15.4% Efficiency all-polymer solar cells

Binary Organic Solar Cells with over 19 % Efficiency and Enhanced Morphology Stability Enabled by Asymmetric Acceptors

The simultaneous improvement of efficiency and stability of organic solar cells (OSCs) for commercialization remains a challenging task. Herein, we designed asymmetric acceptors DT-C8Cl and DT-C8BTz with functional haloalkyl chains, in which the halogen atoms could induce noncovalent interactions with heteroatoms like O, S, and Se, etc., thus leading to appropriately manipulated film morphology. Consequently, binary devices based on D18: DT-C8Cl achieved a champion power conversion efficiency (PCE) of 19.40 %. The higher PCE of D18: DT-C8Cl could be attributed to the enhanced π-π stacking, improved charge transport, and reduced recombination losses. In addition, the noncovalent interactions induced by haloalkyl chains could effectively suppress unfavorable morphology evolutions and thereby reduce trap density of states, leading to improved thermal and storage stability. Overall, our findings reveal that the rational design of asymmetric acceptors with functional haloalkyl chains is a novel and powerful strategy for simultaneously enhancing the efficiency and stability of OSCs.

A-A Strategy Enables Desirable Performance of All-Polymer Solar Cells Fabricated with Nonhalogenated Solvents

Most polymer acceptors have been designed by applying a D (electron-rich unit)-A (electron-deficient unit) strategy, which are principally processed with halogenated solvents to fabricate all-polymer solar cells (all-PSCs). Two novel polymer acceptors, containing an A-A type backbone, were designed and synthesized, which can be readily dissolved in o-xylene. The polymer PY-FBTA, comprising a Y6 derivative as the first A unit and a benzotriazole derivative as the second A unit, shows smaller dihedral angles in the backbone, stronger molecular interactions, higher LUMO level, more complementary absorption spectrum, and better morphology with PM6 than the polymer PY-DPP comprising a diketopyrrolopyrrole derivative as the second A unit. Accordingly, the PM6:PY-FBTA all-PSC achieves a higher PCE of 13.95% than the all-PSC based on PM6:PY-DPP (9.51%) for thoroughly improved Jsc (22.34 mA cm-2), Voc (0.963 V), and FF (64.84%) values, which are fabricated with o-xylene as the solvent. This work demonstrates that the A-A structure is a desirable strategy for designing polymer acceptors for efficient all-PSCs prepared with nonhalogenated solvents.

Linear Regulating of Polymer Acceptor Aggregation with Short Alkyl Chain Units Enhances All-Polymer Solar Cells' Efficiency

The power conversion efficiency (PCE) of all-polymer solar cells (all-PSCs) has ascended rapidly arising from the development of polymerized small-molecule acceptor materials. However, numerous insulating long alkyl chains, which ensure the solubility of the polymer, result in inferior aggregation and charge mobility. Herein, this study proposes a facile random copolymerization strategy of two small molecule acceptor units with different lengths of alkyl side chains and synthesizes a series of polymer acceptors PYT-EHx, where x is the percentage of the short alkyl chain units. The aggregation strength and charge mobility of the acceptors rise linearly with increasing the proportion of short alkyl chain units. Thus, the PYT-EH20 reaches balanced aggregation with the star polymer donor PBDB-T, resulting in optimal morphology, fastest carrier transport, and reduced recombination and energy loss. Consequently, the PYT-EH20-based device yields a 14.8% PCE, a 16% improvement over the control PYT-EH0-based device, accompanied by an increase in open-circuit voltage (V_oc ), short-circuit current density (J_sc ), and fill factor (FF). This work demonstrates that the random copolymerization strategy with short alkyl chain insertion is an effective avenue for developing high-performance polymer acceptors, which facilitates further advances in the efficiency of all-PSCs.

