Industrial scale garage-type dry fermentation of municipal solid waste to biogas

Enhanced thermophilic high-solids anaerobic digestion of organic fraction of municipal solid waste with spatial separation from conductive materials in a single reactor volume

Despite benefits such as lower water and working volume requirements, thermophilic high solids anaerobic digestion (THSAD) often fails due to the rapid build-up of volatile fatty acids (VFAs) and the associated drop in pH. Use of conductive materials (CM) can promote THSAD through stimulation of direct interspecies electron transfer (DIET), while the need for their constant dosing due to poor separation from effluent impairs economic feasibility. This study used an approach of spatially separating magnetite and granular activated carbon (GAC) from the organic fraction of municipal solid waste (OFMSW) in a single reactor for THSAD. GAC and magnetite addition could both mitigate the severe inhibition of methanogenesis after VFAs build-up to ∼28-30 g/L, while negligible methane production was observed in the control group. The highest methane yield (286 mL CH4/g volatile solids (VS)) was achieved in magnetite-added reactors, while the highest maximum CH4 production rates (26.38 mL CH4/g VS/d) and lowest lag-phase (2.83 days) were obtained in GAC-added reactors. The enrichment of GAC and magnetite biofilms with various syntrophic and potentially electroactive microbial groups (Ruminiclostridium 1, Clostridia MBA03, Defluviitoga, Lentimicrobiaceae) in different relative abundances indicates the existence of specific preferences of these groups for the nature of CM. According to predicted basic metabolic functions, CM can enhance cellular processes and signals, lipid transport and metabolism, and methane metabolism, resulting in improved methane production. Rearrangement of metabolic pathways, formation of pili-like structures, enrichment of biofilms with electroactive groups and a significant improvement in THSAD performance was attributed to the enhancement of the DIET pathway. Promising results obtained in this work due to the spatial separation of the bulk OFMSW and CM can be useful for modeling larger-scale THSAD systems with better recovery of CM and cost-effectiveness.

Waste-green infrastructure nexus: Green roof promotion by digestate and digestate biochar from food waste

Waste-Green Infrastructure Nexus is crucial to mitigate carbon emissions in waste disposal and promote eco-functions of green infrastructure in a circular bio-economy. Our purpose is to verify the feasibility of the nexus via "food waste anaerobic digestion - digestate/digestate biochar - green roof promotion". The results found that food waste digestate and digestate biochar significantly promoted green roof plant growth, evapotranspiration, rainwater retention, runoff reduction, and prevention of nutrient leaching. Digestate treatments were better than digestate biochar for the green roof promotion. The promotion ranked consistently with 20 % digestate > 10 % digestate > 20 % digestate biochar > 10 % digestate biochar > control in stolon growth, leaf emergence, branching of Paspalum vaginatum, green roof establishment, rainwater retention, runoff reduction, and the leaching of nitrogen, phosphorus, potassium. This study demonstrated that food waste could be regenerated to promote urban green infrastructure to form a circular bio-economy by the Waste-Green Infrastructure Nexus.

A review on biological methodologies in municipal solid waste management and landfilling: Resource and energy recovery

Rapid industrialization and urbanization growth combined with increased population has aggravated the issue of municipal solid waste generation. MSW has been accounted for contributing tremendously to the improvement of sustainable sources and safe environment. Biological processing of MSW followed by biogas and biomethane generation is one of the innumerable sustainable energy source choices. In the treatment of MSW, biological treatment has some attractive benefits such as reduced volume in the waste material, adjustment of the waste, economic aspects, obliteration of microorganisms in the waste material, and creation of biogas for energy use. In the anaerobic process the utilizable product is energy recovery. The current review discusses about the system for approaching conversion of MSW to energy and waste derived circular bioeconomy to address the zero waste society and sustainable development goals. Biological treatment process adopted with aerobic and anaerobic processes. In the aerobic process the utilizable product is compost. These techniques are used to convert MSW into a reasonable hotspot for resource and energy recovery that produces biogas, biofuel and bioelectricity and different results in without risk and harmless to the ecosystem. This review examines the suitability of biological treatment technologies for energy production, giving modern data about it. It likewise covers difficulties and points of view in this field of exploration.

