Gaseous emissions during the solid state fermentation of different wastes for enzyme production at pilot scale

Multidimensional analysis of wheat original crucial endogenous enzymes driving microbial communities metabolism during high-temperature Daqu fermentation

Knowledge of the metabolism of functional enzymes is the key to accelerate the transformation and utilization of raw materials during high temperature Daqu (HTD) manufacturing. However, the metabolic contribution of raw materials-wheat is always neglected. In this research, the relationship between the metabolism of wheat and microorganisms was investigated using physicochemical and sequencing analysis method. Results showed that the process of Daqu generation was divided into three stages based on temperature. In the early stage, a positive correlation was found between Monascus, Rhizopus and glucoamylase metabolism (r > 0.8, p < 0.05). Meanwhile, the glucoamylase metabolism in wheat occupied 63.8 % of the total matrix at the day 4. In the middle to later stages, the wheat metabolism of proteases, α-amylases and lipases in gradually reached their peak. Additionally, Lactobacillus and α-amylases presented a positive correlation (r > 0.7, p < 0.05), and the α-amylases metabolism in wheat occupied 22.18 % of the total matrix during the same time period. More importantly, the changes of enzyme activity metabolic pathway in wheat and microorganism were reflected by respiratory entropy (RQ). Overall, these results guide the choice of substrate during Daqu production.

Melioration of Paddy Straw to produce cellulase-free xylanase and bioactives under Solid State Fermentation and deciphering its impact by Life Cycle Assessment

Aiming towards zero waste management of Paddy straw (PS), the study offers a novel route for production of cellulase-free xylanase, using consortia of Trichoderma spp. under Solid State Fermentation (SSF) of PS valorized using nitrogen rich de-oiled neem cake (NC). Life Cycle Assessment (LCA) for enzyme production, performed using SimaPro software, depicted adverse impacts due to electricity consumption (92.84%) and use of ammonium sulphate salt (6.17%). Nonetheless, employing renewable energy and reducing salt consumption could help minimize these impacts. OHR-LCMS study of the partially purified enzyme revealed the presence of β-xylanase and α-L-Arabinofuranosidase. Enzymatic saccharification of various substrates enhanced the release of reducing sugars (mg/g) from corn cob (137.54 ± 0.96), pine needle (41.43 ± 1), sugarcane bagasse (105.17 ± 0.7), and PS (76.66 ± 1.29), demonstrating its applicability in the biofuel domain. LC-MS, ICMPS, and EDX profiling of the residual spent unravelled the manifestation of bioactives, minerals, and silica, playing an essential role as biopesticide and biofertilizer.

Circular bioeconomy: Life cycle assessment of scaled-up cascading production from orange peel waste under current and future electricity mixes

Orange peel waste (OPW) is present in large quantities both locally and globally, which makes them feasible input into the circular bioeconomy. However, due to their antimicrobial and anti-nutritional activity, they are problematic biomass, and proper waste management is yet to be determined. This life cycle assessment (LCA) quantifies the environmental performance of biorefinery producing limonene, citric acid, and animal feed from OPW generated from juice factories. Only previously assessed sustainable technologies were considered (cold press, microwave extraction, solid-state fermentation). The life cycle inventories were refined by a scale-up procedure to reflect industrial production at i) 0.5 t, ii) 100 t, and iii) 1000 t of OPW weekly. The data were translated per functional unit of 1 tonne OPW. Three electricity mixes and both attributional (average) and consequential (marginal) inventories were compared. Results showed that the environmental performance, in particular for climate change, was essentially dependent upon the electricity input, with 4388 CO₂ eq for current electricity mix, 2404 CO₂ eq using renewable, and 594 CO₂ eq using electricity from wind. Business-as-usual scenarios for OPW (incineration and animal feed) showed better performance in most scenarios, representing -150 CO₂ eq (animal feed) and -135 CO₂ eq (incineration) in the climate change. Lower impacts are reached due to avoided impacts of fossil fuel use and conventional feed cultivation. Renewable energy had better environmental performance than the current electricity mix, except for eutrophication, due to digestate spreading associated with biogas use, calling for mitigation action. Our results suggest that stopping the biorefinery processes immediately after the recovery of limonene via solvent-free microwave extraction process, with subsequent use of the dried OPW as animal feed, is the most environmentally performant option. This represents a feasible strategy for the circular bioeconomy and is in line with the updated food waste hierarchy.

