Fast hydrothermal liquefaction for production of chemicals and biofuels from wet biomass - The need to develop a plug-flow reactor

A polymeric Brønsted acid ionic liquid mediated liquefaction of municipal solid waste

The rapid industrialization and population explosion continuously generate massive amounts of municipal waste. Several conventional processes are in practice for the treatment of municipal waste, but the requirement of stringent operating conditions, incomplete conversion, longer processing time and emission of toxic gases, etc., are the major associated barriers. Thus, there is an urgent requirement for a sustainable, environmentally feasible process that can process waste into energy and fuel products. In the present manuscript, polyethylenimine functionalized polymeric Bronsted acid ionic liquid (PolyE-IL) catalysts have been explored for the Catalytic Thermo Liquefaction (CTL) of organic biodegradable municipal solid waste (MSW). A series of PolyE-IL catalysts with variable counter ions were examined for CTL of MSW. Of all the tested PolyE-IL catalysts, the integration of [PEI]⁺[HSO₄]^- gave excellent MSW conversion (>85%) and yield (>80%) of liquefied products (CTL-Oil) under non-stringent reaction conditions and without any formation char and gases. The influence of reaction conditions such as catalyst concentration, reaction temperature, time, slurry concentration, and type of feedstock of conversion and yield are studied. The column adsorption and membrane separation process was integrated to facilitate the catalyst and CTL-Oil separation. A series of commercially available hydrophobic resins were tested to separate catalyst and CTL-Oil. ICT005 showed the highest adsorption efficiency of all tested resins with 35.46 mg/mL of binding capacity and K_d of 0.02159. The physicochemical properties of CTL-Oil were studied in detail by using various analytical tools, which exhibited that CTL-Oil comprises a mixture of small and large molecular weight organic compounds and has a calorific value of 4000 kcal/kg; hence it could be used for further energy and fuel applications. Thus, the reported CTL process can be beneficial to resolve both environmental and fossil fuel dependency issues simultaneously by converting MSW into CTL-Oil.

Progress in thermochemical conversion of aquatic weeds in shellfish aquaculture for biofuel generation: Technical and economic perspectives

Rapid growth of aquatic weeds in treatment pond poses undesirable challenge to shellfish aquaculture, requiring the farmers to dispose these weeds on a regular basis. This article reviews the potential and application of various aquatic weeds for generation of biofuels using recent thermochemical technologies (torrefaction, hydrothermal carbonization/liquefaction, pyrolysis, gasification). The influence of key operational parameters for optimising the aquatic weed conversion efficiency was discussed, including the advantages, drawbacks and techno-economic aspects of the thermochemical technologies, and their viability for large-scale application. Via extensive study in small and large scale operation, and the economic benefits derived, pyrolysis is identified as a promising thermochemical technology for aquatic weed conversion. The perspectives, challenges and future directions in thermochemical conversion of aquatic weeds to biofuels were also reviewed. This review provides useful information to promote circular economy by integrating shellfish aquaculture with thermochemical biorefinery of aquatic weeds rather than disposing them in landfills.

Hydrothermal carbonization and Liquefaction: differences, progress, challenges, and opportunities

Thermochemical processes including hydrothermal technology are gaining research interest as a potentially green method for deconstructing biomass into platform chemicals or energy carriers. Hydrothermal liquefaction (HTL) and Hydrothermal Carbonization (HTC) are advantageous because of their enhanced process performance while being environmentally friendly and technologically innovative. However, after a deep review, several works have shown a misunderstanding between HTL and HTC concepts. Therefore, this review advances understanding on the main differences and gaps found between HTL and HTC in terms of operation parameters, technical issues, and main products. Furthermore, environmental and techno-economic assessments (TEA) were presented to appraise the environmental sustainability and economic implications of these techniques. Perspectives and challenges are presented and the integration approaches of hydrothermal valorization pathways and biorefining are explored.

