Recycling nutrients from soy sauce wastewater to culture value-added Spirulina maxima

Performance, mechanism regulation and resource recycling of bacteria-algae symbiosis system for wastewater treatment: A review

The bacteria-algae synergistic wastewater treatment process not only efficiently eliminates nutrients and absorbs heavy metals, but also utilizes photosynthesis to convert light energy into chemical energy, generating valuable bioresource. The study systematically explores the formation, algal species, and regulatory strategies of the bacterial-algal symbiosis system. It provides a detailed analysis of various interaction mechanisms, with a particular focus on nutrient exchange, signal transduction, and gene transfer. Additionally, the efficacy of the system in removing nitrogen, phosphorus, and heavy metals, as well as its role in CO2 reduction and bioresource recycling, is thoroughly elaborated. Potential future research of bacteria-algae cell factory producing bioenergy production, feed or fertilizers are summarized. This paper clearly presents effective strategies for efficiently removing pollutants, reducing carbon emissions, and promoting resource recycling in the field of wastewater treatment. It also provides recommendations for further research on utilizing microbial-algal symbiotic systems to remove novel pollutants from wastewater and extract value-added products from the resulting biomass.

Effects of Temperature and Light on Microalgal Growth and Nutrient Removal in Turtle Aquaculture Wastewater

The aim of this study was to explore the effects of temperature and light on microalgal growth and nutrient removal in turtle aquaculture wastewater using a single-factor experiment method. Results showed that the growth process of Desmodesmus sp. CHX1 in turtle aquaculture wastewater exhibited three stages, namely adaptation, logarithmic, and stable periods. Temperature and light significantly influenced the growth and protein and lipid accumulation of Desmodesmus sp. CHX1. The optimal conditions for the growth and biomass accumulation of Desmodesmus sp. CHX1 included a temperature of 30 °C, a photoperiod of 24L:0D, and a light intensity of 180 μmol photon/(m2·s). Increased temperature, photoperiod, and light intensity enhanced nutrient removal efficiency. Maximum nitrogen removal was achieved at a temperature of 30 °C, a photoperiod of 24L:0D, and a light intensity of 180 μmol photon/(m2·s), with the removal efficiency of 86.53%, 97.94%, 99.57%, and 99.15% for ammonia, nitrate, nitrite, and total phosphorus (TP), respectively. Temperature did not significantly affect TP removal, but increased photoperiod and light intensity improved the removal efficiency of TP. The development of microalgae biomass as a feed rich in protein and lipids could address feed shortages and meet the nutritional needs of turtles, offering a feasible solution for large-scale production.

Generation of a Vibrio-based platform for efficient conversion of raffinose through Adaptive Laboratory Evolution on a solid medium

Raffinose, a trisaccharide abundantly found in soybeans, is a potential alternative carbon source for biorefineries. Nevertheless, residual intermediate di- or monosaccharides and low catabolic efficiency limit raffinose use through conventional microbial hosts. This study presents a Vibrio-based platform to convert raffinose efficiently. Vibrio sp. dhg was selected as the starting strain for the Adaptive Laboratory Evolution (ALE) strategy to leverage its significantly higher metabolic efficiency. We conducted ALE on a solid minimal medium supplemented with raffinose to prevent the enrichment of undesired phenotypes due to the shared effect of extracellular raffinose hydrolysis among multiple strains. As a result, we generated the VRA10 strain that efficiently utilizes raffinose without leaving behind degraded di- or monosaccharides, achieving a notable growth rate (0.40 h-1) and raffinose consumption rate (1.2 g/gdcw/h). Whole genome sequencing and reverse engineering identified that a missense mutation in the melB gene (encoding a melibiose/raffinose:sodium symporter) and the deletion of the two galR genes (encoding transcriptional repressors for galactose catabolism) facilitated rapid raffinose utilization. The further engineered strain produced 6.2 g/L of citramalate from 20 g/L of raffinose. This study will pave the way for the efficient utilization of diverse raffinose-rich byproducts and the expansion of alternative carbon streams in biorefinery applications.

Efficacy and mechanisms of rotating algal biofilm system in remediation of soy sauce wastewater

This study investigated the efficacy of the rotating algal biofilm (RAB) for treating soy sauce wastewater (SW) and its related treatment mechanisms. The RAB system demonstrated superior nutrient removal (chemical oxygen demand, ammonium nitrogen, total nitrogen, and phosphorus for 92 %, 94 %, 91 %, and 82 %, respectively) and biofilm productivity (14 g m-2 d-1) at optimized 5-day harvest time and 2-day hydraulic retention time. This was mainly attributed to the synergistic interactions within the algae-fungi (Apiotrichum)-bacteria (Acinetobacter and Rhizobia) consortium, which effectively assimilated certain extracellular polymeric substances into biomass to enhance algal biofilm growth. Increased algal productivity notably improved protein and essential amino acid contents in the biomass, suggesting a potential for animal feed applications. This study not only demonstrates a sustainable approach for managing SW but also provides insight into the nutrient removal and biomass conversion, offering a viable strategy for large-scale applications in nutrient recovery and wastewater treatment.

