Microbial electrochemical platform for the production of renewable fuels and chemicals

Recent progress and prospects for chain elongation of transforming biomass waste into medium-chain fatty acids

Chain elongation technology utilises microorganisms in anaerobic digestion to transform waste biomass into medium-chain fatty acids that have greater economic value. This innovative technology expands upon traditional anaerobic digestion methods, requiring abundant substrates that serve as electron donors and acceptors, and inoculating microorganisms with chain elongation functions. While this process may result in the production of by-products and elicit competitive responses, toxicity suppression of microorganisms by substrates and products remains a significant obstacle to the industrialisation of chain elongation technology. This study provides a comprehensive overview of existing research on widely employed electron donors and their synthetic reactions, competitive reactions, inoculum selection, toxicity inhibition of substrates and products, and increased chain elongation approaches. Additionally, it presents actionable recommendations for future research and development endeavours in this domain, intending to inspire and guide researchers in advancing the frontiers of chain elongation technology.

Ammonia recovery from organic nitrogen in synthetic dairy manure with a microbial fuel cell

Increasing pressures on the animal and cropland agriculture sectors have led to the realization of problems with animal waste management and ammonia-based fertilizer supply. Bioelectrochemical systems (BES) are a new-age technology that offer a way to address these problems. Microbial fuel cells (MFCs), one type of BES, are traditionally used for electricity generation from microbial degradation of organic matters, but can also be used to recover nutrients from wastes simultaneous with treatment. This research investigated an MFC for ammonia recovery from the organic nitrogen (orgN) fraction of synthetic dairy manure, using the simple amino acid glycine as the orgN source. We used five different synthetic manure compositions to determine their effects on MFC performance, and found minimal sacrifices in performance under orgN conditions when compared to the base condition without orgN. The MFC achieved greater than 90% COD removal in all orgN conditions. Nitrogen (N) removal efficiencies of between 40% and 60% were achieved in orgN conditions, indicating that organic nitrogen can be used as the substrate for ammonia mineralization and further recovery as fertilizer. In addition, we found the MFC was largely populated by electrogenic organisms from the phyla Bacteroidota, Firmicutes, Proteobacteria, and Halobacterota, with organisms in both Bacteroidota and Firmicutes capable of N mineralization present. Lastly, we found that in conditions where orgN is scarce and the only N source provided, microbes preferentially degraded organic matter from other dead organisms, especially as an N source. This increases the concentration of N in the MFC system and introduces important operational constraints for MFCs operated for ammonia recovery from orgN.

Upcycling air pollutants to fuels and chemicals via electrochemical reduction technology

The intensification of fossil fuel usage results in significant air pollution levels. Efforts have been put into developing efficient technologies capable of converting air pollution into valuable products, including fuels and valuable chemicals (e.g., CO₂ to hydrocarbon and syngas and NO_x to ammonia). Among the strategic efforts to mitigate the excessive concentration of CO₂ and NO_x pollutants in the atmosphere, the electrochemical reduction technology of CO₂ (CO₂RR) and NO_x (NO_xRR) emerges as one of the most promising approaches. It is even more attractive if CO₂RR and NO_xRR are paired with renewables to store intermittent electricity in the form of chemical feedstocks. This review provides an overview of the electrochemical reduction process to convert CO₂ to C₁ and/or C₂₊ chemicals and NO_x to ammonia (NH₃) with a focus on electrocatalysts, electrolytes, electrolyzer, and catalytic reactor designs toward highly selective electrochemical conversion of the desired products. While the attempts in these aspects are enormous, economic consideration and environmental feasibility for actual implementation are not comprehensively provided. We discuss CO₂RR and NO_xRR from the life cycle and techno-economic analyses to perceive the feasibility of the current achievements. The remaining challenges associated with the industrial implementation of electrochemical CO₂ and NO_x reduction are additionally provided.

