Effect of zero-valent iron and trivalent iron on UASB rapid start-up

Degradation of different wastewater by a biological sponge iron system: microbial growth and influencing factors

The bio-ZVI process has undergone widespread development in wastewater treatment in recent years. However, there has been limited examination of the growth and degradation characteristics of functional microorganisms within the system. In the present research, strains were isolated and identified from the bio-ZVI system constructed by sponge iron (encoded as SFe-M). The consistency of operating conditions in treating different wastewater was explored. Three SFe-acclimated microorganisms exhibiting characteristics of degrading organic pollutants and participating in the nitrogen removal process were isolated. The adaptation time of these microorganisms prolonged as the substrate toxicity increased, while the pollutant degradation was related to their metabolic rate in the logarithmic phase. All these functional bacteria exhibited the ability to treat wastewater in a wide pH range (5-8). However, the improper temperature (such as 10 °C and 40 °C) significantly inhibited their growth, and the optimal working temperature was identified as 30 °C. The iron dosage had a significant impact on these function bacteria, ranging from 1 g L-1 to 150 g L-1. It was inferred that the SFe-acclimated microorganisms are capable of resisting the poison of excessive iron, that is, they all have strong adaptability. The results provide compelling evidence for further understanding of the degradation mechanism involved in the bio-ZVI process.

Effect of zero-valent iron (ZVI) and biogas slurry reflux on methane production by anaerobic digestion of waste activated sludge

This study aimed to improve anaerobic digestion (AD) efficiency through the addition of zero-valent iron (ZVI) and biogas slurry. This paper demonstrated that methane production was most effectively promoted at a biogas slurry reflux ratio of 60%. The introduction of ZVI into anaerobic systems does not enhance its bioavailability. However, both biogas slurry reflux and the combination of ZVI with biogas slurry reflux increase the relative abundance of microorganisms involved in the direct interspecific electron transfer (DIET) process. Among them, the dominant microorganisms Methanosaeta, Methanobacterium, Methanobrevibacter, and Methanolinea accounted for over 60% of the total methanogenic archaea. The Tax4Fun function prediction results indicate that biogas slurry reflux and the combination of ZVI with biogas slurry reflux can increase the content of key enzymes in the acetotrophic and hydrotrophic methanogenesis pathways, thereby strengthening these pathways. The corrosion of ZVI promotes hydrogen production, and the biogas slurry reflux provided additional alkaline and anaerobic microorganisms for the anaerobic system. Their synergistic effect promoted the growth of hydrotrophic methanogens and improved the activities of various enzymes in the hydrolysis and acidification phases, enhanced the system's buffer capacity, and prevented secondary environmental pollution. PRACTITIONER POINTS: Optimal methane production was achieved at a biogas slurry reflux ratio of 60%. Biogas slurry reflux in anaerobic digestion substantially reduced discharge. ZVI addition in combination with biogas slurry reflux facilitates the DIET process.

The performance and microbial response of zero valent iron alleviating the thermal-alkaline stress and enhancing hydrolysis-acidification of primary sludge

The biological thermal-alkaline hydrolysis-acidification (BTAHA) could promote sludge disintegration, which was conducive to producing volatile fatty acids (VFAs). However, high temperature and strong alkali could reduce the BTAHA effluent quality. Because high temperature denatures proteins and significantly changes the material and energy metabolism of bacteria, while strong alkali inhibits fermentation microorganisms (especially acid-producing microorganisms). This study investigated the internal mechanism of zero valent iron (ZVI) and magnetite (Mag.) alleviating temperature and alkali stress and improving the quality of hydrolysis-acidification effluent. At pH 7-10, compared with the control and magnetite, ZVI increased the average effluent VFAs by 24.0%-40.1% and 11.6%-18.1%, respectively. At pH 9, ZVI could provide an ecological niche for acidifying bacteria that preferred neutral and weakly alkaline conditions, with a 49.8% proportion of VFAs to soluble chemical oxygen demand (SCOD). At pH 12, the fluorescence intensity ratio of easy to difficult biodegradable organic matter in control, RMag., and RZVI were 0.63, 0.62, and 1.31, respectively. It indicated ZVI effectively alleviated high temperature and strong alkali stress. This study provides a reference for improving the quality of BTAHA effluent.