Severity factor kinetic model as a strategic parameter of hydrothermal processing (steam explosion and liquid hot water) for biomass fractionation under biorefinery concept

Hydrothermal processes are an attractive clean technology and cost-effective engineering platform for biorefineries based in the conversion of biomass to biofuels and high-value bioproducts under the basis of sustainability and circular bioeconomy. The deep and detailed knowledge of the structural changes by the severity of biomasses hydrothermal fractionation is scientifically and technological needed in order to improve processes effectiveness, reactors designs, and industrial application of the multi-scale target compounds obtained by steam explosion and liquid hot water systems. The concept of the severity factor [log₁₀ (R_o)] established>30 years ago, continues to be a useful index that can provide a simple descriptor of the relationship between the operational conditions for biomass fractionation in second generation of biorefineries. This review develops a deep explanation of the hydrothermal severity factor based in lignocellulosic biomass fractionation with emphasis in research advances, pretreatment operations and the applications of severity factor kinetic model.

A review of sustainable biodiesel production using biomass derived heterogeneous catalysts

The production of biodiesel through chemical production processes of transesterification reaction depends on suitable catalysts to hasten the chemical reactions. Therefore, the initial selection of catalysts is critical although it is also dependent on the quantity of free fatty acids in a given sample of oil. Earlier forms of biodiesel production processes relied on homogeneous catalysts, which have undesirable effects such as toxicity, high flammability, corrosion, by-products such as soap and glycerol, and high wastewater. Heterogeneous catalysts overcome most of these problems. Recent developments involve novel approaches using biomass and bio-waste resource derived heterogeneous catalysts. These catalysts are renewable, non-toxic, reusable, offer high catalytic activity and stability in both acidic and base conditions, and show high tolerance properties to water. This review work critically reviews biomass-based heterogeneous catalysts, especially those utilized in sustainable production of biofuel and biodiesel. This review examines the sustainability of these catalysts in literature in terms of small-scale laboratory and industrial applications in large-scale biodiesel and biofuel production. Furthermore, this work will critically review natural heterogeneous biomass waste and bio-waste catalysts in relation to upcoming nanotechnologies. Finally, this work will review the gaps identified in the literature for heterogeneous catalysts derived from biomass and other biocatalysts with a view to identifying future prospects for heterogeneous catalysts.

A Review of Hydrothermal Liquefaction of Biomass for Biofuels Production with a Special Focus on the Effect of Process Parameters, Co-Solvents, and Extraction Solvents

Hydrothermal liquefaction is one of the common thermochemical conversion methods adapted to convert high-water content biomass feedstocks to biofuels and many other valuable industrial chemicals. The hydrothermal process is broadly classified into carbonization, liquefaction, and gasification with hydrothermal liquefaction conducted in the intermediate temperature range of 250–374 °C and pressure of 4–25 MPa. Due to the ease of adaptability, there has been considerable research into the process on using various types of biomass feedstocks. Over the years, various solvents and co-solvents have been used as mediums of conversion, to promote easy decomposition of the lignocellulosic components in biomass. The product separation process, to obtain the final products, typically involves multiple extraction and evaporation steps, which greatly depend on the type of extractive solvents and process parameters. In general, the main aim of the hydrothermal process is to produce a primary product, such as bio-oil, biochar, gases, or industrial chemicals, such as adhesives, benzene, toluene, and xylene. All of the secondary products become part of the side streams. The optimum process parameters are obtained to improve the yield and quality of the primary products. A great deal of the process depends on understanding the underlined reaction chemistry during the process. Therefore, this article reviews the major works conducted in the field of hydrothermal liquefaction in order to understand the mechanism of lignocellulosic conversion, describing the concept of a batch and a continuous process with the most recent state-of-art technologies in the field. Further, the article provides detailed insight into the effects of various process parameters, co-solvents, and extraction solvents, and their effects on the products’ yield and quality. It also provides information about possible applications of products obtained through liquefaction. Lastly, it addresses gaps in research and provides suggestions for future studies.

Thermal Treatment of Biomass: A Bibliometric Analysis—The Torrefaction Case

The aim of the paper was to summarize and discuss current research trends in biomass thermal treatment (torrefaction process). Quantitative analyses were carried out, in which the main countries, research units and scientists were indicated. The analysis showed a clear upward trend in number of publications after 2010. Most scientists on selected topics come from China, USA, Canada, South Korea, Republic of China, Poland (Web od Science—Core Collection (WoS-CC) and Scopus databases). Quantitative analysis also showed that the most relevant WoS-CC categories in the summary are: Energy Fuels, Engineering Chemical, Agricultural Engineering, Biotechnology Applied Microbiology and Thermodynamics and Scopus Subject area: Energy, Chemical Engineering, Environmental Science, Engineering and Chemistry. Thematic analysis included research topics, process parameters and raw materials used. Thematic groups were separated: torrefaction process (temp.: 150–400 °C), hydrothermal carbonization process (HTC) (temp: 120–500 °C), pyrolysis process (temp.: 200–650 °C) and gasification and co-combustion process (temp.: 350–1600 °C). In the years 2015–2019, current research topics were: new torrefaction technologies (e.g., HTC), improvement of the physico-mechanical, chemical and energetic properties of produced fuel as well as the use of torrefied biomass in the process of pyrolysis, gasification and co-combustion. The raw materials used in all types of biomass thermal treatment were: energy crops, wood from fast-growing and exotic trees, waste from the agri-food industry, sewage sludge and microalgae.