Highly selective butanol production by manipulating electron flow via cathodic electro-fermentation

Butanol production by solventogenic Clostridia shows great potential to combat the energy crisis, but is still challenged by low butanol selectivity and high downstream cost. In this study, a novel cathodic electro-fermentation (CEF) system mediated by methyl viologen (MV) was proposed and sequentially optimized to obtain highly selective butanol production. Under the optimal conditions (-0.60 V cathode potential, 0.50 mM MV, 30 g/L glucose), 7.17 ± 0.55 g/L butanol production were achieved with the yield of 0.32 ± 0.02 g/g. With the supplement of 4 g/L butyric acid as co-substrate, butanol production further improved to 13.14 ± 1.14 g/L with butanol yield and selectivity as high as 0.43 ± 0.01 g/g and 90.44 ± 1.66%, respectively. The polarized electrode enabled the unbalanced fermentation towards butanol formation and MV further inhibited hydrogen production, both of which contributed to the high-level butanol production and selectivity. The MV-mediated CEF system is a promising approach for cost-effective bio-butanol production.

Enzymatic and Microbial Electrochemistry: Approaches and Methods

The coupling of enzymes and/or intact bacteria with electrodes has been vastly investigated due to the wide range of existing applications. These span from biomedical and biosensing to energy production purposes and bioelectrosynthesis, whether for theoretical research or pure applied industrial processes. Both enzymes and bacteria offer a potential biotechnological alternative to noble/rare metal-dependent catalytic processes. However, when developing these biohybrid electrochemical systems, it is of the utmost importance to investigate how the approaches utilized to couple biocatalysts and electrodes influence the resulting bioelectrocatalytic response. Accordingly, this tutorial review starts by recalling some basic principles and applications of bioelectrochemistry, presenting the electrode and/or biocatalyst modifications that facilitate the interaction between the biotic and abiotic components of bioelectrochemical systems. Focus is then directed toward the methods used to evaluate the effectiveness of enzyme/bacteria-electrode interaction and the insights that they provide. The basic concepts of electrochemical methods widely employed in enzymatic and microbial electrochemistry, such as amperometry and voltammetry, are initially presented to later focus on various complementary methods such as spectroelectrochemistry, fluorescence spectroscopy and microscopy, and surface analytical/characterization techniques such as quartz crystal microbalance and atomic force microscopy. The tutorial review is thus aimed at students and graduate students approaching the field of enzymatic and microbial electrochemistry, while also providing a critical and up-to-date reference for senior researchers working in the field.

Metal nanoparticles increased the lag period and shaped the microbial community in slurry-electrode microbial electrosynthesis

Concerns about energy crisis and CO₂ emission have motivated the development of microbial electrosynthesis (MES); recent studies have showed the potential of novel slurry-electrode MES. In this study, the effect of nonprecious metal nanoparticles (NPs) on the performance of slurry-electrode MES was systematically evaluated in terms of chemical production, physicochemical properties, electrochemical characterization, and microbial community. Ni and Cu NPs increased the lag period from 6 to 15 days for acetate production, while Mo NPs showed no apparent effect. However, these metal NPs slightly affected the final total acetate production (ca. 10 g L^-1), Faradic efficiency (ca. 50%), net water flux across the anion exchange membrane (ca. 6 mL d^-1), or electrochemical characterization of catholyte. BRH-c20a was enriched as the dominated microbe (>48%), and its relative abundance was largely affected by the addition of metal NPs. This study demonstrates that metal NPs affect the performance of biocathodes, mainly by shaping the microbial community.

Bioelectrochemical systems in aid of sustainable biorefineries for the production of value-added products and resource recovery from wastewater: A critical review and future perspectives

Bioelectrochemical systems (BES) have the potential to be used in a variety of applications such as waste biorefinery, pollutants removal, CO₂ capture, and the electrosynthesis of clean and renewable biofuels or byproducts, among others. In contrast, many technical challenges need to be addressed before BES can be scaled up and put into real-world applications. Utilizing BES, this review article presents a state-of-the-art overall view of crucial concepts and the most recent innovative results and achievements acquired from the BES system. Special attention is placed on a hybrid approach for product recovery and wastewater treatment. There is also a comprehensive overview of waste biorefinery designs that are included. In conclusion, the significant obstacles and technical concerns found throughout the BES studies are discussed, and suggestions and future requirements for the virtual usage of the BES concept in actual waste treatment are outlined.