Anaerobic digestion of vinasse and water treatment plant sludge increases methane production and stability of UASB reactors

Studies are still needed to increase the stability and efficiency of methane production from vinasse. Therefore, operations strategies, such as the anaerobic digestion with one or more wastes and adding micronutrients, especially iron, become attractive. The performance of two treatment systems, each one composed of two UASB reactors in series, operated under mesophilic (R1_M and R2_M) and thermophilic (R1_T and R2_T) temperature conditions, was evaluated in the anaerobic digestion of vinasse (ADV). First, the reactors were operated with the effluent recirculation and increasing organic loading rate (OLR) up to 20 g COD_total L^-1d^-1 in the R1_M and R1_T. Then, the anaerobic digestion of vinasse and water treatment plant (WTP) sludge (ADVS) was performed in the proportions of 25:75 to 50:50 (% v/v) in both systems. In the ADV, applying the highest OLR, the mesophilic and thermophilic reactors instabilities happened. The ADVS of over 35% of WTP sludge promoted the recovery of the mesophilic and thermophilic UASB reactors with significantly reduced total volatile acids and increased alkalinity and biogas production. The higher average values of the volumetric methane production (VMP) occurred in the ADVS at 50% of WTP; in the R1_M and R1_T, they were 3.23 and 3.00 L CH₄ L^-1d^-1, respectively. In the ADV, the thermophilic system presented higher VMP concerning the mesophilic for OLR up to 15 g COD_total L^-1d^-1. For higher OLR, the mesophilic system showed better carrying capacity and stability. The ADVS with above 35% of WTP sludge promoted similar benefits in the two systems, with no significant differences in COD_total removal and VMP. Therefore, adding iron by WTP sludge in ADVS improves methane production and increases the stability of UASB reactors under mesophilic and thermophilic conditions.

Modified integrated fixed-film activated sludge process: Advanced nitrogen removal for low-C/N domestic wastewater

Actual low-C/N domestic wastewater was treated using the high-concentration powder carrier bio-fluidized bed (HPB) process comparing diatomite and Fe-C as the carriers. The total nitrogen removal efficiencies were increased from 50.08% to 65.40% and 78.58%, respectively. The diatomite HPB process increased the relative abundance of autotrophic N-cycle bacteria to more than twofold and the sludge size. Therefore, the contributions for nitrogen removal by anammox and simultaneous nitrification-denitrification were increased. The Fe-C HPB process improved the nitrogen removal efficiency mainly by increasing the biodegradability and activities of electron transfer system and key enzymes. The key device (hydrocyclone separator) of the HPB process significantly improved the recovery efficiency of the carriers. It also improved the capacity of microbial aggregations for adsorbing pollutants. Furthermore, it reduced the relative abundance of filamentous bacteria. This study demonstrated the feasibility and mechanism of the HPB process for improving the nitrogen removal efficiency for low-C/N wastewater.

Effects of heavy metals and antibiotics on performances and mechanisms of anaerobic digestion

Anaerobic digestion (AD) is an efficacious technology to recover energy from organic wastes/wastewater, while the efficiency of AD could be limited by metals and antibiotics in substrates. It is of great significance to deeply understand the interaction mechanisms of metals and antibiotics with anaerobic microorganisms, as well as the combined effects of metals and antibiotics, which will help us break the inherent dysfunction of AD system and promote the efficient operation of AD. Therefore, this paper reviews the effects of metals, antibiotics and their combinations on AD performance, as well as the combined effects and interactional mechanisms of metals and antibiotics with anaerobic microorganisms. In addition, control strategies and future research needs are proposed. This review provides valuable information for the enhancement strategies and engineering applications of AD for organic wastes/wastewater containing metals and antibiotics.

Integrating electrocoagulation process with up-flow anaerobic sludge blanket for in-situ biomethanation and performance improvement

In this study, the integration of the electrocoagulation (EC) process with anaerobic digestion as a novel in-situ biomethanation approach was considered for the first time. As a result of this integration (iron electrodes, current density of 1.5 mA/cm² and an exposure mode of 10-min-ON/ 30-min-OFF), the carbon dioxide content of biogas reached below 2%. Also, the methane production rate improved by 18.0 ± 0.4%, whereas the removal efficiencies of chemical oxygen demand, turbidity, phosphate, and sulfate increased by 12.0 ± 1.5%, 30.7 ± 1.7%, > 99%, and 75.7%, respectively. Anaerobic granular sludge characteristics were also improved. Moreover, the EC process stimulated growth and quantity of functional microorganisms, especially Acinetobacter in bacterial and Methanobacterium in archaeal community. Methane concentration, however decreased due to possible excess hydrogen production. The application of the biogas as bio-hythane, and the optimization of the hybrid bioreactor to decrease hydrogen production, are possible avenues for further research.

