Natural binders and solid bridge type binding mechanisms in briquettes and pellets made from corn stover and switchgrass

Influence of Thermocompression Conditions on the Properties and Chemical Composition of Bio-Based Materials Derived from Lignocellulosic Biomass

The aim of this study was to assess the influence of thermocompression conditions on lignocellulosic biomasses such as sugarcane bagasse (SCB) in the production of 100% binderless bio-based materials. Five parameters were investigated: pressure applied (7-102 MPa), molding temperature (60-240 °C), molding time (5-30 min), fiber/fine-particle ratio (0/100-100/0) and moisture content (0-20%). These parameters affected the properties and chemical composition of the materials. The density ranged from 1198 to 1507 kg/m3, the flexural modulus from 0.9 to 6.9 GPa and the flexural strength at breaking point from 6.1 to 43.6 MPa. Water absorption (WA) and thickness swelling (TS) values ranged from 21% to 240% and from 9% to 208%, respectively. Higher mechanical properties were obtained using SCB with fine particles, low moisture content (4-10%) and high temperature (≥200 °C) and pressure (≥68 MPa), while water resistance was improved using more severe thermocompression conditions with the highest temperature (240 °C) and time (30 min) or a higher moisture content (≥12.5%). Correlations were noted between the mechanical properties and density, and the material obtained with only fine particles had the highest mechanical properties and density. Material obtained with a 30 min molding time had the lowest WA and TS due to internal chemical reorganization followed by hemicellulose hydrolysis into water-soluble extractables.

Atomistic Simulations of Polydisperse Lignin Melts Using Simple Polydisperse Residue Input Generator

Understanding the physics of lignin will help rationalize its function in plant cell walls as well as aiding practical applications such as deriving biofuels and bioproducts. Here, we present SPRIG (Simple Polydisperse Residue Input Generator), a program for generating atomic-detail models of random polydisperse lignin copolymer melts i.e., the state most commonly found in nature. Using these models, we use all-atom molecular dynamics (MD) simulations to investigate the conformational and dynamic properties of polydisperse melts representative of switchgrass (Panicum virgatum L.) lignin. Polydispersity, branching and monolignol sequence are found to not affect the calculated glass transition temperature, Tg. The Flory-Huggins scaling parameter for the segmental radius of gyration is 0.42 ± 0.02, indicating that the chains exhibit statistics that lie between a globular chain and an ideal Gaussian chain. Below Tg the atomic mean squared displacements are independent of molecular weight. In contrast, above Tg, they decrease with increasing molecular weight. Therefore, a monodisperse lignin melt is a good approximation to this polydisperse lignin when only static properties are probed, whereas the molecular weight distribution needs to be considered while analyzing lignin dynamics.

Hydrothermal carbonization of food waste for sustainable biofuel production: Advancements, challenges, and future prospects

With the improvement of living standards, food waste (FW) has become one of the most important organic solid wastes worldwide. Owing to the high moisture content of FW, hydrothermal carbonization (HTC) technology that can directly utilize the moisture in FW as the reaction medium, is widely used. Under mild reaction conditions and short treatment cycle, this technology can effectively and stably convert high-moisture FW into environmentally friendly hydrochar fuel. In view of the importance of this topic, this study comprehensively reviews the research progress of HTC of FW for biofuel synthesis, and critically summarizes the process parameters, carbonization mechanism, and clean applications. Physicochemical properties and micromorphological evolution of hydrochar, hydrothermal chemical reactions of each model component, and potential risks of hydrochar as a fuel are highlighted. Furthermore, carbonization mechanism of the HTC treatment process of FW and the granulation mechanism of hydrochar are systematically reviewed. Finally, potential risks and knowledge gaps in the synthesis of hydrochar from FW are presented and new coupling technologies are pointed out, highlighting the challenges and prospects of this study.

Production and characterisation of solid waste-derived fuel briquettes from mixed wood wastes and waste pet bottles

Wood waste and waste Polyethylene Terephthalate (PET) bottles are two of the solid wastes posing severe challenges to waste management facilities and constituting nuisance to humans and the environment in Nigeria due to poor management. These wastes could be utilized to produce solid biofuels for various energy applications to reduce CO2 emissions. This study, therefore, aims to investigate the potential of converting these wastes locally into solid waste-derived fuels (SWDF) briquettes in a bid to present an alternative approach to managing them. Four types of SWDF briquettes were produced from mixed wood waste and waste PET bottles in blend ratios of 100:0, 60:40, 50:50, and 40:60 using a screw press briquetting machine with single extrusion die. The effect of PET plastic amount on different properties, such as net calorific value, ash content, durability, and density, of the produced briquettes was investigated. In addition, obtained results were compared with the quality standards of densified fuels specified by the European Pellet Council. to ascertain the quality of the produced SWDF briquettes. The results revealed that the SWDF briquettes made only from mixed wood waste exhibited the lowest calorific value (17.15 MJ/kg) and highest ash content (2.74 %), while the SWDFs made from blends of mixed wood waste and PET bottles had higher calorific values (17.85-20.77 MJ/kg) and lower ash contents (1.05-1.37 %). Moreover, except for density and chlorine content (<750 kg/m3 and <0.03 wt% respectively), all the produced SWDFs complied with the quality standards of densified fuels specified by the European Pellet Council. These results suggest that these blends could yield SWDFs with improved quality and combustion properties, and could present a new way of managing these solid wastes.

Statistical optimization, characterization and effect of process variables on cotton stalk pellets using tractor drive pelleting machine

In present study, the development, production, characterization and economic analysis of pellets made from cotton stalk in a tractor PTO-based pelleting machine are investigated. The cotton stalk is widely available in the southern part of India and has a huge potential in bioenergy generation due to its salient physicochemical composition. Many regions of Southern India are suffering from an electricity shortage, and therefore to overcome on this issue, an energy-efficient, portable, tractor PTO-operated pelleting machine was developed that can be operated directly on the field to reduce the transportation cost of agro-residues. The Box-Behnken design using response surface methodology (RSM) was employed to evaluate the performance of the pelleting machine. Based on the ANOVA results, the pelleting efficiency, pelleting capacity, bulk density of pellet and fuel consumption were obtained to be 87.06%, 42.65 kg/h, 614.09 kg/m³ and 1.12 lit/h, respectively. In order to examine the physicochemical properties of cotton stalk pellets, the proximate, ultimate, physical, TG-DTG, FTIR and SEM analysis have been carried out. As a result, the ash content, calorific value, shattered index and durability of cotton stalk pellets were found to be around 2.73%, 18.92 MJ/kg, 92.80% and 93.75%, respectively. A combustion characteristic of pellets using TGA analysis exhibited a maximum mass loss (43.5%) observed in between 180 and 350 °C due to the degradation of cellulose and hemicellulose, whereas a SEM analysis of cotton pellets justified its homogeneous morphology along with rich concentration of minerals. The benefit-cost ratio and payback period of developed tractor PTO-operated pelleting machine for cotton stalk were found to be 1.11 and 33.1 months, respectively. The internal return of rate was observed to be 74%.

