Influence of physicochemical properties of metal modified ZSM-5 catalyst on benzene, toluene and xylene production from biomass catalytic pyrolysis

Catalytic fast pyrolysis of waste pine sawdust over solid base, acid and base-acid tandem catalysts

Catalytic pyrolysis is an effective means for high-value utilization of biomass. This study investigated the effect of solid base catalysts (CaO, calcium aluminate catalysts CaAl-1, CaAl-2, CaAl-3), acid zeolite catalysts (ZSM-5, Fe/ZSM-5, Co/ZSM-5, Ni/ZSM-5, Cu/ZSM-5, Zn/ZSM-5) and base-acid tandem catalysts on pine sawdust pyrolysis using Py-GC/MS. Acid zeolite catalysts exhibited robust deoxidation and aromatization capabilities, favoring aromatics, while solid base catalysts yielded more phenols and ketones. Among the solid base catalysts, CaAl-3 (CaO-Ca12Al14O33) showed comparable deoxygenation activity to CaO and optimal aromatic selectivity with structural stability. Zn/ZSM-5 excelled in deoxygenation and aromatic selectivity (70.42%) among metal-modified ZSM-5 catalysts. Base-acid tandem catalysis promoted the formation of aliphatics and BTX (benzene, toluene, xylene) while suppressing polycyclic aromatics. The highest BTX content (44.35%) was achieved with CaO-Ca12Al14O33&Zn/ZSM-5 tandem catalysts in a 1:3 ratio. This work demonstrates base-acid tandem catalysis as a promising approach for converting pine sawdust into valuable chemicals.

Biomass directional pyrolysis based on element economy to produce high-quality fuels, chemicals, carbon materials - A review

Biomass is regarded as the only carbon-containing renewable energy source and has performed an increasingly important role in the gradual substitution of conventional fossil energy, which also contributes to the goals of carbon neutrality. In the past decade, the academic field has paid much greater attention to the development of biomass pyrolysis technologies. However, most biomass conversion technologies mainly derive from the fossil fuel industry, and it must be noticed that the large element component difference between biomass and traditional fossil fuels. Thus, it's necessary to develop biomass directional pyrolysis technology based on the unique element distribution of biomass for realizing enrichment target element (i.e., element economy). This article provides a broad review of biomass directional pyrolysis to produce high-quality fuels, chemicals, and carbon materials based on element economy. The C (carbon) element economy of biomass pyrolysis is realized by the production of high-performance carbon materials from different carbon sources. For efficient H (hydrogen) element utilization, high-value hydrocarbons could be obtained by the co-pyrolysis or catalytic pyrolysis of biomass and cheap hydrogen source. For improving the O (oxygen) element economy, different from the traditional hydrodeoxygenation (HDO) process, the high content of O in biomass would also become an advantage because biomass is an appropriate raw material for producing oxygenated liquid additives. Based on the N (nitrogen) element economy, the recent studies on preparing N-containing chemicals (or N-rich carbon materials) are reviewed. Moreover, the feasibility of the biomass poly-generation industrialization and the suitable process for different types of target products are also mentioned. Moreover, the enviro-economic assessment of representative biomass pyrolysis technologies is analyzed. Finally, the brief challenges and perspectives of biomass pyrolysis are provided.

Characteristic analysis of bio-oil from penicillin fermentation residue by catalytic pyrolysis

The hazardous waste penicillin fermentation residue (PR) is a huge hazard to the environment. The bio-oil produced by the pyrolysis of the penicillin fermentation residue has the potential to become a biofuel in the future. This paper studied the pyrolysis characteristics of PR at 400°C ∼700°C. According to the weight loss and weight loss rate of PR, the whole process of pyrolysis can be divided into three stages for analysis: dehydration and volatilization, initial pyrolysis, and pyrolytic char formation. The experimental results showed that the yield of the liquid phase is the highest (33.11%) at 600°C. GC-MS analysis results showed that high temperature is beneficial to reduce the generation of oxygenated hydrocarbons (73%∼31%) and the yield of nitrogenous compounds gradually increased (19%∼43%); the yield of hydrocarbons was low in 400°C∼600°C pyrolysis (2%∼5%) but significantly increased around 700°C (22%). In the temperature range of 400°C to 700°C, the proportion of C5-C13 in bio-oil gradually increased (26%-64%), and the proportion of C14-C22 gradually decreased (47%-16%). The catalyst can increase the proportion of hydrocarbons in the bio-oil component. And the Fe₂O₃/HZSM-5 mixed catalyst has a significant reduction effect on oxygen-containing hydrocarbons and nitrogen-containing compounds.