Impacts of molybdate and ferric chloride on biohythane production through two-stage anaerobic digestion of sulfate-rich hydrolyzed tofu processing residue

Biohythane production through one-stage anaerobic digestion of sulfate-rich hydrolyzed tofu processing residue has been hampered by high H₂S production. Herein, two-stage anaerobic digestion was investigated with the addition of molybdate (MoO₄^2-; 0.24-3.63 g/L) and ferric chloride (FeCl₃; 0.025-5.4 g/L) to the dark fermentation stage (DF) to improve biohythane production. DF supplemented with 1.21 g/L MoO₄^2- increased hydrogen yield by 14.6% over the control (68.39 ml/g-VS_fed), while FeCl₃ had no effect. Furthermore, the maximum methane yields of methanogenic fermentation were 524.8 and 521.6 ml/g-VS_fed with 3.63 g/L MoO₄^2- and 0.6 g/L FeCl₃ compared to 466.07 ml/g-VS_fed of the control. The maximum yields of biohythane and energy were 796.7 ml/g-VS_fed and 21.8 MJ/kg-VS_fed with 0.6 g/L FeCl₃ when the sulfate removal efficiency was 66.7%, and H₂S content was limited at 0.08%. Therefore, adding 0.6 g/L FeCl₃ is the most beneficial in improving energy recovery and sulfate removal with low H₂S content.

Psychrophilic treatment of municipal wastewater with a combined UASB/ASD system, and perspectives for improving urban WWTP sustainability

According to new paradigms of urban wastewater management, energy savings and resources and energy recovery from sewage will assume an ever-increasing importance. Anaerobic processes, aside from being more energy efficient than conventional aerobic ones, are particularly suited to recover embedded organic energy, improving the overall energy balance of treatment processes, however, their performance is limited by low temperatures and slower kinetics. In this study, a pilot Upflow Anaerobic Sludge Blanket (UASB) reactor was operated to treat municipal wastewater at low temperature regime (16.5-18.5 °C) for 22 weeks, both as standalone process and combined with a sidestream anaerobic sludge digester. Process performance highlighted good system robustness, as proved by stable pH and volatile fatty acid/total alkaline buffer capacity ratio, even though observed methane yield was low. Observed COD and TSS removal efficiencies were in the ranges of 60-69% and 63-73%, respectively. Methane production ranged between 0.106 and 0.132 Nm³_CH4/kg_CODrem. An economic assessment was carried out to evaluate the feasibility and benefits of implementing UASB pre-treatment of municipal wastewater in existing conventional facilities (activated sludge and anaerobic sludge digestion), showing that significant energy demand reduction could be achieved for both biological secondary treatment and sludge management, leading to considerable operational economies, and possible positive economic returns within a short pay-back period (3-4 yrs).

High concentration powder carrier bio-fluidized bed process: A new perspective for domestic wastewater treatment

The nitrogen removal mechanism of the high concentration powder carrier bio-fluidized bed (HPB) process was investigated with actual domestic wastewater. The micron-size (10-70 μm) powder carriers were diatomite and Fe-C. Results showed diatomite enriched the relative abundances of ammonia-oxidizing bacteria and nitrite-oxidizing bacteria, accordingly increasing the rate of nitrification. Even a 100% increase of genes associated with the ammonia oxidation was achieved. Fe-C enhanced the rate of substrate utilization mainly by increasing the activity of the electron transfer system. Hydrocyclone separator, as a key device of HPB, was able to recover the carriers with high efficiency (recovery efficiency of 72.66 ─ 82.50% after 75 days), thus, indirectly improving the functionality of the carriers. Furthermore, it could renew the surface of microbial aggregations, consequently improving the adsorption capacity to substrates. HPB could provide the feasibility of shortening the hydraulic retention time and expanding the capacity of wastewater treatment plants.