Pyrogenic carbon facilitated microbial extracellular electron transfer in electrogenic granular sludge via geobattery mechanism

Electroactive pyrogenic carbon (PC) is an intriguing candidate for realizing the ambitious goals of large-scale applications of microbial electrochemical technologies (METs). In this study, PC was employed to promote the extracellular electron transfer (EET) within the electrogenic granular sludge (EGS) by acting as an electron conduit. The pecan shell-derived PC prepared at three temperatures (600, 800, and 1000 ˚C) contained rich oxygenated-functional moieties (mainly quinone) on the surface, endowing a good electron transfer capacity (EEC). The maximum current density (J_max) of EGS with PC amendment outperformed the control EGS without PC amendment, i.e., 100-132 times higher than J_amx of EGS in the absence of PC. Among various pyrolysis temperatures, the PC derived from 600 ˚C produced the highest J_max (0.40 A/ m²), 0.67-times, and 0.33-times higher than that of PC derived from 800 and 1000 ˚C, respectively. Furthermore, more polysaccharides were secreted in extracellular polymeric substance with PC amendments. The microbial community analysis demonstrated that the PC favored the growth of electroactive bacteria over methanogens. The metabolic pathway revealed that PC induced more functional enzymes in the quinone biosynthesis and cytochrome c and heme synthesis, resulting in an enhanced EET. The EEC of PC was responsible for the EET enhancement effect via PC acting as a geobattery to wire up the EGS and electrodes. Overall, this study pinpoints the finding of PC role in a mixed electroactive biofilm and provides a wide scenario of the PC applications in MET at large scales.

Efficient production of medium chain fatty acids in microbial electrosynthesis with simultaneous bio-utilization of carbon dioxide and ethanol

Microbial electrosynthesis (MES) is a promising technology for chemicals production driven by renewable energy. However, how the medium chain fatty acids (MCFAs) production in MES is affected by the method of chain elongation is not clear, and no direct evidence is provided yet for a simultaneous bio-utilization of CO₂ and ethanol. In this study, different methods of chain elongation in MES reactors were investigated. During in-situ chain elongation, a maximum caproate concentration of 11.9 ± 0.6 g L^-1 was achieved, while the C6 specificity (56.4% ± 0.5%) was much lower than that of ex-situ chain elongation (78.7% ± 1.5%). Carbon distribution and reduction degree balance indicated a simultaneous bio-utilization of CO₂ and ethanol, and it was validated by the isotope tracer technique. MCFAs-forming microbes, acetogens, and electrochemically active microorganisms were enriched. This study provides fundamental insights relevant to the carbon and electron fluxes driven by electricity.

Electro-fermentation: Sustainable bioproductions steered by electricity

The market of biobased products obtainable via fermentation processes is steadily increasing over the past few years, driven by the need to create a decarbonized economy. To date, industrial fermentation (IF) employs either pure or mixed microbial cultures (MMC) whereby the type of the microbial catalysts and the used feedstock affect metabolic pathways and, in turn, the type of product(s) generated. In many cases, especially when dealing with MMC, the economic viability of IF is hindered by factors such as the low attained product titer and selectivity, which ultimately challenge the downstream recovery and purification steps. In this context, electro-fermentation (EF) represents an innovative approach, based on the use of a polarized electrode interface to trigger changes in the rate, yield, titer or product distribution deriving from traditional fermentation processes. In principle, the electrode in EF can act as an electron acceptor (i.e., anodic electro-fermentation, AEF) or donor (i.e., cathodic electro-fermentation, CEF), or simply as a mean to control the oxidation-reduction potential of the fermentation broth. However, the molecular and biochemical basis underlying the EF process are still largely unknown. This review paper provides a comprehensive overview of recent literature studies including both AEF and CEF examples with either pure or mixed microbial cultures. A critical analysis of biochemical, microbiological, and engineering aspects which presently hamper the transition of the EF technology from the laboratory to the market is also presented.

Electrotrophy: Other microbial species, iron, and electrodes as electron donors for microbial respirations

Electrotrophy, the growth of microbes on extracellular electron donors, drives important biogeochemical cycles and has practical applications. Studies of Fe(II)-based electrotrophy have provided foundational cytochrome-based mechanistic models for electron transport into cells. Direct electron uptake from other microbial species, Fe(0), or cathodes is of intense interest due to its potential roles in the production and anaerobic oxidation of methane, corrosion, and bioelectrochemical technologies. Other cells or Fe(0) can serve as the sole electron donor supporting the growth of several Geobacter and methanogen strains that are unable to use H₂ as an electron donor, providing strong evidence for electrotrophy. Additional evidence for electrotrophy in Geobacter strains and Methanosarcina acetivorans is a requirement for outer-surface c-type cytochromes. However, in most instances claims for electrotrophy in anaerobes are based on indirect inference and the possibility that H₂ is actually the electron donor supporting growth has not been rigorously excluded.