Current challenges of high-solid anaerobic digestion and possible measures for its effective applications: a review

The attention that high solids anaerobic digestion process (HS-AD) has received over the years, as a waste management and energy recovery process when compared to low solids anaerobic digestion process, can be attributed to its associated benefits including water conservation and smaller digester foot print. However, high solid content of the feedstock involved in the digestion process poses a barrier to the process stability and performance if it is not well managed. In this review, various limitations to effective performance of the HS-AD process, as well as, the possible measures highlighted in various research studies were garnered to serve as a guide for effective industrial application of this technology. A proposed design concept for overcoming substrate and product inhibition thereby improving methane yield and process stability was recommended for optimum performance of the HS-AD process.

Life cycle assessment and life cycle costing of advanced anaerobic digestion of organic fraction municipal solid waste

The aim of this study is the evaluation of the environmental sustainability by means of Life Cycle Assessment (LCA) and economic profitability through Life Cycle Costing (LCC) of the 18 anaerobic digestion (AD) configurations carried out on Organic Fraction Municipal Solid Waste (OFMSW) at three Substrate Inoculum (S:I) ratios (1:2, 1:1 and 2:1) for three different inoculum incubation times (0, 5 and 10 d). The adopted approach was the eco-efficiency perspective, coming from the combination of technical, environmental (LCA) and economic (LCC) perspectives. The main findings of the study were that increasing both the S:I ratio and the inoculum incubation time (5 and 10 d) the environmental impacts decreased, and economic profitability increased. The lowest values of Climate Change were achieved by the AD performed with both inocula WAS and CAS for 10 d at S:I equal to 2:1: 28.67 and 27.72 kg CO₂ eq respectively. The minimum AD plant size for which all the 18 AD configurations was economically profitable after 5 y of amortization was 30,000 t/y of OFMSW. Capital and operational costs decreased by increasing the incubation time of the inoculum and the S:I ratio, since higher specific biogas rate was reached, and smaller AD bio-reactor volume were adopted because hydraulic retention time decreased. The AD plant size, for which maximal revenues and minimal capital and operational costs were detected, was 50,000 t/y OFMSW. Among all the AD configurations, the environmental sustainability and economic profitability were reached by test perfomed with inocula WAS and CAS incubated for 5 and 10 d at the highest S:I ratio 2:1.

Mini art review for zero valent iron application in anaerobic digestion and technical bottlenecks

Zero valent iron (ZVI) has been used extensively to control environmental pollution owing to its strong reducibility and low cost. Herein, we evaluate the impact of ZVI (iron scrap and ZVI powder with different scales) on anaerobic digestion (AD) reactor performance improvement and syntrophic relationship stimulation among various microbial groups in the methanogenesis process. In recent studies, ZVI addition significantly enhanced methane and volatile fatty acid (VFA) yields and alleviated excessive acidification, ammonia accumulation, and odorous gas production. Further, we reviewed the changes in enzyme activity and microbial metabolism after the addition of ZVI throughout the reaction process. Certain innovative technologies, such as bioelectrochemical system assistance and combined usage of conductive materials, may improve AD performance compared to the use of ZVI alone, the mechanism of which has been discussed from various viewpoints. Furthermore, the primary technical bottlenecks, such as poor mass transfer efficiency in dry AD and high ZVI dosage, have been illustrated, and syntrophic methanogenesis regulated by ZVI addition can be further studied by conducting theoretical research.

