Insights into the nucleation role of cellulose crystals during crystallization of poly( β -hydroxybutyrate)

How surface modification of cellulose nanocrystals affects the crystallization process of poly (β-hydroxybutyrate)

Hydroxyl groups on the surface of cellulose nanocrystals (CNC) are modified by chemical methods, CNC and the modified CNC are used as fillers to prepare PHB/cellulose nanocomposites. The absorption peak of carbonyl group of the modified CNC (CNC-CL and CNC-LA) appears in the FT-IR spectra, which proves that the modifications are successful. Thermal stability of CNC-CL and CNC-LA is better than that of pure CNC. Pure CNC is beneficial to the nucleation of PHB, while CNC-CL and CNC-LA inhibit the nucleation of PHB. The spherulite size of PHB and its nanocomposites increases linearly over time, and the maximum growth rate of PHB spherulite exists at 90 °C. Rheological analysis shows that viscous deformation plays the dominant role in PHB, PHBC and PHBC-CL samples, while the elastic deformation is dominant in PHBC-LA. According to the rheological data, the dispersion of CNC-CL and CNC-LA in PHB is better than that of CNC. This work demonstrates the impact of modified CNC on the crystallization and viscoelastic properties of PHB. Moreover, the interface enhancement effect of modified CNC on PHB/CNC nanomaterials is revealed from the crystallization and rheology perspectives.

Using an aromatic amide as nucleating agent to enhance the crystallization and dimensional stability of poly(3-hydroxybutyrate-co-3-hydroxyhexanate)

Biosynthesized poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) has emerged as a promising biodegradable polymer with a great potential to compete with traditional petroleum-based plastics, however, the poor crystallization ability makes it challenge to transform into high-performance products via common melt-processing methods. Herein, we demonstrate that N,N'-dicyclohexyl-2,6-naphthalenedicarboxamide (TMB) can serve as an efficient nucleating agent to significantly enhance the crystallization and resulting storage stability of PHBHHx. The results indicate that PHBHHx with small amounts of TMB (0.3-0.5 wt%) can crystallize completely even under a rapid cooling rate of 100 °C/min and the isothermal crystallization time is greatly reduced. As a result, the crystallinity of the injection-molded PHBHHx products is increased from 24.5 % to 39.5 %, without secondary crystallization after being stored at room temperature for 6 h. The products exhibit superior dimensional stability and the post-shrinkage can be decreased to as low as 0.1 %. Our work offers a feasible method to develop high-performance PHBHHx materials with remarkably enhanced crystallization ability.

Enhanced crystallization and storage stability of mechanical properties of poly(hydroxyalkanoate)s in the presence of hydrazide compounds with different configurations

Slow crystallization rates and poor storage stability of mechanical properties limit the widespread use of biosynthesized poly(hydroxyalkanoate)s (PHA). Hydrazide compounds (HC_n) with a formula of C₆H₅CONHNHCO(CH₂)_nCONHNHCOC₆H₅ (n = 4 and 8) were used as PHA nucleating agents to improve the crystallization and mechanical properties. The effects of HC_n structure and self-assembly on the crystallization kinetics and nucleation efficiency of PHA were systematically investigated. Both HC_ns can be dissolved in the PHA matrix at high temperatures and then self-assemble into rod-like structures to induce crystallization of PHA. The nucleation efficiency of HC₈ is much better than that of HC₄ at low subcooling. With only 0.75 wt% HC₈, the crystallization half-life time t_1/2 of PHA at 100 °C decreased by 91 % and the degree of crystallinity increased to 38.2 % with a large number of tiny nuclei. Moreover, storage stability of mechanical properties of PHA was greatly improved due to the better crystallization ability. Therefore, this work provides a basis for the design of high-efficiency nucleating agents for PHA, which is expected to improve the mechanical properties and expand the application fields of PHA.