Production of safe cyanobacterial biomass for animal feed using wastewater and drinking water treatment residuals

The growing interest in microalgae and cyanobacteria biomass as an alternative to traditional animal feed is hindered by high production costs. Using wastewater (WW) as a cultivation medium could offer a solution, but this approach risks introducing harmful substances into the biomass, leading to significant safety concerns. In this study, we addressed these challenges by selectively extracting nitrates and phosphates from WW using drinking water treatment residuals (DWTR) and chitosan. This method achieved peak adsorption capacities of 4.4 mg/g for nitrate and 6.1 mg/g for phosphate with a 2.5 wt% chitosan blend combined with DWTR-nitrogen. Subsequently, these extracted nutrients were employed to cultivate Spirulina platensis, yielding a biomass productivity rate of 0.15 g/L/d, which is comparable to rates achieved with commercial nutrients. By substituting commercial nutrients with nitrate and phosphate from WW, we can achieve a 18 % reduction in the culture medium cost. While the cultivated biomass was initially nitrogen-deficient due to low nitrate levels, it proved to be protein-rich, accounting for 50 % of its dry weight, and contained a high concentration of free amino acids (1260 mg/g), encompassing all essential amino acids. Both in vitro and in vivo toxicity tests affirmed the biomass's safety for use as an animal feed component. Future research should aim to enhance the economic feasibility of this alternative feed source by developing efficient adsorbents, utilizing cost-effective reagents, and implementing nutrient reuse strategies in spent mediums.

Treatment of mixed wastewater by vertical rotating microalgae-bacteria symbiotic biofilm reactor

A novel vertical rotating microalgae-bacteria symbiotic biofilm reactor was built to treat the mixed wastewater containing municipal and soybean soaking wastewater. The reactor was operated in both sequential batch and semi-continuous modes. Under the sequential batch operation mode, the maximum removal rates for Chemical Oxygen Demand (COD), Total Nitrogen (TN), Total Phosphorus (TP), and Ammonia Nitrogen (NH4+-N) of the mixed wastewater were 95.6 %, 96.1 %, 97.6 %, and 100 %, respectively. During the semi-continuous operation, the water discharge indices decreased gradually and eventually stabilized. At stabilization, the removal rates of COD, TN, and NH4+-N achieved 98 %, 95 %, and 99.9 %, respectively. The maximum biomass productivity of the biofilm was 2.69 g·m-2·d-1. Additionally, the carbohydrate, protein and lipid comprised approximately 22 %, 51 % and 10 % of the dry weight of Chlorella. This study demonstrates the great potential of the microalgae-bacteria symbiotic biofilm system to treat food and domestic wastewater while harvesting microalgal biomass.

A review on recent environmental electrochemistry approaches for the consolidation of a circular economy model

Availability of raw materials in the chemical industry is related to the selection of the chemical processes in which they are used as well as to the efficiency, cost, and eventual evolution to more competitive dynamics of transformation technologies. In general terms however, any chemically transforming technology starts with the extraction, purification, design, manufacture, use, and disposal of materials. It is important to create a new paradigm towards green chemistry, sustainability, and circular economy in the chemical sciences that help to better employ, reuse, and recycle the materials used in every aspect of modern life. Electrochemistry is a growing field of knowledge that can help with these issues to reduce solid waste and the impact of chemical processes on the environment. Several electrochemical studies in the last decades have benefited the recovery of important chemical compounds and elements through electrodeposition, electrowinning, electrocoagulation, electrodialysis, and other processes. The use of living organisms and microorganisms using an electrochemical perspective (known as bioelectrochemistry), is also calling attention to "mining", through plants and microorganisms, essential chemical elements. New process design or the optimization of the current technologies is a major necessity to enhance production and minimize the use of raw materials along with less generation of wastes and secondary by-products. In this context, this contribution aims to show an up-to-date scenario of both environmental electrochemical and bioelectrochemical processes for the extraction, use, recovery and recycling of materials in a circular economy model.