Microalgae bio-oil production by pyrolysis and hydrothermal liquefaction: Mechanism and characteristics

Microalgae have great potential in producing energy-dense and valuable products via thermochemical processes. Therefore, producing alternative bio-oil to fossil fuel from microalgae has rapidly gained popularity due to its environmentally friendly process and elevated productivity. This current work aims to review comprehensively the microalgae bio-oil production using pyrolysis and hydrothermal liquefaction. In addition, core mechanisms of pyrolysis and hydrothermal liquefaction process for microalgae were scrutinized, showing that the presence of lipids and proteins could contribute to forming a large amount of compounds containing O and N elements in bio-oil. However, applying proper catalysts and advanced technologies for the two aforementioned approaches could improve the quality, heating value, and yield of microalgae bio-oil. In general, microalgae bio-oil produced under optimal conditions could have 46 MJ/kg heating value and 60% yield, indicating that microalgae bio-oil could become a promising alternative fuel for transportation and power generation.

Controlling Diels-Alder reactions in catalytic pyrolysis of sawdust and polypropylene by coupling CO2 atmosphere and Fe-modified zeolite for enhanced light aromatics production

Producing value-added light aromatics (BTEX) from solid waste streams holds excellent promise for resource recovery. Here we present a thermochemical conversion approach that enhanced BTEX production by coupling CO₂ atmosphere and Fe-modified HZSM-5 zeolite to facilitate the Diels-Alder reactions in catalytic pyrolysis of sawdust and polypropylene. The Diels-Alder reactions between sawdust-derived furans and polypropylene-derived olefins could be controlled by tuning CO₂ concentration and Fe loading amount. Sufficient CO₂ (≥50%) with moderate Fe loading (10 wt%) were observed to produce more BTEX and fewer heavy fractions (C₉⁺aromatics). To deepen the mechanistic understanding, quantification of polycyclic aromatic hydrocarbons (PAHs) and catalyst coke was further conducted. The co-use of CO₂ atmosphere and Fe modification suppressed the appearance of low-, medium-, and high-membered ring PAHs by over 40%, decreased pyrolysis oil toxicity from 42.1 to 12.8 μg/g_oil TEQ, and transformed coke from "hard" to "soft". Based on the characterization of CO₂ adsorption behavior, it was deduced that the introduced CO₂ was activated by loaded Fe and reacted in situ with H₂ generated during aromatization to expedite H-transfer. Meanwhile, BTEX recondensation was prevented through the Boudouard reactions of CO₂ and water-gas reactions between the resulting water and carbon deposits. These synergistically enhanced the production of BTEX and suppressed the formation of heavy species, including PAHs and catalyst coke.

Catalytic pyrolysis of biomass over zeolites for bio-oil and chemical production: A review on their structure, porosity and acidity co-relation

The oxygenated compounds found in bio-oil limit their application as a transportation fuel. Several studies were reported on eliminating the oxygenated components from bio-oil so as to improve its fuel properties. This work is dedicated to studying the shape selectivity, porosity, structure, acidity of zeolites and their effect in bio-oil and chemicals production. The unified pore size, specific structure, controlled Si/Al ratio, unique channels and circular entrances, mesoporosity, and acidity are the utmost discerning parameters for aromatics production and deoxygenation reaction. The conversion of biomass-derived oxygenates to aromatics using zeolite is subjected to the reactants entering the pore, conversion inside the pore, and diffusing out of the products from the zeolite pores. These approaches were considered for an in-depth understanding of zeolite properties, which will enhance the fundamental understanding of pyrolysis.

Production of valuable chemicals through the catalytic pyrolysis of harmful oil sludge over metal-loaded HZSM-5 catalysts

This research studied the catalytic pyrolysis of oil sludge (OS) over metal-loaded HZSM-5 catalysts, an eco-friendly and cost-effective technology to produce value-added aromatics such as benzene, toluene, ethylbenzene, and xylene (BTEXs). In particular, it evaluated the respective effects of the experimental parameters: the type and amount of the metal loaded, the reaction temperature, and the OS/catalyst ratio, on the BTEXs yield sequentially to achieve optimum conditions. This evaluation showed that the highest yields of the BTEXs (6.61 wt%) and other aromatics were achieved when Ni was incorporated into the HZSM-5 (Ni/HZSM-5) followed by the corresponding yields of Ga/HZSM-5 and Fe/HZSM-5, due to a better distribution of Ni on the support surface and an enhanced acidity strength of this catalyst. Further, increase in Ni loading (up to 10 wt% Ni/HZSM-5) increased the BTEXs yield to 13.48 wt%. However, the excessive Ni loading (15 wt% Ni/HZSM-5) resulted in a reduced BTEXs yield due to the blockage of the zeolite channels. Next, an increase in the reaction temperature from 500 °C to 600 °C increased the yield of the BTEXs and other aromatics. However, a further increase in the reaction temperature to 650 °C decreased slightly their yield because of the stimulating secondary reactions at high temperatures. The increase of catalyst amount (OS/catalyst of 1/3) also maximized the BTEXs yield (30.50 wt%).