Thermochemical liquefaction of agricultural and forestry wastes into biofuels and chemicals from circular economy perspectives

Waste produced in various fields and activities in society has been increasing, thereby causing immediate environmental harm and a serious-global problem. Recently, the attitude towards waste has changed along with innovations making waste as a new resource. Agricultural and forestry wastes (AFWs) are globally produced in huge amounts and thought to be an important resource to be used for decreasing the dependence on fossil fuels. The central issue is to take use of AFW for different types of products making it a source of energy and at the same time refining it for the production of valuable chemicals. In this review, we present an overview of the composition and pretreatment of AFWs, thermochemical liquefaction including direct liquefaction and indirect liquefaction (liquid products from syngas by gasification) for producing biofuels and/or chemicals. The following two key points were discussed in-depth: the solvent or medium of thermochemical conversion and circular economy of liquid products. The concept of bio-economy entails economic use of waste streams, leading to the widened assessment of biomass use for energy where sustainability is a key issue coined in the circular economy. The smart use of AFWs requires a combination of available waste streams and local technical solutions to meet sustainability criteria.

Sub- and Supercritical Water Liquefaction of Kraft Lignin and Black Liquor Derived Lignin

To mitigate global warming, humankind has been forced to develop new efficient energy solutions based on renewable energy sources. Hydrothermal liquefaction (HTL) is a promising technology that can efficiently produce bio-oil from several biomass sources. The HTL process uses sub- or supercritical water for producing bio-oil, water-soluble organics, gaseous products and char. Black liquor mainly contains cooking chemicals (mainly alkali salts) lignin and the hemicellulose parts of the wood chips used for cellulose digestion. This review explores the effects of different process parameters, solvents and catalysts for the HTL of black liquor or black liquor-derived lignin. Using short residence times under near- or supercritical water conditions may improve both the quality and the quantity of the bio-oil yield. The quality and yield of bio-oil can be further improved by using solvents (e.g., phenol) and catalysts (e.g., alkali salts, zirconia). However, the solubility of alkali salts present in black liquor can lead to clogging problem in the HTL reactor and process tubes when approaching supercritical water conditions.

Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass

A pilot-scale continuous flow reactor (CFR) was modified for hydrothermal liquefaction (HTL) of algae slurry under subcritical conditions to investigate the feasibility of scaling up from batch to continuous processing. Modifications included a novel dual filter system that can remove solids at system pressure and temperature, and undergo in-situ cleaning. Commissioning was carried out to address potential particle settling and clogging problems, and to estimate reactor transport characteristics. CFR performance was evaluated by running 31.4 L algae slurry with solids loadings of 3−5 wt.% under 325−350 °C and 18 MPa for 7 h. C and N elemental yields in HTL aqueous phase reached 39.0 wt.% and 61.8 wt.%, respectively. Future improvements to the CFR system will focus on higher solids loading and addition of in-line HTL liquid upgrading capabilities following the filtration system.

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A high-temperature, high-pressure filtration system was designed to remove solids from HTL liquid/gaseous products at near reaction conditions to keep heavy oils in the liquid phase.

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Uninterrupted reactor operation was achieved by cycling between the dual filter systems and performing in-situ filter cleaning.

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Measured reactor residence time distributions were narrow and close to the calculated theoretical mean time.