Flocculation of emulsified oily wastewater by using functional grafting modified chitosan: The effect of cationic and hydrophobic structure

In this work, modified chitosan flocculants (MCS) was synthesized by using chitosan (CS), acrylamide, cationic monomers and hydrophobic monomers via low-pressure UV-initiated copolymerization. The flocculation performance of MCS was evaluated in emulsified oily wastewater treatment. The effect of cationic and hydrophobic structure on oil removal was studied, and the interactions between these functional groups and the components in oil were also analyzed. Results suggested that MCS flocculants exhibited excellent oil removal efficiency in a wide pH range (2.0‒10). The flocculation efficiency of 91 % was achieved at the dosages of 0.6 mL/L (6 mg/L). During pH of 2.0-10, the optimal cationic and hydrophobic monomer was DMC and VT, respectively. Silane groups were favorable for oil removal than the other hydrophobic structures. The cationic groups expanded the optimal pH range of MCS in flocculation, whereas hydrophobic groups considerably reduced the dosage of MCS. The experimental results showed that alkane, cyclic aromatic hydrocarbon compounds in oil can be easily removed by using MC4, whereas cycloalkanes compounds was effectively removed by MC6 and MC7 because of preferable demulsification capacity, and the hydrophobic interaction, interfacial adsorption and electrostatic attraction played the dominant in flocculation. Thus, the synthesized MCS is favorable for emulsified oily wastewater treatment.

Granule-based immobilization and activity enhancement of anammox biomass via PVA/CS and PVA/CS/Fe gel beads

Granule-based immobilization of anammox biomass assisted by polyvinyl alcohol/chitosan (PVA/CS) and PVA/CS/Fe gel beads was studied, via the operation of three identical up-flow reactors (R1 without gel beads, R2 with PVA/CS, R3 with PVA/CS/Fe) for 203 days. In the end, the nitrogen removal rates (NRR) were 5.3 ± 0.4, 10.0 ± 0.3 and 13.9 ± 0.5 kg-N m^-3 d^-1 for R1, R2 and R3, respectively. The porous PVA/CS and PVA/CS/Fe created a suitable eco-niche for anammox bacteria to grow and attach, thus being retained in the reactor. The EPS entangles newly grown cells within the gel beads, resulting in compact aggregation. The interaction between Fe ions added to PVA/CS/Fe gel beads and negatively charged EPS groups strongly promoted granule strength and compactness. The immobilization method proposed by this study was found to effectively improve biomass retention in the reactors, which is promising for advanced anammox process applications.

Clarifying the synergetic effect of magnetite nanoparticles in the methane production process

Magnetite nanoparticles (Fe₃O₄ NPs) were applied in an anaerobic semi-continuous tank reactor (ASTR) to investigate its effect on the anaerobic digestion (AD) of acetate synthetic wastewater. The Fe₃O₄ NPs corrosion could create a more favorable micro-environment to enhance the methanogens activity. The chemical oxygen demand (COD) removal efficiency and methane production in test (ASTR_T) were 31.1% and 101.5% higher than those in control (ASTR_C). With the addition of Fe₃O₄ NPs, the concentration of key coenzyme (F₄₂₀ and M) increased from averagely 0.523 and 5.352 μmol/g-VSS to 0.956 and 9.267 μmol/g-VSS, and the content of soluble microbial products (SMPs) significantly increased. Additionally, the high-throughput 16S rRNA gene sequencing further confirmed that the percentage of hydrogen-utilizing methanogens (Methanolinea) was up to 62.6% of total archaeal sequences. Fe₃O₄ NPs addition would accelerate electrons transfer from acids oxidizers to syntrophic methanogenesis, further stimulate acids oxidizers to decompose acetate to H₂/CO₂, and finally facilitate more methane production.

Iron oxide alleviates acids stress by facilitating syntrophic metabolism between Syntrophomonas and methanogens

Anaerobic digestion (AD) is a promising technology for food waste management, but frequently restricted with long lag phase as a consequent of acidification. Two laboratory experiments were conducted to investigate the effects of iron materials on food waste AD. Experiment 1 compared the effects of iron oxide (IO) and zero valent iron (ZVI) on AD performance. The results showed that both IO and ZVI could enhance methane (CH₄) generation, but IO showed better performance regarding the reduction of lag phase. The lag phase of the reactor supplemented with IO was 17.4% and 42.7% shorter than that of the reactor supplemented with ZVI and the control, respectively. Based on these results, experiment 2 was designed to examine the role of IO in alleviation of acid stress at high substrate to inoculum (SI) ratio. The results showed that supplemented IO into reactor could ensure a successful methanogenesis when operating at high SI ratio, while IO-free reactor was failed to generate CH₄ although operating for 77 days. Supplementing IO into the reactor after 48 h of digestion could restore the CH₄ generation, though its lag phase was 2.6 times of the reactor supplemented with IO at the beginning of the digestion. Microbial community structure analysis revealed that IO could simultaneously enrich Syntrophomonas and methanogens (i.e. Methanobacterium, Methanofollis and Methanosarcina), and might promote electron transfer between those two types of microbes, which were critical for achieving an effective methanogenesis.