Global warming potential of typical rural domestic waste treatment modes in China: a case study in Ankang

The global problem of domestic waste management increases with rapid population growth and with economic and urban development. In developing countries, treatment of rural domestic waste (RDW) is distinguished from urban waste. Quantitative assessment of greenhouse gas emissions from RDW disposal treatment is needed to achieve carbon neutrality. Reliable global warming potential (GWP) assessments of RDW are not differentiated in the widely accepted "urban-rural integration" centralized disposal model. We considered five different scenarios for RDW management. Scenario 1 (S1), unsanitary landfill (open-air dump); scenario 2 (S2), sanitary landfill; scenario 3 (S3), incineration; scenario 4 (S4), biological + incineration; and scenario 5 (S5), classification + composting + sanitary landfill + recycling. Life cycle assessment was used for GWP, and sensitivity analysis was calculated to point out the sensitive parameter. We found that the mean GWP ranged from 5.14 × 10⁴ to 2.31 × 10⁵ kg CO₂-equivalents. Pollution from untreated RDW with landfill gas emissions led to large contributions under all scenarios. The collection and transportation ratio was sensitive to all scenarios, and we found that, if the recyclable materials separated at source were not used efficiently, the impact on GWP would be greater than under the unclassified waste scenarios. A "new urban-rural integration" mode (S5) that included household classification, village collection, town transfer, and county and urban disposal was introduced for RDW management. These quantitative results have a great potential for promoting effective RDW management in China and other developing countries.

Insights into organic loading rates of anaerobic digestion for biogas production: a review

Anaerobic digestion (AD) for biogas production is affected by many factors that includes organic loading rate (OLR). This OLR appears to be closely linked to various other factors and understanding these linkages would therefore allow the sole use of OLR for process performance monitoring, control, as well as reactor design. This review's objective is to collate the various AD factor specific studies, then relate these factors' role in OLR fluctuations. By further analyzing the influence of OLR on the AD performance, it would then be possible, once all the other factors have been determined and fixed, to manage an AD plant by monitoring and controlling OLR only. Decisions on reactor design, process kinetics, biogas yield and process stability can then be made much more quickly and with minimal troubleshooting steps.

Dry Mesophilic Anaerobic Digestion of Separately Collected Organic Fraction of Municipal Solid Waste: Two-Year Experience in an Industrial-Scale Plant

In this paper, performance analysis over two years’ operation of an industrial anaerobic digestion (AD) plant of a separately collected organic fraction of municipal solid waste is presented. The continuous plug-flow AD plant is still regularly operating and it has been fully operational since September 2018. Since then, it has been supplied with 40,000 t/y of pretreated separately collected organic fraction of municipal solid waste from municipalities of the Calabria region in Southern Italy. The AD process is carried out in a mesophilic regime at 40 ± 0.5 °C, using a constant hydraulic retention time (HRT) of 22 days and a substrate with average total solids and average total volatile solids of 30.0% and 22.2%, respectively. In the last two years, the plant produced an average of 191 m3 and 860 m3 of biogas per tonne (t) of organic input material and of total volatile solids, respectively, with an average methane specific production of 508 m3/t (total volatile solids). The average CH4 percentage in the biogas was of 59.09%. The obtained results came out from the combination of high organic content of separately collected organic fraction of municipal solid waste, optimized pretreatment system and operating conditions adopted.

Anaerobic digestion of different agricultural wastes: A techno-economic assessment

In this work, techno-economic evaluation of anaerobic digestion (AD) system (8000 metric tons (MT)/year) with singular (dairy manure), binary (dairy manure and corn stalk), and ternary mixture (dairy manure, corn stalk, and tomato residues) under bio-methane and combined heat and power (CHP) pathways based on a plant service life of 20 years were carried out. Solid state-AD (SS-AD) of ternary mixture improved the efficiency of investment, benefited the digestate price, and was shown to be economic viability. The introduction of a CHP unit highly improved the economics of SS-AD. SS-AD of the binary mixture under CHP pathway was able to compensate the initial required investment, however was not financially attractive under bio-methane pathway. Besides, SS-AD of the ternary mixture under CHP pathway had higher net present value (NPV) ($0.60 million vs $0.40 million) and internal rate of return (IRR) (23% vs 20%) than that under bio-methane pathway.

What Could China Give to and Take from Other Countries in Terms of the Development of the Biogas Industry?

