subsequently, its effect on methane production from swine waste was evaluated using three doses of zeolite, 1.0, 4.0 and 8.0 g, in 1 L batch bioreactors. The results showed that the Ecuadorian natural zeolite has an adsorption capacity of around 19 mgNH₃-N gZ^-1 when using ammonium chloride solution and, an adsorption capacity between 37 and 65 mgNH₃-N gZ^-1 using swine waste. On the other hand, the addition of zeolite had a significant effect on methane production (p < 0.01). The zeolite doses that provided the highest methane production were 4.0 and 8.0 g L^-1, which led to values of 0.375 and 0.365 Nm³CH₄ kgVS^-1, compared to the values of 0.350 and 0.343 Nm³CH₄ kgVS^-1 that were obtained for the treatments without addition of zeolite and using a dose of 1.0 g L^-1, respectively. Addition of natural Ecuadorian zeolite meant not only a significant increase on methane production in the AD of swine waste, but also a better quality of the biogas with higher percentages of methane and lower concentrations of H₂S.

Different rapid startups for high-solid anaerobic digestion treating pig manure: Metagenomic insights into antibiotic resistance genes fate and microbial metabolic pathway

High-solid anaerobic digestion (HSAD), as an emerging disposal technology for swine manure, was commonly hampered by the long lag phase and slow startup, resulting in poor performance. Rapid startups by different leachate reflux forms can solve the problem, but related study was scarcely reported. Therefore, metagenomic analysis was used to exploit the effects of different rapid startups on the biogas performance, antibiotic resistance genes (ARGs) removal and microbial metabolic pathway during HSAD. Compared anaerobic digestion with natural start (T1), three different rapid startups were set, including with autologous leachate reflux (T2), with water reflux (T3) and with exogenous leachate reflux (T4). The results showed that rapid startups (T2-T4) enhanced biogas yield and the cumulative methane yield was increased by 3.7-7.3 times compared with the control. Totally, 922 ARGs were found, most of which belonged to multidrug and MLS ARGs. About 56% of these ARGs could be reduced in T4, while just 32% of ARGs were reduced in T1. Antibiotic efflux pump is the main mechanism of microbial action, which could be decreased largely by these treatments. Moreover, all the rapid startups (T2-T4) made Methanosarcina content (9.59%-75.91%) higher than that in the natural startup of T1 (4.54%-40.27%). This is why these fast-startups helped methane production fast. Network analysis showed that microbial community and environmental factors (pH and VFAs) both contributed to the spread of ARGs. The reconstructed methane metabolic pathway by different identified genes showed that all methanogenesis pathways existed but acetate metabolic pathway was dominant. And the rapid startups made the abundance of acetate metabolic (M00357) higher than the natural startup.

Organic waste conversion through anaerobic digestion: A critical insight into the metabolic pathways and microbial interactions

Anaerobic digestion is a promising method for energy recovery through conversion of organic waste to biogas and other industrial valuables. However, to tap the full potential of anaerobic digestion, deciphering the microbial metabolic pathway activities and their underlying bioenergetics is required. In addition, the behavior of organisms in consortia along with the analytical abilities to kinetically measure their metabolic interactions will allow rational optimization of the process. This review aims to explore the metabolic bottlenecks of the microbial communities adopting latest advances of profiling and ¹³C tracer-based analysis using state of the art analytical platforms (GC, GC-MS, LC-MS, NMR). The review summarizes the phases of anaerobic digestion, the role of microbial communities, key process parameters of significance, syntrophic microbial interactions and the bottlenecks that are critical for optimal bioenergetics and enhanced production of valuables. Considerations into the designing of efficient synthetic microbial communities as well as the latest advances in capturing their metabolic cross talk will be highlighted. The review further explores how the presence of additives and inhibiting factors affect the metabolic pathways. The critical insight into the reaction mechanism covered in this review may be helpful to optimize and upgrade the anaerobic digestion system.