Characterization of charcoal briquettes produced from blending rice straw and banana peel

Blending rice straw and banana peel to form briquettes pronounced their properties. The addition of banana peel resulted in high physical and combustion properties. Different briquette samples were procured by blending varying the loads of rice straw and banana peel at the ratios of 100:0, 90:10, 80:20, 70:30, 60:40, 50:50, 40:60, 30:70 20:80, 10:90, and 0:100, respectively, using cassava starch as the binder. The properties of the sample briquettes were investigated, and it was noted that the physical properties of briquettes produced using rice straw and banana peel at the ratios of 30:70, 20:80, and 10:90 had high bulk density of 610-660 kg/m³ and compressed density of 768-831 kg/m³. The combustion properties of low moisture and ash content were approximately 9.7%-10.6% and 16.5%-18.2%, respectively; volatile matter was 39.7%-44.0%; fixed carbon was 28.9%-32.4%; and high heating value was 20.98-21.26 MJ/kg. Residual waste from Community Enterprise of Crispy Banana Chips was used for the production of more effective briquettes and as a natural alternative fuel to expand the global eco-friendly charcoal briquette market.

Optimization of Briquette Fuels by Co-Torrefaction of Residual Biomass and Plastic Waste Using Response Surface Methodology

Combining biomass, a clean and renewable energy source, with waste plastic, which serves as a good auxiliary fuel, can produce high-quality clean fuel. The performance of biomass-derived fuel can be improved by torrefaction. This study optimized the co-torrefaction of fungus bran and polypropylene (PP) waste plastic to obtain clean solid biofuel with high calorific value and low ash content (AC) using response surface methodology. Two sets of mixed biochars were investigated using a multiobjective optimization method: mass yield–higher heating value–ash content (MY-HHV-AC) and energy yield–ash content (EY-AC). PP increased the heat value, decreased AC, and acted as a binder. The optimal operating conditions regarding reaction temperature, reaction time, and PP blending ratio were 230.68 °C, 30 min, and 20%, respectively, for the MY-HHV-AC set and 220 °C, 30 min, 20%, respectively, for the EY-AC set. The MY-HHV-AC set had properties close to those of peat and lignite. Furthermore, compared with that of the pure biochar, the AC of the two sets decreased by 15.71% and 14.88%, respectively, indicating that the prepared mixed biochars served as ideal biofuels. Finally, a circular economy framework for biobriquette fuel was proposed and prospects for preparing pellets provided.

Thermal decomposition kinetics of Prosopis juliflora charcoal briquette using thermogravimetric analysis

In the current study, the energy potential of Prosopis juliflora charcoal briquette sample was assessed using thermogravimetric analysis at heating rates 10 °C/min, 15 °C/min, and 20 °C/min under nitrogen atmosphere. The thermogravimetric study showed that the thermal devolatilization of the briquette sample occurred in four principal stages. The major degradation of the sample occurred in the fourth stage indicating that the significant mass loss occurred due to the fixed carbon that was abundant in the briquette sample. The activation energy was determined by employing five different model-free methods. The average activation energy attained for the briquette sample by Kissinger-Akahira-Sunose method, Flynn-Wall-Ozawa method, Tang method, Starink method, and Friedman method was 83.55 kJ/mol, 91.60 kJ/mol, 79.91 kJ/mol, 80.06 kJ/mol, and 96.74 kJ/mol, respectively. The frequency factor obtained in the study ranged between 1.42 × 10³ and 6.23 × 10⁷ min^-1. The contracting sphere model was found to be closely related to the reaction model obtained for charcoal briquettes. The lower activation energy and frequency factor indicated rapid thermal degradation of the charcoal briquettes. The estimated thermodynamic parameters indicated that the thermal degradation process was endothermic in nature.

Agro-residual biomass and disposable protective face mask: a merger for converting waste to plastic-fiber fuel via an integrative carbonization-pelletization framework

Incineration and landfilling offer possibilities for addressing high-rate management of COVID-waste streams. However, they can be costly and environmentally unsustainable. In addition, they do not allow to convert them to fuels and chemicals as waste-to-energy and waste-to-product technologies. Therefore, we analyzed whether integrating hydrothermal carbonization (HTC) and pelletization can allow converting the surgical face mask (SFM) and biomass to composite plastic-fiber fuel (CPFF). We blended the plastic material and corncob, peanut shell, or sugarcane bagasse at the proportion of 50:50 (%, dry mass basis) for HTC. We performed the thermal pretreatment of blends in an autoclaving reactor at 180 °C and 1.5 MPa. Then we pelletized the hydrochars in a presser machine at 200 MPa and 125 °C. By analyzing the evidence from our study, we recognized the viability of combining the SFM and agricultural residues for CPFF from comparable technical features of our products to standards for premium-grade wood pellets. For instance, the elemental composition of their low-meltable ash was not stoichiometrically sufficient to severely produce slagging and fouling in the equipment for thermal conversion. Although they contained synthetic polymers in their structures, such as polyethylene from filter layers and nylon from the earloop, they emitted CO and NOx below the critical limits of 200 and 500 mg m-3, respectively, for occupational safety. Therefore, we extended the knowledge on waste-to-energy pathways to transform SFM into high-quality hybrid fuel by carbonization and pelletization. Our framework can provide stakeholders opportunities to address plastic and biogenic waste in the context of a circular economy.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13399-022-03285-4.

Effect of in-situ torrefaction and densification on the properties of pellets from rice husk and rice straw

The research on preparing high-quality pellets by combining torrefaction and densification of biomass has received widespread attention. This paper investigated the influence of torrefaction temperature on biomass and evaluated the quality of three kinds of pellets (raw pellets, ex-situ torrefied densified pellets and in-situ torrefied densified pellets). When the torrefaction temperature was raised to 300 °C, the energy yield of rice straw (RS) and rice husk (RH) quickly decreased to 71.08% and 77.62%, and the cellulose was decomposed significantly. The results proved that 250 °C was an optimum temperature for RS and RH torrefaction. The densities of RS and RH in-situ torrefied densified pellets were 1236.84 kg/m³ and 1277.50 kg/m³ under 150 MPa, respectively. The density, Meyer hardness, hydrophobicity, and mechanical specific energy consumption of the pellet increased with the increase of molding pressure. The in-situ pellets had higher Meyer hardness, hydrophobicity, and lower mechanical specific energy consumption under the same molding pressure than raw pellets and ex-situ torrefied densified pellets. In addition, the bonding mechanism was studied by using scanning electron microscopy and ultraviolet auto-fluorescence. In-situ torrefaction and densification facilitated the formation of self-locking and the migration of lignin between particles. Compared with RH pellets, RS pellets had higher quality due to the higher hemicellulose content, which was necessary for forming stable hydrogen bonds.

