High-Efficiency Electromagnetic Interference Shielding of rGO@FeNi/Epoxy Composites with Regular Honeycomb Structures

3D printed lightweight honeycomb vent structures with subsequent coating of silver nanowires for efficient electromagnetic interference (EMI) shielding

In light of the rapid advancements within the electronic industry, the urgent need for the development and implementation of advanced electromagnetic interference (EMI) shielding materials has become paramount. Herein a novel approach is presented for developing of lightweight honeycomb structures using 3D printing technology, combined with subsequent conductive spray coating, containing Silver Nanowires (AgNWs), to achieve effective EMI shielding as well as air vent functionality for thermal cooling. Using polyol method, AgNWs were synthesized having high aspect ratio and crystallinity for to be used as conductive coating on 3D printed structures. The EMI shielding results in X-band demonstrated that the developed structures exhibit promising EMI shielding properties, up to 35 dB attenuation with 2 mm honeycomb cell size, making them suitable for applications requiring EMI protection along with air venting. More importantly in all samples major contribution of the shielding efficiency comes from the absorption of the EM waves (up to 75 %) inside the structures which is helpful to reduce reflected EM noise. Effort was to effectively addresses the inherent limitations of conventional processing technology, by using additive manufacturing and material science to create structures for EMI shielding applications, bridging the gap between existing materials and desired components.

Ti─O─C Bonding at 2D Heterointerfaces of 3D Composites for Fast Sodium Ion Storage at High Mass Loading Level

3D composite electrodes have shown extraordinary promise as high mass loading electrode materials for sodium ion batteries (SIBs). However, they usually show poor rate performance due to the sluggish Na+ kinetics at the heterointerfaces of the composites. Here, a 3D MXene-reduced holey graphene oxide (MXene-RHGO) composite electrode with Ti─O─C bonding at 2D heterointerfaces of MXene and RHGO is developed. Density functional theory (DFT) calculations reveal the built-in electric fields (BIEFs) are enhanced by the formation of bridged interfacial Ti─O─C bonding, that lead to not only faster diffusion of Na+ at the heterointerfaces but also faster adsorption and migration of Na+ on the MXene surfaces. As a result, the 3D composite electrodes show impressive properties for fast Na+ storage. Under high current density of 10 mA cm-2, the 3D MXene-RHGO composite electrodes with high mass loading of 10 mg cm-2 achieve a strikingly high and stable areal capacity of 3 mAh cm-2, which is same as commercial LIBs and greatly exceeds that of most reported SIBs electrode materials. The work shows that rationally designed bonding at the heterointerfaces represents an effective strategy for promoting high mass loading 3D composites electrode materials forward toward practical SIBs applications.

Tunable High-Performance Electromagnetic Interference Shielding of VO2 Nanowires-Based Composite

The unique metal-insulator transition of VO2 is very suitable for dynamic electromagnetic (EM) regulation materials due to its sharp change in electrical conductivity. Here, we have developed an off/on switchable electromagnetic interference (EMI) shielding composite by interconnecting VO2 nanowires (NWs) in poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) to form conductive networks, resulting in outstanding performance at the X and Ku bands with maximum change values of 44.8 and 59.4 dB, respectively. The unique insulator-to-metal transition (IMT) of VO2 NWs has dominated the variation of polarization loss (εp″) and conductivity loss (εσ″) for the composites, which is the mechanism of EMI shielding switching between off and on states. Furthermore, the composite exhibits good cycling stability of the off/on switchable EMI shielding performance and has excellent mechanical properties, especially with 200 times abrasion resistance without obvious weight loss. This study provides a unique approach for dynamic switching of EM response with the potential to construct practical intelligent EM response systems for next-generation smart electromagnetic devices in various scenarios.

Porifera-Inspired Lightweight, Thin, Wrinkle-Resistance, and Multifunctional MXene Foam

Transition metal carbides/nitrides (MXenes) demonstrate a massive potential in constructing lightweight, multifunctional wearable electromagnetic interference (EMI) shields for application in various fields. Nevertheless, it remains challenging to develop a facile, scalable approach to prepare the MXene-based macrostructures characterized by low density, low thickness, high mechanical flexibility, and high EMI SE at the same time. Herein, the ultrathin MXene/reduced graphene oxide (rGO)/Ag foams with a porifera-inspired hierarchically porous microstructure are prepared by combining Zn2+ diffusion induction and hard template methods. The hierarchical porosity, which includes a mesoporous skeleton and a microporous MXene network within the skeleton, not only exerts a regulatory effect on stress distribution during compression, making the foams rubber-like resistant to wrinkling but also provides more channels for multiple reflections of electromagnetic waves. Due to the interaction between Ag nanosheets, MXene/rGO, and porous structure, it is possible to produce an outstanding EMI shielding performance with the specific surface shielding effectiveness reaching 109152.4 dB cm2 g-1. Furthermore, the foams exhibit multifunctionalities, such as transverse Joule heating, longitudinal heat insulation, self-cleaning, fire resistance, and motion detection. These discoveries open up a novel pathway for the development of lightweight MXene-based materials with considerable application potential in wearable electromagnetic anti-interference devices.

