Facile microfluidic fabrication and characterization of ethyl cellulose/PVP films with neatly arranged fibers

Hybrid polysaccharide film infused with polyoxometalates for inkless printing and solar ultraviolet sensing

Inkless paper made from photochromic materials has garnered significant interest owing to its potential to reduce both ink and paper pollution during production. In this research, we synthesized a dual-material film (EC-PVP/PGMEA/PMoA) and conducted a detailed investigation of its photochromic response to visible light and its microstructural properties. Initially, the film appeared as a translucent yellow, but upon exposure to visible light, it shifted to blue with a maximum absorption peak of 2.04 a.u. The film returned to its stable yellow state either by heating at 100 °C for 1 h or by being kept in the dark at RT conditions for 20 days, aided by PGMEA. The film's hydrophobicity decreased, attributed to PEG, and its hydrophilicity was confirmed by a reduction in water contact angle from 69.9° to 37.8°. XPS and ESR analyses revealed a Mo5+ ratio of 0.42 and a signal at g = 2.017, indicating proton transfer and photo reductive interactions between PMoA particles and the EC-PVP/PGMEA matrix. This innovative study underscores the hybrid film's potential for applications in inkless printing and UV solar detection.

Development and characterization of biodegradable water- and oil-resistant coatings based on derivatized cellulose, sodium alginate, and shellac for paper-based packaging

As environmental awareness grows, developing non-toxic, environmentally friendly, and biodegradable water- and oil-resistant coating layers using bio-based materials for paper-based packaging has become a key field of research. In this work, sodium alginate (SA) and sodium carboxymethyl cellulose (CMC) were used as the oil-resistant coating layer, while shellac (LAC) and ethyl cellulose (EC) formed the water-resistant coating layer, to produce a water- and oil-resistant coated paper. The effect of the mass ratio of these materials on performance was analyzed, demonstrating that the interaction between SA and CMC enhances the compactness of coating, thereby improving oil resistance. Similarly, the addition of LAC to EC increases coating compactness, which improves water resistance. The resulting coated paper has excellent water resistance (Cobb value: 3.42 g/m2) and oil resistance (Kit rating: 12/12) and shows no leakage after holding hot water and hot oil for 30 min, indicating good resistance to both. Additionally, the coated paper demonstrates good mechanical properties, thermal stability, biodegradability and recyclability. The materials used are widely available and low-cost, and the preparation method is straightforward, making this research highly valuable for advancing paper-based packaging materials.

Spectroscopic investigation, dielectric and antimicrobial properties of chitin-cellulose@ZnO/CuO conductive nanocomposites

In this research, we fabricated a functional conductive nanocomposite with valuable properties through a chitin (CH) and cellulose (CE) polymerization process, incorporating ZnO/(0.1, 0.2, 0.3 mol.%) CuO bioactive nanoparticles. These bioactive nanoparticles, synthesized through sol-gel and polymerization interactions, greatly enhanced the structural, dielectric, and antimicrobial characteristics of CH-CE@ZnO/CuO conductive nanocomposites. The morphological analysis revealed that these nanoparticles, with diameters ranging from 11-25 nm, formed covalent bonds with the membrane matrix, bolstering the conductive nanocomposites ' structural integrity and dielectric performance. The dielectric properties of the conductive nanocomposites were significantly enhanced by the even distribution of ZnO/CuO nanoparticles within the CH-CE composite. Additionally, antimicrobial assessments demonstrated that the CH-CE@ZnO/CuO conductive nanocomposites displayed significant antibacterial properties against the Escherichia coli and Staphylococcus aureus, showcasing their potential as active packaging materials for electronic, biosensors, and sustainable applications.