Empirical Studies on Biomass Briquette Production: A Literature Review

The densification of raw material into fuel briquettes is one of the routes to convert biomass into energy. This method provides uniformity to the solid fuel, better physical and energy properties, facilitating its storage and transport, in addition to more homogeneous combustion. Given the importance of these characteristics, this work presents a literature review, emphasizing the experimental levels of the variables of the briquetting process, as well as on the most relevant quality parameters for obtaining briquettes. We also carry out a survey of the main technologies used in the production of briquettes, as well as the experimental methodologies and statistical analysis used in the planning and validation of processes. It was observed among the studies that the raw material granulometry, followed by pressure, initial moisture, compaction time and binder are the most used process variables for the production of briquettes. Other factors, such as the proportion of biomass, process temperature and thermal pre-treatments are used to obtain greater energetic and physical responses. Among the works, divergences were observed regarding the relevance and interaction of some process variables on the quality variables of the briquettes, indicating the need for the experiments to be mathematically modeled.

Critical review on processing technologies and economic aspect of bio-coal briquette production

The world is looking for alternative energy resources because of the depletion of fossil fuel reservoirs like crude oil, coal, and natural gases in the next few decades. In this aspect, unutilized coal waste and sustainable biomass are considered major energy contributors to convert biomass blended coal fines as high-quality solid briquettes. The present study integrates different briquette processing technologies to develop, coal-biomass-binder, coal-biomass (binderless), coal-binder, and carbonized biomass-binder composites. Briquette application depends upon, availability of waste coal, selection of appropriate biomass among the countless existing biomass stock, thermal-mechanical characteristics of raw material, and progressive advancements in briquetting machines. Present review highly encourages densification of aquatic biomass (water hyacinth, microalgae), activated sludge (municipal solid waste, tannery industry) as well as agro and forest residues (wheat straw, sawdust) to integrate briquetting technology with wastewater treatment or solid waste management. Briefly, the present study covers all aspects of briquette processing and the application of multifunctional bio-binders as cow dung, which act as a desulfurizing agent besides binding to obtain clean coal combustion. Further, cost assessment and budding future research concerned with briquetting technologies are explored to find alternative and sustainable energy routes.

Parameter Optimization of a Potted Seedling Tray Prepared from a Mixture of Rice Straw and Fermented Cow Manure Using the Response Surface Methodology

Biomass is generally regarded as a significant renewable resource, which can be used as the raw material for bioproducts. In the study, a mixture of rice straw and fermented cow manure was utilized to produce potted seedling trays, which are biodegradable and environmentally friendly. The effects of process parameters on the quality of final products were assessed by measuring damage resistance (DR) and expansion ratio (ER). Single-factor experiments and the response surface methodology (RSM) were used to optimize process parameters, including moisture content, forming pressure, mass percentage of straw (the ratio of rice straw to the mixture), and forming temperature as variables, and DR and ER of potted seedling trays as responses. The results showed that moisture content had the largest effect on DR and ER, followed by forming pressure, forming temperature, and mass percentage of straw. The optimal conditions were identified as a moisture content of 13%, forming pressure of 124 kN, mass percentage of straw equal to 8%, and forming temperature of 132 °C. There was a good agreement between the experimental data and the predicted results, indicating the reliability of the optimization process. Under the optimal conditions, the effectiveness of the regression model was further validated by the desirability of 0.97. Our findings shed new light on the perfect utilization of straws and animal manure and provided a reliable reference for the preparation of potted seedling trays from other types of biomass produced by agriculture.

Food waste hydrothermal carbonization: Study on the effects of reaction severities, pelletization and framework development using approaches of the circular economy

Food waste (FW) is difficult to manage during thermal treatment. In this study hydrothermal carbonization (HTC) of FW was carried out at increasing temperatures and retention times using the approach of reaction severities (logR0 = 5.31-7.09). The hydrochar sample with the best-obtained energy yield was further pelletized using molasses as a binder at different ratios (5%, 10%, 20% and 30%). A conceptual framework was proposed using the circular economy concept. As severity increases, hydrochar yield declines while its fuel properties improve. Decarboxylation and dehydration allow functional groups to become impaired, including C-O and -OH. Carbon microspheres were observed on the hydrochar surface due to extensive FW carbonization. The pellets with 30% molasses as binder showed the highest mass density (1683.24 kg/m3), while the energy density for it was 37.54 GJ/m³. Food waste management will generate local employment and new business prospects by integrating HTC and pelletization.

Breakage Strength of Wood Sawdust Pellets: Measurements and Modelling

Wood pellets are an important source of renewable energy. Their mechanical strength is a crucial property. In this study, the tensile strength of pellets made from oak, pine, and birch sawdust with moisture contents of 8% and 20% compacted at 60 and 120 MPa was determined in a diametral compression test. The highest tensile strength was noted for oak and the lowest for birch pellets. For all materials, the tensile strength was the highest for a moisture content of 8% and 120 MPa. All pellets exhibited a ductile breakage mode characterised by a smooth and round stress–deformation relationship without any sudden drops. Discrete element method (DEM) simulations were performed to check for the possibility of numerical reproduction of pelletisation of the sawdust and then of the pellet deformation in the diametral compression test. The pellet breakage process was successfully simulated using the DEM implemented with the bonded particle model. The simulations reproduced the results of laboratory testing well and provided deeper insight into particle–particle bonding mechanisms. Cracks were initiated close to the centre of the pellet and, as the deformation progressed, they further developed in the direction of loading.

The Analysis of the Morphology of the Saddle-Shaped Bronze Chips Briquettes Produced in the Roller Press

This paper presents the results of the investigations of the properties of saddle-shaped copper alloy chips briquettes produced in a roller press. The physical and mechanical properties of the investigated briquettes were examined on their external surfaces as well as on their cross-sections. The density, chemical composition, microstructure analysis obtained with a 3D and scanning microscope, surface roughness and hardness of the obtained briquettes were investigated. The research proved the differentiation of the physical and mechanical properties of briquettes depending on the investigated area of their surface. The analysis of changes in the porosity of briquettes on their cross-section showed zones of various densification levels. This research expands the knowledge of the processes taking place during the compaction and consolidation of granular materials in roller presses as well as the knowledge concerning designing the geometry of forming tools.