Leveraging multiomics approaches for producing lignocellulose degrading enzymes

Lignocellulosic materials form the building block of 50% of plant biomass comprising non-chewable agri-components like wheat straw, rice stubbles, wood shavings and other crop residues. The degradation of lignin, cellulose and hemicellulose is complicated and presently being done by chemical process for industrial application through a very energy intensive process. Lignin degradation is primarily an oxidative process where the enzyme lignin peroxidase digests the polymer into smaller fragments. Being a recalcitrant component, higher lignin content poses a challenge of lower recovery of product for industrial use. Globally, the scientists are working on leveraging fungal biotechnology for using the lignocellulose degrading enzymes secreted by actinomycetes and basidiomycetes fungal groups. Enzymes contributing to degradation of lignin are mainly performing the function of modifying the lignin and degrading the lignin. Ligninolytic enzymes do not act as an independent reaction but are vital to complete the degradation process. Microbial enzyme technology is an emerging green tool in industrial biotechnology for commercial application. Bioprocessing of lignocellulosic biomass is challenged by limitations in enzymatic and conversion process where pretreatment and separation steps are done to remove lignin and hydrolyze carbohydrate into fermentable sugars. This review highlights recent advances in molecular biotechnology, lignin valorization, sequencing, decipher microbial membership, and characterize enzyme diversity through 'omics' techniques. Emerging techniques to characterize the interwoven metabolism and spatial interactions between anaerobes are also reviewed, which will prove critical to developing a predictive understanding of anaerobic communities to guide in microbiome engineering This requires more synergistic collaborations from microbial biotechnologists, bioprocess engineers, enzymologists, and other biotechnological fields.

Bio Discarded from Waste to Resource

The modern linear agricultural production system allows the production of large quantities of food for an ever-growing population. However, it leads to large quantities of agricultural waste either being disposed of or treated for the purpose of reintroduction into the production chain with a new use. Various approaches in food waste management were explored to achieve social benefits and applications. The extraction of natural bioactive molecules (such as fibers and antioxidants) through innovative technologies represents a means of obtaining value-added products and an excellent measure to reduce the environmental impact. Cosmetic, pharmaceutical, and nutraceutical industries can use natural bioactive molecules as supplements and the food industry as feed and food additives. The bioactivities of phytochemicals contained in biowaste, their potential economic impact, and analytical procedures that allow their recovery are summarized in this study. Our results showed that although the recovery of bioactive molecules represents a sustainable means of achieving both waste reduction and resource utilization, further research is needed to optimize the valuable process for industrial-scale recovery.

Sophorolipids Production from Oil Cake by Solid-State Fermentation. Inventory for Economic and Environmental Assessment

Biosurfactants are being proposed as a substitute for surfactants in the framework of a circular economy strategy. Sophorolipids (SL) are a type of biosurfactant produced by yeast that can be produced through submerged or solid-state fermentation (SSF) processes. Even though sophorolipids are being produced at full scale, through submerged fermentations, environmental and technoeconomic information regarding its production through SSF is unavailable. An inventory of data necessary to perform preliminary economic and environmental assessments is presented in this study. Data was obtained from three SSF processes at 22-L reactor volume and from two SSF processes at 100-L reactor volume, using winterization oil cake and molasses as substrates, wheat straw as support material, and Starmerella bombicola as SL producing yeast. The effect of increasing the operation scale was assessed. Besides presenting parameters such as inoculum production, initial mass of substrates, and airflow requirements; process emissions (NH3, Volatile Organic Compounds, N2O, SH2 and CH4) and the biogas potential of the spent fermentation solids were also presented.