Cultivation of Chlorella sp. HS2 using wastewater from soy sauce factory

Incorporation of wastewater from industrial sectors into the design of microalgal biorefineries has significant potential for advancing the practical application of this emerging industry. This study tested various food industrial wastewaters to assess their suitability for microalgal cultivation. Among these wastewaters, defective soy sauce (DSS) and soy sauce wastewater (SWW) were chosen but DSS exhibited the highest nutrient content with 13,500 ppm total nitrogen and 3051 ppm total phosphorus. After diluting DSS by a factor of 50, small-scale cultivation of microalgae was conducted to optimize culture conditions. SWW exhibited optimal growth at 25-30 °C and 300-500 μE m-2 s-1, while DSS showed optimal growth at 30-35 °C. Based on a 100-mL lab-scale and 3-L outdoor cultivation with an extended cultivation period, DSS outperformed SWW, exhibiting higher final biomass productivity. Additionally, nutrient-concentrated nature of DSS is advantageous for transportation at an industrial scale, leading us to select it as the most promising feedstock for microalgal cultivation. With further optimization, DSS has the potential to serve as an effective microalgal cultivation feedstock for large-scale biomass production.

Recycling of nutrient medium to improve productivity in large-scale microalgal culture using a hybrid electrochemical water treatment system

Recycling and reusing of nutrient media in microalgal cultivation are important strategies to reduce water consumption and nutrient costs. However, these approaches have limitations, e.g., a decrease in biomass production, (because as reused media can inhibit biomass growth). To address these limitations, we applied a novel membrane filtration‒electrolysis‒ultraviolet hybrid water treatment method capable of laboratory-to-large-scale operation to increase biomass productivity and enable nutrient medium disinfection and recycling. In laboratory-scale experiments, electrolysis effectively remove the biological contaminants from the spent nutrient medium, resulting in a high on-site removal efficiency of dissolved organic carbon (DOC; 80.3 ± 5 %) and disinfection (99.5 ± 0.2 %). Compared to the results for the recycling of nutrient medium without water treatment, electrolysis resulted in a 1.5-fold increase in biomass production, which was attributable to the removal of biological inhibitors from electrochemically produced oxidants (mainly OCl-). In scaled-up applications, the hybrid system improved the quality of the recycled nutrient medium, with 85 ± 2 % turbidity removal, 75 ± 3 % DOC removal, and 99.5 ± 2 % disinfection efficiency, which was beneficial for biomass growth by removing biological inhibitors. After applying the hybrid water treatment method, we achieved a Spirulina biomass production of 0.47 ± 0.03 g L-1, similar to that obtained using a fresh medium (0.53 ± 0.02 g L-1). The on-site disinfection process described herein is practical and offers a cost-saving and environmental friendly alternative for nutrient medium recycling and reusing water in mass and sustainable cultivation of microalgae.

Design and modelling of photobioreactor for the treatment of carpet and textile effluent using Diplosphaera mucosa VSPA

The current study investigated the potential of one less explored microalgae species, Diplosphaera mucosa VSPA, for treating carpet and textile effluent in a conventionally designed 10 L bubble column photobioreactor. To the best of our knowledge, this is the first study to evaluate COD (chemical oxygen demand) removal efficiency by microalgae in carpet effluent. To evaluate D. mucosa VSPA's potential, its growth and bioremediation efficacy were compared to those of a well-known strain, Chlorella pyrenoidosa. D. mucosa VSPA outperformed C. pyrenoidosa in both effluents, with the highest biomass concentration reaching 4.26 and 3.98 g/L in carpet and textile effluent, respectively. D. mucosa VSPA also remediated 94.0% of ammonium nitrogen, 71.6% of phosphate phosphorus, and 91.9% of chemical oxygen demand in carpet effluent, approximately 10% greater than that of C. pyrenoidosa. Both species also removed more than 65% of colour from both effluents, meeting the standard set by governing bodies. Microalgae growth and substrate removal patterns in the photobioreactor were simulated using photobiotreatment and the Gompertz model. Simulation results revealed that photobiotreatment was the better-fit model, concluded based on the coefficient of regression value and the second-order Akaike information criterion test. Modelling studies can assist in increasing the performance and scale-up of the photobioreactor.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-023-03655-3.

Enhancement of microalgal biomass productivity through mixotrophic culture process utilizing waste soy sauce and industrial flue gas

Wastewater treatment plants are indispensable facilities, which emit a massive amount of greenhouse gases. To boost CO₂ mitigation and wastewater treatment performance, mixotrophic microalgae cultivation using wastewater has recently been proposed. In this study, food industry wastewater (waste soy sauce) was applied to Chlorella sorokiniana UTEX 2714 cultivation. By using a medium with 20% (v/v) of 10-fold diluted soy sauce, the biomass and fatty acid methyl ester (FAME) productivity enhanced by 1.93 and 1.76 times, respectively. Biomass productivity increased up to 5.2 times when using medium with high soy sauce content under high-intensity light that inhibits cell growth in photoautotrophic environments. Furthermore, industrial flue gas treatment with wastewater was demonstrated by outdoor semi-continuous cultivation with 42% improved biomass production. Consequently, these results suggest that mixotrophic microalgal cultivation has great potential to address both climate change and water pollution while producing valuable products and can contribute to building a sustainable society.