3D-Printed Carbon-Based Conformal Electromagnetic Interference Shielding Module for Integrated Electronics

Electromagnetic interference shielding (EMI SE) modules are the core component of modern electronics. However, the traditional metal-based SE modules always take up indispensable three-dimensional space inside electronics, posing a major obstacle to the integration of electronics. The innovation of integrating 3D-printed conformal shielding (c-SE) modules with packaging materials onto core electronics offers infinite possibilities to satisfy ideal SE function without occupying additional space. Herein, the 3D printable carbon-based inks with various proportions of graphene and carbon nanotube nanoparticles are well-formulated by manipulating their rheological peculiarity. Accordingly, the free-constructed architectures with arbitrarily-customized structure and multifunctionality are created via 3D printing. In particular, the SE performance of 3D-printed frame is up to 61.4 dB, simultaneously accompanied with an ultralight architecture of 0.076 g cm-3 and a superhigh specific shielding of 802.4 dB cm3 g-1. Moreover, as a proof-of-concept, the 3D-printed c-SE module is in situ integrated into core electronics, successfully replacing the traditional metal-based module to afford multiple functions for electromagnetic compatibility and thermal dissipation. Thus, this scientific innovation completely makes up the blank for assembling carbon-based c-SE modules and sheds a brilliant light on developing the next generation of high-performance shielding materials with arbitrarily-customized structure for integrated electronics.

Tracking Regulatory Mechanism of Trace Fe on Graphene Electromagnetic Wave Absorption

Polarization and conductance losses are the fundamental dielectric attenuation mechanisms for graphene-based absorbers, but it is not fully understood in revealing the loss mechanism of affect graphene itself. For the first time, the reduced graphene oxide (RGO) based absorbers are developed with regulatory absorption properties and the absorption mechanism of RGO is mainly originated from the carrier injection behavior of trace metal Fe nanosheets on graphene. Accordingly, the minimum reflection loss (RLmin) of Fe/RGO-2 composite reaches - 53.38 dB (2.45 mm), and the effective absorption bandwidth achieves 7.52 GHz (2.62 mm) with lower filling loading of 2 wt%. Using off-axis electron hologram testing combined with simulation calculation and carrier transport property experiments, we demonstrate here the carrier injection behavior from Fe to graphene at the interface and the induced charge accumulation and rearrangement, resulting in the increased interfacial and dipole polarization and the conductance loss. This work has confirmed that regulating the dielectric property of graphene itself by adding trace metals can not only ensure good impedance matching, but also fully exploit the dielectric loss ability of graphene at low filler content, which opens up an efficient way for designing lightweight absorbers and may be extended to other types materials.

External field-assisted techniques for polymer matrix composites with electromagnetic interference shielding

The rapid development of mobile devices has greatly improved the lives of people, but they have also caused problems with electromagnetic interference (EMI) and information security. Therefore, there is an urgent need to develop high performance EMI shielding materials to suppress electromagnetic radiation and prevent information leakage. Some reports point out that the self-orientation behavior of fillers under external forces contributes to the improvement of EMI shielding performance. So how to construct an effective filler orientation structure in the polymer matrix is becoming a hot topic in the research of EMI shielding materials. In view of the fact that there are few reports on the preparation of polymer matrix EMI shielding composites by external field induction, from this perspective, we first highly focus on strategies for the construction of conductive networks within composites based on external field induction. Subsequently, the research progress on the preparation of polymer matrix EMI shielding composites by inducing the orientation of inorganic fillers through external fields, including temperature, electrostatic, gravity, mechanical force and magnetic fields, is organized and sorted out in detail. Notably, the particular response relationship between the unique composite structures prepared by external field induction and the incident electromagnetic waves is further dissected. Finally, the key scientific problems that need to be solved in the preparation of polymer matrix EMI shielding composites assisted by external fields are proposed. The approach discussed and the strategies proposed are expected to provide some guidance for the innovative design of high-performance polymer matrix EMI shielding composites.

Structural design and preparation of Ti3C2Tx MXene/polymer composites for absorption-dominated electromagnetic interference shielding

Electromagnetic interference (EMI) is a pervasive and harmful phenomenon in modern society that affects the functionality and reliability of electronic devices and poses a threat to human health. To address this issue, EMI-shielding materials with high absorption performance have attracted considerable attention. Among various candidates, two-dimensional MXenes are promising materials for EMI shielding due to their high conductivity and tunable surface chemistry. Moreover, by incorporating magnetic and conductive fillers into MXene/polymer composites, the EMI shielding performance can be further improved through structural design and impedance matching. Herein, we provide a comprehensive review of the recent progress in MXene/polymer composites for absorption-dominated EMI shielding applications. We summarize the fabrication methods and EMI shielding mechanisms of different composite structures, such as homogeneous, multilayer, segregated, porous, and hybrid structures. We also analyze the advantages and disadvantages of these structures in terms of EMI shielding effectiveness and the absorption ratio. Furthermore, we discuss the roles of magnetic and conductive fillers in modulating the electrical properties and EMI shielding performance of the composites. We also introduce the methods for evaluating the EMI shielding performance of the materials and emphasize the electromagnetic parameters and challenges. Finally, we provide insights and suggestions for the future development of MXene/polymer composites for EMI shielding applications.