Enhanced Mesophilic Anaerobic Digestion of Primary Sewage Sludge

Processing of the produced primary and secondary sludge during sewage treatment is demanding and requires considerable resources. Most common practices suggest the cotreatment of primary and secondary sludge starting with thickening and anaerobic digestion. The aim of this study is to investigate the anaerobic digestion of the primary sludge only and estimate its impact on sludge treatment and energy recovery. Within this context, the performance of the anaerobic digestion of primary sludge is explored and focused on practices to further enhance the methane production by using additives, e.g., a cationic polyelectrolyte and attapulgite. The results showed that the overall yield in methane production during anaerobic digestion of primary sludge alone was higher than that obtained by the anaerobic digestion of mixed primary and secondary sludge (up to 40%), while the addition of both organic polyelectrolyte and attapulgite enhanced further the production of methane (up to 170%). Attapulgite increased the hydrolysis rate of biosolids and produced relatively stabilized digestate, though of lower dewaterability. Moreover, the results suggest that single digestion of primary sludge may accomplish higher methane production capacities at lower digestors’ volume increasing their overall efficiency and productivity, while the produced digestates are of adequate quality for further utilization mainly in agricultural or energy sectors.

Effect of Clinoptilolite and Halloysite Addition on Biogas Production and Microbial Community Structure during Anaerobic Digestion

The study presents a comparison of the influence of a clinoptilolite-rich rock-zeolite (commonly used for improving anaerobic digestion processes)-and a highly porous clay mineral, halloysite (mainly used for gas purification), on the biogas production process. Batch experiments showed that the addition of each mineral increased the efficiency of mesophilic anaerobic digestion of both sewage sludge and maize silage. However, halloysite generated 15% higher biogas production during maize silage transformation. Halloysite also contributed to a much higher reduction of chemical oxygen demand for both substrates (by ~8% for maize silage and ~14% for sewage sludge) and a higher reduction of volatile solids and total ammonia for maize silage (by ~8% and ~4%, respectively). Metagenomic analysis of the microbial community structure showed that the addition of both mineral sorbents influenced the presence of key members of archaea and bacteria occurring in a well-operated biogas reactor. The significant difference between zeolite and halloysite is that the latter promoted the immobilization of key methanogenic archaea Methanolinea (belong to Methanomicrobia class). Based on this result, we postulate that halloysite could be useful not only as a sorbent for (bio)gas treatment methodologies but also as an agent for improving biogas production.

Enhancement of methane production and antibiotic resistance genes reduction by ferrous chloride during anaerobic digestion of swine manure

In this study, effects of ferrous chloride (FeCl₂) addition on methane production and antibiotic resistance genes (ARGs) reduction were investigated during anaerobic digestion (AD) of swine manure. FeCl₂ could both improve the accumulative methane production and reduce the abundance of total ARGs, i.e., the maximum increase of CH₄ production of 21.5% at FC5, and the maximum ARGs reduction of 33.3% at FC25. The reduction of pathogenic bacteria and metal resistance genes (MRGs) was enhanced. Acetate and propionate utilization were intensified by enhancing H₂ utilization and direct interspecies electron transfer (DIET), where DIET was further enhanced by the reaction of the FeCl₂ and acetic acid. The bacterial community played important role in the evolution of ARGs (68.26%), which were also affected by MRGs, mobile genetic elements (MGEs), and environmental factors. Therefore, FeCl₂-based AD is a feasible and attractive way to improve methane production and ARG reduction.

Effects of ferric oxide on the microbial community and functioning during anaerobic digestion of swine manure

Iron-based materials have been suggested as environmentally-friendly additives that can enhance methane production during anaerobic digestion (AD). In this study, the effects of ferric oxide (Fe₂O₃) addition on methane production were investigated during swine manure AD. In addition, the effects of Fe₂O₃ addition on the AD ternary pH buffer system and microbial community were evaluated. Fe₂O₃ could improve the accumulative methane production by maximum 11.06% when adding 75 mmol of Fe₂O₃. Higher methane production could be attributed to the enhancement of direct interspecies electron transfer (DIET) and the formation of Fe-S precipitates, but not the addition of Fe₂O₃ as a nutrient. Furthermore, Fe₂O₃ addition enhanced methanogenesis rather than acetogenesis, as evinced by analysis of functional genes. Nevertheless, high-throughput sequence analysis of microbial community composition revealed the lack of a significant influence by Fe₂O₃ addition, and Fe₂O₃ addition did not significantly affect the ternary pH buffer system.