Preparation of sodium silicate/red mud-based ZSM-5 with glucose as a second template for catalytic cracking of waste plastics into useful chemicals

ZSM-5 was economically synthesized with red mud (RM) and industrial sodium silicate (ISS) in a tetrapropylammonium bromide (TPABr)-glucose dual-template system. The roles of glucose, Fe and Ca in RM on the formation of ZSM-5 were investigated. The catalytic performances of the resultant ZSM-5 were tested by cracking waste plastics. It was found that the formation of ZSM-5 was attributed to a synergistic effect between TPABr and glucose. The addition of glucose decreased the pH value in the crystallization solution and thus promoted the crystallization effect. Glucose acted as a hard template to generate mesopores. Fe atoms were partly distributed in the framework and partly adsorbed in the pores of ZSM-5, and helped to generate more Lewis acid sites. Ca atoms were mainly adsorbed in the pores of ZSM-5, and showed an inhibitory effect on the formation of zeolites. The synthesized ZSM-5 showed a weakly acidic and mesoporous structure and achieved an enhanced effect on producing gaseous products (gas yield: 85.3%), especially light olefins (C^{[double bond, length as m-dash]} _2-4) (selectivity: 77.1%) from cracking of low density polyethylene at 500 °C. The long-term cracking experiment showed that the synthesized ZSM-5 is superior in converting waste plastics to light olefins (ethylene and propene) than the commercial ZSM-5.

Fast pyrolysis characteristics and its mechanism of corn stover over iron oxide via quick infrared heating

The harm done to the environment by fossil fuels was serious, and it is urgent to find effective methods and adopt carbon-neutral feedstock to prevent further environmental damage. An innovative infrared heating reactor was developed for the generation of high-yield bio-oil and cleaner pyrolysis gases. This work was devoted to exploring the fast pyrolysis characteristics and its mechanism of corn stover over the iron oxide in a novel infrared heating (IH) reactor and a traditional electric heating (EH) reactor. In the IH reactor, the bio-oil yield increased initially and then decreased with increasing pyrolysis temperature, reaching a maximum yield of 29 wt% at 600 °C. The yield of pyrolysis bio-oil and water decreased as the reusability number rose, whereas the char yield increased. Bio-oil yields decreased less from R0 to R3 and the catalyst was more effective in IH. IH produced more char and gas but considerably less water than EH, and its bio-oil had fewer phenols. Raman spectroscopy demonstrated that the aromatic structure of biochar increased as the pyrolysis temperature increased. Cellulose and hemicellulose can be completely cleaved at lower temperatures in IH. In addition, Fe₂O₃ catalysts have shown the advantages of low cost, efficient cycling, and long action time. Infrared heating coupled with iron oxide catalyst shows the potential to increase bio-oil yield and is more promising for industrial production than EH.

Catalytic Pyrolysis of Nonedible Oils for the Production of Renewable Aromatics Using Metal-Modified HZSM-5 Catalysts

Catalytic pyrolysis of triglycerides to aromatics over zeolites is an advanced technology for a high value-added utilization of renewable biomass resources. Therefore, in this research, the catalytic performance of M/HZSM-5 catalysts (M = Zn, Ga, In, Ni, and Mo) during the pyrolysis process of glycerol trioleate and the effect of the compositional difference of several woody oils and waste oils on aromatic formation were investigated. Results revealed that Zn/HZSM-5 with appropriate acidity and metal sites reached the maximum aromatics yield (56.13%) and significantly enhanced the catalytic stability. In addition, these renewable nonedible oils were effectively converted to aromatics over the Zn/HZSM-5 catalyst, the aromatic yield of jatropha oil reached up to 50.33%, and the unsaturation and double bond number of feedstocks were crucial for the production of aromatics. The utilization of biomass resources to produce high value-added aromatics can alleviate the problems caused by the shortage of fossil resources and achieve sustainable green development.