Effect of Compaction Pressure and Moisture Content on Post-Agglomeration Elastic Springback of Pellets

Renewable energy sources (RES) represent an increasing share of global energy production. Biomass has the highest potential of all RES. Biomass is used to produce solid biofuels, liquid biofuels, and gaseous biofuels. One of the main directions of research on solid biofuels is to optimize the agglomeration process. The main factors determining the characteristics of the final product in the production of pellets are process and material parameters. Process parameters include compaction pressure, temperature, and geometry of the matrix channel. The parameters of the material are the type of biomass, moisture content, degree of fragmentation, and method of preparation of the material (e.g., drying). The process of pressure compaction is always associated with the negative phenomenon of elastic springback. The aim of this work was to check the influence of compaction pressure and material moisture content on the springback value. The research was conducted on three materials (giant miscanthus, cup plant and Virginia mallow), using four different pressures (131, 196, 262, and 327 MPa) and three different moisture levels (8, 11, and 14%). For all material springback values, the range was 9–16%. Statistical analysis showed that for all plants tested, the effects of compaction pressure and moisture content significantly affected the elastic springback value. Areas of high value springback in the pattern of process parameters were determined.

Influence of particle size on the physico-mechanical and energy properties of briquettes produced with coffee husks

Briquetting is a technology with the potential to convert agricultural wastes into solid biofuels with improved handling, transport, storage, and energy efficiency characteristics. It is important to study the variables related to the briquetting process and the raw material because these parameters can affect the quality of the final product. Thus, the objective of this study was to investigate the influence of particle size on the physico-mechanical and energy properties of briquettes produced with coffee husks. Three particle size fractions were obtained: particles larger than 1.8 mm, in the range of 1.8-1.2 mm, and smaller than 1.2 mm. The coffee husk briquettes were prepared in a densification system at 120 °C and 15 MPa for 15 min. The physical, mechanical, and energy characteristics such as apparent density, volumetric expansion, compressive strength, abrasion resistance, and energy density were determined. A combustibility test was also carried out. The results showed that particle size influenced the apparent density, compressive strength, and energy density of the briquettes. However, there was no significant difference in the volumetric expansion or abrasion resistance of the densified products among the treatments. In general, the briquettes made with particles smaller than 1.2 mm had better physico-mechanical and energy characteristics.

Co-hydrothermal carbonization of food waste with yard waste for solid biofuel production: Hydrochar characterization and its pelletization

In this study, Co-HTC of food waste with yard waste was conducted for biofuel pellets production, and also to understand any possible synergy between two feedstock types. The calorific value of blended raw feedstock was 13.5 MJ/kg which increased to 27.6 MJ/kg after Co-HTC at 220 °C for 1 h. Energy yield and fuel ratio calculated was 45% and 0.65 respectively. Hydrochar produced demonstrated a stable combustion profile as compared to reactive combustion profile for raw samples. The blend of food and yard waste hydrochar was easily pelletized, and its pellets showed improvement in mechanical properties as compared to pellets made from mono-substrate((food waste) hydrochar. Pellets produced from the blend of food and yard waste hydrochar showed higher energy (46.4 MJ/m³) and mass density (1679 kg/m³) as compare to the pellet produced from food waste hydrochar alone. Tensile strength obtained for the blended hydrochar pellet was 2.64 MPa while same for the pellets produced from food waste hydrochar alone was 1.30 MPa. In addition to improving hydrophobicity, soften lignin from yard waste also helped in binding the food waste hydrochar particles together within the pellets matrix during heated pelletization. The results presented in the study indicated that in the presence of all favorable conditions, there is a potential that approximately 11% of the global coal consumption could be replaced by the combustion of hydrochar produced from food and yard waste globally.

Influence of Fraction Particle Size of Pure Straw and Blends of Straw with Calcium Carbonate or Cassava Starch on Pelletising Process and Pellet

The aim of this study was to investigate the pressure agglomeration process of wheat straw (WS) and the blends of WS with calcium carbonate (CC) or cassava straw (CS) with a ratio of 6% wt./wt. from seven separate fractions with sizes in the range of 0.21-2.81 mm. The agglomeration was performed at a moisture of 30% wb and a material temperature of 78 °C, with a dose of 0.1 g, in a die of diameter 8 mm and height 80 mm. The effects of the process were evaluated based on the compaction parameters and the pellets' density, tensile strength, and water absorption. The incorporation of additives into the WS improved the pellet process and quality. Refined results were achieved after adding CC, as compared to those achieved after adding CS, and the preferred particle size was in the range of 1.00-1.94 mm. This was because, under the given conditions, the back pressure in the die chamber significantly increased, allowing the achievement of a single pellet density of 800 kg·m^-3. The pellets were resistant to compressive loads and cracked only at tensile strength of 6 MPa and a specific compression work of 6.5 mJ·mm^-2. The addition of CC to the WS improved the strength of the adhesive and the cohesive bonds between the particles. The water absorption for the uncrushed pellets was considerably less than that for crushed pellets, which results in the safer storage of uncrushed pellets and excellent moisture absorption of crushed pellets. The addition of CC to the WS offers benefits in the form of pellet strength with a high water absorption capability. Notably, a study of crushed pellet litter under broiler rearing conditions and an analysis of the operational costs of using WS additives are required for implementing this study.

A Method of Adding Binder by High-Pressure Spraying to Improve the Biomass Densification

In order to cut down the usage amount of binder, mix it more evenly with the biomass raw materials and improve the quality of pellets in the densification process, this study explored the feasibility of promoting the densification of biomass by using a high-pressure spraying method to add liquid binder. In the study, a high-pressure sprayer was used to spray saturated brown sugar water into sawdust for densification tests. A three-factor orthogonal experiment was designed to analyze the physical characteristics of the pellets under different variables. Through analysis of range and multiple linear regression, the effect curve was drawn to analyze the impact of the high-pressure spraying method on densification. The results showed that under low compaction pressure of 14.9 MPa, the raw materials with adding 6% saturated brown sugar water can be densified into pellets, while the raw materials without binder cannot. Moreover, compared with the method of adding binder by stirring, the high-pressure spraying method obtained the pellets with fewer cracks on the surface and increased the relaxation density of pellets by 8.65%. Under high compaction pressure (75, 100, 124 and 149 MPa), the high-pressure spraying method has a significant effect on increasing the relaxation density, not only on the compressive strength.

Fuel Characteristics of Briquettes Manufactured by Natural Stacking Bamboo/Chinese Fir Mixtures

Bamboo wastes were naturally stacked for 1 month and were uniformly mixed with Chinese fir. Briquettes were manufactured by a briquette extruder at different process temperatures and mixing ratios. The physical, mechanical, pyrolysis, and combustion characteristics of briquettes were determined. The results showed that the mixing ratios and process temperature had a significant impact on the fuel properties of briquettes. The optimum briquettes were manufactured by 70% bamboo/30% Chinese fir blends at a process temperature of 520 °C. The fuel properties of optimum briquettes met the standard requirement of LY/T 2552-2015 and GB/T 28669-2012. The lower heating rate at the primary pyrolysis stage increased the yield of charcoal during the carbonization process of briquettes. The combustion process of briquettes added a char combustion stage, compared with the pyrolysis process. There were no synergistic interactions of bamboo and Chinese fir during pyrolysis and combustion process. The results of this research are helpful to develop large-scale production of bamboo briquettes or charcoal.