Opportunities and challenges in microbial medium chain fatty acids production from waste biomass

Medium chain fatty acids (MCFAs) that produced from affordable waste biomass via chain elongation (CE) technology are recognized as the potential alternatives to part fossil-derived chemicals, contributing to the sustainable development of economy and environment. The purpose of this review is to provide comprehensive analyses on the opportunities and challenges of MCFAs production and application. First, both two microbial MCFAs synthesis pathways of reverse β-oxidation and fatty acid biosynthesis were introduced/compared in detail to give readers a thorough understanding of the CE process, with the expectation of further boosting MCFAs production by well distinguishing them. Furthermore, the six key MCFAs production bottlenecks, corresponding research progresses, and possible solutions were analyzed. Five major MCFAs production strategies with their production mechanism, performances, and characteristics were also critically assessed. Additionally, the commercial production status was introduced, and future alternative production mode and research priorities were also recommended.

Efficiency, operational stability and biofouling of novel sulfomethylated polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene cation exchange membrane in microbial fuel cells

In this work, a novel cation exchange membrane, PSEBS SU22 was deployed in microbial fuel cells (MFCs) to examine system efficacy in line with membrane characteristics and inoculum source. It turned out that compared to a reference membrane (Nafion), employing PSEBS SU22 resulted in higher current density and electricity generation kinetics, while the electron recoveries were similar (19-28%). These outcomes indicated more beneficial ion transfer features and lower mass transfer-related losses in the PSEBS SU22-MFCs, supported by membrane water uptake, ion exchange capacity, ionic conductivity and permselectivity. By re-activating the membranes after (bio)foulant removal, PSEBS SU22 regained nearly its initial conductivity, highlighting a salient functional stability. Although the particular inoculum showed a clear effect on the microbial composition of the membrane biofouling layers, the dominance of aerobic species was revealed in all cases. Considering all the findings, the PSEBS SU22 seems to be promising for application in MFCs.

Rechargeable microbial fuel cell based on bidirectional extracellular electron transfer

Rechargeable microbial electrochemical systems can be used as renewable energy storage systems or as potable bioelectronics devices. In this study, a bioelectrode capable of bidirectional extracellular electron transfer was firstly introduced to construct the rechargeable microbial fuel cell (MFC). The performance of rechargeable MFC was enhanced with the increase of charge/discharge cycles, and a maximum energy efficiency of 4.5 ± 0.2% and Coulombic efficiency of 29.4 ± 4.1% were obtained. H₂ was the main charge carrier, while the accumulated acetate was only about 10 mg L^-1. The charge time under constant current mode largely affected the energy recovery. A decreased abundance of Mycobacteria, Geobacter, and Azospirillum, accompanied by an increase of Azonexus and Rhodococcus was observed in the rechargeable MFC, compared to control tests fueled with acetate. This study demonstrates the potential of bioelectrode for energy storage and recovery.

Microbial fuel cells: a comprehensive review for beginners

Microbial fuel cells (MFCs) have shown immense potential as a one-stop solution for three major sustainability issues confronting the world today-energy security, global warming and wastewater management. MFCs represent a cross-disciplinary platform for research at the confluence of the natural and engineering sciences. The diversity of variables influencing performance of MFCs has garnered research interest across varied scientific disciplines since the beginning of this century. The increasing number of research publications has made it necessary to keep track of work being carried out by research groups across the globe and consolidate significant findings on a regular basis. Review articles are often the nodal points for beginners who are required to undertake an exploratory survey of literature to identify a suitable research problem. This 'review of reviews' is a ready-reckoner that directs readers to relevant reviews and research articles reporting significant developments in MFC research in the last two decades. The article also highlights the areas needing research attention which when addressed could take this technology a few more steps closer to practical implementation.