Steam Reforming of Bioethanol Using Metallic Catalysts on Zeolitic Supports: An Overview

Hydrogen is considered one of the energy carriers of the future due to its high mass-based calorific value. Hydrogen combustion generates only water, and it can be used directly as a fuel for electricity/heat generation. Nowadays, about 95% of the hydrogen is produced via conversion of fossil fuels. One of the future challenges is to find processes based on a renewable source to produce hydrogen in a sustainable way. Bioethanol is a promising candidate, since it can be obtained from the fermentation of biomasses, and easily converted into hydrogen via steam catalytic reforming. The correct design of catalysts and catalytic supports plays a crucial role in the optimization of this reaction. The best results have to date been achieved by noble metals, but their high costs make them unsuitable for industrial application. Very satisfactory results have also been achieved by using nickel and cobalt as active metals. Furthermore, it has been found that the support physical and chemical properties strongly affect the catalytic performance. In this review, zeolitic materials used for the ethanol steam reforming reaction are overviewed. We discuss thermodynamics, reaction mechanisms and the role of active metal, as well as the main noble and non-noble active compounds involved in ethanol steam reforming reaction. Finally, an overview of the zeolitic supports reported in the literature that can be profitably used to produce hydrogen through ethanol steam reforming is presented.

Catalytic pyrolysis of lignocellulosic biomass for bio-oil production: A review

Catalytic pyrolysis has been widely explored for bio-oil production from lignocellulosic biomass owing to its high feasibility and large-scale production potential. The aim of this review was to summarize recent findings on bio-oil production through catalytic pyrolysis using lignocellulosic biomass as feedstock. Lignocellulosic biomass, structural components and fundamentals of biomass catalytic pyrolysis were explored and summarized. The current status of bio-oil yield and quality from catalytic fast pyrolysis was reviewed and presented in the current review. The potential effects of pyrolysis process parameters, including catalysts, pyrolysis conditions, reactor types and reaction modes on bio-oil production are also presented. Techno-economic analysis of full-scale commercialization of bio-oil production through the catalytic pyrolysis pathway was reviewed. Further, limitations associated with current practices and future prospects of catalytic pyrolysis for production of high-quality bio-oils were summarized. This review summarizes the process of bio-oil production from catalytic pyrolysis and provides a general scientific reference for further studies.

Achieving acetone efficient deep decomposition by strengthening reactants adsorption and activation over difunctional Au(OH)Kx/hierarchical MFI catalyst

Realizing the simultaneous adsorption and activation of O₂ and reactants over supported noble metal catalysts is crucial for the oxidation of organic hydrocarbons. Herein, we report a facile one-step ethylene glycol reduction method to synthesize difunctional Au(OH)K_x sites, which were anchored on a hierarchical hollow MFI support and adopted for acetone decomposition. The alkali ion-associated adjacent surface hydroxyl groups were coordinated with Au nanoparticles, resulting in partially oxidized Au¹⁺ sites with improved dispersion. The results obtained from exclusive ex situ and in situ experiments illustrated that the proper content of K and hydroxyl groups significantly enhanced the adsorption of surface O₂ and acetone molecules around the Au sites simultaneously, whereas the excess K species inhibited the catalytic performance by blocking the pore structure and decreasing the acidity of catalysts. The Au(OH)K_0.7/h-MFI catalyst exhibited the highest efficiency for acetone oxidation, over which 1500 ppm acetone can be completely oxidized at just 280 °C with an extremely low activation energy of 32.5 kJ mol^-1. The carbonate species were detected as the main intermediates during acetone decomposition over the difunctional Au(OH)K_x sites through a Langmuir - Hinshelwood (L - H) mechanism. This finding paves the way for designing and constructing efficient functional active sites for the complete oxidation of hydrocarbons.

Investigation of product selectivity and kinetics of poplar sawdust catalytic pyrolysis over bi-metallic Iron-Nickel/ZSM-5 catalyst

Py-GC/MS and thermogravimetric analysis were carried out to systematically explore product selectivity and kinetics of poplar sawdust catalytic pyrolysis over bi-metallic Fe-Ni/ZSM-5. The results showed that the Fe-Ni/ZSM-5 exhibited an additive effect on the production of monocyclic aromatic hydrocarbons compared to mono-metallic catalysts (Fe/ZSM-5 or Ni/ZSM-5). Fe-Ni/ZSM-5 further increased the yield of toluene (17.28 mg g^-1), which was 41.4% and 80.9% higher than Fe/ZSM-5 and Ni/ZSM-5, respectively. According to the kinetic analysis, the average activation energy obtained from catalytic pyrolysis with Fe-Ni/ZSM-5 using the methods of Friedman, Starink, Flynn-Wall-Ozawa, and Kissinger-Akahira-Sunose was 156.19, 152.39, 154.30, and 152.11 kJ mol^-1, respectively. Fe-Ni/ZSM-5 addition lowered the activation energy compared to non-catalytic pyrolysis at the conversion rate of 0.15-0.75. The overall catalytic pyrolysis process of poplar sawdust follows the diffusion and nucleation models. The thermodynamic parameters (enthalpy and entropy) showed positive and negative values, respectively, indicating non-spontaneous reactions during the catalytic pyrolysis process.