Agro-Pellets from Oil Palm Residues/Pine Sawdust Mixtures: Relationships of Their Physical, Mechanical and Energetic Properties, with the Raw Material Chemical Structure

The need for biomass as an alternative source for energy purposes points toward oil palm fruit residues (Elaeis guineensis Jacq.) as an attractive solution. Oil palm industry residue, such as oil palm empty fruit bunch (EFB) composites and mesocarp fiber (PMF), have a high gross calorific value and could help countries meet their energy demands. However, information concerning physical, mechanical, and energy characteristics of agro-pellets made from mixtures of oil palm residue with pine sawdust, is not available. In this research, oil palm residues were mixed at ratios of 100:0, 80:20, 60:40, 40:60, 20:80, and 0:100 with pine sawdust, and were chemically analyzed. Agro-pellets from mixtures were tested on their physical and mechanical properties, and the relationship of these properties with the chemical composition of oil palm residue mixtures was determined. Normality distribution tests of the variables were performed using the Kolmogorov–Smirnov test. Normal variables were analyzed through one-way ANOVA tests. When differences were found, they were validated using the Tukey’s honestly significant difference (HSD) test and were considered statistically significant at p ≤ 0.05. Data not normally distributed were analyzed by the Kruskal–Wallis test. Bulk density, particle density, and gross calorific value of agro-pellets (from mixing 80:20 oil palm residues with pine sawdust) were statistically higher (p < 0.05) to agro-pellets of 100% oil palm residues. Adding pine sawdust to oil palm residues increases some mechanical agro-pellet properties. Addition of pine sawdust to oil palm residues acts to increase some mechanical properties of agro-pellets.

Enhanced fuel characteristics and physical chemistry of microwave hydrochar for sustainable fuel pellet production via co-densification

Microwave assisted hydrothermal treatment (MHTC) was compared with torrefaction in terms of carbonization efficiency and physicochemical characteristics of char products. The utilization of produced char was optimized for composite solid biofuel production. The results show that MHTC significantly improved the binding capability of the microwave hydrochar (MHC) particles during co-densification with unprocessed biomass and coal. One possible contributor to the improved binding is the pseudo lignin formed during the MHTC, which led to a better interlocking of the feedstock particles and promoted the solid bridge formation. Composite pellet prepared with 80 wt% of torrefaction char (TC-120), 10 wt% of microwave hydrochar (MHC-30), and 10 wt% of Coal-04 showed a higher heating value of 24.54 MJ/kg and energy density of 26.43 GJ/m³, which is significantly higher than that of the raw cotton stalk pellet (16.77 MJ/kg and 18.76 GJ/m³, respectively), showing great promise as a solid biofuel. The moisture resistance and oxidation reactivity are also significantly improved. The results demonstrate that MHCs provides dual functionalities in acting as binder and fuel promoter in the production of composite biofuel. This study can provide new insight into the unique functions of MHC during fuel application, which demonstrates the great potential of applying MHTC in energy recovery from lignocellulosic biomass.

Pellet Production from Woody and Non-Woody Feedstocks: A Review on Biomass Quality Evaluation

Forest and agricultural biomass are important sources of renewable and sustainable fuel for energy production. Their increasing consumption is mainly related to the increase in global energy demand and fossil fuel prices but also to the limited availability of petroleum and the lower environmental impact of these biomass compared with other non-renewable fuels. In particular, the pellet sector has seen important developments in terms of both production and the number of installed transformation plants. In addition, pellet production from non-woody biomass is increasing in importance. One of the fundamental aspects for the correct and sustainable use of a biofuel is evaluation of its quality. This is even more important when dealing with pellet production, considering the broad spectrum of possible raw materials for pelletizing. Considering the significant number of papers dealing with pellet quality evaluation and improvement in the last decade, this review aims to give the reader an overall view of the most current knowledge about this large and interesting topic. We focused on pellets of agricultural and forestry origin and analyzed papers regarding the specific topic of pellet quality evaluation and improvement from the last five years (2016–2020). In particular, the review findings are presented in the following order: the influence of different agro-forest management systems on pellet quality; analysis of pellets from pure feedstocks (no blending or binders); the influence of blending and binders on pellet quality; and the influence of pre and post treatments. Finally, a brief discussion about actual research lacks in this topic and the possibilities for future research are presented. It is important to underline that the present review is focused on the influence of the biomass characteristics on pellet quality. The effects of the process parameters (die temperature, applied pressure, holding time) on pellet features are not considered in this review, because that is another very large topic deserving a dedicated paper.

A Review of Technical and Economic Aspects of Biomass Briquetting

Growing global demand and utilization of fossil fuels has elevated wealth creation, increased adverse impacts of climate change from greenhouse gases (GHGs) emissions, and endangered public health. In most developing countries, biomass wastes, which include but are not limited to agricultural residues, are produced in large quantities annually. They are either inefficiently used or disposed of indiscriminately, which threatens the environment. It is possible to convert these wastes, through densification, into high-density and energy-efficient briquettes. Densification of biomass into briquettes presents a renewable energy option as an alternative to fossil fuels. This paper reviews biomass briquetting with reference to biomass resources, feedstock pre-processing, briquetting process parameters, briquetting technology, and briquettes quality evaluation parameters. The review also includes the economic aspect of briquetting relating to costs and feasibility.

Influence of Raw Material Drying Temperature on the Scots Pine (Pinus sylvestris L.) Biomass Agglomeration Process—A Preliminary Study

For biomass compaction, it is important to determine all aspects of the process that will affect the quality of pellets and briquettes. The low bulk density of biomass leads to many problems in transportation and storage, necessitating the use of a compaction process to ensure a solid density of at least 1000 kg·m−3 and bulk density of at least 600 kg·m−3. These parameters should be achieved at a relatively low compaction pressure that can be achieved through the proper preparation of the raw material. As the compaction process includes a drying stage, the aim of this work is to determine the influence of the drying temperature of pine biomass in the range of 60–140 °C on the compaction process. To determine whether this effect is compensated by the moisture, compaction was carried out on the material in a dry state and on the materials with moisture contents of 5% and 10% and for compacting pressures in the 130.8–457.8 MPa range. It was shown that drying temperature affects the specific density and mechanical durability of the pellets obtained from the raw material in the dry state, while an increase in the moisture content of the raw material neutralizes this effect.