Anaerobic digestion is one of the most sustainable and promising technologies for the management of organic residues. China plays an important role in the world’s biogas industry and has accumulated rich and valuable experience, both positive and negative. The country has established relatively complete laws, policies and a subsidy system; its world-renowned standard system guarantees the implementation of biogas projects. Its prefabricated biogas industry has been developed, and several biogas-linked agricultural models have been disseminated. Nonetheless, the subsidy system in China’s biogas industry is inflexible and cannot lead to marketization, unlike that of its European counterpart. Moreover, the equipment and technology levels of China’s biogas industry are still lagging and underdeveloped. Mono-digestion, rather than co-digestion, dominates the biogas industry. In addition, biogas upgrading technology is immature, and digestate lacks planning and management. China’s government subsidy is reconsidered in this work, resulting in the recommendation that subsidy should be based on products (i.e., output-oriented) instead of only input subsidy for construction. The policy could focus on the revival of abandoned biogas plants as well.

Sequencing batch dry anaerobic digestion of mixed feedstock regulating strategies for methane production: Multi-factor interactions among biotic and abiotic characteristics

This study investigated the synergistic effects and regulation strategy of multiple factors for improving methane production in sequencing batch dry anaerobic digestion (SBD-AD) using corn stalks (CS) and cow dung (CD). The regulation of the spray frequency (SF) and inoculum content (IC) significantly improved methane yield, which increased feedstock ratios (FRs) by 12.4-121.3%. Moreover, the relationship between SF and IC produced distinct interaction modes. An FR of 4:6 increased the SF to 2 h for the CD-rich condition, and an FR of 6:4 decreased the SF during a 6 h interval and increased the IC for the CS-rich condition, resulting in increases in methane yield and the conversion efficiency of volatile fatty acids (VFAs). Methanogenesis (Methanogens) played a key role in SBD-AD. The nutrient substrate (NH₄-N⁺) and key enzyme activities of methanogens were significantly affected such that the synergistic effect of the acetoclastic and hydrogenotrophic methanogenesis pathways was likely strengthened.

Efficient acetogenesis of anaerobic co-digestion of food waste and maize straw in a HSAD reactor

In this study, food waste and maize straw were used as feedstock, and the two-phase high-solid anaerobic digestion (TP-HSAD) technology was used to optimize the process parameters of leachate reflux in acid-production stage. Results indicated that compared with other waste activated sludge, pig manure digestate (PM) as leachate can achieve better hydrolysis and acidification effect. The increase of leachate reflux ratio can shorten the fermentation time of the acid-producing stage and increase the fermentation efficiency. When the reflux ratio was 32:1, peak concentration of volatile fatty acids (VFAs) was 45.4 g/L and the volatile solids (VS) removal rate was 61.7%. Reflux frequency has minimal effect on the concentration of VFAs and the degree of degradation of VS, but a higher reflux frequency will prolong the reaction time of acid-production stage. When PM is used as reflux leachate, the HSAD reactor can improve the hydrolysis and acidification of the anaerobic fermentation.

Dry Anaerobic Digestion Technologies for Agricultural Straw and Acceptability in China

Dry anaerobic digestion technology (DADT) is considered a highly feasible way to treat agricultural straw waste; however, most practical operations are always in low efficiency, due to the poor fluidity behavior and complex lignocellulosic structure of straw, which is not easily decomposed by anaerobic bacteria. Hence, it is necessary to further investigate the operation boundary, in order to increase biogas production efficiency for effective applications. In this paper, typical DADTs are reviewed and their suitability for application in China is analyzed. The advantages and disadvantages of different anaerobic digestion processes are evaluated considering pretreatment, organic loading rate, anaerobic digestion temperature, and homogenization of the feedstock and inoculate. The suitability of the DADTs is evaluated considering the accessibility of straw resources and the convenience of biogas use. It is concluded that batch anaerobic digestion processes would be more suitable for the development of southern China due to the prevalence of small-scale agriculture, while continuous anaerobic digestion would be preferable in the north where large-scale agriculture is common. However, the DADTs discussed here need to broad application in China.