Solid-State Fermentation (SSF) versus Submerged Fermentation (SmF) for the Recovery of Cellulases from Coffee Husks: A Life Cycle Assessment (LCA) Based Comparison

This article studies the environmental impacts of cellulase production by using a comparative attributional life cycle assessment (LCA) of two different scenarios of production. The first one is the commonly used submerged fermentation (SmF) using a pure substrate (cellulose powder) and a specific microorganism (Trichoderma reesei). The second scenario considers a novel system to produce enzymes and simultaneously treat a waste using the solid-state fermentation (SSF) process of coffee husk (CH) used as substrate. Experimental data were used in this scenario. The complete production process was studied for these two technologies including the fermentation phase and the complete downstream of cellulase. Life cycle inventory (LCI) data were collected from the database EcoInvent v3 (SimaPro 8.5) modified by data from literature and pilot scale experiments. The environmental impacts of both production systems revealed that those of SmF were higher than those of SSF. A sensitivity analysis showed that the results are highly conditioned by the energy use in the form of electricity during lyophilization, which is needed in both technologies. The results point to a possible alternative to produce the cellulase enzyme while reducing environmental impacts.

Addition of zeolite and superphosphate to windrow composting of chicken manure improves fertilizer efficiency and reduces greenhouse gas emission

This study investigated the impact of adding zeolite (F), superphosphate (G), and ferrous sulfate (L) in various combinations on reducing greenhouse gas (GHG) emission and improving nitrogen conservation during factory-scale chicken manure composting, aimed to identify the combination that optimizes the performance of the process. Chicken manure was mixed with F, G, FL, or FGL and subjected to windrow composting for 46 days. Results showed that global warming potential (GWP) was reduced by 21.9% (F), 22.8% (FL), 36.1% (G), and 39.3% (FGL). Further, the nitrogen content in the final composting product increased by 27.25%, 9.45%, and 21.86% in G, FL, and FGL amendments, respectively. The fertilizer efficiency of the compost product was assessed by measuring the biomass of plants grown in it, and it was consistent with the nitrogen content. N₂O emission was negligible during composting, and 98% of the released GHGs comprised CO₂ and CH₄. Reduction in GHG emission was mainly achieved by reducing CH₄ emission. The addition of FL, G, and FGL caused a clear shift in the abundance of dominant methanogens; particularly, the abundance of Methanobrevibacter decreased and that of Methanobacterium and Methanocella increased, which was correlated with CH₄ emissions. Meanwhile, the changes in moisture content, NH₄⁺-N content, and pH level also played an important role in the reduction of GHG emission. Based on the effects of nitrogen conservation, fertilizer efficiency improvement, and GHG emission reduction, we conclude that G and FGL are more beneficial than F or FL and suggest these additives for efficient chicken manure composting.

Emission characteristics of VOCs and potential ozone formation from a full-scale sewage sludge composting plant

Volatile organic compounds (VOCs) are the major components of the odor emitted from sewage sludge composting plants and are generally associated with odorous nuisances and health risks. However, few studies have considered the potential ozone generation caused by VOCs emitted from sewage sludge composting plants. This study investigated the VOC emissions from a full-scale composting plant. Five major treatment units of the composting plant were chosen as the monitoring locations, including the dewatered room, dewatered sludge, blender room, fermentation workshop, and product units. The fermentation workshop units displayed the highest concentration of VOC emissions at 2595.7 ± 1367.3 μg.m^-3, followed by the blender room, product, dewatered sludge, and dewatered room units, whose emissions ranged from 142.2 ± 86.8 μg.m^-3 to 2107.6 ± 1045.6 μg.m^-3. The detected VOC families included oxygenated compounds, alkanes, alkenes, sulfide compounds, halogenated compounds, and aromatic compounds. Oxygenated compounds, particularly acetone, were the most abundant compounds in all samples. Principal component analysis revealed that the dewatered room and dewatered sludge units clustered closely, as indicated by their similar component emissions. The product units differed from the other sampling units, as their typical compounds were methanethiol, styrene, carbon disulfide, and hexane, all of which were the products of the latter stages of composting. Among the treatment units, the fermentation workshop units had the highest propylene equivalent (propy-equiv) concentration. Dimethyl disulfide and limonene were the major contributors. Limonene had the highest propy-equiv concentration, which contributed to the increased atmospheric reactivity and ozone formation potential in the surrounding air. To control the secondary environmental pollution caused by the VOC emissions during sewage sludge composting, the emission of limonene and dimethyl disulfide must be controlled from the blender room and fermentation workshop units.