Skinless Polyphenylene Sulfide Foam with Enhanced Thermal Insulation Properties Fabricated by Constructing Aligned Gas Barrier Layers for Surface-Constrained sc-CO2 Foaming

A solid skin layer inevitably forms on the foam surface for supercritical carbon dioxide (sc-CO₂) foaming technology, leading to deterioration of some inherent properties of polymeric foams. In this work, skinless polyphenylene sulfide (PPS) foam was fabricated with a surface-constrained sc-CO₂ foaming method by innovatively constructing aligned epoxy resin/ferromagnetic graphene oxide composites (EP/GO@Fe₃O₄) as a CO₂ barrier layer under a magnetic field. Introduction of GO@Fe₃O₄ and its ordered alignment led to an obvious decrease in the CO₂ permeability coefficient of the barrier layer, a significant increase of the CO₂ concentration in the PPS matrix, and a decrease of desorption diffusivity in the depressurization stage, suggesting that the composite layers effectively inhibited the escape of CO₂ dissolved in the matrix. Meanwhile, the strong interfacial interaction between the composite layer and the PPS matrix remarkably enhanced the heterogeneous nucleation of cells at the interface, resulting in elimination of the solid skin layer and formation of an obvious cellular structure on the foam surface. Moreover, by the alignment of GO@Fe₃O₄ in EP, the CO₂ permeability coefficient of the barrier layer became much lower, and the cell density on the foam surface further increased with decreasing cell size, which was even higher than that of the cross section of foam, attributed to stronger heterogeneous nucleation at the interface than the homogeneous nucleation in the core region of the sample. As a result, the thermal conductivity of the skinless PPS foam reached as low as 0.0365 W/m·k, decreasing by 49.5% compared with that of regular PPS foam, showing a remarkable improvement in the thermal insulation properties of PPS foam. This work provided a novel and effective method for fabricating skinless PPS foam with enhanced thermal insulation properties.

Boosting Interfacial Polarization Through Heterointerface Engineering in MXene/Graphene Intercalated-Based Microspheres for Electromagnetic Wave Absorption

Multi-layer 2D material assemblies provide a great number of interfaces beneficial for electromagnetic wave absorption. However, avoiding agglomeration and achieving layer-by-layer ordered intercalation remain challenging. Here, 3D reduced graphene oxide (rGO)/MXene/TiO2/Fe2C lightweight porous microspheres with periodical intercalated structures and pronounced interfacial effects were constructed by spray-freeze-drying and microwave irradiation based on the Maxwell-Wagner effect. Such approach reinforced interfacial effects via defects introduction, porous skeleton, multi-layer assembly and multi-component system, leading to synergistic loss mechanisms. The abundant 2D/2D/0D/0D intercalated heterojunctions in the microspheres provide a high density of polarization charges while generating abundant polarization sites, resulting in boosted interfacial polarization, which is verified by CST Microwave Studio simulations. By precisely tuning the 2D nanosheets intercalation in the heterostructures, both the polarization loss and impedance matching improve significantly. At a low filler loading of 5 wt%, the polarization loss rate exceeds 70%, and a minimum reflection loss (RLmin) of -67.4 dB can be achieved. Moreover, radar cross-section simulations further confirm the attenuation ability of the optimized porous microspheres. These results not only provide novel insights into understanding and enhancing interfacial effects, but also constitute an attractive platform for implementing heterointerface engineering based on customized 2D hierarchical architectures.

MXene/bacterial cellulose/Fe3O4/methyltrimethoxylsilane flexible film with hydrophobic for effective electromagnetic shielding

Electromagnetic (EM) pollution has become a serious problem in modern society as it affects human lives. The fabrication of strong and highly flexible materials for electromagnetic interference (EMI) shielding applications is extremely urgent. Herein, a MXene Ti₃C₂T_x/Fe₃O₄ & bacterial cellulose (BC)/Fe₃O₄&Methyltrimethoxysilane (MTMS) flexible hydrophobic electromagnetic shielding film (SBTF_X-Y, X and Y were the number of layers of BC/Fe₃O₄ and the layers of Ti₃C₂T_x/Fe₃O₄), was fabricated. In the prepared film, MXene Ti₃C₂T_x absorbs a large amount of radio waves through polarization relaxation and conduction loss. Because of its extremely low reflectance of electromagnetic waves, BC@Fe₃O₄, as the outermost layer of the material, allows more electromagnetic waves to incident inside the material. The maximum electromagnetic interference (EMI) shielding efficiency (SE) of 68 dB was achieved for the composite film at 45 μm thickness. What's more, the SBTF_X-Y films show excellent mechanical properties, hydrophobicity and flexibility. The unique stratified structure of the film provides a new strategy for designing high-performance EMI shielding films with excellent surface and mechanical properties.