High performance polymerized small molecule acceptor by synergistic optimization on π-bridge linker and side chain

The polymerized small-molecule acceptors have attracted great attention for application as polymer acceptor in all-polymer solar cells recently. The modification of small molecule acceptor building block and the π-bridge linker is an effective strategy to improve the photovoltaic performance of the polymer acceptors. In this work, we synthesized a new polymer acceptor PG-IT2F which is a modification of the representative polymer acceptor PY-IT by replacing its upper linear alkyl side chains on the small molecule building block with branched alkyl chains and attaching difluorene substituents on its thiophene π-bridge linker. Through this synergistic optimization, PG-IT2F possesses more suitable phase separation, increased charge transportation, better exciton dissociation, lower bimolecular recombination, and longer charge transfer state lifetime than PY-IT in their polymer solar cells with PM6 as polymer donor. Therefore, the devices based on PM6:PG-IT2F demonstrated a high power conversion efficiency of 17.24%, which is one of the highest efficiency reported for the binary all polymer solar cells to date. This work indicates that the synergistic regulation of small molecule acceptor building block and π-bridge linker plays a key role in designing and developing highly efficient polymer acceptors.

The modification of small molecule acceptor building block and π−bridge linker is effective to improve photovoltaic performance. Here, the authors replace linear with branched alkyl chains and introduce difluorene-substituted linker to realise all-polymer solar cells with efficiency of 17.24%.

Effects of Flexible Conjugation-Break Spacers of Non-Conjugated Polymer Acceptors on Photovoltaic and Mechanical Properties of All-Polymer Solar Cells

HIGHLIGHTS

A series of non-conjugated acceptor polymers with flexible conjugation-break spacers (FCBSs) of different lengths were synthesized. The effect of FCBSs length on solubility of the acceptor polymers, and their photovoltaic and mechanical properties in all-polymer solar cells were explored. This work provides useful guidelines for the design of semiconducting polymers by introducing FCBS with proper length, which can giantly improved properties that are not possible to be achieved by the state-of-the-art fully conjugated polymers.

ABSTRACT

All-polymer solar cells (all-PSCs) possess attractive merits including superior thermal stability and mechanical flexibility for large-area roll-to-roll processing. Introducing flexible conjugation-break spacers (FCBSs) into backbones of polymer donor (P_D) or polymer acceptor (P_A) has been demonstrated as an efficient approach to enhance both the photovoltaic (PV) and mechanical properties of the all-PSCs. However, length dependency of FCBS on certain all-PSC related properties has not been systematically explored. In this regard, we report a series of new non-conjugated P_As by incorporating FCBS with various lengths (2, 4, and 8 carbon atoms in thioalkyl segments). Unlike common studies on so-called side-chain engineering, where longer side chains would lead to better solubility of those resulting polymers, in this work, we observe that the solubilities and the resulting photovoltaic/mechanical properties are optimized by a proper FCBS length (i.e., C2) in P_A named PYTS-C2. Its all-PSC achieves a high efficiency of 11.37%, and excellent mechanical robustness with a crack onset strain of 12.39%, significantly superior to those of the other P_As. These results firstly demonstrate the effects of FCBS lengths on the PV performance and mechanical properties of the all-PSCs, providing an effective strategy to fine-tune the structures of P_As for highly efficient and mechanically robust PSCs. [Image: see text]

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s40820-022-00884-8.

Renewed Prospects for Organic Photovoltaics

Organic photovoltaics (OPVs) have progressed steadily through three stages of photoactive materials development: (i) use of poly(3-hexylthiophene) and fullerene-based acceptors (FAs) for optimizing bulk heterojunctions; (ii) development of new donors to better match with FAs; (iii) development of non-fullerene acceptors (NFAs). The development and application of NFAs with an A-D-A configuration (where A = acceptor and D = donor) has enabled devices to have efficient charge generation and small energy losses (E_loss < 0.6 eV), resulting in substantially higher power conversion efficiencies (PCEs) than FA-based devices. The discovery of Y6-type acceptors (Y6 = 2,2'-((2Z,2'Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]-thiadiazolo[3,4-e]-thieno[2″,3″:4',5']thieno-[2',3':4,5]pyrrolo-[3,2-g]thieno-[2',3':4,5]thieno-[3,2-b]indole-2,10-diyl)bis(methanylylidene))bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile) with an A-DA' D-A configuration has further propelled the PCEs to go beyond 15% due to smaller E_loss values (∼0.5 eV) and higher external quantum efficiencies. Subsequently, the PCEs of Y6-series single-junction devices have increased to >19% and may soon approach 20%. This review provides an update of recent progress of OPV in the following aspects: developments of novel NFAs and donors, understanding of the structure-property relationships and underlying mechanisms of state-of-the-art OPVs, and tasks underpinning the commercialization of OPVs, such as device stability, module development, potential applications, and high-throughput manufacturing. Finally, an outlook and prospects section summarizes the remaining challenges for the further development of OPV technology.

