Bio-based composites fabricated from wood fibers through self-bonding technology

Development of binderless fiberboard from poplar wood residue with Trametes hirsuta

The utilization of agricultural and forestry residues for the development and preparation of green binderless fiberboard (BF) is an effective way to realize high-value utilization of lignocellulose biomass resources. This study focuses on the fabrication of BF with excellent mechanical and waterproof properties, utilizing poplar wood residue (PWR) as raw material and Trametes hirsuta as a pretreatment method. During the fermentation process, lignin-degrading enzymes and biological factors, such as sugars, were produced by T. hirsuta, which activated lignin by depolymerizing lignin bonds and modifying structural functional groups, and forming new covalent bonds between poplar fibers, ultimately enhancing adhesion. Additionally, the activated lignin molecules and sugar molecules coalesce under high temperatures and pressures, forming a dense carbonization layer that bolsters the mechanical properties of the fiberboard and effectively shields it from rapid water infiltration. The bio-pretreated BF for 10 days shows a MOR and MOE of up to 36.1 Mpa and 3704.3 Mpa, respectively, which is 261% and 247.8% higher than that of the bio-untreated fiberboard, and the water swelling ratio (WSR) rate is only 5.6%. Chemical composition analysis revealed that repolymerization occurred among lignin, cellulose, and hemicellulose, especially the molecular weight of lignin changed significantly, with the Mw of lignin increasing from 312066 g/mol to 892362 g/mol, and then decreasing to 825021 g/mol. Mn increased from 277790 g/mol to 316987.5 g/mol and then decreased to 283299.5 g/mol at 21 days. Compared to other artificial fiberboards prepared through microbial pretreatment, the BF prepared by microorganisms in this study exhibited the highest mechanical properties among the poplar wood biobased panels.

Creation of Wood-Based Hierarchical Superstructures via In Situ Growth of ZIF-8 for Enhancing Mechanical Strength and Electromagnetic Shielding Performance

Given the escalating prevalence of electromagnetic pollution, there is an urgent need for the development of high-performance electromagnetic interference (EMI) shielding materials. Herein, wood-based electromagnetic shielding materials have gained significant popularity due to their exceptional performance as building materials. In this study, a novel wood-based composite with electromagnetic shielding properties is developed. Through the in situ growth of zeolitic imidazolate framework-8 (ZIF-8) crystals on wood fibers, coupled with uniform integration of carbon nanotubes (CNTs), a multifunctional composite named ZIF-8/Poplar-CNT composite is synthesized via a one-step thermoforming process. The incorporation of CNTs endows the composites with excellent EMI shielding effectiveness (EMI SE). Among these elements, despite ZIF-8 crystals not possessing intrinsic electromagnetic shielding functionality, their distinctive dodecahedral structure proves adept at scattering and reflecting electromagnetic waves within the composites, further improving the electromagnetic shielding effect. Hence, the ZIF-8/Poplar-CNT composite (56.95 dB) has ≈10 dB higher EMI SE compared to that of the composites without ZIF-8 crystals. Meanwhile, ZIF-8 crystals endow the materials with excellent tensile strength (54.84 MPa, enhanced by 4 times). Moreover, the introduction of Zn2+ provides superior antibacterial properties. The potential applications of ZIF-8/Poplar-CNT composites extend to diverse areas such as building decoration, electronic products, and medical equipment.

Utilizing adsorption of wood and its derivatives as an emerging strategy for the treatment of heavy metal-contaminated wastewater

The rapid development of the industrial sector has resulted in tremendous economic growth. However, this growth has also presented environmental challenges, specifically due to the substantial sewage generated and its contribution to the early warning of global water resource depletion. Large concentrations of poisonous heavy metals, including cadmium (Cd), chromium (Cr), copper (Cu), lead (Pb), and nickel (Ni), are found in industrial effluent. Therefore, various studies are currently underway to provide effective solutions to alleviate heavy metal ion pollution in sewage. One emerging strategy for sewage pollution remediation is adsorption using wood and its derivatives. This approach is gaining popularity due to the porous structure, excellent mechanical properties, and easy chemical modification of wood. Recent studies have focused on removing heavy metal ions from sewage, summarising and analysing different technical principles, affecting factors, and mainstream chemical modification methods on wood. Furthermore, this work provides insight into potential future development direction for enhanced adsorption of heavy metal ions using wood and its derivatives in wastewater treatment. Overall, this review aims to raise awareness of environmental pollution caused by heavy metals in sewage and promote green environmental protection, low-carbon energy-saving, and sustainable solutions for sewage heavy metal treatment.