A separable double-layer self-pumping dressing containing astragaloside for promoting wound healing

Some skin wounds often have many exudate. Ordinary single layer electrospunning nanofiber wound dressings often don't have enough capacity to absorb them. Therefore, a separable double layer electrospunning nanofiber dressing was developed in this work. The dressing had a separable feature that allowed the upper layer to be separated and removed after it had absorbed a significant amount of wound exudate. This dressing consisted of an upper layer of super hydrophilic sodium polyacrylate nanofibers and a bottom layer of 3D-structure coaxial nanofibers with encapsulated Astragaloside (AS). The results showed that nanofibers had better morphology. The water absorption rate, water vapor transmission rate and free radical scavenging rate of the double-layer dressings were 1461.71 ± 39.72 %, 1193.63 ± 134 g·m-2·day-1, and 63.35 ± 3.65 %, respectively. The double-layer nanofiber dressing achieved 65.69 ± 2.62 % and 75.10 ± 6.26 % inhibition against Staphylococcus aureus and Escherichia coli, respectively. The double-layer dressing had proliferative, migratory, and adhesive effects on L929 fibroblasts. And the double-layer dressing resulted in a 96.78 ± 1.0 % wound healing rate in rats after giving a 14 days treatment. Therefore, the 3D-structure separable double-layer wound dressing designed and prepared in this study was effective in promoting wound healing.

Ethyl cellulose matrixed poly(sulfur-co-sorbic acid) composite films: Regulation of properties and application for food preservation

Developing non-toxic and sustainable materials with versatile and diverse functions has always been a crucial issue in food preservation packaging. Recently, inverse vulcanization has emerged as a precise and eco-friendly solution, attributed to the versatility of resulting polysulfides. In this study, a polysulfide crosslinked with sorbic acid was prepared by inverse vulcanization, and further combined with bio-macromolecular ethyl cellulose to form composite films via a casting method. Thanks to the ethanol-solubility and good compatibility of ethyl cellulose towards the polysulfide, morphology of the films can be tailored by adjusting the component ratio, thereby achieving favorable water vapor permeability (2.20 × 10-12 gs-1m-1Pa-1), oxygen permeability (4.01 × 10-4 gs-1 m-2), elasticity modulus (~400 MPa), elongation at break (~16 %), etc. Some films demonstrate remarkable antibacterial activity against a broad spectrum of bacteria and fungi, demonstrating their effectiveness in food preservation. The browning and spoilage of preserved Agaricus bisporus were inhibited, with 79.2 % of the initial firmness retained and a 5.6 % weight loss recorded on the 6th day. For the 15-day preservation of grapes, minimal changes in appearance, firmness, or TSS were observed, underscoring the promising potential of this composite for food preservation applications.

High-Speed Electrospinning of Ethyl Cellulose Nanofibers via Taylor Cone Optimization

Ethyl cellulose (EC) is one of the most widely used cellulose derivatives. Nevertheless, challenges such as the formation of beaded fibers, low yield, and nonporous internal structure persist in electrospinning, limiting functional improvements and industrial applications. This study invented a groundbreaking high-speed electrospinning technique through sheath liquid assistance to optimize the Taylor cone, dramatically enhancing the yield, morphology, and formation of porous structures of EC nanofibers beyond what has been seen in the literature to date. Our study emphasizes the crucial role of the sheath liquid's physical and chemical properties in controlling the morphology and diameter of EC nanofibers. It was discovered that highly polar and viscous sheath liquids led to the formation of beaded structures. Most importantly, the sheath liquid-assisted method substantially increased the ejection rate of the EC solution tens and hundreds of times compared to the current low-speed electrospinning method (0.1-1 mL/h) by refining the shape of the Taylor cone and resolving low productivity challenges in conventional nanofiber production. Meanwhile, increasing the flow rate of the EC or the sheath liquid accelerated the phase separation of EC solutions, thereby promoting the formation of porous structures in EC nanofibers. A pronounced porous structure was observed when the core EC flow rate reached 25 mL/h or the sheath chloroform flow rate reached 20 mL/h. Furthermore, our sheath liquid-assisted high-speed electrospinning technique demonstrated universal applicability to ECs with varying molecular weights. This study comprehensively addressed challenges in controlling the yield, morphology, and internal structure of EC nanofibers through sheath-solution-assisted high-speed electrospinning technology. These findings provide an innovative approach to developing next-generation electrospinning technologies to enhance the yield and properties of natural polymers for sustainability.