Binary Blend All-Polymer Solar Cells with a Record Efficiency of 17.41% Enabled by Programmed Fluorination Both on Donor and Acceptor Blocks

Despite remarkable breakthrough made by virtue of "polymerized small-molecule acceptor (PSMA)" strategy recently, the limited selection pool of high-performance polymer acceptors and long-standing challenge in morphology control impede their further developments. Herein, three PSMAs of PYDT-2F, PYDT-3F, and PYDT-4F are developed by introducing different fluorine atoms on the end groups and/or bithiophene spacers to fine-tune their optoelectronic properties for high-performance PSMAs. The PSMAs exhibit narrow bandgap and energy levels that match well with PM6 donor. The fluorination promotes the crystallization of the polymer chain for enhanced electron mobility, which is further improved by following n-doping with benzyl viologen additive. Moreover, the miscibility is also improved by introducing more fluorine atoms, which promotes the intermixing with PM6 donor. Among them, PYDT-3F exhibits well-balanced high crystallinity and miscibility with PM6 donor; thus, the layer-by-layer processed PM6/PYDT-3F film obtains an optimal nanofibril morphology with submicron length and ≈23 nm width of fibrils, facilitating the charge separation and transport. The resulting PM6/PYDT-3F devices realizes a record high power conversion efficiency (PCE) of 17.41% and fill factor of 77.01%, higher than the PM6/PYDT-2F (PCE = 16.25%) and PM6/PYDT-4F (PCE = 16.77%) devices.

Material Design and Device Fabrication Strategies for Stretchable Organic Solar Cells

Recent advances in the power conversion efficiency (PCE) of organic solar cells (OSCs) have greatly enhanced their commercial viability. Considering the technical standards (e.g., mechanical robustness) required for wearable electronics, which are promising application platforms for OSCs, the development of fully stretchable OSCs (f-SOSCs) should be accelerated. Here, a comprehensive overview of f-SOSCs, which are aimed to reliably operate under various forms of mechanical stress, including bending and multidirectional stretching, is provided. First, the mechanical requirements of f-SOSCs, in terms of tensile and cohesion/adhesion properties, are summarized along with the experimental methods to evaluate those properties. Second, essential studies to make each layer of f-SOSCs stretchable and efficient are discussed, emphasizing strategies to simultaneously enhance the photovoltaic and mechanical properties of the active layer, ranging from material design to fabrication control. Key improvements to the other components/layers (i.e., substrate, electrodes, and interlayers) are also covered. Lastly, considering that f-SOSC research is in its infancy, the current challenges and future prospects are explored.

Fine-tuned Morphology Based on Two Well-miscible Polymer Donors Enables Higher Open-circuit Voltage and Enhanced Stability for Highly Efficient Ternary All-Polymer Solar Cells