Catalytic hydrothermal liquefaction of rice straw for production of monomers phenol over metal supported mesoporous catalyst

The catalytic (SBA-15, Ni/SBA-15, Al/SBA-15 and Ni-Al/SBA-15) hydrothermal liquefaction (HTL) of rice straw biomass was examined at different temperature with different amount of catalyst in the presence of different solvents. In comparison with water solvent liquefaction, the bio-oil yield significantly increased under alcoholic solvent (ethanol and methanol). The highest bio-oil yield was observed for water (44.3 wt%) with Ni-Al/SBA-15, while for ethanol (56.2 wt%), and for methanol (48.1 wt%) with, Ni/SBA-15 catalyst. The loading of Ni and Al on SBA-15, the acid strength of the catalyst enhanced. Bio-oils yield were analyzed with the help of GC-MS, FT-IR, NMR, GPC and CHNS. From the GC-MS analysis, the main monomeric phenolic compounds were produced, phenol, 4-ethyl-phenol, 2-methoxy-phenol, 2-methoxy-4-ethyl-phenol and Vanillin. It was observed by CHNS and GPC analysis of the bio-oil, compared to the non-catalytic liquefaction reaction, the catalytic liquefaction reaction promotes the hydrogenation/hydrodeoxygenation and produced lower molecular weight bio-oils.

An overview of biomass thermochemical conversion technologies in Malaysia

The rising pressure on both cleaner production and sustainable development have been the main driving force that pushes mankind to seek for alternative greener and sustainable feedstocks for chemical and energy production. The biomass 'waste-to-wealth' concept which convert low value biomass into value-added products which contain high economic potential, have attracted the attentions from both academicians and industry players. With a tropical climate, Malaysia has a rich agricultural sector and dense tropical rainforest, giving rise to abundance of biomass which most of them are underutilized. Hence, the biomass 'waste-to-wealth' conversion through various thermochemical conversion technologies and the prospective challenges towards commercialization in Malaysia are reviewed in this paper. In this paper, a critical review about the maturity status of the four most promising thermochemical conversion routes in Malaysia (i.e. gasification, pyrolysis, liquefaction and hydroprocessing) is given. The current development of thermochemical conversion technologies for biomass conversion in Malaysia is also reviewed and benchmarked against global progress. Besides, the core technical challenges in commercializing these green technologies are highlighted as well. Lastly, the future outlook for successful commercialization of these technologies in Malaysia is included.

Hydrothermal carbonization of sewage sludge: A critical analysis of process severity, hydrochar properties and environmental implications

Hydrothermal carbonization (HTC) of sewage sludge reduces the waste volume and can be source of energy and valuable products. Furthermore, HTC offers several advantages over conventional dry-thermal pre-treatments, as no prior drying is requested, and the high quality of the char produced promotes applications as energy production and storage, wastewater remediation, and soil amendment. Relationships between char yields, physicochemical properties and process parameters are here analysed, with the aim to provide insight into the choice of the process severity required to fit the desired application. Moreover, presence and fate of heavy metals and organic contaminants are discussed. The highest reaction temperature is the main parameter affecting the physicochemical characteristics of the char produced, while the heating rate governs the heat mass transfer and the rate of intermediates formation. Depolymerization of the biomass results in a reduction of the oxygen to carbon ratio and, therefore, in augmented high heating values, further increased by deposition of 5-(hydroxymethyl)furfural. Recirculation of process water may enhance dehydration reactions and the deposition of degraded polymers, increasing dewaterability and yield, but field trials are recommended to assess the feasibility of this option. An overuse of chars for energy generation purposes would be deleterious for the environmental life cycle. Further research is encouraged to assess the pollutants abatement and their degradation pathways when incorporated in the carbonaceous product, to promote the application of hydrochars as soil amendment, as well as for environmental remediation purposes.

Overview of the recent advances in lignocellulose liquefaction for producing biofuels, bio-based materials and chemicals

The concerns over the increasing energy demand and cost as well as environmental problems derived from fossil fuel use are the main driving forces of research into renewable energy. Lignocellulosic biomass comprised of cellulose, hemicellulose, and lignin is an abundant, carbon neutral, and alternative resource for replacing fossil fuels in the future. Solvent liquefaction of lignocellulosic biomass is a promising route to obtain biofuels, bio-based materials, and chemicals using a range of solvents as reaction media under moderate reaction conditions. Recently, several researchers have considered novel approaches for enhancing the process efficiency and economics. This review article reports the state-of-the-art knowledge of lignocellulose liquefaction in the recent three years with the main focus on the feedstock, liquefaction technology, target products, and degradation mechanism of each biomass component. This review is expected to provide an important reference for research into the solvent liquefaction of lignocellulose in the near future.