Highly Ordered Thermoplastic Polyurethane/Aramid Nanofiber Conductive Foams Modulated by Kevlar Polyanion for Piezoresistive Sensing and Electromagnetic Interference Shielding

Highly ordered and uniformly porous structure of conductive foams is a vital issue for various functional purposes such as piezoresistive sensing and electromagnetic interference (EMI) shielding. With the aids of Kevlar polyanionic chains, thermoplastic polyurethane (TPU) foams reinforced by aramid nanofibers (ANF) with adjustable pore-size distribution were successfully obtained via a non-solvent-induced phase separation. In this regard, the most outstanding result is the in situ formation of ANF in TPU foams after protonation of Kevlar polyanion during the NIPS process. Furthermore, in situ growth of copper nanoparticles (Cu NPs) on TPU/ANF foams was performed according to the electroless deposition by using the tiny amount of pre-blended Ti3C2Tx MXene as reducing agents. Particularly, the existence of Cu NPs layers significantly promoted the storage modulus in 2,932% increments, and the well-designed TPU/ANF/Ti3C2Tx MXene (PAM-Cu) composite foams showed distinguished compressive cycle stability. Taking virtues of the highly ordered and elastic porous architectures, the PAM-Cu foams were utilized as piezoresistive sensor exhibiting board compressive interval of 0-344.5 kPa (50% strain) with good sensitivity at 0.46 kPa-1. Meanwhile, the PAM-Cu foams displayed remarkable EMI shielding effectiveness at 79.09 dB in X band. This work provides an ideal strategy to fabricate highly ordered TPU foams with outstanding elastic recovery and excellent EMI shielding performance, which can be used as a promising candidate in integration of satisfactory piezoresistive sensor and EMI shielding applications for human-machine interfaces.

Controlled Distributed Ti3 C2 Tx Hollow Microspheres on Thermally Conductive Polyimide Composite Films for Excellent Electromagnetic Interference Shielding

Flexible multifunctional polymer-based electromagnetic interference (EMI) shielding composite films have important applications in the fields of 5G communication technology, wearable electronic devices, and artificial intelligence. Based on the design of a porous/multilayered structure and using polyimide (PI) as the matrix and polymethyl methacrylate (PMMA) microspheres as the template, flexible (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite films with controllable pore sizes and distribution of Ti₃ C₂ T_x hollow microspheres are successfully prepared by sacrificial template method. Owing to the porous/multilayered structure, when the pore size of the Ti₃ C₂ T_x hollow microspheres is 10 µm and the mass ratio of PMMA/Ti₃ C₂ T_x is 2:1, the (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite film has the most excellent EMI shielding performance, with EMI shielding effectiveness (EMI SE) of 85 dB. It is further verified by finite element simulation that the composite film has an excellent shielding effect on electromagnetic waves. In addition, the composite film has good thermal conductivity (thermal conductivity coefficient of 3.49 W (m·K)^-1 ) and mechanical properties (tensile strength of 65.3 MPa). This flexible (Fe₃ O₄ /PI)-Ti₃ C₂ T_x -(Fe₃ O₄ /PI) composite film with excellent EMI shielding performance, thermal conductivity, and mechanical properties has demonstrated great potential for applications in EMI shielding protection for high-power, portable, and wearable flexible electronic devices.

Absorption-Dominant mmWave EMI Shielding Films with Ultralow Reflection using Ferromagnetic Resonance Frequency Tunable M-Type Ferrites

Although there is a high demand for absorption-dominant electromagnetic interference (EMI) shielding materials for 5G millimeter-wave (mmWave) frequencies, most current shielding materials are based on reflection-dominant conductive materials. While there are few absorption-dominant shielding materials proposed with magnetic materials, their working frequencies are usually limited to under 30 GHz. In this study, a novel multi-band absorption-dominant EMI shielding film with M-type strontium ferrites and a conductive grid is proposed. This film shows ultralow EMI reflection of less than 5% in multiple mmWave frequency bands with sub-millimeter thicknesses, while shielding more than 99.9% of EMI. The ultralow reflection frequency bands are controllable by tuning the ferromagnetic resonance frequency of M-type strontium ferrites and composite layer geometries. Two examples of shielding films with ultralow reflection frequencies, one for 39 and 52 GHz 5G telecommunication bands and the other for 60 and 77 GHz autonomous radar bands, are presented. The remarkably low reflectance and thinness of the proposed films provide an important advancement toward the commercialization of EMI shielding materials for 5G mmWave applications.