Improved methane production and energy recovery of post-hydrothermal liquefaction waste water via integration of zeolite adsorption and anaerobic digestion

Hydrothermal liquefaction (HTL) is a promising technology for converting organic wastes into bio-crude oil, with organic-rich post-hydrothermal liquefaction wastewater (PHWW) as by-product. In this study, zeolite adsorption and anaerobic digestion (AD) were integrated to improve the methane production and energy recovery of PHWW from Chlorella 1067. A statistical design for maximum toxicants removal by zeolite was applied before AD process. Zeolite could mitigate the inhibition associated to compounds such as ammonia, N-heterocyclic compounds, etc. in PHWW and thereby shortening the lag phase and increasing methane production by 32-117% compared with that without zeolite adsorption. Zeolite adsorption also increased energy recovery efficiency (up to 70.5%) for this integrated system. Integration of HTL and AD brought higher energetic return from feedstock via oil and biomethane production, which may offer insight into industrial application of microalgae biomass in the circular economy. In addition, carbon and nitrogen flow for the integrated process was determined.

Enhancing Anaerobic Digestion: The Effect of Carbon Conductive Materials

Anaerobic digestion is a well-known technology which has been extensively studied to improve its performance and yield biogas from substrates. The application of different types of pre-treatments has led to an increase in biogas production but also in global energy demand. However, in recent years the use of carbon conductive materials as supplement for this process has been studied resulting in an interesting way for improving the performance of anaerobic digestion without greatly affecting its energy demand. This review offers an introduction to this interesting approach and covers the different experiences performed on the use of carbon conductive materials proposing it as a feasible alternative for the production of energy from biomass, considering also the integration of anaerobic digestion and thermal valorisation.

Optimization of sensing performance in an integrated dual sensors system combining microbial fuel cells and upflow anaerobic sludge bed reactor

Two bio-cathode microbial fuel cells (MFCs) with Upflow anaerobic sludge blanket (UASB) are integrated to construct a UASB-MFC dual sensors system, developed to solve the problems of low accuracy and less information about the single sensor system. The bio-cathode MFC is developed as the biosensor for UASB operation performance and online monitoring. Owing to the biosorption of anaerobic microbes, the MFC in the suspended layer is more suitable for effluent chemical oxygen demand (COD) real-time monitoring, and the MFC in the sludge layer is more suitable for total volatile fatty acid (TVFA) real-time monitoring. Electrochemical analysis discovers that the lower electron transfer resistance determines the higher sensitivity of MFC in the suspended layer. The difference in species abundance indicates that TVFA has a stronger inhibitory effect on MFC in the sludge layer. The novel UASB-MFC dual sensors system shows promising potential for COD and TVFA simultaneous online monitoring, which can enhance the reliability of anaerobic reaction.

Developing an anaerobic digester with external Zeolite filled column for enhancing methane production from swine manure - A feasibility study

Development of digesters with an external zeolite column facilitates the convenient removal of the zeolite with TAN, without disturbing the continuous anaerobic digestion process. A digester with an inside zeolite bed (In-Zeo) and digester without adding zeolite (No-Zeo) were employed to compare the process performance with digester with external zeolite column (EX-Zeo). The cumulative, CH₄ yields were 5% and 15% greater in the EX-Zeo, and the In-Zeo digesters respectively compared to the No-Zeo digesters. Also, the % VS reduction was 49%, 55% and 41%, respectively in the Ex-Zeo, In-Zeo and No-Zeo digesters. The results indicated that treatment with 7% zeolite during anaerobic digestion has the potential to improve biodegradation of swine manure. The addition of zeolite appeared to reduce TAN from the digestate, thereby enhancing the CH₄ yield. Zeolite could be used either internally or externally to enhance CH₄ production through anaerobic digestion of swine manure.

Performance and stability of an expanded granular sludge bed reactor modified with zeolite addition subjected to step increases of organic loading rate (OLR) and to organic shock load (OSL)

This paper shows the effect of organic shock loads (OSLs) on the anaerobic digestion (AD) of synthetic swine wastewater using an expanded granular sludge bed (EGSB) reactor modified with zeolite. Two reactors (R1 and R2), each with an effective volume of 3.04 L, were operated for 180 days at a controlled temperature of 30 °C and hydraulic retention time of 12 h. In the case of R2, 120 g of zeolite was added. The reactors were operated with an up-flow velocity of 6 m/h. The evolution of pH, total Kjeldahl nitrogen, chemical oxygen demand (COD) and volatile fatty acids (VFAs) was monitored during the AD process with OSL and increases in the organic loading rate (OLR). In addition, the microbial composition and changes in the structure of the bacterial and archaeal communities were assessed. The principal results demonstrate that the presence of zeolite in an EGSB reactor provides a more stable process at higher OLRs and after applying OSL, based on both COD and VFA accumulation, which presented with significant differences compared to the control. Denaturing gradient gel electrophoresis band profiles indicated differences in the populations of Bacteria and Archaea between the R1 and R2 reactors, attributed to the presence of zeolite.