The preparation, resources, applications, and future trends of nanofibers in active food packaging: a review

Active packaging is a novel strategy for maintaining the shelf life of products and ensuring their safety, freshness, and integrity that has emerged with the consumer demand for safer, healthier, and higher quality food. Nanofibers have received a lot of attention for the application in active food packaging due to their high specific surface area, high porosity, and high loading capacity of active substances. Three common methods (electrospinning, solution blow spinning, and centrifugal spinning) for the preparation of nanofibers in active food packaging and their influencing parameters are presented, and advantages and disadvantages between these methods are compared. The main natural and synthetic polymeric substrate materials for the nanofiber preparation are discussed; and the application of nanofibers in active packaging is elaborated. The current limitations and future trends are also discussed. There have been many studies on the preparation of nanofibers using substrate materials from different sources for active food packaging. However, most of these studies are still in the laboratory research stage. Solving the issues of preparation efficiency and cost of nanofibers is the key to their application in commercial food packaging.

Preparation of amphiphilic polyquaternium nanofiber films with antibacterial activity via environmentally friendly microfluidic-blow-spinning for green food packaging applications

Green food packaging plays an important role in environmental protection and sustainable development. Therefore, it is advisable to employ low-energy consumption manufacturing techniques, select environmentally friendly materials, and focus on cost-effectiveness with high production yields during the production process. In this study, an amphiphilic polyquaternium called PBzCl was proposed and synthesized by free radical polymerization of cost-efficient quaternary ammonium salts and methacrylate monomers. Then, biodegradable PCL and PVP were used to rapidly prepare the PBzCl@PCL/PVP nanofiber films via environmentally friendly microfluidic-blow-spinning (MBS). The best antibacterial effect was observed at a PBzCl loading concentration of 13.5%, and the PBzCl@PCL/PVP nanofiber films had 91% and 100% antibacterial rates against Escherichia coli and Staphylococcus aureus, respectively. Besides, the loading of PBzCl improved the water stability of the PCL/PVP nanofiber films, and the films also showed excellent biocompatibility. Overall, PBzCl@PCL/PVP nanofibre films have promising food packaging potential.

Methyl jasmonate-loaded composite biofilm sustainably alleviates chilling lignification of loquat fruit during postharvest storage

In this work, the MeJA-loaded gelatin/pullulan/chitosan composite biofilm was prepared to inhibit the chilling lignification of the loquat fruit during storage at 0 °C. The firmness and lignin content were decreased by 89 % and 81.77 % after MeJA-loaded biofilm treatment. Malondialdehyde (MDA) production was almost completely suppressed and chilling injury of loquat fruit was significantly reduced. Enzyme activity results show that the biofilm alleviated chilling lignification mainly by inhibiting peroxidase (POD) activity in the phenylpropanoid pathway (PCCs = 0.715, with lignin content). Also, the conventional MeJA vapor treatment only alleviated lignification on day 3, but the biofilm treatment had a better and more sustained effect throughout the whole storage due to its sustained release ability. Besides, the biofilm had good mechanical properties, transparency and water vapor transmission rate. This work indicates that loading preservatives into biofilms has a promising application prospect for inhibiting the postharvest quality deterioration of fruit and vegetables.

Electrospun Photodynamic Antibacterial Konjac Glucomannan/Polyvinylpyrrolidone Nanofibers Incorporated with Lignin-Zinc Oxide Nanoparticles and Curcumin for Food Packaging

Due to the growing concerns surrounding microbial contamination and food safety, there has been a surge of interest in fabricating novel food packaging with highly efficient antibacterial activity. Herein, we describe novel photodynamic antibacterial konjac glucomannan (KGM)/polyvinylpyrrolidone (PVP) nanofibers incorporated with lignin-zinc oxide composite nanoparticles (L-ZnONPs) and curcumin (Cur) via electrospinning technology. The resulting KGM/PVP/Cur/L-ZnONPs nanofibers exhibited favorable hydrophobic properties (water contact angle: 118.1°), thermal stability, and flexibility (elongation at break: 241.9%). Notably, the inclusion of L-ZnONPs and Cur endowed the nanofibers with remarkable antioxidant (ABTS radical scavenging activity: 98.1%) and photodynamic antimicrobial properties, demonstrating enhanced inhibitory effect against both Staphylococcus aureus (inhibition: 12.4 mm) and Escherichia coli (12.1 mm). As a proof-of-concept study, we evaluated the feasibility of applying nanofibers to fresh strawberries, and the findings demonstrated that our nanofibers could delay strawberry spoilage and inhibit microbial growth. This photodynamic antimicrobial approach holds promise for design of highly efficient antibacterial food packaging, thereby contributing to enhanced food safety and quality assurance.