Effect of Physicochemical Properties of Co and Mo Modified Natural Sourced Hierarchical ZSM-5 Zeolite Catalysts on Vanillin and Phenol Production from Diphenyl Ether

The conversion of lignocellulose biomass to value-added chemicals is challenging. In this paper, the conversion process of diphenyl ether (DPE) as a model lignin compound to phenol and vanillin compounds involved a bifunctional catalyst in reaching the simultaneous one-pot reaction in mild conditions with a high yield product. The catalysts used in this conversion are hierarchical ZSM-5 zeolites and their cobalt oxide and molybdenum oxide impregnated derivate. The ZSM-5 zeolites were synthesized using alternative precursors from natural resources, i.e., Indonesian natural zeolite and kaolin. The physicochemical properties of the catalysts were determined with various characterization methods, such as: X-ray Diffraction (XRD), Fourier Transform Infra Red (FT-IR), Scanning Electron Microscope - Energy Dispersive X-ray (SEM-EDX), X-ray Fluorescence (XRF), Surface Area Analyzer (SAA), and NH3-Temperature Programmed Desorption (NH3-TPD). The catalytic activity on conversion of DPE substrates showed that the MoOx/HZSM-5 produced the highest %yield for phenol and vanillin products; 31.96% at 250 °C and 7.63% at 200 °C, respectively. The correlation study between the physicochemical properties and the catalytic activity shows that the dominance of weak acid (>40%) and mesoporosity contribution (pore size of ~ 9 nm) play roles in giving the best catalytic activity at low temperatures. Copyright © 2022 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Recent advances of lignin valorization techniques toward sustainable aromatics and potential benchmarks to fossil refinery products

Aromatic compounds are important fuels and key chemical precursors for organic synthesis, however the current aromatics market are mainly relying on fossil resources which will eventually contribute to carbon emissions. Lignin has been recognized as a drop-in substitution to conventional aromatics, with its values gradually realized after tremendous research efforts in the recent five years. To facilitate the development of a possible lignin economics, this study overviewed the recent advances of various biorefinery techniques and the remaining challenging for lignin valorization. Starting with recent discovery of unexplored lignin structures, the potential functions of lignin related chemical structures were emphasized. The important breakthrough of lignin-first pretreatment, catalytic lignin depolymerization, and the high value products with possible benchmark with modern aromatics were reviewed with possible future targets. Possible retrofit of conventional petroleum refinery for lignin products were also introduced and hopefully paving a way to progressively migrate the industry towards carbon neutrality.

Fast hydropyrolysis of biomass Conversion: A comparative review

Recent studies show that fast hydropyrolysis (i.e., pyrolysis under hydrogen atmosphere operating at a rapid heating rate) is a promising technology for the conversion of biomass into liquid fuels (e.g., bio-oil and C₄₊ hydrocarbons). This pyrolysis approach is reported to be more effective than conventional fast pyrolysis in producing aromatic hydrocarbons and also lowering the oxygen content of the bio-oil obtained compared to hydrodeoxygenation (a common bio-oil upgrading method). Based on current literature, various non-catalytic and catalytic fast hydropyrolysis processes are reviewed and discussed. Efforts to combine fast hydropyrolysis and hydrotreatment process are also highlighted. Points to be considered for future research into fast hydropyrolysis and pending challenges are also discussed.

High-value products from ex-situ catalytic pyrolysis of polypropylene waste using iron-based catalysts: the influence of support materials

Catalytic pyrolysis is considered a promising strategy for the utilisation of plastic waste from the economic and environmental perspectives. As such, the supporting materials play a critical role in the properties of the catalyst. This study clarified this influence on the dispersion of the iron (Fe) within an experimental context. Four different types of typical supports with different physical structures were introduced and explored in a two-stage fixed-bed reactor; these included metallic oxides (Al₂O₃, TiO₂), a non-metallic oxide (SiO₂), and molecular sieves (ZSM-5). The results show that the liquid products were converted into carbon deposits and lighter gaseous products, such as hydrogen. The Al₂O₃-supported catalyst with a relatively moderate specific surface areas and average pore diameter exhibited improved metal distribution with higher catalytic activity. In comparison, the relatively low specific surface areas of TiO₂ and small average pore diameters of ZSM-5 had a negative impact on metal distribution and the subsequent catalytic reformation process; this was because of the inadequate reaction during the catalytic process. The Fe/Al₂O₃ catalyst produced a higher yield of carbon deposits (30.2 wt%), including over 65% high-value carbon nanotubes (CNTs) and hydrogen content (58.7 vol%). Additionally, more dispersive and uniform CNTs were obtained from the Fe/SiO₂ catalyst. The Fe/TiO₂ catalyst promoted the formation of carbon fibre twisted like fried dough twist. Notably, there was interesting correspondence between the size of the reduced Fe nanoparticles and the product distribution. Within certain limits, the smaller Fe particle size facilitates the catalytic activity. The smaller and better dispersed Fe particles over the support materials were observed to be essential for hydrocarbon cracking and the subsequent formation of carbon deposits. The findings from this study may provide specific guidance for the preparation of different forms of carbon materials.