Effect of operational strategies on activated sludge's acclimation to phenol, subsequent aerobic granulation, and accumulation of polyhydoxyalkanoates

Aerobic granules, a relative novel form of microbial aggregate, are capable of degrading many toxic organic pollutants. Appropriate strategy is needed to acclimate seed sludge to the toxic compounds for successful granulation. In this study, two distinct strategies, i.e. mixed or single carbon sources, were experimented to obtain phenol-acclimated sludge. Their effects on reactor performance, biomass characteristics, microbial population and the granulation process were analyzed. Sludge fed with phenol alone exhibited faster acclimation and earlier appearance of granules, but possibly lower microbial diversity and reactor stability. Using a mixture of acetate and phenol in the acclimation stage, on the other hand, led to a reactor with slower phenol degradation and granulation, but eventual formation of strong and stable aerobic granules. In addition, the content of intracellular polyhydoxyakanoates (PHA) was also monitored, and significant accumulation was observed during the pre-granulation stage, where PHA >50% of dry weight was observed in both reactors.

Acetate favors more phosphorus accumulation into aerobic granular sludge than propionate during the treatment of synthetic fermentation liquor

Anaerobic digestion (AD) is an efficient biotechnology widely applied for energy and resource recovery from organic waste and wastewater treatment. The effluent from AD or fermentation liquor containing organic substances like volatile fatty acids (VFAs) and mineral nutrients (such as N and P), however, will trigger serious environmental issues if not properly dealt with. In this study two identical sequencing batch reactors (SBRs), namely Ra and Rp were used to cultivate aerobic granules for P recovery from synthetic fermentation liquor, respectively using acetate and propionate as additional carbon source. Larger and more stable granules were achieved in Ra with higher P removal capability (9.4mgP/g-VSS·d) and higher anaerobic P release (6.9mgP/g-VSS·h). In addition to much higher P content (78mgP/g-SS), bioavailable P in Ra-granules increased to 45mgP/g-SS, approximately 2-times those of seed sludge and Rp-granules. Microbial community analysis indicated that more GAOs were accumulated in Rp-granules.

Comparison of biogas sludge and raw crop material as source of hydrolytic cultures for anaerobic digestion

Mixed fermentative/hydrolytic bacteria were enriched on lignocellulose substrates in minimal medium under semi-anaerobic mesophilic conditions in the presence or absence of natural zeolite as growth supporter to ultimately bioaugment non-adapted sludge and thereby enhance the overall anaerobic digestion (AD) of recalcitrant plant material. Desired enzyme activities, i.e. xylanases and cellulase were monitored during subsequent cultivation cycles. Furthermore, enriched microbial communities were characterized by 16S rRNA-based 454-Pyrosequencing, revealing Firmicutes, Bacteriodetes, Proteobacteria and Spirochaetes to be the predominant bacterial groups in cultures derived from anaerobic sludge and raw crop material, i.e. maple green cut and wheat straw as well. Enriched populations relevant for biopolymer hydrolysis were then compared in biological methane potential tests to demonstrate positive effects on the biogasification of renewable plant substrate material. A significant impact on methane productivity was observed with adapted mixed cultures when used in combination with clinoptilolite to augment and supplement non-adapted bioreactor sludge.

Contribution of precipitates formed in fermentation liquor to the enhanced biogasification of ammonia-rich swine manure by wheat-rice-stone addition

This study investigated the effect of wheat-rice-stone (WRS) addition on mesophilic anaerobic fermentation for methane production from swine manure under high ammonia nitrogen level (5145mg-N/L) in addition to exploring its possible mechanisms involved. Results show that addition of WRS could not only effectively increase methane production by 72% from 82.8 (control) to 142.7ml/g-VS but also remarkably shorten the effective biogasification period from 40 (control) to 20days. In addition, WRS addition could promote the degradation of n-HBu and slow down the accumulation of other volatile fatty acids (VFAs) species, achieving much faster VFAs utilization rate and better pH maintaining capability. More specifically, the existing and released ions especially Ca(2+), Mg(2+), and Fe(3+/2+) were supposed to form precipitates (like struvite and Fe-precipitates) with NH4(+) and PO4(3-) rich in the fermentation liquor, probably contributing a lot to the decreased ammonia concentration and enhanced biogasification under WRS addition.