Research Progress with Membrane Shielding Materials for Electromagnetic/Radiation Contamination

As technology develops at a rapid pace, electromagnetic and radiation pollution have become significant issues. These forms of pollution can cause many important environmental issues. If they are not properly managed and addressed, they will be everywhere in the global biosphere, and they will have devastating impacts on human health. In addition to minimizing sources of electromagnetic radiation, the development of lightweight composite shielding materials to address interference from radiation has become an important area of research. A suitable shielding material can effectively reduce the harm caused by electromagnetic interference/radiation. However, membrane shielding materials with general functions cannot effectively exert their shielding performance in all fields, and membrane shielding materials used in different fields must have specific functions under their use conditions. The aim of this review was to provide a comprehensive review of these issues. Firstly, the causes of electromagnetic/radiation pollution were briefly introduced and comprehensively identified and analyzed. Secondly, the strategic solutions offered by membrane shielding materials to address electromagnetic/radiation problems were discussed. Then, the design concept, technical innovation, and related mechanisms of the existing membrane shielding materials were expounded, the treatment methods adopted by scholars to study the environment and performance change laws were introduced, and the main difficulties encountered in this area of research were summarized. Finally, on the basis of a comprehensive analysis of the protection provided by membrane shielding materials against electromagnetic/radiation pollution, the action mechanism of membrane shielding materials was expounded in detail, and the research progress, structural design and performance characterization techniques for these materials were summarized. In addition, the future challenges were prospected. This review will help universities, research institutes, as well as scientific and technological enterprises engaged in related fields to fully understand the design concept and research progress of electromagnetic/radiation-contaminated membrane shielding materials. In addition, it is hoped that this review will facilitate efforts to accelerate the research and development of membrane shielding materials and offer potential applications in areas such as electronics, nuclear medicine, agriculture, and other areas of industry.

Progress in the Foaming of Polymer-based Electromagnetic Interference Shielding Composites by Supercritical CO2

As a critical action plan formulated for peaking carbon dioxide emissions, polymeric electromagnetic interference (EMI) shielding materials based on CO₂ foaming technology have recently been attracting widespread attention in both research and industry, attributable to their efficient use of CO₂ , high specific strength, corrosion resistance and low-cost characteristics. In the past decade, the emergence of novel design concepts and preparation techniques for CO₂ foaming technology has led to the development of new high-performance EMI shielding materials in this field. This review summarizes the research progress made to date on the fabrication of EMI shielding composite foams by supercritical carbon dioxide (scCO₂ ) foaming. We also explore the structure-activity relationships between the component/distribution and EMI shielding properties. Additionally, the application prospects and development challenges of new EMI shielding composite foams are described.

Multicomponent Nanoparticles Synergistic One-Dimensional Nanofibers as Heterostructure Absorbers for Tunable and Efficient Microwave Absorption

Application of novel radio technologies and equipment inevitably leads to electromagnetic pollution. One-dimensional polymer-based composite membrane structures have been shown to be an effective strategy to obtain high-performance microwave absorbers. Herein, we reported a one-dimensional N-doped carbon nanofibers material which encapsulated the hollow Co3SnC0.7 nanocubes in the fiber lumen by electrospinning. Space charge stacking formed between nanoparticles can be channeled by longitudinal fibrous structures. The dielectric constant of the fibers is highly related to the carbonization temperature, and the great impedance matching can be achieved by synergetic effect between Co3SnC0.7 and carbon network. At 800 °C, the necklace-like Co3SnC0.7/CNF with 5% low load achieves an excellent RL value of - 51.2 dB at 2.3 mm and the effective absorption bandwidth of 7.44 GHz with matching thickness of 2.5 mm. The multiple electromagnetic wave (EMW) reflections and interfacial polarization between the fibers and the fibers internal contribute a major effect to attenuating the EMW. These strategies for regulating electromagnetic performance can be expanded to other electromagnetic functional materials which facilitate the development of emerging absorbers.

Nacre-Mimetic Hierarchical Architecture in Polyborosiloxane Composites for Synergistically Enhanced Impact Resistance and Ultra-Efficient Electromagnetic Interference Shielding

Pervasive mechanical impact is growing requirement for advanced high-performance protective materials, while the electromagnetic interference (EMI) confers severe risk to human health and equipment operation. Bioinspired structural composites achieving outstanding safeguards against a single threat have been developed, whereas the synergistic implementation of impact/EMI coupling protection remains a challenge. This work proposes the concept of nacre-mimetic hierarchical composite duplicating the "brick-and-mortar" arrangement, which consists of freeze-drying constructed chitosan/MXene lamellar architecture skeleton embedded in a shear stiffening polyborosiloxane matrix. The resulting composite effectively attenuates the impact force of 85.9%-92.8% with extraordinary energy dissipation capacity, in the coordinative manner of strain-rate enhancement, structural densification, lamella dislocation and crack propagation. Attributed to the alternate laminated structure promoting the reflection loss of electromagnetic waves, it demonstrates an ultraefficient EMI shielding effectiveness of 47.2-71.8 dB within extremely low MXene loadings of 1.1-1.3 wt %. Furthermore, it serves favorably in impact monitoring and wireless alarm systems and accomplishes performance optimization through the combination of multiple biomimetic strategies. In conclusion, this function-integrated structural composite is shown to be a competitive candidate for sophisticated environments by resisting impact damage and EMI hazards.