Regulating light olefins or aromatics production in ex-situ catalytic pyrolysis of biomass by engineering the structure of tin modified ZSM-5 catalyst

Valorization of biomass to olefin or aromatics harbours tremendous practical value due to growing concerns about sustainable production of chemicals. Herein, the olefin or aromatics yields of ex-situ catalytic pyrolysis of pine can be regulated by impregnating Sn on hollow-structured ZSM-5 (M-ZSM-5) and microporous ZSM-5 catalysts in fixed-bed reactor, respectively. Results showed that Sn/ZSM-5 catalyst simultaneously increased medium acidic sites and maintained strong acidic sites, which obtained the maximum carbon yield of aromatics (33.77%) due to enhanced cracking and deoxygenation reactions. In addition, Sn boosted alkylation between olefin and aromatics, generating more alkylbenzene. In contrast, Sn/M-ZSM-5 catalyst produced the highest olefins carbon yield (12.39%) because the reduction of strong acidic sites and microporous volume inhibited the olefin aromatization. Moreover, olefins were easier to desorb from Sn/M-ZSM-5 due to the enhanced mass transfer ability, which weakened the alkylation reactions. The synergistic effect harbours great significance to manipulate the distribution of products.

Catalytic level identification of ZSM-5 on biomass pyrolysis and aromatic hydrocarbon formation

Zeolite socony mobil-5 (ZSM-5) is a common catalyst used for biomass pyrolysis. Nevertheless, the quantitative information on the catalytic behavior of ZSM-5 on biomass pyrolysis is absent so far. This study focuses on the catalytic pyrolysis phenomena and mechanisms of biomass wastes using ZSM-5 via thermogravimetric analyzer and pyrolysis-gas chromatography/mass spectrometry, with particular emphasis on catalytic level identification and aromatic hydrocarbons (AHs) formation. Two biomass wastes of sawdust and sorghum distillery residue (SDR) are investigated, while four biomass-to-catalyst ratios are considered. The analysis suggests that biomass waste pyrolysis processes can be divided into three zones, proceeding from a heat-transfer dominant zone (zone 1) to catalysis dominant zones (zones 2 and 3). The indicators of the intensity of difference (IOD), catalytic effective area, catalytic index (CI), and aromatic enhancement index are conducted to measure the catalytic effect of ZSM-5 on biomass waste pyrolysis and AHs formation. The maximum IOD occurs in zone 2, showing the highest intensity of the catalytic effect. The CI values of the two biomass wastes increase with increasing the biomass-to-catalyst ratio. However, there exists a threshold for sawdust pyrolysis, indicating a limit for the catalytic effect on sawdust. The higher the catalyst addition, the higher the AHs proportion in the vapor stream. When the biomass-to-catalyst ratio is 1/10, AHs formation is intensified significantly, especially for sawdust. Overall, the indexes conducted in the present study can provide useful measures to identify the catalytic pyrolysis dynamics and levels.

A review on selective production of value-added chemicals via catalytic pyrolysis of lignocellulosic biomass

Increasing fossil fuel consumption and global warming has been driving the worldwide revolution towards renewable energy. Biomass is abundant and low-cost resource whereas it requires environmentally friendly and cost-effective conversion technique. Pyrolysis of biomass into valuable bio-oil has attracted much attention in the past decades due to its feasibility and huge commercial outlook. However, the complex chemical compositions and high water content in bio-oil greatly hinder the large-scale application and commercialization. Therefore, catalytic pyrolysis of biomass for selective production of specific chemicals will stand out as a unique pathway. This review aims to improve the understanding for the process by illustrating the chemistry of non-catalytic and catalytic pyrolysis of biomass at the temperatures ranging from 400 to 650 °C. The focus is to introduce recent progress about producing value-added hydrocarbons, phenols, anhydrosugars, and nitrogen-containing compounds from catalytic pyrolysis of biomass over zeolites, metal oxides, etc. via different reaction pathways including cracking, Diels-Alder/aromatization, ketonization/aldol condensation, and ammoniation. The potential challenges and future directions for this technique are discussed in deep.