Fermentation: A Boon for Production of Bioactive Compounds by Processing of Food Industries Wastes (By-Products)

A large number of by-products or wastes are produced worldwide through various food industries. These wastes cause a serious disposable problem with the environment. So, now a day's different approaches are used for alternative use of these wastes because these by-products are an excellent source of various bioactive components such as polyphenols, flavonoids, caffeine, carotenoids, creatine, and polysaccharides etc. which are beneficial for human health. Furthermore, the composition of these wastes depends on the source or type of waste. Approximately half of the waste is lignocellulosic in nature produced from food processing industries. The dissimilar types of waste produced by food industries can be fortified by various processes. Fermentation is one of the oldest approaches and there are three types of fermentation processes that are carried out such as solid state, submerged and liquid fermentation used for product transformation into value added products through microorganisms. Selections of the fermentation process are product specific. Moreover, various studies were performed to obtain or fortified different bioactive compounds that are present in food industries by-products or wastes. Therefore, the current review article discussed various sources, composition and nutritive value (especially bioactive compounds) of these wastes and their management or augmentation of value-added products through fermentation.

Emission characteristics and health risk assessment of volatile organic compounds produced during municipal solid waste composting

Municipal solid waste degradation during composting generates volatile organic compounds (VOCs), which can pose health risks the staff at the composting site and people living nearby. This problem restricts the widespread application of composting techniques. The characteristics of VOCs emitted from different units at a composting plant and the health risks posed were investigated in this study. A total of 44 VOCs (including alkanes, alkenes, aromatic compounds, halogenated compounds, oxygenated compounds, and sulfur-containing compounds) were identified and quantified. The highest VOC concentration (15484.1 ± 785.3 µg/m³) was found in primary fermentation, followed by the tipping unit (10302.1 ± 1334.8 µg/m³), composting product (4693.6 ± 1024.3 µg/m³), secondary fermentation (929.9 ± 105.2 µg/m³), and plant boundary (370.4 ± 75.8 µg/m³). The mean VOC concentration was 6356.0 µg/m³. The main compounds emitted during primary fermentation were oxygenated and those emitted from the tipping unit were alkenes. Health risk assessments indicate that VOCs did not pose unacceptable non-carcinogenic risks i.e., the HR values were <1 and carcinogenic risks (CR) values were <1.0 × 10^-4. These results indicate that VOC emissions do not pose health risks to the staff at the composting site or to people living nearby. However, the cumulative non-carcinogenic and carcinogenic risks posed by the VOC mixture were high, especially for the primary fermentation unit emissions. Therefore, protecting the staff working near the primary fermentation unit should be a priority. Measures should be taken to minimize cumulative non-carcinogenic and carcinogenic risks because people are exposed to a mixture of VOCs mixture rather than to a single type of VOC.

Cellulase and xylanase production at pilot scale by solid-state fermentation from coffee husk using specialized consortia: The consistency of the process and the microbial communities involved

Solid state fermentation is a promising technology however rising concerns related to scale up and reproducibility in a productive process. Coffee husk and a specialized inoculum were used in a 4.5L and then in 50L reactors to assess the reproducibility of a cellulase and hemicellulase production system. Fermentations were consistent in terms of cellulase production and microbial communities. The higher temperatures achieved when operating at 50L generated a shift on the microbial communities and a reduction of nearly 50% on cellulase production at pilot scale. In spite, an overall enzymatic production of 3.1±0.5FPUg^-1DM and 48±4Ug^-1DM for FPase and Xyl activities was obtained, respectively, with low deviation coefficients of 16 and 19% for FPase and Xyl production. Gaseous emissions assessment revealed an emission factor of 2.6·10^-3kg volatile organic compounds per Mg of coffee husk and negligible NH₃, CH₄ and N₂O emissions.