Developing organic solar cells (OSCs) based on a ternary active layer by simply incorporating a third component is one of the most effective approaches to improve their photovoltaic performance. However, limited success has been achieved in all-polymer solar cells (all-PSCs). In this study, a ternary all-PSC with improved efficiency and stability is realized by using J71 as the third component to adjust the host system of PBDB-T:PG1. The deeper highest occupied molecular orbital (HOMO) energy level of J71 downshifts the mixed HOMO energy levels of donors. The two polymer donors (P_D s) have good miscibility and present Förster resonance energy transfer. When blended with PG1, the optimized morphology is obtained, showing enhanced crystallinity but meanwhile slightly reduced phase separation with improved exciton dissociation and collection efficiency, suppressed monomer and bimolecular recombination, and reduced energy loss (0.55 eV). Combining the benefits mentioned above, the ternary all-PSC exhibits an excellent efficiency of 12.8% with simultaneously elevated open-circuit voltage (0.96 V), short-circuit current density (18.4 mA cm^-2 ), and fill factor (72.2%) when compared with binary devices. Moreover, the optimized ternary all-PSC shows improved storage stability and thermal stability. This study demonstrates that the utilization of a ternary all-polymer system based on two well-miscible P_D s is an effective strategy to enhance the photovoltaic performance and stability of all-PSCs. This article is protected by copyright. All rights reserved.

Efficient All-Polymer Solar Cells with Sequentially Processed Active Layers

In this work, we apply the sequential processing (SqP) method to address the relatively low electron mobility in recent all-polymer solar cells (all-PSCs) based on the polymerized small-molecule acceptor (PSMA). Compared to the blend-casting (BC) method, all-PSCs composed of PM6/PY-IT via the SqP method show boosted electron mobility and a more balanced charge carrier transport, which increases the FF of the SqP device and compensates for the short-circuit current loss, rendering comparable overall performance with the BC device. Through film-depth-dependent light absorption spectroscopy, we analyze the sub-layer absorption and exciton generation rate in the vertical direction of the device, and discuss the effect of the increased electron mobility on device performance, accordingly.

Meniscus-Assisted Coating with Optimized Active-Layer Morphology toward Highly Efficient All-Polymer Solar Cells

Morphology control is the key to engineering highly efficient solution-processed solar cells. Focusing on the most promising application-oriented photovoltaic all-polymer solar cells (all-PSCs), herein a facile and effective meniscus-assisted-coating (MAC) strategy is reported for preparing high-quality blend films with enhanced crystallinity and an interpenetrating nanofiber network morphology. The all-PSCs based on MAC exhibit excellent optoelectronic properties with efficiencies exceeding 15%, which is the best performance of solution-printing-based all-PSCs, as well as better stability. The crystallization kinetics of the polymer blend film is investigated by in situ UV-vis absorption spectroscopy, and the result explains the linear relationship between the meniscus advance speed and the crystallinity (crystallization rate) of the polymer. To verify the compatibility and universality of this strategy, the MAC strategy is applied to the other three binary systems. By precisely controlling the meniscus advancing speed, 1 cm² all-PSC devices whose efficiencies exceed 12% are fabricated. Such progress demonstrates that the application of the MAC strategy is a promising approach for the fabrication of high-efficiency all-PSCs.

Domain size control in all-polymer solar cells

In all polymer solar cells (all-PSCs), the domain size is critical for device performance. In highly crystalline polymer blends, however, precisely adjusting the domain size remains a significant challenge because of the simultaneous crystallization of both components. Herein, a strategy that promotes acceptor and donor to crystallize separately was proposed. Take PBDB-T/N2200 blends for instance; the solution state and confined crystallization were combined, which induced the crystallization of N2200, and PBDB-T occurred during the film-forming process and at thermal annealing stage. This separated crystallization process lowers the driving force of phase separation without affecting the degree of crystallinity of the blends. Thus, an interpenetrating network with high crystallinity and proper domain size was obtained, which boosted the power conversion efficiency to 7.59%. Importantly, the relation between pre-aggregation and domain size was established, which may be a guide to precisely adjust the active layer’s domain size in all-PSCs.