Effect of H-ZSM-5 and Al-MCM-41 Proportions in Catalyst Mixtures on the Composition of Bio-Oil in Ex-Situ Catalytic Pyrolysis of Lignocellulose Biomass

The present work is an attempt to optimize the proportion of H-ZSM-5 and Al-MCM-41 in the catalyst mixtures for lignocellulose biomass catalytic pyrolysis. The H-ZSM-5 proportions of 50.0, 66.7, 75.0, and 87.5 wt.% were examined for the upgrading of biomass pyrolysis vapors in the fixed bed reactor. The catalyst mixture of 87.5 wt.% H-ZSM-5 and 12.5 wt.% Al-MCM-41 was found most effective in this study, giving a 65.75% deoxygenation degree. An organic-rich bio-oil was obtained with 74.90 wt.% of carbon content, 8 wt.% of hydrogen content, 15 wt.% oxygen content, a 0.39 wt.% water content, and a high heating value of 34.15 MJ/kg. The highest amount of desirable compounds among the studied catalytic experiments, which include hydrocarbons, phenols, furans, and alcohols, was obtained with a value of 95.89%. A significant improvement in the quality of bio-oil with the utilization of H-ZSM-5 and Al-MCM-41 catalyst mixtures was the rise of desirable compounds in bio-oil.

Product Distribution of Chemical Product Using Catalytic Depolymerization of Lignin

Lignin depolymerization is a very promising process which can generate value-added products from lignin raw materials. The main objective of lignin depolymerization is to convert the complex molecules of lignin into small molecules. Nevertheless, lignin is natural polymer which the molecules of lignin are extremely complicated due to their natural variability, and it will be a big challenge to depolymerize lignin, particularly high water yield. The various technology and methods are developed to depolymerize lignin into biofuels or bio chemical products including acid/base/metallic catalyzed lignin depolymerization, pyrolysis of lignin, hydroprocessing, and gasification. The distribution and yield of chemical products depend on the reaction operation condition, type of lignin and kind of catalyst. The reactor type, product distributions and specific chemicals (benzene, toluene, xylene, terephthalic acid) production of lignin depolymerization are intensive discussed in this review. Copyright © 2020 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Biomass Pyrolysis Technology by Catalytic Fast Pyrolysis, Catalytic Co-Pyrolysis and Microwave-Assisted Pyrolysis: A Review

With the aggravation of the energy crisis and environmental problems, biomass resource, as a renewable carbon resource, has received great attention. Catalytic fast pyrolysis (CFP) is a promising technology, which can convert solid biomass into high value liquid fuel, bio-char and syngas. Catalyst plays a vital role in the rapid pyrolysis, which can increase the yield and selectivity of aromatics and other products in bio-oil. In this paper, the traditional zeolite catalysts and metal modified zeolite catalysts used in CFP are summarized. The influence of the catalysts on the yield and selectivity of the product obtained from pyrolysis was discussed. The deactivation and regeneration of the catalyst were discussed. Catalytic co-pyrolysis (CCP) and microwave-assisted pyrolysis (MAP) are new technologies developed in traditional pyrolysis technology. CCP improves the problem of hydrogen deficiency in the biomass pyrolysis process and raises the yield and character of pyrolysis products, through the co-feeding of biomass and hydrogen-rich substances. The pyrolysis reactions of biomass and polymers (plastics and waste tires) in CCP were reviewed to obtain the influence of co-pyrolysis on composition and selectivity of pyrolysis products. The catalytic mechanism of the catalyst in CCP and the reaction path of the product are described, which is very important to improve the understanding of co-pyrolysis technology. In addition, the effects of biomass pretreatment, microwave adsorbent, catalyst and other reaction conditions on the pyrolysis products of MAP were reviewed, and the application of MAP in the preparation of high value-added biofuels, activated carbon and syngas was introduced.

Ex situ catalytic fast pyrolysis of soy sauce residue with HZSM-5 for co-production of aromatic hydrocarbons and supercapacitor materials

A promising approach is proposed for the efficient conversion of soy sauce residue (SSR) into aromatic hydrocarbons and a supercapacitor electrode material by ex situ catalytic fast pyrolysis (CFP) technology with HZSM-5. The thermal decomposition behaviors of SSR were first investigated via thermogravimetry (TG) and pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) analyses. The ex situ CFP of SSR was conducted to elucidate the aromatic hydrocarbons production under different pyrolysis temperatures and HZSM-5-to-SSR (HZ-to-SSR) ratios using both Py-GC/MS and lab-scale instruments. The results indicated that the aromatic hydrocarbons reached the maximal yields of 22.20 wt% from Py-GC/MS with an HZ-to-SSR ratio of 11 at 650 °C, and 17.61 wt% from the lab-scale device with an HZ-to-SSR ratio of 2, respectively. The as-obtained yield of aromatic hydrocarbons was far higher than those obtained from typical lignocellulosic biomass materials, confirming that SSR is a promising material for aromatics production. The pyrolytic solid product collected with this method was further activated by KOH to synthesize N-doped activated carbon (NAC) for supercapacitors. The physicochemical analysis showed that NAC possessed N-incorporated hierarchical pores, and exhibited a promising capacitance of 274.5 F g⁻¹ at 1 A g⁻¹.