Comparative investigation on thermal decomposition of powdered and pelletized biomasses: Thermal conversion characteristics and apparent kinetics

In this work, the thermal degradation behaviors of two kinds of biomasses (pinewood and rice husk) with powder and pellet under three oxygen concentrations were investigated by a self-designed macro-thermogravimetric analyzer. An obvious hysteresis of thermal degradation of biomass pellets was observed under three conditions. The maximum activation energy of biomass pellets was significantly greater than that of biomass powders, while their average activation energies were almost equal based on distributed activation energy model. For the oxygen-rich combustion, the comprehensive combustion character index of powdered and pelletized biomasses ranged from 3.92 × 10^-7 to 5.16 × 10^-7%²·min^-2·°C^-3 and from 1.82 × 10^-7 to 1.91 × 10^-7%²·min^-2·°C^-3, respectively. Furthermore, the derived biochar of powdered biomass has a higher caloricity than that of pelletized biomass during combustion by TG-DSC analysis. The performances of thermal degradation observed by macro-thermogravimetric analyzer could factually reveal the influence of mass and heat transfer on the thermochemical conversion of powdered and pelletized biomasses.

Effects of Brown Sugar Water Binder Added by Spraying Method as Solid Bridge on the Physical Characteristics of Biomass Pellets

The binder can improve the physical characteristics of biomass pellets by forming solid bridges and increasing the adhesion of biomass materials. Taking pine sawdust as raw material and brown sugar water with different concentration as a binder, this study adopted spraying and stirring methods, respectively, and mixed brown sugar water with biomass in diverse proportions. The characteristic of pellets such as durability, relaxation ratio and compressive strength were studied by orthogonal design. Through range analysis, BP (Back Propagation) neural network factor significance analysis and mapping the relationship between physical properties and factors according to the importance of each factor, the effect of densification variables on the physical characteristics of biomass pellets was studied, and the outcome of adding brown sugar water binder to raw material by spraying method in improving the densification quality of biomass was explored. Results showed the brown sugar water binder added to pine sawdust by spraying method could mix the binder and biomass raw material more evenly compared with the stirring method. The relaxation ratio of pellets obtained by spraying method was reduced by 13.47%. The optimal densification conditions of pine sawdust were when the compaction pressure was 100 MPa, the mass ratio of brown sugar to water was 2:1, the proportion of brown sugar water to biomass material was 3%, and the adding method was spraying.

Briquettes Production from Olive Mill Waste under Optimal Temperature and Pressure Conditions: Physico-Chemical and Mechanical Characterizations

This paper aims at investigating the production of high quality briquettes from olive mill solid waste (OMSW) mixed with corn starch as a binder for energy production. For this purpose, different mass percentages of OMSW and binder were considered; 100%-0%, 90%-10%, 85%-15%, and 70%-30%, respectively. The briquetting process of the raw mixtures was carried out based on high pressures. Physico-chemical and mechanical characterizations were performed in order to select the best conditions for the briquettes production. It was observed that during the densification process, the optimal applied pressure increases notably the unit density, the bulk density, and the compressive strength. Mechanical characterization shows that the prepared sample with 15% of corn starch shows the best mechanical properties. Moreover, the corn starch binder affects quietly the high heating value (HHV) which increases from 16.36 MJ/Kg for the 100%-0% sample to 16.92 MJ/Kg for the 85%-15% sample. In addition, the kinetic study shows that the binder agent does not affect negatively the thermal degradation of the briquettes. Finally, the briquettes characterization shows that the studied samples with particles size less than 100 μm and blended with 15% of corn starch binder are promising biofuels either for household or industrial plants use.

Flow cytometry for quantitation of polyhydroxybutyrate production by Cupriavidus necator using alkaline pretreated liquor from corn stover

Alkaline pretreated liquor (APL) from lignocellulosic feedstock pretreatment is a lignin-rich stream. Polyhydroxybutyrate (PHB), a biodegradable polymer, has been previously synthesized from APL. It is of interest to monitor PHB production and cell number from APL rapidly for process control. However, APL has insoluble substances and is dark, which makes quantitation of cells by visible light absorbance difficult. A sample preparation method was developed using Nile Red staining and flow cytometry to quantify bacterial cells and PHB concentration. A linear model with good fitness (R² = 0.9939) was constructed to predict PHB concentration (0.2-2.1 g/L) based on fluorescence intensity acquired from a flow cytometer. A linear model (R² = 0.8614) to predict cell number based on fluorescence intensity was also established. The good correlation between PHB concentration and fluorescence intensity indicates the potential of applying flow cytometry for quantitation of PHB from APL and other media that is dark and/or contains insoluble particles.

Densification and Fuel Properties of Onion Husks

The aim of the described research was to assess the suitability of onion husk waste as a material for the production of solid fuels in the form of granules (pellets). Due to the low susceptibility to thickening of onion husks, the addition of a binder in the form of potato pulp was used (waste with a high starch content). Both wastes were subjected to elemental analysis determining the content of C, H, N, S, Cl, and their HHV (High Heating Value) and LHV (Low Heating Value). Mixtures containing the addition of 10%, 15%, and 20% potato pulp to onion husks were subjected to granulation in a “flat matrix–thickening rollers” operating system at three rotational speeds of the granulator matrix a 170, 220, and 270 rpm. The influence of the potato pulp addition and matrix rotational speed on the quality of the obtained pellet was determined. The highest quality product was combusted in a low-power boiler with a retort grate, and the content of CO, CO2, SO2, NO, and HCl in the exhaust gas was determined. The highest quality granulate was obtained from a mixture containing 10% potato pulp, which was compacted at 170 rpm matrix, where the kinetic strength was 99.50% and the density was about 650 kg·m−3. The results of the combustion emissions from onion husk granules exceed the requirements of the EcoDesign Directive with the greatest being the case of CO.

Improvement of corn stover fuel properties via hydrothermal carbonization combined with surfactant

BACKGROUND

Biomass fuel has been used to supply heat or crude materials in industry to replace the traditional fossil fuel which was one of the chief causes of climate warming. However, the large-scale utilization of biomass fuel was restricted due to the low density and high hydrophilicity of biomass, which causes the problem of transportation and storage. Therefore, pelletization of biomass was used to improve its fuel density. At present, the biomass pellet was widely used to supply heat, gas or electricity generation via gasification, which supplied clean and sustainable energy for industry. However, the energy consumption during pelletization and high hydrophilicity of pellets were still the problem for the large-scale application of biomass pellet. In this study, hydrothermal carbonization and surfactant played the role of permeation, adsorption and wetting in the solution, which was expected to improve the fuel properties and pelletization effectivity of corn stover.