Poly(3-hydroxybutyrate) Nanocomposites with Cellulose Nanocrystals

Poly(3-hydroxybutyrate) (PHB) is one of the most promising substitutes for the petroleum-based polymers used in the packaging and biomedical fields due to its biodegradability, biocompatibility, good stiffness, and strength, along with its good gas-barrier properties. One route to overcome some of the PHB's weaknesses, such as its slow crystallization, brittleness, modest thermal stability, and low melt strength is the addition of cellulose nanocrystals (CNCs) and the production of PHB/CNCs nanocomposites. Choosing the adequate processing technology for the fabrication of the PHB/CNCs nanocomposites and a suitable surface treatment for the CNCs are key factors in obtaining a good interfacial adhesion, superior thermal stability, and mechanical performances for the resulting nanocomposites. The information provided in this review related to the preparation routes, thermal, mechanical, and barrier properties of the PHB/CNCs nanocomposites may represent a starting point in finding new strategies to reduce the manufacturing costs or to design better technological solutions for the production of these materials at industrial scale. It is outlined in this review that the use of low-value biomass resources in the obtaining of both PHB and CNCs might be a safe track for a circular and bio-based economy. Undoubtedly, the PHB/CNCs nanocomposites will be an important part of a greener future in terms of successful replacement of the conventional plastic materials in many engineering and biomedical applications.

Crystallization of microbial polyhydroxyalkanoates: A review

Polyhydroxyalkanoates (PHAs), produced by the microbial fermentation, is a promising green polymer and has attracted much attention due to its excellent biocompatibility, complete biodegradability, and non-cytotoxicity. The physical properties of PHAs are closely related to their chemical and crystalline structure. Therefore, deep understanding and regulating the structure and crystallization of PHAs are the key factors to improve the performance of PHAs. This review first provides a brief overview of the development history, chemical structure, and basic properties of PHAs. Then, the crystal structure, crystal morphology, kinetics theories and crystallization behavior of nucleation-induced PHAs are systematically summarized to provide a theoretical foundation for improving PHAs crystallization rate and physical properties. In the end, the outlook on the crystallization and application prospects of PHAs is also addressed.

Enhanced crystallization and storage stability of mechanical properties of biosynthesized poly (3-hydroxybutyrate-co-3-hydroxyhexanate) induced by self-nucleation

The poor mechanical properties induced by unsatisfactory crystallization ability limit the widespread use of biosynthesized poly (3-hydroxybutyrate-co-3-hydroxyhexanate) (PHBH). In this work, poly (3-hydroxybutyrate) (PHB) with a high melting point was first used as a homogeneous nucleating agent to increase the crystallization rate of PHBH by a self-nucleation method with a wider processing temperature window and crystallization kinetics and storage stability of mechanical properties of the PHBH/PHB mixtures were systematically investigated. By controlling the processing temperature and PHB content, the crystal nucleus density and crystallization rate of PHBH could be greatly increased while secondary crystallization was inhibited. When the processing temperature is 185 °C and PHB content is 20 wt%, the half crystallization time is shortened by 96% and the crystallinity was increased to 37.2%. Meanwhile, the mechanical performance of PHBH and its storage stability are greatly improved. Therefore, this work provides a simple and efficient way to improve the crystallization and mechanical performance of PHBH, which is expected to be applied to industrial production on a large scale.

Cellulosic nanofibers filled poly(β-hydroxybutyrate): Relations between viscoelasticity of composites and aspect ratios of nanofibers

Dispersion states are vital for fibrous nanocelluloses to be used as reinforcements for polymers, which is highly dependent on geometry of nanocelluloses. Three types of nanocelluloses with various fiber aspect ratios were used to prepare target composite samples with poly(β-hydroxybutyrate) in this work. Viscoelasticity/elastoplasticity were used as probes to detect the flexibility-morphology relations of nanocelluloses in polymer. Cellulose nanocrystals (aspect ratio = 8) were rigid in polymer, retaining their rod-like shape, whereas bacterial celluloses (aspect ratio = 600) fully flexible, forming closely networked structure, and cellulose nanofibers (aspect ratio = 70) semi-flexible, dispersing as loosely flocculated clusters. Owing to these differences, the viscoelastic flow and elastoplastic deformation of three kinds of composites differed from one another. The strain-scaling and hysteresis work-scaling behaviors were then used to establish relaxation scale-structure correlations of target samples. This work provides interesting information around regulating the dispersion of nanocelluloses in polymer composites by tailoring aspect ratios of nanocelluloses.