Pyrolysis of palm kernel shell with internal recycling of heavy oil

This paper investigated pyrolysis of palm kernel shell in a proposed reactor, which is characterized by internal recycling of heavy oil between a heavy oil sorption zone and pyrolysis zone. The internal recycling of heavy oil favors conversion of heavy oil to char, gas, and light oil. Compared with the product distribution from the conventional pyrolysis without heavy oil recycling, the yields of char, gas, and GC/MS detectable organic compounds increase from 34.8, 15.2, and 9.8 wt%-(dry feedstock) to 38.5, 19.0, and 16.9 wt%-(dry feedstock), respectively, with the help of internal recycling of heavy oil. The increases in the char and gas yields are interestingly found to be nearly equivalent. Furthermore, the yields of acetic acid and phenol in the resulting bio-oil can be as high as 10.1 and 2.7 wt%-(dry feedstock), and the outputs of 2-methylfuran, 2,6-dimethoxyphenol, and H₂ are increased by around 37, 7, and 4 times, respectively.

Degradative solvent extraction of biomass using petroleum based solvents

The aim of this study was to examine the possibility to use two petroleum based solvents, kerosene and a distillate rich in benzene (A150), as practical solvents for the degradative solvent extraction at 350 °C in reference to 1-MN. It was found that the thermal degradation behavior of two biomass samples, a rice straw and Leucaena, in the three solvents was rather similar and that only the distribution of Soluble, Deposit, and Residue was affected by the difference of solubility of the solvents. Preparation of solvent treated biomass (STB) using the three solvents gave the yields close to the sum of the yields of Soluble, Deposit, and Residue. It was judged that A150 may be used to preparing Soluble and that Kerosene can well be used to prepare STB.

Hydrothermal carbonization of Biomass: New experimental procedures for improving the industrial Processes

This study aims to introduce new experimental methods, not yet described in the literature, to be adopted in hydrothermal carbonization processes. Silver fir was selected as model biomass in batch experiments in the range 200-300°C, up to 120min of reaction time, and at a 7:1 water to solid ratio. Simple equations were proposed for modeling the evolution of the process variables during the reaction, particularly the electrical conductivity of the liquid phase, correctly described by a simple two-step first order mechanism, regardless of the reaction temperature. At 200°C, a perfect correspondence (R²=0.9992) exists between liquid phase electrical conductivity and solid phase carbon content. The authors propose to monitor the industrial process withdrawing from the reactor the liquid and sampling its conductivity. The benefits of a flash expansion step between the reactor and the hydrochar drying units were discussed, and experiments demonstrated the usefulness of this process innovation.

Rapid biodiesel synthesis from waste pepper seeds without lipid isolation step

In situ transformation of lipid in waste pepper seeds into biodiesel (i.e., fatty acid methyl esters: FAMEs) via thermally-induced transmethylation on silica was mainly investigated in this study. This study reported that waste pepper seeds contained 26.9wt% of lipid and that 94.1% of the total lipid in waste pepper seeds could be converted into biodiesel without lipid extraction step for only ∼1min reaction time. This study also suggested that the optimal temperature for in situ transmethylation was identified as 390°C. Moreover, comparison of in situ process via the conventional transmethylation catalyzed by H₂SO₄ showed that the introduced biodiesel conversion in this study had a higher tolerance against impurities, thereby being technically feasible. The in situ biodiesel production from other oil-bearing food wastes can be studied.

Effect of glycerol as co-solvent on yields of bio-oil from rice straw through hydrothermal liquefaction

This study examined the effect of glycerol used as a co-solvent on yields of bio-oil derived from rice straw through hydrothermal liquefaction (HTL). The reaction was conducted in a high-pressure batch reactor with different volume ratios of glycerol to water. The quality of the derived bio-oil was analyzed in terms of its elemental composition, heating value, water content, ash content, and acid number. Fourier transform infrared spectroscopy and gas chromatography-mass spectrometry were conducted to analyze the chemical composition of the derived bio-oils. The following optimal conditions were obtained: 1:1 vol ratio of glycerol to water with 5wt% of Na2CO3 at 260°C for 1h. Under these conditions, 50.31wt% of bio-oil and 26.65wt% of solid residue were produced. Therefore, glycerol can be used as a co-solvent in HTL of rice straw at moderate temperatures to obtain bio-oil with high yield and quality.