Could Chlorella pyrenoidosa be exploited as an alternative nutrition source in aquaculture feed? A study on the nutritional values and anti-nutritional factors

This work attempted to identify if microalgal biomass can be utilized as an alternative nutrition source in aquaculture feed by analyzing its nutritional value and the anti-nutritional factors (ANFs). The results showed that Chlorella pyrenoidosa contained high-value nutrients, including essential amino acids and unsaturated fatty acids. The protein content in C. pyrenoidosa reached 52.4%, suggesting that microalgal biomass can be a good protein source for aquatic animals. We also discovered that C. pyrenoidosa contained some ANFs, including saponin, phytic acid, and tannins, which may negatively impact fish productivity. The high-molecular-weight proteins in microalgae may not be effectively digested by aquatic animals. Therefore, based on the findings of this study, proper measures should be taken to pretreat microalgal biomass to improve the nutritional value of a microalgae-based fish diet.

Enhancement of Arthrospira sp. culturing for sulfate removal and mining wastewater bioremediation

Sulfate content in mining wastewater can reach concentrations over 2,000 mg·L^-1, which is considered as a pollutant of concern. In this article, two cyanobacteria species were cultured using highly sulfated wastewater (3,000 mg·L^-1) as the culture medium. This investigation aimed to analyze the sulfate bioremediation potential of microalgae while enhancing the uptaking of this pollutant through the design of a novel nutritional medium. The results obtained show the suitability of Arthrospira maxima as a bioremediation organism of sulfated wastewater. The appropriateness of this organism is based on its great growth performance when cultured in this residue, 2.16 times higher than the initial value. Moreover, the initially obtained sulfate reduction, 23.3%, was significantly enhanced to a final removal of 73% (2,247 mg·L^-1). In addition, scanning electron microscopy and energy-dispersive X-ray spectroscopy were used to evaluate sulfur crystallization. To the best of our knowledge, there are no previous works focused on microalgal sulfate removal that have reached such an uptaking rate. Accordingly, this study presents the highest performance on sulfate microalgal bioremediation published to date. Our findings suggest that A. maxima can be cultured for sulfated wastewater bioremediation while showing a removal yield that is theoretically sufficient for industrial applications.

Optimization of the biological salt removal process from artificial industrial wastewater with high TDS by Spirulina microalga using the response surface method

This study aimed to examine the direct applicability of Spirulina maxima as a new conceptual method for removing total dissolved solids (TDS) from artificial industrial wastewater (AIW). In this study, live microalgal cells were used in a photobioreactor for TDS removal. The effects of TDS levels, pH, light intensity, and light retention time on microalgal growth and TDS removal were investigated, and optimal conditions were determined using the response surface method and Box-Behnken Design (RSM-BBD). The calculated values of coefficient of determination (R²), adjusted R², and predicted R² were 0.9754, 0.9508, and 0.636, respectively, which are close to the R² values and validated the proposed statistical model. A second-order model could optimally determine the interactions between the studied variables according to the one-way analysis of variance (ANOVA). The results showed that increasing TDS levels reduced microalgal growth and TDS removal efficiency in AIW. S. maxima reduced TDS by 76% and 47% at TDS concentrations of 2,000-4,000 mg/L, respectively, when used in AIW. Maximum biomass efficiency (1.8 g/L) was obtained at a TDS concentration of 2,000 mg/L with other parameters optimized.

Microalgal transformation of food processing byproducts into functional food ingredients

Large amounts of food processing byproducts (FPBs) are generated from food manufacturing industries, the second-largest portion of food waste generation. FPBs may require additional cost for post-treatment otherwise cause environmental contamination. Valorization of FPBs into food ingredients by microalgae cultivation can save a high cost for organic carbon sources and nutrients from medium cost. This study reviews FPBs generation categorized by industry and traditional disposal. In contrast with the low-value production, FPBs utilization as the nutrient-abundant medium for microalgae can lead to high-value production. Due to the complex composition in FPBs, various pretreatment methods have been applied to extract the desired compounds and medium preparation. Using the FPB-based medium resulted in cost reduction and a productivity enhancement in previous literature. Although there are still challenges to overcome to achieve economic viability and environmental sustainability, the microalgal transformation of FPBs is attractive for functional food ingredients production.