Nanofibrous Foams of Poly(3-hydroxybutyrate)/Cellulose Nanocrystal Composite Fabricated Using Nonsolvent-Induced Phase Separation

In this study, we fabricated nanofibrous foams of neat poly(3-hydroxybutyrate) (PHB) and PHB/cellulose nanocrystal (CNC) nanocomposite using nonsolvent-induced phase separation (NIPS) followed by solvent extraction. Two different nonsolvents, tetrahydrofuran (THF) and 1,4-dioxane (Diox), in combination with the solvent, chloroform (CF), were used for NIPS. The parameters of NIPS-derived crystallization kinetics were calculated using Avrami analysis of time-dependent infrared spectral measurements. The lower viscosity and poorer PHB affinity of THF than those of Diox resulted in rapid crystallization and gelation rate, which in turn resulted in higher strength of the foam. The mechanical reinforcement by the incorporation of CNCs was achieved for the composite foam prepared in Diox/CF but not in THF/CF, owing to the relatively better dispersion of the CNCs in Diox than that in THF. A rapid rate of NIPS-derived crystallization and gelation was achieved in THF/CF with the incorporation of CNCs, indicating the effective crystal nucleation of CNCs. However, the presence of CNCs deaccelerated the crystallization in Diox/CF, indicating that the inhibition effect of PHB mobility became more dominant than the nucleation effect of CNCs; this was because the CNC dispersion became more homogeneous in Diox/CF. In vitro cell viability assays exhibited excellent cytocompatibility of the foams, thereby showing potential for use in biomedical applications.

Supernucleation, crystalline structure and thermal stability of bacterially synthesized poly(3-hydroxybutyrate) polyester tailored by thymine as a biocompatible nucleating agent

Naturally occurring thymine (TM) was incorporated into bacterial poly(3-hydroxybutyrate) (PHB) polyester to fabricate a novel and green biocomposite. Both 0.5% and 1% TM exhibit supernucleation effect on PHB, and crystallization kinetics suggests TM significantly increased T_c and X_c, and substantially shortened t_1/2 of PHB. Epitaxial nucleation caused by a perfect crystal lattice matching between PHB and TM, was proposed to elucidate nucleation mechanism of PHB. Hydrogen bond interaction exists between CO, C-O-C groups of PHB and -CH₃ (or -CH)/-NH- group of TM. TM interacted with CO group of PHB crystalline phase rather than that of amorphous one. In addition, two new IR crystalline bands assigned to C-O-C group of PHB appeared in the presence of TM, which arises from shift of two amorphous ones, respectively. TM enhanced onset thermal degradation temperature of PHB, mainly attributed to increased degree of crystallinity of PHB and flame retardance effect of TM.

Surface chain engineering of chitin nanocrystals towards tailoring the nucleating capacities for poly(β-hydroxybutyrate)

Chitin nanocrystal (ChNC) is good nucleation agent for aliphatic polyesters because of its high-energy surface. To moderate its nucleation activity, silane coupling agents with different chain lengths or functional groups were used to modify ChNCs in this work, and biodegradable poly(β-hydroxybutyrate) (PHB) was used as target polymer for crystallization study. Surface coupling of ChNCs improves their phase adhesion to PHB chain and weakens their nucleation activities. The alterations strongly depend on the surface chain structure of ChNCs: sulfhydryl silane-coupled ChNC shows lowered nucleation activity, whereas amino silane-coupled ChNCs even become antinucleation agents. The interfacial compatibility is vital to altered role of ChNCs and to following changes in spherulite growth and ring-banded morphology, which is further disclosed using Flory-Huggins interaction parameters and rheological responses as probes. This work provides useful information on tailoring the functions of ChNCs as nanoadditive for biodegradable aliphatic polyesters by the way of surface chain engineering.