Recycling of Waste Bamboo Biomass and Papermaking Waste Liquid to Synthesize Sodium Lignosulfonate/Chitosan Glue-Free Biocomposite

The development of the paper industry has led to the discharge of a large amount of papermaking waste liquid containing lignosulfonate. These lignin black liquids cause a lot of pollution in nature, which runs counter to the current environmental protection strategy under the global goal. Through the development and use of lignosulfonate in papermaking waste liquid to increase the utilization of harmful substances in waste liquid, we aim to promote waste liquid treatment and reduce environmental pollution. This paper proposes a new strategy to synthesize novel glue-free biocomposites with high-performance interfacial compatibility from papermaking by-product sodium lignosulfonate/chitosan (L/C) and waste bamboo. This L/C bamboo biocomposite material has good mechanical properties and durability, low formaldehyde emissions, a high recovery rate, meets the requirements of wood-based panels, and reduces environmental pollution. This method is low in cost, has the potential for large-scale production, and can effectively reduce the environmental pollution of the paper industry, promoting the recycling of biomass and helping the future manufacture of glue-free panels, which can be widely used in the preparation of bookcase, furniture, floor and so on.

Recent advances in the control of volatile organic compounds emissions from indoor wood-based panels: A comprehensive review

Wood-based panels provide efficient alternatives to materials such as plastics derived from traditional petroleum sources and thereby help to mitigate greenhouse gas emissions. Unfortunately, using indoor manufactured panel products also results in significant emissions of volatile organic compounds including olefins, aromatic and ester compounds, which negatively affect human health. This paper highlights recent developments and notable achievements in the field of indoor hazardous air treatment technologies to guide future research toward environmentally friendly and economically feasible directions that may have a significant impact on the improvement of human settlements. Summarizing and synthesizing the principles, advantages, and limitations of different technologies can assist policymakers and engineers in identifying the most appropriate technology for a particular air pollution control program based on criteria such as cost-effectiveness, efficiency, and environmental impact. In addition, insights into the development of indoor air pollution control technologies are provided and potential areas for innovation, improvement of existing technologies, and development of new technologies are identified. Finally, the authors also hope that this sub-paper will raise public awareness of indoor air pollution issues and promote a better understanding of the importance of indoor air pollution control technologies for public health, environmental protection, and sustainable development.

Transforming municipal cotton waste into a multilayer fibre biocomposite with high strength

We analyzed the problematic textile fiber waste as potential precursor material to produce multilayer cotton fiber biocomposite. The properties of the products were better than the current dry bearing type particleboards and ordinary dry medium-density fiberboard in terms of the static bending strength (67.86 MPa), internal bonding strength (1.52 MPa) and water expansion rate (9.57%). The three-layer, four-layer and five-layer waste cotton fiber composite (WCFC) were tried in the experiment, the mechanical properties of the three-layer WCFC are insufficient, the five-layer WCFC is too thick and the four-layer WCFC had the best comprehensive performance. The cross-section morphology of the four-layer WCFC shows a dense structure with a high number of adhesives attached to the fiber. The hardness and stiffness of the four-layer cotton fiber composite enhanced by the high crystallinity of cellulose content, and several chemical bondings were presence in the composites. Minimum mass loss (30%) and thermal weight loss rate (0.70%/°C) was found for the four-layer WCFC. Overall, our findings suggested that the use of waste cotton fiber (WCF) to prepare biocomposite with desirable physical and chemical properties is feasible, and which can potentially be used as building material, furniture and automotive applications.

Preparation of Environmentally Friendly Glueless Boxwood Timber by Acidic Environmental Treatment and High-Temperature Pressing

In the context of high-quality development, environmental issues are being paid more and more attention to, and the release of free formaldehyde has become a major problem that needs to be solved. Glueless plywood mainly adopts natural substances as raw materials, without adding chemical products, such as resin adhesives, and it does not contain harmful substances, such as formaldehyde. Glueless plywood is a green product that causes no pollution in the environment and no harm to the human body. In this study, the corresponding weak-phase components in boxwood were pre-delivered by an acidic environmental treatment, and the high-temperature and high-pressure compacting process produced a glueless boxwood panel with excellent water resistance and mechanical properties, while remaining environmentally friendly.

Low carbon footprint preparation of MXene incorporated lignocellulosic fibers for high thermal conductivity applications

New wood-based composite materials with thermal conductivity are greatly desired in the fields of packaging materials for electronic components. In this study, a new multifunctional composite material (M@FC) is prepared by simply blending clay-like Ti₃C₂T_x MXene and delignified wood fibers together, and then followed by an infusing epoxy resin with environmentally friendly vacuum assisted resin transfer molding (VARTM) process. The resulting M@FC (0.92 W m^-1 K^-1) possesses superior thermal conductivity as compared to natural wood (0.099 W m^-1 K^-1) and most polymers. Furthermore, after the VARTM process, the structure of the M@FC is tighter, and thus showing excellent mechanical properties (tensile strength of 93.0 MPa and flexural strength of 172.7 MPa). In addition, good water resistance and excellent flame retardant property are observed for M@FC. The improvement of thermal conductivity provides the possibility for its application for packaging materials in electronic components. This study using waste wood as the important component provides a new idea for carbon cycling and recycling of natural resources.