Thermophilic Co-Digestion of the Organic Fraction of Municipal Solid Wastes-The Influence of Food Industry Wastes Addition on Biogas Production in Full-Scale Operation

Anaerobic digestion (AD) has been used widely as a form of energy recovery by biogas production from the organic fraction of municipal solid wastes (OFMSW). The aim of this study was to evaluate the effect of the introduction of co-substrates (restaurant wastes, corn whole stillage, effluents from the cleaning of chocolate transportation tanks) on the thermophilic anaerobic digestion process of the mechanically separated organic fraction of municipal solid wastes in a full-scale mechanical-biological treatment (MBT) plant. Based on the results, it can be seen that co-digestion might bring benefits and process efficiency improvement, compared to mono-substrate digestion. The 15% addition of effluents from the cleaning of chocolate transportation tanks resulted in an increase in biogas yield by 31.6%, followed by a 68.5 kWh electricity production possibility. The introduction of 10% corn stillage as the feedstock resulted in a biogas yield increase by 27.0%. The 5% addition of restaurant wastes contributed to a biogas yield increase by 21.8%. The introduction of additional raw materials, in fixed proportions in relation to the basic substrate, increases biogas yield compared to substrates with a lower content of organic matter. In regard to substrates with high organic loads, such as restaurant waste, it allows them to be digested. Therefore, determining the proportion of different feedstocks to achieve the highest efficiency with stability is necessary.

Effect of inoculum and substrate/inoculum ratio on the performance and methanogenic archaeal community structure in solid state anaerobic co-digestion of tomato residues with dairy manure and corn stover

Effects of methanogenic community of inoculum (liquid anaerobic digestion effluent (L-AD effluent), waste activated sludge (WAS), and anaerobic granular sludge (AGS)) and substrate/inoculum ratio (S/I) on reactor performance in solid state anaerobic digestion (SS-AD) were investigated. L-AD effluent, which can provide sufficient microbes and enough buffering capacity to the reactor at an S/I ratio of 6, was found to quickly initiate SS-AD processes. The highest methane production was obtained in reactor inoculated with WAS at an S/I ratio of 2. Higher volatile fatty acids and total ammonia nitrogen concentrations were found when AGS was used as inoculum, which led to a low methane production. Methanosaetaceae, Methanosaetaceae, and Methanosaetaceae together with Methanobacteriaceae were the dominant methanogens in reactors inoculated with L-AD effluent, WAS, and AGS, respectively. These findings suggest among the three inoculum, L-AD effluent is the most effective inoculum for SS-AD of on farm organic waste.

The uptake of anaerobic digestion for the organic fraction of municipal solid waste - Push versus pull factors

There are thousands of anaerobic digestion facilities worldwide applied to agricultural waste, energy crops and industrial food processing wastes. Yet, centralised anaerobic digestion for the organic fraction of Municipal Solid Waste (OFMSW) is almost exclusively applied in Europe and California where diversion of organics from landfill is enforced by legislation. Even in the EU however, only 5% of OFMSW is currently digested, with most organic waste incinerated. Municipalities elsewhere are reluctant to switch to biological treatment, even when made financially preferable through mechanisms such as landfill taxes. The uptake of OFMSW anaerobic digestion around the world and the legislative and economic drivers where this has occurred are reviewed. The prime reason for lack of uptake in regions with ample economic drivers is a lack of experience of municipalities and environmental regulators in regulating both the facilities and the disposal of treated organic material to land.

Waste biorefinery in arid/semi-arid regions

The utilization of waste biorefineries in arid/semi-arid regions is advisable due to the reduced sustainable resources in arid/semi-arid regions, e.g. fresh water and biomass. This review focuses on biomass residues available in arid/semi-arid regions, palm trees residues, seawater biomass based residues (coastal arid/semi-arid regions), and the organic fraction of municipal solid waste. The present review aims to describe and discuss the availability of these waste biomasses, their conversion to value chemicals by waste biorefinery processes. For the case of seawater biomass based residues it was reviewed and advise the use of seawater in the biorefinery processes, in order to decrease the use of fresh water.