Investigations on Novel Ternary Green Polymer Composite

In this study, the novel ternary green polymer composites of poly(l-lactic acid) (PLLA)/poly(ethylene adipate)/hexagonal boron nitride (PLLA/PEA/h-BN) were synthesized and prepared. The crystallization rate of the biodegradable polymer PLLA in the composite was significantly increased with the addition of PEA and functional h-BN. In ternary PLLA/PEA/h-BN composites, PEA can be used as a plasticizer, while h-BN is a functional nucleation agent for PLLA. The analysis of the isothermal crystallization kinetics by the Avrami equation shows that the rate constant k of the ternary PLLA/PEA/h-BN composite represents the highest value, indicating the highest crystallization in the ternary composite. Adding h-BN in the composite can further increase the k value and increase the crystallization rate. Polarized optical microscopy (POM) images reveal that h-BN is an effective nucleation agent that increases the nucleation density of composites. Analysis of wide-angle X-ray diffraction (WAXD) further confirmed that the crystalline structures of PLLA were unchanged by the addition of PEA and h-BN. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) images show that the h-BN particles are uniformly distributed in the composite. The distribution of h-BN having a particle size of a few hundred nm causes an effective nucleation effect and promotes the crystallization of the ternary composites.

Effects of Cellulose Nanocrystals and Cellulose Nanofibers on the Structure and Properties of Polyhydroxybutyrate Nanocomposites

One of the major obstacles for polyhydroxybutyrate (PHB), a biodegradable and biocompatible polymer, in commercial applications is its poor elongation at break (~3%). In this study, the effects of nanocellulose contents and their types, including cellulose nanocrystals (CNCs) and cellulose nanofibers (CNFs) on the crystallization, thermal, and mechanical properties of PHB composites were systematically compared. We explored the toughening mechanisms of PHB by adding CNCs and cellulose CNFs. The results showed that when the morphology of bagasse nanocellulose was rod-like and its content was 1 wt %, the toughening modification of PHB was the best. Compared with pure PHB, the elongation at break and Young’s modulus increased by 91.2% and 18.4%, respectively. Cellulose nanocrystals worked as heterogeneous nucleating agents in PHB and hence reduced its crystallinity and consequently improved the toughness of PHB. This simple approach could potentially be explored as a strategy to extend the possible applications of this biopolymer in packaging fields.

A review on versatile applications of blends and composites of CNC with natural and synthetic polymers with mathematical modeling

Cellulose is world's most abundant, renewable and recyclable polysaccharide on earth. Cellulose is composed of both amorphous and crystalline regions. Cellulose nanocrystals (CNCs) are extracted from crystalline region of cellulose. The most attractive feature of CNC is that it can be used as nanofiller to reinforce several synthetic and natural polymers. In this article, a comprehensive overview of modification of several natural and synthetic polymers using CNCs as reinforcer in respective polymer matrix is given. The immense activities of CNCs are successfully utilized to enhance the mechanical properties and to broaden the field of application of respective polymer. All the technical scientific issues have been discussed highlighting the recent advancement in biomedical and packaging field.

Poly(3-hydroxybutyrate) Modified by Nanocellulose and Plasma Treatment for Packaging Applications