Highly Flexible Fabrics/Epoxy Composites with Hybrid Carbon Nanofillers for Absorption-Dominated Electromagnetic Interference Shielding

Epoxy-based nanocomposites can be ideal electromagnetic interference (EMI)-shielding materials owing to their lightness, chemical inertness, and mechanical durability. However, poor conductivity and brittleness of the epoxy resin are challenges for fast-growing portable and flexible EMI-shielding applications, such as smart wristband, medical cloth, aerospace, and military equipment. In this study, we explored hybrid nanofillers of single-walled carbon nanotubes (SWCNT)/reduced graphene oxide (rGO) as conductive inks and polyester fabrics (PFs) as a substrate for flexible EMI-shielding composites. The highest electrical conductivity and fracture toughness of the SWCNT/rGO/PF/epoxy composites were 30.2 S m^-1 and 38.5 MPa m^1/2, which are ~ 270 and 65% enhancement over those of the composites without SWCNTs, respectively. Excellent mechanical durability was demonstrated by stable electrical conductivity retention during 1000 cycles of bending test. An EMI-shielding effectiveness of ~ 41 dB in the X-band frequency of 8.2-12.4 GHz with a thickness of 0.6 mm was obtained with an EM absorption-dominant behavior over a 0.7 absorption coefficient. These results are attributed to the hierarchical architecture of the macroscale PF skeleton and nanoscale SWCNT/rGO networks, leading to superior EMI-shielding performance. We believe that this approach provides highly flexible and robust EMI-shielding composites for next-generation wearable electronic devices.

Microskeleton Magnetic Nanofiller Composite with Highly Reliable Superhydrophobic Protection for Long-Lived Electromagnetic Interface Shielding

Superhydrophobic/electromagnetic interference (EMI) shielding materials have received a great deal of attention, attributing to their excellent water repellence characteristic. However, it is really challenging to simultaneously achieve materials with superhydrophobicity, high EMI shielding performance, and long-term stability of these materials that can operate around the clock in harsh service conditions. Herein, a novel strategy to create an integrated microskeleton magnetic nanofiller composite (IMMNC) with exceptional liquid repellency, enhanced EMI shielding effectiveness, and extreme environment reliability is reported. The superhydrophobicity of the IMMNC was maintained after extreme mechanical and chemical damage due to the synergistic enhancement between epoxy-silicone oligomers/polymerized rosin and microskeleton. Consecutively hierarchical micro/nanoarchitectures and conductive pathways endow the IMMNC with a high EMI shielding effectiveness up to 80.7 dB and a satisfactory antifouling capacity for solid and water-based contaminants. More interestingly, this composite still maintains a superior EMI shielding performance after being subjected to ultrasonic vibration, low (-20 °C) or high temperature (300 °C), and even strong acid (1 M), demonstrating its great potential and reliability as a high-performance EMI shielding material resistant to harsh operating conditions. This work provides an efficient and practical solution for developing next-generation EMI shielding materials with high reliability in an all-weather complex and changeable environment.

Ultrastrong and Hydrophobic Sandwich-Structured MXene-Based Composite Films for High-Efficiency Electromagnetic Interference Shielding

Electromagnetic interference (EMI) shielding materials are highly necessary to solve the problem of electromagnetic radiation. Transition-metal carbide/nitride (MXene) materials offer great potential for the construction of high-performance EMI shields because of their high electrical conductivity and versatile surface chemistry. However, MXene generally suffers from poor mechanical and oxidation-resistant properties, which hinders its practical applications. Herein, flexible, strong, and hydrophobic sandwich-structured composite films (H-S-MXene), consisting of a conductive MXene layer and supporting aramid nanofiber layer, were fabricated using step-by-step vacuum-assisted filtration and dip coating. Given the unique sandwich structure, hydrogen bonding interactions, and covalent cross-linking of the MXene sheets, the H-S-MXene composite films demonstrated simultaneously excellent EMI shielding and mechanical properties. The EMI shielding effectiveness of the H-S-MXene composite film with 20 wt % MXene content reached 46.1 dB at thickness of 23.2 ± 0.5 μm, and the tensile strength of the film reached 302.1 MPa, which outperformed other reported EMI shielding materials. The excellent mechanical flexibility and hydrophobicity of the H-S-MXene composite films ensured a stable EMI shielding performance, which could withstand cycled bending, torsion, and exposure to aqueous environments. These impressive features made the H-S-MXene composite films promising candidates for electronic devices and aerospace. This study provides important guidance for the rational design of stable MXene-based composites with advanced properties.