RESULTS

In the article, surfactant (PEG400, Span80, SDBS) was chosen to be combined with wet torrefaction to overcome the drawbacks and improve the pelletization and combustion properties of Corn stover (CS). Especially, hydrothermal carbonization (HTC) combined with surfactant improves the yield of solid products and reduces the ash content of solid product, which was beneficial for reducing the ashes of furnace during gasification. Meanwhile, surfactant promotes the formation of pseudo-lignin and the absorption for oil with low O and high C during HTC, which improves the energy density of solid product. Furthermore, the oil in solid product plays the role of lubricant and binder, which reduces the negative effect of high energy consumption, low bulk density and weak pellets strength caused by HTC during pelletization. HTC combined with surfactant improved the hydrophobicity of pellet as well as grindability due to the modification of solid product. Moreover, surfactant combined with HTC improved the combustion characteristic of solid product such as ignition and burning temperature as well as kinetic parameters due to the bio-oil absorbed and the improvement of surface and porosity.

CONCLUSIONS

The study supplied a new, less-energy intensive and effective method to improve the pelletization and combustion properties of corn stover via hydrothermal carbonization combined with surfactant, and provided a promising alternative fuel from corn stover .

An "In-Situ Binding" Approach to Produce Torrefied Biomass Briquettes

Biomass-derived coal or "biocoal" produced using a torrefaction process presents a carbon-neutral option of coal for power generation. While torrefaction delivers a carbon content and hydrophobicity comparable to coal, it lowers its density and creates material handling, storage, and transportation challenges. Densification into briquettes would help mitigate these challenges. However, the torrefied biomass is difficult to densify and may require the use of binders, which are expensive and can be incompatible with respect to material and emissions. A cost-effective approach to utilize lignin in-situ of the biomass to promote binding during densification was demonstrated using a pilot-scale briquetter unit during this study. Lignin, a cross-linked polymer, tends to break down and lose its binding ability under high-temperature conditions of torrefaction. In this paper, we investigated the use of a lightly torrefied material as a binder-LTM (biomass torrefied in the transition region of non-reactive and reactive temperature ranges of torrefaction). When mixed with torrefied biomass and densified together under suitable moisture and temperature conditions, the lignin is shown to mobilize and provide binding to the briquettes. The results showed that briquettes produced using LTM as binder and 10% to 11% moisture provided in-situ binding, improved density and durability, and produced hydrophobic briquettes.

Experimental Investigation on the Energy Consumption, Physical, and Thermal Properties of a Novel Pellet Fuel Made from Wood Residues with Microalgae as a Binder

Co-pelletization of waste biomass and microalgae is an attractive option for using bioenergy efficiently. This work investigates the potential of microalgae as a binder to improve the energy consumption and physical and thermal properties of a novel pellet. Wood waste biomass was blended with microalgae in proportions of 15%, 30%, and 50% to investigate its properties using a single pelleting device and thermodynamic analysis. The results showed that, under the conditions of temperature (80–160 °C), pressure (120–200 MPa), and moisture content (6%–14%), blending microalgae can effectively increase the bulk density and mechanical durability of the pellets by 9%–36% and 0.7%–1.6%, respectively, and can significantly reduce the energy consumption of pelleting by 23.5%–40.4%. Blending microalgae can significantly reduce the energy consumption of pelleting by 23.5%–40.4%. Moreover, when the amount of Chlorella vulgaris powder (CVP) is 50%, a maximum bulk density (BD) of 1580.2 kg/m3, a durability (DU) of 98%, and a minimum energy consumption of 25.2 kJ/kg were obtained under the optimum conditions of temperature (120 °C), pressure (120 MPa), and moisture content (10%), respectively. Besides, the interaction between the microalgae and sawdust does exist, and their effect on the co-combustion process is inhibitive (0–300 °C) and accelerative (300–780 °C). When the amount of microalgae was 15%, the average activation energy of the pellet was a minimum value, which was 133.21 kJ/mol and 134.60 kJ/mol calculated by the Kissinger–Akahira–Sunose method and Ozawa–Flynn–Wall method, respectively. Therefore, the energy consumption, physical, and thermal properties of the novel pellet could be improved and meet the ISO standard (International Organization for Standardization of 17225, Geneva, Switzerland, 2016) by blending 15% of microalgae. Overall, the use of microalgae as a binder can indeed improve pellet quality, and it can be considered a significant way to utilize microalgae in the future.

Pelletization of Sunflower Seed Husks: Evaluating and Optimizing Energy Consumption and Physical Properties by Response Surface Methodology (RSM)

Pelletization is a significant approach for the efficient utilization of biomass energy. Sunflower seed husk is a common solid waste in the process of oil production. The novelty of this study was to determine the parameters during production of a novel pellet made from sunflower seed husk. The energy consumption (W) and physical properties (bulk density (BD) and mechanical durability (DU)) of the novel pellet were evaluated and optimized at the laboratory by using a pelletizer and response surface methodology (RSM) under a controlled moisture content (4%–14%), compression pressure (100–200 MPa), and die temperature (70–170 °C). The results show that the variables of temperature, pressure, and moisture content of raw material are positively correlated with BD and DU. Increasing the temperature and moisture content of raw materials can effectively reduce W, while increasing the pressure has an adverse effect on W. The optimum conditions of temperature (150 °C), pressure (180 MPa), and moisture content (12%) led to a BD of 1117.44 kg/m3, DU of 98.8%, and W of 25.3 kJ/kg in the lab. Overall, although the nitrogen content was slightly high, the novel manufactured pellets had excellent performance based on ISO 17225 (International Organization for Standardization of 17225, Geneva, Switzerland, 2016). Thus, sunflower seed husk could be considered as a potential feedstock for biomass pelletization.

Effects of preheating on briquetting and subsequent hydrothermal pretreatment for enzymatic saccharification of wheat straw

Briquetting of plant biomass with low bulk density is an advantage for handling, transport, and storage of the material, and heating of the biomass prior to the briquetting facilitates the densification process and improves the physical properties of the briquettes. This study investigates the effects of preheating prior to briquetting of wheat straw (WS) on subsequent hydrothermal pretreatment and enzymatic conversion to fermentable sugars. WS (11% moisture content) was densified to briquettes under different conditions; without preheating or with preheating at 75 or 125°C for either 5 or 10 min. Subsequent hydrothermal pretreatment was done for both un-briquetted WS and for briquettes. Enzymatic saccharification was afterwards performed for all samples. The results showed that as expected, nonpretreated WS briquettes gave very low sugar yields (22-29% of the cellulose content), even though preheating at 125°C prior to briquetting (without pretreatment) improved sugar yields somewhat. When combined with pretreatment, briquetting with preheating showed neutral or negative effects on sugar yield. This result suggests that moderate preheating (75°C for 5 min) before briquetting improved bulk density and compressive resistance of briquettes without impeding subsequent enzymatic conversion. However, excessive preheating (75 or 125°C for 10 min) before briquetting may result in irreversible structural modifications that hinder the interaction between biomass and water during pretreatment, thereby decreasing the accessibility of cellulose to enzymatic saccharification.