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This strategy decreases domain size without sacrificing crystallinity

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A phase diagram about solution state and domain size was proposed

Simultaneously Enhanced Efficiency and Mechanical Durability in Ternary Solar Cells Enabled by Low-Cost Incompletely Separated Fullerenes

All-polymer solar cells (all-PSCs) are one of the most promising application-oriented organic photovoltaic technologies due to their excellent operational and mechanical stability. However, the power conversion efficiencies (PCEs) are mostly lower than 16%, restricting their core competitiveness. Furthermore, the improvement of mechanical durability is rarely paid attention to cutting-edge all-PSCs. This work deploys a low-cost "technical grade" PCBM (incompletely separated but pure mixtures containing ≥90% [70]PCBM or [60]PCBM), into the efficient PM6:PY-IT all-polymer blend, successfully yielding a high-performance ternary device with 16.16% PCE, among the highest PCE values for all-PSCs. Meanwhile, an excellent mechanical property (i.e., crack onset strain = 11.1%) promoted from 9.5% for the ternary system is also demonstrated. The "technical grade" PCBM slightly disrupts the crystallization of polymers, and disperses well into the amorphous polymer regions of the all-PSC blends, thus facilitating charge transport and improving film ductility simultaneously. All these results confirm introducing low-cost "technical grade" PCBM with high electron mobility into all-polymer blends can improve carrier mobility, reduce charge recombination, and optimize morphology of the amorphous polymer regions, thus yielding more efficient and mechanically durable all-PSCs.

N-Type Quinoidal Polymers Based on Dipyrrolopyrazinedione for Application in All-Polymer Solar Cells

Conjugated molecules and polymers with intrinsic quinoidal structure are promising n-type organic semiconductors, which have been reported for application in field-effect transistors and thermoelectric devices. In principle, the molecular and electronic characteristics of quinoidal polymers can also enable their application in organic solar cells. Herein, two quinoidal polymers, named PzDP-T and PzDP-ffT, based on dipyrrolopyrazinedione were synthesized and used as electron acceptors in all-polymer solar cells (all-PSCs). Both PzDP-T and PzDP-ffT showed suitable energy levels and wide light absorption range that extended to the near-infrared region. When combined with the polymer donor PBDB-T, the resulting all-PSCs based on PzDP-T and PzDP-ffT exhibited a power conversion efficiency (PCE) of 1.33 and 2.37 %, respectively. This is the first report on the application of intrinsic quinoidal conjugated polymers in all-PSCs. The photovoltaic performance of the all-PSCs was revealed to be mainly limited by the relatively poor and imbalanced charge transport, considerable charge recombination. Detailed investigations on the structure-performance relationship suggested that synergistic optimization of light absorption, energy levels, and charge transport properties is needed to achieve more successful application of intrinsic quinoidal conjugated polymers in all-PSCs.

Polymerized small molecular acceptor based all-polymer solar cells with an efficiency of 16.16% via tuning polymer blend morphology by molecular design

All-polymer solar cells (all-PSCs) based on polymerized small molecular acceptors (PSMAs) have made significant progress recently. Here, we synthesize two A-DA’D-A small molecule acceptor based PSMAs of PS-Se with benzo[c][1,2,5]thiadiazole A’-core and PN-Se with benzotriazole A’-core, for the studies of the effect of molecular structure on the photovoltaic performance of the PSMAs. The two PSMAs possess broad absorption with PN-Se showing more red-shifted absorption than PS-Se and suitable electronic energy levels for the application as polymer acceptors in the all-PSCs with PBDB-T as polymer donor. Cryogenic transmission electron microscopy visualizes the aggregation behavior of the PBDB-T donor and the PSMA in their solutions. In addition, a bicontinuous-interpenetrating network in the PBDB-T:PN-Se blend film with aggregation size of 10~20 nm is clearly observed by the photoinduced force microscopy. The desirable morphology of the PBDB-T:PN-Se active layer leads its all-PSC showing higher power conversion efficiency of 16.16%.

Through development of non-fullerene acceptors, OPVs have reached efficiencies of 18%, yet the inadequate operational lifetime still poses a challenge for the commercialisation. Here, the authors investigate the origin of instability of NFA solar cells, and propose some strategies to mitigate this issue.