Construction of heterointerfaces and honeycomb-like structure for ultrabroad microwave absorption

Heterointerface design is an effective strategy to improve the effective absorption bandwidth in electromagnetic wave EMW absorbing materials. In this paper, honeycomb-like Fe-doped tremella carbide composites (FCT) with a large number of heterogeneous interfaces were obtained by in-situ construction of multiphase composite particles (Fe₃C, Fe₃O₄, and a-Fe) during the carbonization process. The effects of Fe doping on the phase, structure, morphology, and absorption properties of FCT were investigated. The results show that the porous structure and the heterogeneous interface can significantly improve the electromagnetic wave absorption performance of FCT. Iron doping introduces a heterogeneous multiphase structure into FCT, which increases the interfacial loss and magnetic loss of the material, thereby improving the overall impedance matching of the material. FCT-4 composite exhibited excellent microwave attenuation capability with a reflection loss of -34.6 dB. Simultaneously, the widest effective absorption bandwidth is up to 8.84 GHz (9.16-18 GHz) with a matching thickness of 2.8 mm, which covers almost the entire X (8-12 GHz) and Ku (12-18 GHz) bands. Thus, this paper provides an effective strategy for the preparation of excellent electromagnetic wave absorbing materials by in situ construction of heterointerfaces.

Structural evolution of MXenes and their composites for electromagnetic interference shielding applications

Nowadays, the extensive utilization of electronic devices and equipment inevitably leads to severe electromagnetic interference (EMI) issues. Therefore, EMI shielding materials have drawn considerable attention, and great effort has been devoted to the exploration of high-efficiency EMI shielding materials. As a novel kind of 2D transition metal carbide material, MXenes have been widely investigated for EMI shielding in the past few years due to their extraordinary electrical conductivity, large specific surface area, light weight, and easy processability. In view of the great achievements in MXene-based materials for EMI shielding, herein, we reviewed the recent studies on the structural design and evolution of MXenes and their composites for EMI shielding. First, the methods for structural control of MXenes, including HF etching, in situ HF etching, fluorine-free etching, electrochemical etching, and molten salt etching, are systematically summarized. Then we illustrate the fundamental relationship between the microstructure of MXenes and the EMI shielding mechanism. In the following, the effects of different synthesis methods and structures of MXene-based composite materials as well as their EMI shielding performances are comprehensively discussed. Lastly, future prospects for the development of MXene-based composite materials in EMI shielding applications are commented on.

Fabrication of one-dimensional M (Co, Ni)@polyaniline nanochains with adjustable thickness for excellent microwave absorption properties

The development of microwave absorbing materials with strong absorption capacity, wide bandwidth and light weight has always been a topic of concern. Herein, one-dimensional (1D) M (Co, Ni)@polyaniline (PANI) nanochains (NCs) with adjustable thickness have been successfully synthesized by reducing the mental ions under a parallel magnetic field, pretreating metal nanochains with KH550 and pre-oxidization of aniline monomer. It is found that Co has a more favorable absorption width for electromagnetic waves (EMW) and Ni aims at the absorption intensity. Furthermore, the effect of metal elements on adjusting impedance matching is more significant than their magnetic loss for composites. The minimum reflection loss (RLmin) of CoP2 can be up to -73.16 dB at 4.63 mm and the effective absorption bandwidth (EAB) is 4.98 GHz at 2.17 mm, while those of NiP2 are -65.06 dB at 3.88 mm and 5.02 GHz at 2.05 mm. The increase of PANI content can significantly reduce the matching thickness. And the RLmin of CoP3 and NiP3 can reach -58.72 dB at 2.32 mm and -65.96 dB at 1.59 mm, respectively. The absorption mechanism reveals that the matching thickness of the quarter-wavelength determines frequency location. And high absorption intensity is attributed to the synergistic effects of impedance matching, conduction loss, polarization loss, and magnetic loss. This work provides a theoretical basis for designing PANI or other conducting polymers coating magnetic nanochains for electromagnetic absorbing materials with strong absorption capacity, wide bandwidth and light weight.

Interconnected MXene/Graphene Network Constructed by Soft Template for Multi-Performance Improvement of Polymer Composites

The multi-functionalization of polymer composites refers to the ability to connect multiple properties through simple structural design and simultaneously achieve multi-performance optimization. The large-scale design and mass production to realize the reasonable structure design of multifunctional polymer composites are urgently remaining challenges. Herein, the multifunctional MXene/graphene/polymer composites with three-dimensional thermally and electrically conductive network structures are fabricated via the utilization of the microstructure of the soft template, and a facile dispersion dip-coating approach. As a result, the polymer composites have a multi-performance improvement. At the MXene and graphene content of 18.7 wt%, the superior through-plane thermal conductivity of polymer composite is 2.44 W m^-1 K^-1, which is 1118% higher than that of the polymer matrix. The electromagnetic interference (EMI) shielding effectiveness of the sample reaches 43.3 dB in the range of X-band. And the mechanical property of the sample has advanced 4 times compared with the polymer matrix. The excellent EMI shielding and thermal management performance, along with the effortless and easy-to-scalable producing techniques, imply promising perspectives of the polymer composites in the next-generation smart electronic devices.