Micro-microbial electrochemical sensor equipped with combined bioanode and biocathode for water biotoxicity monitoring

The development of low-cost biosensors for water monitoring is expected to reduce potential risks from contamination accidents. This study reported a novel micro-microbial electrochemical sensor using combined bioanode and biocathode as the sensing element, characterized by a sequential flowing membrane-free channel and a bilateral passive oxygen supply. A decrease in the ratio of number of bioanode to biocathode resulted in a lower power generation, whereas, achieving a similar or even higher toxic response. The voltage was affected by both the flow rate and the acetate concentration. With the increased acetate concentration, a clear trade-off was observed between the electroactivity stimulation of bioanode vs. the electroactivity maintenance of biocathode. Biosensors made good response to the injection of formaldehyde (10 µL of 0.25%, and 100 µL of 0.025%) into the inlet. A high microbial diversity was observed. This work can lead to a revolutionizing way of water monitoring using self-powered micro-biosensors.

Emerging trends in microbial fuel cell diversification-Critical analysis

Global need for transformation from fossil-based to bio-based economy is constantly emerging for the production of low-carbon/renewable energy/products. Microbial fuel cell (MFC) catalysed by bio-electrochemical process gained significant attention initially for its unique potential to generate energy. Diversification of MFC is an emerging trend in the context of prioritising/enhancing product output while exploring the mechanism specificity of individual processes. Bioelectrochemical treatment system (BET), microbial electrosynthesis system (MES), bioelectrochemical system (BES), electro-fermentation (EF), microbial desalination cell (MDC), microbial electrolysis cell (MEC) and electro-methanogenesis (EM) are the diversified MFC systems that are being researched actively. Owing to its broad diversification, MFC domain is increasing its potential credibility as a platform technology. Microbial catalyzed electrochemical reactions are the key which directly/indirectly are proportionally linked to electrometabolic activity of microorganisms towards final anticipated output. This review intends to holistically document the mechanisms, applications and current trends of MFC diversifications towards multi-faced applications.

Designing of Nanomaterials-Based Enzymatic Biosensors: Synthesis, Properties, and Applications

Among the many biological entities employed in the development of biosensors, enzymes have attracted the most attention. Nanotechnology has been fostering excellent prospects in the development of enzymatic biosensors, since enzyme immobilization onto conductive nanostructures can improve characteristics that are crucial in biosensor transduction, such as surface-to-volume ratio, signal response, selectivity, sensitivity, conductivity, and biocatalytic activity, among others. These and other advantages of nanomaterial-based enzymatic biosensors are discussed in this work via the compilation of several reports on their applications in different industrial segments. To provide detailed insights into the state of the art of this technology, all the relevant concepts around the topic are discussed, including the properties of enzymes, the mechanisms involved in their immobilization, and the application of different enzyme-derived biosensors and nanomaterials. Finally, there is a discussion around the pressing challenges in this technology, which will be useful for guiding the development of future research in the area.

Electro-fermentation for biofuels and biochemicals production: Current status and future directions

Electro-fermentation is an emerging bioporcess that could regulate the metabolism of electrochemically active microorganisms. The provision of electrodes for the fermentation process that functions as an electron acceptor and supports the formation and transportation of electrons and protons, consequently producing bioelectricity and value-added chemicals. The traditional method of fermentation has several limitations in usability and economic feasibility. Subsequently, a series of metabolic processes occurring in conventional fermentation processes are most often redox misaligned. In this regard, electro-fermentation emerged as a hybrid technology which can regulate a series of metabolic processes occurring in a bioreactor by regulating the redox instabilities and boosting the overall metabolic process towards high biomass yield and enhanced product formation. The present article deals with microorganisms-electrode interactions, various types of electro-fermentation systems, comparative evaluation of pure and mixed culture electro-fermentation application, and value-added fuels and chemical synthesis.