In this work, a new eco-friendly method for the treatment of poly(3-hydroxybutyrate) (PHB) as a candidate for food packaging applications is proposed. Poly(3-hydroxybutyrate) was modified by bacterial cellulose nanofibers (BC) using a melt compounding technique and by plasma treatment or zinc oxide (ZnO) nanoparticle plasma coating for better properties and antibacterial activity. Plasma treatment preserved the thermal stability, crystallinity and melting behavior of PHB‒BC nanocomposites, regardless of the amount of BC nanofibers. However, a remarkable increase of stiffness and strength and an increase of the antibacterial activity were noted. After the plasma treatment, the storage modulus of PHB having 2 wt % BC increases by 19% at room temperature and by 43% at 100 °C. The tensile strength increases as well by 21%. In addition, plasma treatment also inhibits the growth of Staphylococcus aureus and Escherichia coli by 44% and 63%, respectively. The ZnO plasma coating led to important changes in the thermal and mechanical behavior of PHB‒BC nanocomposite as well as in the surface structure and morphology. Strong chemical bonding of the metal nanoparticles on PHB surface following ZnO plasma coating was highlighted by infrared spectroscopy. Moreover, the presence of a continuous layer of self-aggregated ZnO nanoparticles was demonstrated by scanning electron microscopy, ZnO plasma treatment completely inhibiting growth of Staphylococcus aureus. A plasma-treated PHB‒BC nanocomposite is proposed as a green solution for the food packaging industry.

Cellulose nanomaterials as green nanoreinforcements for polymer nanocomposites

Unexpected and attractive properties can be observed when decreasing the size of a material down to the nanoscale. Cellulose is no exception to the rule. In addition, the highly reactive surface of cellulose resulting from the high density of hydroxyl groups is exacerbated at this scale. Different forms of cellulose nanomaterials, resulting from a top-down deconstruction strategy (cellulose nanocrystals, cellulose nanofibrils) or bottom-up strategy (bacterial cellulose), are potentially useful for a large number of industrial applications. These include the paper and cardboard industry, use as reinforcing filler in polymer nanocomposites, the basis for low-density foams, additives in adhesives and paints, as well as a wide variety of filtration, electronic, food, hygiene, cosmetic and medical products. This paper focuses on the use of cellulose nanomaterials as a filler for the preparation of polymer nanocomposites. Impressive mechanical properties can be obtained for these materials. They obviously depend on the type of nanomaterial used, but the crucial point is the processing technique. The emphasis is on the melt processing of such nanocomposite materials, which has not yet been properly resolved and remains a challenge.This article is part of a discussion meeting issue 'New horizons for cellulose nanotechnology'.

Effects of isomorphic poly(butylene succinate-co-butylene fumarate) on the nucleation of poly(butylene succinate) and the formation of poly(butylene succinate) ring-banded spherulites

The composition of isomorphic PBSF can dramatically affect the nucleation efficiency, the formation temperature of ring-banded spherulite and the band spacing of the PBS.

Effects of modified nanocrystalline cellulose on the hydrophilicity, crystallization and mechanical behaviors of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)

An effective approach is developed to enhance the compatibility between the dispersed NCC and the PHBH matrix via surface grafting.

Morphology and mechanical properties of poly(β-hydroxybutyrate)/poly(ε-caprolactone) blends controlled with cellulosic particles

The rigid microcrystalline cellulose (MCC) particles and semi-rigid ethyl cellulose (EC) were used to control phase morphology and mechanical properties of immiscible poly(β-hydroxybutyrate) (PHB)/poly(ε-caprolactone) (PCL) blends. The interfacial properties were evaluated by the fiber retraction and contact angle methods MCC is incompatible with PHB and PCL, and dispersed independently in the two polymer phases in their blends. However, EC is more compatible with the two polymers, with a higher affinity for PCL. And EC prefers locating in PCL domains and at the phase interface. Selective localization of MCC and EC affects the mechanical properties and phase structure of PHB/PCL blends strongly. For the co-continuous samples, the presence of MCC and EC improves both the tensile and impact strengths. For the 'sea-island' ones, however, the changes of strengths depends strongly on the phase adhesion. This work will help focus efforts on moderating structure and properties of immiscible polymer blends using cellulose particles.

Non-isothermal crystallization kinetics, thermal degradation behavior and mechanical properties of poly(lactic acid)/MOF composites prepared by melt-blending methods

In this article, poly(lactic acid)/metal–organic framework composites were prepared by melt-blending method and the effects of MOFs on the non-isothermal crystallization, thermal degradation and mechanical property of poly(lactic acid) were studied.