Hydrothermal Carbonization of Peat Moss and Herbaceous Biomass (Miscanthus): A Potential Route for Bioenergy

Peat moss and miscanthus were hydrothermally carbonized (HTC) either individually or co-processed in a different ratio to produce hydrochar. The hydrochar and pelletized hydrochar were then characterized to determine if hydrochar can be used as an alternative to coal to produce bioenergy from existing coal-fired power plants in Ontario that have already been shut down. The properties of carbonized biomass (either hydrochar or pellets) reveal that fuel grade hydrochar can be produced from peat moss or from the blend of peat moss and miscanthus (agricultural biomass/energy crops). Hydrochar either produced from peat moss or from the blend of peat moss and miscanthus was observed to be hydrophobic and porous compared to raw peat moss or raw miscanthus. The combustion indices of carbonized biomass confirmed that it can be combusted or co-combusted to produce bioenergy and can avoid slagging, fouling, and agglomeration problems of the bioenergy industry. The results of this study revealed that HTC is a promising option for producing solid biofuel from undervalued biomass, especially from high moisture biomass. Co-processing of peat moss with rural biomass, a relatively novel idea which can be a potential solution to heat and power for the rural communities/agri-industry that are not connected with national grids and alleviate their waste management problems. In addition, the hydrochar can also be used to run some of the existing coal-fired power plants that have already been shut down in Ontario without interrupting investment and employment.

Logistics of Lignocellulosic Feedstocks: Preprocessing as a Preferable Option

In comparison to crude oil, biorefinery raw materials are challenging in concerns of transport and storage. The plant raw materials are more voluminous, so that shredding and compacting usually are necessary before transport. These mechanical processes can have a negative influence on the subsequent biotechnological processing and shelf life of the raw materials. Various approaches and their effects on renewable raw materials are shown. In addition, aspects of decentralized pretreatment steps are discussed. Another important aspect of pretreatment is the varying composition of the raw materials depending on the growth conditions. This problem can be solved with advanced on-site spectrometric analysis of the material. Graphical Abstract.

Optimization of granular waste production based on mechanical properties

Pellet production of food and agricultural wastes is a suitable method to supply livestock feed. Mechanical properties of pellets play an important role in their handling and transportation. In this study, the mechanical properties of pellets made from waste are investigated. After the pelleting process, the pellets were dried with a laboratory convective hot air dryer until reaching a safe moisture content. The effects of feedstock moisture content (0.54, 0.88, and 1.2 kg_w kg_DM^-1), particle size (PS < 0.4, 0.4 < PS<1.2, and 1.2 < PS<2 mm), drying temperature (318, 333, and 348 K) and infrared radiation power of the dryer (0, 500, and 1000 W) on pellet durability, impact resistance, and compressive strength were investigated for two diets. The results showed that the mechanical properties of the pellets increased with decreasing particle size of the raw materials. The feedstock moisture content also affected the durability, impact resistant, and compressive strength of pellets. Moreover, mechanical properties were reduced considerably when the pellets were dried at a high temperature and infrared power. The diet with a lower fat content as well as a lower neutral detergent fiber indicated a higher pellet quality. Furthermore, the combination of raw materials and optimization of pelleting and drying conditions had a significant effect on the quality of the produced pellets.

Evaluation of the potential of pelletized biomass from different municipal solid wastes for use as solid fuel

Four different municipal solid wastes (dog manure, horse manure, apple pomace waste and tea waste) and an industrial by-product (NovoGro) were used to produce solid fuel pellets. The mixtures followed a raw material to NovoGro ratio of 50:1. The pellets diameters varied between 4 and 5 mm, and the average length was 20 mm. The dog manure, horse manure, apple pomace waste and tea waste pellets were denoted as DN, HN, AN and TN, respectively. The combustion characteristics of the pelletized fuels were investigated, such as total moisture, ash content, calorific value and ash fusion point, etc. The physicochemical properties were analyzed by using a number of analytical techniques including X-ray fluorescence spectrometry (XRF), X-ray diffraction spectrometry (XRD), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). The results of the mechanical, thermal and morphological properties show that the raw materials were effectively combined with the NovoGro binder; furthermore, the DN, HN and TN pellets exhibited excellent mechanical and thermal properties, including high calorific values (>16.30 MJ/kg), high resistance to mechanical shock (>99%), high volatile matter contents, optimal softening temperatures and optimal ash contents. However, the high K, Ca, and Si contents of the AN can form low-melting-point eutectics, which can cause slagging. Moreover, the AN materials had large particle sizes, and high cellulose and hemicellulose contents led to high total moistures, low softening temperatures and low calorific values. The AN was not suitable for use as a fuel. The results suggested that NG is an effective binder for pelletization of biomass and showed the feasibility of using municipal solid wastes for energy production.

Effects of different pretreatments on compression molding of wheat straw and mechanism analysis

This study investigated effects of various pretreatments on characteristics of compression molded wheat straw and molding energy consumption. And correlative mechanism was explored. Pretreatments included natural air drying, vacuum sealing, 4% ammonium hydroxide + vacuum sealing. Hemicellulose and lignin contents and crystallinity decreased following pretreatments, while surface porosities increased. Cellulose and ash levels and lower heat value were not significantly affected (P > .05), while water resistance decreased and relax density and fall strength satisfied relevant standards. Ignition index and comprehensive combustibility index of samples treated with 4% ammonium hydroxide + vacuum sealing were the greatest, and molding energy consumption was also the lowest. Optimal pretreatment time was 21 days. Mechanism analysis indicated that crystallinity affected water resistance, lignin affected combustion characteristics and hemicellulose affected molding energy consumption to the greatest extent. Overall, 4% ammonium hydroxide + vacuum sealing pretreatment had the most beneficial effect on compression molding and resulted in the lowest energy consumption.

Co-pelletizing characteristics of torrefied wheat straw with peanut shell

The co-pelletizing characteristics of torrefied wheat straw and peanut shell with adding water were investigated. The physicochemical and friction characteristics of biochar were determined to investigate the mechanism of biochar inter-particle cohesive bonding. Results showed that optimized process conditions were obtained with 15% peanut shell and 10% water content. The volume density, maximum breaking force of pellets initially decreased and then increased, while energy consumption increased with increasing temperature. The main factors contributing to the cohesion of mixing pellet were the peanut shell content, water content and friction characteristics of biochar. The moisture absorption of the pellet was improved significantly, while the water absorption of pellets did not always decrease with increased temperature. Peanut shell is an effective and inexpensive binder in the preparation of good-quality biochar pellets. Biochar pellets derived from torrefaction temperature of 275-300°C showed superior qualities for application as renewable biofuels.