Regioregular Narrow-Bandgap n-Type Polymers with High Electron Mobility Enabling Highly Efficient All-Polymer Solar Cells

Narrow-bandgap n-type polymers with high electron mobility are urgently demanded for the development of all-polymer solar cells (all-PSCs). Here, two regioregular narrow-bandgap polymer acceptors, L15 and MBTI, with two electron-deficient segments are synthesized by copolymerizing two dibrominated fused-ring electron acceptors (FREA) with distannylated aromatic imide, respectively. Taking full advantage of the FREA and the imide, both polymer acceptors show narrow bandgap and high electron mobility. Benefiting from the more extended absorption, better backbone ordering, and higher electron mobility than those of its regiorandom analog, the L15-based all-PSC yields a high power conversion efficiency (PCE) of 15.2% when blended with the polymer donor PM6. More importantly, MBTI incorporating a benzothiophene-core FREA segment shows relatively higher frontier molecular orbital levels than L15, forming a cascade-like energy level alignment with L15 and PM6. Based on this, ternary all-PSCs are designed where MBTI is introduced as a guest into the PM6:L15 host system. Thanks to further optimal blend morphology and more balanced charge transport, the PCE is improved up to 16.2%, which is among the highest values for all-PSCs. The results demonstrate that combining an FREA and an aromatic imide to construct regioregular narrow-bandgap polymer acceptors provides an effective approach to fabricate highly efficient all-PSCs.

Boosting Highly Efficient Hydrocarbon Solvent-Processed All-Polymer-Based Organic Solar Cells by Modulating Thin-Film Morphology

Many highly efficient all-polymer-based organic solar cells (OSCs) have been achieved owing to material design and device engineering. However, most of them were achieved by using halogenated solvents to process the active layers, being not beneficial to its nature of green energy technology. In this work, we compared chloroform- and toluene-processed PM6:PY-IT-based all-polymer devices with the same blend solution recipe, same film formation speed, and same postcast treatment. The film cast from toluene exhibited weaker crystallinity. For device performance, toluene enabled a better power conversion efficiency (PCE) of 15.51%, outperforming that of chloroform (15.00%), and it is the highest value for non-halogenated solvent-cast all-polymer-based OSCs to date. Toluene's morphology tuning effect was characterized to increase and balance the charge transport and then suppress the exciton recombination and improve the charge extraction, considered to be the reason for efficiency enhancement. Besides, the toluene-cast active layer-based devices showed slightly better photostability than the chloroform-driven ones. This work provided a new direction for building low-toxicity solvent-treated all-polymer OSCs with cutting-edge performance.

Novel High-Efficiency Polymer Acceptors via Random Ternary Copolymerization Engineering Enables All-Polymer Solar Cells with Excellent Performance and Stability

Continuous breakthroughs have been achieved in improving the efficiency of all-polymer solar cells (all-PSCs) using diimide-based polymer acceptors, and their easy-to-synthesize, low-cost, and high stability attributes make them potential candidates for use in commercial all-PSCs. However, their low light absorption coefficient, strong aggregation, and poor adaptability with high-efficient polymer donors still limit further improvements in the device performance. Here, we combine the advantages of fluorinated bithiophene and rhodanine dye molecules to create low-cost diimide-based polymer acceptors, PNDI-2FT-TR10 and PNDI-2FT-TR20, by random copolymerization for achieving highly efficient and stable all-PSCs. The synergistic effects of fluorine atoms and rhodanine dye molecules not only significantly improve the absorption coefficient but also enable enhanced miscibility and stability of the blend film. When blended with a PM6 donor, the PNDI-2FT-TR10-based device exhibits a notable power conversion efficiency (PCE) of 10.71% with a short-circuit current (J_SC) of 17.32 mA cm^-2. Note that both the PCE and J_SC show outstanding values for diimide-based all-PSCs, and this is the first report on blending diimide-based polymer acceptors with the PM6 donor to achieve high-performance all-PSCs. Moreover, the favorable morphology of the active layer enables the device to have good thickness tolerance and thermal stability. The results demonstrate that the absorption coefficients, blend morphology, and photovoltaic properties of all-PSCs could be rationally optimized by a random copolymer.