A new method to co-produce aromatic hydrocarbons and a supercapacitor material from the catalytic fast pyrolysis of soy sauce residue has been developed.

Enhancement of the production of bio-aromatics from renewable lignin by combined approach of torrefaction deoxygenation pretreatment and shape selective catalytic fast pyrolysis using metal modified zeolites

In this work, combined approach of torrefaction deoxygenation pretreatment (TDP) and shape selective catalytic fast pyrolysis (SS-CFP) using bifunctional catalyst (metal modified HZSM-5) were employed to improve the yield of bio-BTX derived from the renewable starting material of lignin. Results showed that after TDP, the oxygen element could be removed effectively. The oxygen removal efficiency reached its maximum value of 22.27% at 300 °C, resulting in markedly decrease of unnecessary oxygenates in bio-oil. Compared to parent HZSM-5, all metal modified HZSM-5 (Ga/HZSM-5, Zn/HZSM-5, and Ga-Zn/HZSM-5) promoted the formation of bio-BTX. Zn/HZSM-5 showed the highest selective yield of bio-BTX because of the enhancement deoxygenation reaction of oxygenates and the aromatization reaction of olefins. The combined approach of TDP and SS-CFP remarkably improved the selective yield of bio-BTX, reaching the maximum value of 65.19%, which was much higher than that from single approach of TDP (33.84%) and SS-CFP (47.36%).

Recent advances in zeolite-encapsulated metal catalysts: A suitable catalyst design for catalytic biomass conversion

Metal clusters and nanoparticles, which have been used to tune the acidity of zeolite support, are beneficial for promoting the catalytic performance of various reaction processes, including biomass conversion. However, catalytic instabilities resulting from metal coalescence, sintering and leaching are major problems that need to be resolved. Therefore, metal encapsulation within the zeolite structure has been proposed as a feasible solution for this issue, particularly for biomass conversions that require high temperatures. In this current review, recent developments in metal confinement techniques are described along with experimental examples of biomass upgrading reactions. The present and future perspectives of zeolite-encapsulated metal catalysts in biomass conversions are also given.

Preparation of mesoporous ZSM-5 catalysts using green templates and their performance in biomass catalytic pyrolysis

The micropores present in ZSM-5 are beneficial to the production of aromatic compounds in biomass catalytic pyrolysis, although the small pore size leads to severe coke deposition on the catalyst. In this study, a micro-mesoporous structured ZSM-5 zeolite catalyst was synthesized and modified with green templates (sucrose, cellulose, and starch) to introduce additional mesopores. It was found that the catalysts modified using the sucrose and cellulose templates only exhibited a slight increase in their micropore volumes, while the mesopore volume of ZSM-ST (modified with the starch template) reached up to 0.359 cm³/g. This increase promoted the cracking of bulky oxygenates and suppressed the polymerization reaction on the ZSM-5 surface, thereby producing a greater number of aromatic products. Moreover, the benzene, toluene, and xylene (BTX) yields exhibited a positive correlation with the catalyst mesopore volume, with the highest BTX yield of 91.84 mg/g being obtained with 10% starch addition.

Influence of Chemical Surface Characteristics of Ammonium-Modified Chilean Zeolite on Oak Catalytic Pyrolysis

The influence of chemical surface characteristics of Chilean natural and modified zeolites on Chilean Oak catalytic pyrolysis was investigated in this study. Chilean zeolite samples were characterised by nitrogen absorption at 77 K, X-ray powder diffraction (XRD), and X-ray fluorescence (XRF). The nature and strength of zeolite acid sites were studied by diffuse reflectance infrared Fourier transform (DRIFT), using pyridine as a probe molecule. Experimental pyrolysis was conducted in a quartz cylindrical reactor and bio-oils were obtained by condensation of vapours in a closed container. Chemical species in bio-oil samples were identified by a gas chromatography/mass spectrophotometry (GC/MS) analytical procedure. Results indicate that after the ionic exchange treatment, an increase of the Brønsted acid site density and strength was observed in ammonium-modified zeolites. Brønsted acids sites were associated with an increment of the composition of ketones, aldehydes, and hydrocarbons and to a decrease in the composition of the following families (esters; ethers; and acids) in obtained bio-oil samples. The Brønsted acid sites on ammonium-modified zeolite samples are responsible for the upgraded bio-oil and value-added chemicals, obtained in this research. Bio-oil chemical composition was modified when the pyrolysis-derived compounds were upgraded over a 2NHZ zeolite sample, leading to a lower quantity of oxygenated compounds and a higher composition of value-added chemicals.