Volatile compounds emission and health risk assessment during composting of organic fraction of municipal solid waste

Degradation of mechanically sorted organic fraction (MSOF) of municipal solid waste in composting facilities is among the major contributors of volatile compounds (VCs) generation and emission, causes nuisance problems and health risks on site as well as in the vicinages. The aim of current study was to determine the seasonal (summer and winter) variation and human health risk assessment of VCs in the ambient air of different processing units in MSOF at composting plant in China. Average concentration of VCs was 58.50 and 138.03mg/m³ in summer and winter respectively. Oxygenated compounds were found to be the highest concentration (46.78-91.89mg/m³) with ethyl alcohol as the major specie (43.90-85.31mg/m³) in the two seasons respectively. Nevertheless, individual non-carcinogenic (Hazard relation i.e HR<1) and carcinogenic risk (CR<1.0E-04) of the quantified VCs were within acceptable limit except naphthalene at biofilter unit. In addition, cumulative non-carcinogenic risk exceeded from the threshold limit both in summers and winters in all units except at biofilter unit during winter. Furthermore cumulative carcinogenic risk also exceeded at same unit during the summer season. Therefore special attention should be made to minimize cumulative non-carcinogenic and carcinogenic risk as people are well exposed to mixture of compounds, not to individual.

Advantages and risks of using steel slag in preparing composts from raw organic waste

It had been reported that iron and manganese oxides in steel slag enhanced the production of humic acid (HA) from low-molecular-weight compounds, such as phenolic acids, amino acids, and saccharides. In the present study, this function of steel slag was applied to the composting of raw organic wastes (ROWs). The degree of humification of HAs is an important factor in evaluating compost quality. Thus, HAs were extracted from the prepared composts and the humification parameters were determined, in terms of elemental compositions, acidic functional group contents, molecular weights, spectroscopic parameters from UV-vis absorption and ¹³C NMR spectra. The timing for adding steel slag affected the degree of humification of HAs in the composts. The weight average molecular weight of a HA when slag was added initially (29 kDa) was significantly higher than when slag was added after elevating the temperature of the compost pile (17-18 kDa). These results show that ROWs are decomposed to low-molecular-weight compounds after the pile temperature is elevated and the presence of slag enhances the polycondensation of these compounds to produce HAs with a higher degree of humification. Because the slag used in the present study contained several-tens ng g^-1 to several μg g^-1 of toxic elements (B, Cu, Cr, and Zn), leaching tests for these elements from the prepared composts were carried out. Levels for leaching boron from composts prepared by adding slag (0.2-0.4 mg L^-1) were obviously higher than the corresponding levels without slag (0.05 mg L^-1).

Microbial Enzyme Production Using Lignocellulosic Food Industry Wastes as Feedstock: A Review

Enzymes are of great importance in the industry due to their substrate and product specificity, moderate reaction conditions, minimal by-product formation and high yield. They are important ingredients in several products and production processes. Up to 30% of the total production cost of enzymes is attributed to the raw materials costs. The food industry expels copious amounts of processing waste annually, which is mostly lignocellulosic in nature. Upon proper treatment, lignocellulose can replace conventional carbon sources in media preparations for industrial microbial processes, such as enzyme production. However, wild strains of microorganisms that produce industrially important enzymes show low yield and cannot thrive on artificial substrates. The application of recombinant DNA technology and metabolic engineering has enabled researchers to develop superior strains that can not only withstand harsh environmental conditions within a bioreactor but also ensure timely delivery of optimal results. This article gives an overview of the current complications encountered in enzyme production and how accumulating food processing waste can emerge as an environment-friendly and economically feasible solution for a choice of raw material. It also substantiates the latest techniques that have emerged in enzyme purification and recovery over the past four years.