Vertically Aligned Silicon Carbide Nanowires/Boron Nitride Cellulose Aerogel Networks Enhanced Thermal Conductivity and Electromagnetic Absorbing of Epoxy Composites

With the innovation of microelectronics technology, the heat dissipation problem inside the device will face a severe test. In this work, cellulose aerogel (CA) with highly enhanced thermal conductivity (TC) in vertical planes was successfully obtained by constructing a vertically aligned silicon carbide nanowires (SiC NWs)/boron nitride (BN) network via the ice template-assisted strategy. The unique network structure of SiC NWs connected to BN ensures that the TC of the composite in the vertical direction reaches 2.21 W m^-1 K^-1 at a low hybrid filler loading of 16.69 wt%, which was increased by 890% compared to pure epoxy (EP). In addition, relying on unique porous network structure of CA, EP-based composite also showed higher TC than other comparative samples in the horizontal direction. Meanwhile, the composite exhibits good electrically insulating with a volume electrical resistivity about 2.35 × 10¹¹ Ω cm and displays excellent electromagnetic wave absorption performance with a minimum reflection loss of - 21.5 dB and a wide effective absorption bandwidth (< - 10 dB) from 8.8 to 11.6 GHz. Therefore, this work provides a new strategy for manufacturing polymer-based composites with excellent multifunctional performances in microelectronic packaging applications.

Bioinspired, High-Strength, and Flexible MXene/Aramid Fiber for Electromagnetic Interference Shielding Papers with Joule Heating Performance

High-strength, flexible, and multifunctional characteristics are highly desirable for electromagnetic interference (EMI) shielding materials in the field of electric devices. In this work, inspired by natural nacre, we fabricated large-scale, layered MXene/amarid nanofiber (ANF) nanocomposite papers by blade-coating process plus sol-gel conversion step. The as-synthesized papers possess excellent mechanical performance, that is, exceptional tensile strength (198.80 ± 5.35 MPa), large strain (15.30 ± 1.01%), and good flexibility (folded into various models without fracture), which are ascribed to synergetic interactions of the interconnected three-dimensional network frame and hydrogen bonds between MXene and ANF. More importantly, the papers with extensive continuous conductive paths formed by MXene nanosheets present a high EMI shielding effectiveness of 13188.2 dB cm² g^-1 in the frequency range of 8.2-12.4 GHz. More interestingly, the papers show excellent Joule heating performance with a fast thermal response (<10 s) and a low driving voltage (≤4 V). As such, the large-scale MXene/ANF papers are considered as promising alternatives in a wide range of applications in electromagnetic shielding and thermal management.

Multifunctional Wearable Silver Nanowire Decorated Leather Nanocomposites for Joule Heating, Electromagnetic Interference Shielding and Piezoresistive Sensing

Multifunctional wearable electronic devices based on natural materials are highly desirable for versatile applications of energy conversion, electronic skin and artificial intelligence. Herein, multifunctional wearable silver nanowire decorated leather (AgNW/leather) nanocomposites with hierarchical structures for integrated visual Joule heating, electromagnetic interference (EMI) shielding and piezoresistive sensing are fabricated via the facile vacuum-assisted filtration process. The AgNWs penetrate the micro-nanoporous structures in the corium side of leather constructing highly-efficient conductive networks. The resultant flexible and mechanically strong AgNW/leather nanocomposites exhibit extremely low sheet resistance of 0.8 Ω/sq, superior visual Joule heating temperatures up to 108 °C at low supplied voltage of 2.0 V due to efficient energy conversion, excellent EMI shielding effectiveness (EMI SE) of ≈55 dB and outstanding piezoresistive sensing ability in human motion detection. This work demonstrates the fabrication of multifunctional AgNW/leather nanocomposites for next-generation wearable electronic devices in energy conversion, electronic skin and artificial intelligence, etc.

Pistachio-Inspired Bulk Graphene Oxide-Based Materials with Shapeability and Recyclability

Nowadays, despite the fact that recent progress has been reported to mimic natural structural materials (especially nacre), designing bioinspired ultrastrong composites in a universal, viable, and scalable manner still remains a long-standing challenge. In particular, pistachio shells show high tissue strength attributed to the cellulose sheet laminated microstructures. Compared with nacre, pistachio shells own interlocking mortise-tenon joints in their structure, which offer higher energy dissipation and deformability. Here we present a strategy to produce nanocomposites with pistachio-mimetic structures through repeated kneading of graphene oxide (GO) in a dynamic covalent and supramolecular poly(sodium thioctic) (pST) system. The dynamic nature of the polymeric backbones endows the resultant GO-based composite with full recyclability and three-dimensional shapeability. The superior mechanical properties of the pistachio-mimetic composite can be attributed to the mortise-tenon joints design in the structure, which has not been achieved in the nacre-mimetic composite. The resulting composite also exhibits high thermal conductivity (15.6 W/(m·K)), yielding an alternative approach to design in engineered and thermal management materials.