Simplified Reactor Design for Mixed Culture-Based Electrofermentation toward Butyric Acid Production

Mixed microbial culture (MMC) electrofermentation (EF) represents a promising tool to drive metabolic pathways toward the production of a specific compound. Here, the MMC-EF process has been exploited to obtain butyric acid in simplified membrane-less reactors operated by applying a difference of potential between two low-cost graphite electrodes. Ten values of voltage difference, from −0.60 V to −1.5 V, have been tested and compared with the experiment under open circuit potential (OCP). In all the tested conditions, an enhancement in the production rate of butyric acid (from a synthetic mixture of glucose, acetate, and ethanol) was observed, ranging from 1.3- to 2.7-fold relative to the OCP. Smaller enhancements in the production rate resulted in higher values of the calculated specific energy consumption. However, at all applied voltages, a low flow of current was detected in the one-chamber reactors, accounting for an average value of approximately −100 µA. These results hold a substantial potential with respect to the scalability of the electrofermentation technology, since they pinpoint the possibility to control MMC-based bioprocesses by simply inserting polarized electrodes into traditional fermenters.

Recent developments and key barriers to microbial CO2 electrobiorefinery

The electrochemical conversion of CO₂ can include renewable surplus electricity storage and CO₂ utilisation. This review focuses on the microbial CO₂ electrobiorefinery based on microbial electrosynthesis (MES) which merges electrochemical and microbial conversion to produce biofuels and higher-value chemicals. In this review, recent developments are discussed about bioelectrochemical conversion of CO₂ into biofuels and chemicals in MES via microbial CO₂-fixation and electricity utilisation reactions. In addition, this review examines technical approaches to overcome the current limitations of MES including the following: engineering of the biocathode, application of electron mediators, and reactor optimisation, among others. An in-depth discussion of strategies for the CO₂ electrobiorefinery is presented, including the integration of the biocathode with inorganic catalysts, screening of novel electroactive microorganisms, and metabolic engineering to improve target productivity from CO₂.

A slurry electrode integrated with membrane electrolysis for high-performance acetate production in microbial electrosynthesis

Microbial electrosynthesis (MES) technology employs electrotrophic microbes as biocatalysts to produce chemicals from CO₂. The application of a slurry electrode can enlarge the surface area to volume ratio, and membrane electrolysis (ME) for on-line extraction can solve the problem of product inhibition. This study constructed a novel dual-chamber ME-MES integrated system equipped with a slurry electrode, and the effect of concentration of powder-activated carbon (AC) in the catholyte on chemical production was also evaluated. The integrated system amended with 5 g L^-1 AC produced up to 13.4 g L^-1 acetate, showing a 179% increase compared with the control group without AC (4.8 g L^-1). However, further increasing the AC concentration to 10 and 20 g L^-1 resulted in decreased acetate production. A high concentration of AC showed higher antimicrobial activity to methanogens, as compared to acetogens. Amending AC exacerbated the process of electroosmosis. Also, amending AC with 0 to 10 g L^-1 decreased the electrochemical losses via both the membrane and electrolyte. The chemical production using H₂ or the electrode as electron donors showed a similar trend when amending AC. The present study provided important information for guiding future research to construct an efficient configuration of an MES bioreactor.

Redox Electrochemistry to Interrogate and Control Biomolecular Communication

Cells often communicate by the secretion, transport, and perception of molecules. Information conveyed by molecules is encoded, transmitted, and decoded by cells within the context of the prevailing microenvironments. Conversely, in electronics, transmission reliability and message validation are predictable, robust, and less context dependent. In turn, many transformative advances have resulted by the formal consideration of information transfer. One way to explore this potential for biological systems is to create bio-device interfaces that facilitate bidirectional information transfer between biology and electronics. Redox reactions enable this linkage because reduction and oxidation mediate communication within biology and can be coupled with electronics. By manipulating redox reactions, one is able to combine the programmable features of electronics with the ability to interrogate and modulate biological function. In this review, we examine methods to electrochemically interrogate the various components of molecular communication using redox chemistry and to electronically control cell communication using redox electrogenetics.

Electro-organic synthesis - a 21st century technique

The severe limitations of fossil fuels and finite resources influence the scientific community to reconsider chemical synthesis and establish sustainable techniques. Several promising methods have emerged, and electro-organic conversion has attracted particular attention from international academia and industry as an environmentally benign and cost-effective technique. The easy application, precise control, and safe conversion of substrates with intermediates only accessible by this method reveal novel pathways in synthetic organic chemistry. The popularity of electricity as a reagent is accompanied by the feasible conversion of bio-based feedstocks to limit the carbon footprint. Several milestones have been achieved in electro-organic conversion at rapid frequency, which have opened up various perspectives for forthcoming processes.