Fabrication of antimicrobial PCL/EC nanofibrous films containing natamycin and trans-cinnamic acid by microfluidic blow spinning for fruit preservation

Fruit is susceptible to various postharvest pathogens; thus, the development of multifunctional preservation materials that can achieve the broad-spectrum inhibition of different pathogens is a current research hotspot. Here, microfluidic blow spinning was used to create a biodegradable polycaprolactone/ethyl cellulose (PCL/EC) nanofibrous film that incorporated two naturally-sourced compounds, natamycin and trans-cinnamic acid, resulting in multi-microbial inhibition. The PCL/EC-based film had a smooth and even morphology, indicating the favorable integration of PCL and EC. After the incorporation of ingredients, the film exhibited good inhibitory activity against Escherichia coli, Staphylococcus aureus, and Botrytis cinerea, and it had finer fiber diameters, higher permeability, and antioxidant properties. We further demonstrated that strawberries that were padded with the film had good resistance to Botrytis cinerea. Also, the film did not interference with the qualities of the strawberries during storage. The study demonstrates a promising application for multi-antimicrobial and bio-friendly packaging materials in postharvest fruit preservation.

Natamycin-Loaded Ethyl Cellulose/PVP Films Developed by Microfluidic Spinning for Active Packaging

The preparation of active packaging loaded with antimicrobial, antioxidant, and other functional agents has become a hot topic for food preservation in recent years. In this field, active fiber films based on spinning methods have attracted the interest of researchers owing to their high specific surface area, high porosity, high loading capacity, and good controlled release capacity. In the present work, neatly arranged ethyl cellulose (EC)/polyvinyl-pyrrolidone (PVP) fibrous films loaded with natamycin as an antimicrobial agent were prepared by microfluidic spinning. The encapsulation efficiency of natamycin was more than 90% in each group and the loading increased with increasing natamycin content. According to the characterization results of the natamycin-loaded EC/PVP fibrous films, hydrogen bonding was formed between natamycin and EC and PVP in the fibrous films. Meanwhile, the water contact angle of the fibrous films was increased, suggesting the improved hydrophobicity of the films. In the in vitro bacterial inhibition experiments, the active fiber films loaded with natamycin showed good antimicrobial activity, which could significantly inhibit the growth of gray mold. In conclusion, N-EC/PVP fibrous films with antimicrobial activity prepared by microfluidic spinning showed good potential in the field of active packaging.

Ultrathin ultrastrong transparent films made from regenerated cellulose and epichlorohydrin

Thin films used in electronic devices are often petroleum-based, non-biodegradable, and non-renewable polymers. Herein, ultrathin ultrastrong regenerated cellulose films were made with a facile method by applying a solution of mildly carboxylated nanocellulose and various amounts of epichlorohydrin (ECH) as a crosslinker. The morphology and physiochemical properties of films were measured using FE-SEM, TEM, FTIR, NMR, UV-Vis, XRD, DLS, and TGA. Carboxylated cellulose with a charge content of 1.5 mmol/g was prepared to make alkaline dopes containing nanocrystalline cellulose (CNC). Then, ECH (0-50%) was added and the dope was blade cast, dried in an oven, regenerated in an acid bath, washed, and air dried to make uniform films approximately 1 μm thick. The tensile stress and elastic modulus of the films were measured and found to be 100-300 MPa and 5-12.7 GPa, respectively. Higher amounts of ECH led to stronger films. All films were over 96% transparent, insoluble in water, and absorbed 24-28% moisture. TGA analysis showed ultrathin films were thermally resistant up to 250 °C and were stable and unchanged over a month at 105 °C showing excellent thermal aging resistance. Overall, films with 5-10% ECH are extremely strong, which makes them promising bioresource-based candidates for flexible electronic applications.