Fluctuation of electrode potential based on molecular regulation induced diversity of electrogenesis behavior in multiple equilibrium microbial fuel cell

In this study, the electrogenesis behaviors and mechanisms in multiple equilibrium microbial fuel cells (MEMFCs) which volatile fatty acids as multiple electron donors are investigated. The electrochemical property and energy recovery can be enhanced in propionic acid dominant systems (HPr-D-MEMFCs) which compares to butyric acid dominant systems (HBu-D-MEMFCs), increase power density from 0.04 to 0.43 W/m² and energy recovery efficiency from 2.07 to 5.44%, respectively. With isotope experiment analysis, the fluctuation of electrode potentials induce diverse electrogenesis pathways that high utilization efficiencies and bioconversion efficiency of hybrid acids observed in HPr-D-MEMFCs which different with HAc-D-MEMFCs and HBu-D-MEMFCs. In addition, the electrochemical and microbial community variation of MEMFCs reveal that the direct interspecies electron transfer stimulated with higher electric double layer capacitance, and activities of exoelectrogens enhanced with high relative abundance in HPr-D-MEMFCs. The findings present an intensive study in electrogenesis, providing a promising way to promote energy recovery and further extend its application value.

The investigation on Fe3O4 magnetic flocculation for high efficiency treatment of oily micro-polluted water

For the low-concentration oily micro-polluted water formed by the leakage of refined oil products, an unexpensive and high-efficiency magnetic enhanced flocculation method was introduced in this study. First, the performance of magnetic flocculation(MF) to remove oily contaminants was discussed. The results indicated that it achieved more than 95% removal in only 1min with 50mg/L-Polyaluminum chloride(PAC), 50mg/L-Fe₃O₄ and10mg/L- Polyacrylamide (PAM). The novel indexs R_δand S_i were proposed to evaluate the oil removal with UV-Abs in-situ method. According to the adsorption kinetics of oil contaminants, the adsorption kinetics changed from pseudo-first-order to pseudo-second-order kinetics after the addition of Fe₃O₄ on the basis of conventional coagulation (CF). It was transformed into intraparticle diffusion kinetics when the PAM continued to be added. Combined with the Fe-O-Al bond in the FTIR spectrum of flocs, the main mechanism of MF is enhanced charge neutralization and hydrogen bond adsorption. In addition, it was shown that satisfactory oil removal after recover, which indicated the great potential of a sustainable way by reusing low-cost magnetic seeds.

PVA/CS and PVA/CS/Fe gel beads' synthesis mechanism and their performance in cultivating anaerobic granular sludge

Biomass washout from high-speed anaerobic suspended bed bio-reactors is still a challenge to their stable operation. Preserving active biomass to efficiently retain biomass in the reactor is one of the solutions to this problem. Herein, two carriers (polyvinyl alcohol/chitosan (PVA/CS) and PVA/CS/Fe gel beads) were prepared using the cross-linking method. The fourier transform infrared (FTIR) and ¹³C nuclear magnetic resonance (¹³C NMR) analyses showed that PVA/CS gel beads formed mainly through hydrogen-bonds (NH₂OH^-). Furthermore, FTIR, ¹³C NMR, energy dispersive spectrum (EDS), X-ray diffractometer (XRD) and X-ray photoelectron spectroscopy (XPS) analyses showed that PVA/CS/Fe gel beads formed mainly through chelate bond (NH₂-Fe^M+OH^-). The scanning electron microscope (SEM) results affirmed that the gel beads had rough and well-developed porous structure for the attachment of microbes. Furthermore, the abilities of gel beads on the cultivation of granular sludge in an up-flow anaerobic sludge bed (UASB) reactor were effectively demonstrated while treating wastewater polluted with glucose and alkali lignin. The results showed that the gel beads-assisted reactors had a higher performance than those without the gel beads. The cultivation of granules in these reactors was accelerated, while the granules became bigger and exhibited better settling velocities. The reactor with gel beads was easier to withstand a higher organic loading rate due to dense microbial aggregates, which were caused by more humic-like substance. Particularly, the reactor with PVA/CS/Fe gel beads was able to improve the overall robustness of the system due to stronger mechanical properties of gel beads, and also prevented cells detachment.