Multifunctional electrospun membranes with hydrophilic and hydrophobic gradients property for wound dressing

Achieving sustained and stable release of macromolecular antibacterial agents and unidirectional transport of liquids in targeted environment is still a challenge to be addressed in the management of wounds with large amounts of tissue exudates. In this work, a multilayer electrospun membrane (ethylcellulose-ethylcellulose/gelatin-quercetin/Eudragit L-100/polyethylene glycol, EC-EC/Gel-Q/EL/PEG) was designed with hydrophobic-hydrophilic gradients and drug sustained-release properties controlled by self-pumping effect and prepared using sequential electrospinning technology. The capillary force of different layers in the multilayer membrane could be controlled by precisely tuning the polymer concentrations of the inner and middle layers to extract water directly from hydrophobic inner ethylcellulose (EC) layer to hydrophilic middle ethylcellulose/gelatin (EC/Gel) layer. The droplets could not penetrate the hydrophobic side, but the drug molecules in the outer layer quercetin-loaded Eudragit L-100 (Q/EL/PEG) membrane moved after absorbing a large amount of water. The drug release behavior of multilayer wound dressing mainly followed the Korsmeyer-Peppas model. This multifunctional electrospun membrane could rapidly drive the biofluid outflow, effectively block the invasion of external contaminants and continuously release anti-inflammatory drugs, without any obvious cytotoxicity to mouse fibroblast cells. Hence, the above results indicate the excellent therapeutic potential of the proposed biomaterial as a wound dressing for diabetic patients.

Robust microfluidic construction of polyvinyl pyrrolidone microfibers incorporated with W/O emulsions stabilized by amphiphilic konjac glucomannan

In this work, we prepared polyvinyl pyrrolidone (PVP) microfibers incorporated water-in-oil (W/O) emulsions. The W/O emulsions were fabricated by hexadecyl konjac glucomannan (HKGM, emulsifier), corn oil (oil phase) and purple corn anthocyanins (PCAs, water phase). The structures and functions of emulsions and microfibers were characterized by confocal laser scanning (CLSM) and scanning electron microscopy (SEM), Fourier transform infrared (FT-IR), Raman and nuclear magnetic resonance (NMR) spectroscopy. The results showed that W/O emulsions exhibited good storage stability for 30 d. Microfibers presented ordered and uniform arrays. Compared with pure PVP microfiber films, the addition of W/O emulsions with PCAs improved the water resistance (WVP from 1.28 to 0.76 g mm/m² day kPa), mechanical strength (Elongation at break from 18.35 % to 49.83 %), antioxidation (free radical scavenging rate from 2.58 % to 16.37 %), and antibacterial activity (inhibition zone against E. coli: 27.33 mm and inhibition zone against S. aureus: 28.33 mm) of microfiber films. Results showed that microfiber film exhibited controlled release of PCAs in W/O emulsions, and about 32 % of the PCAs were released from the microfiber film after 340 min. The as-prepared microfiber films exhibited potential applications for food packaging.

Recent Trends of Microfluidics in Food Science and Technology: Fabrications and Applications

The development of novel materials with microstructures is now a trend in food science and technology. These microscale materials may be applied across all steps in food manufacturing, from raw materials to the final food products, as well as in the packaging, transport, and storage processes. Microfluidics is an advanced technology for controlling fluids in a microscale channel (1~100 μm), which integrates engineering, physics, chemistry, nanotechnology, etc. This technology allows unit operations to occur in devices that are closer in size to the expected structural elements. Therefore, microfluidics is considered a promising technology to develop micro/nanostructures for delivery purposes to improve the quality and safety of foods. This review concentrates on the recent developments of microfluidic systems and their novel applications in food science and technology, including microfibers/films via microfluidic spinning technology for food packaging, droplet microfluidics for food micro-/nanoemulsifications and encapsulations, etc.