A review of electrophoretic deposition of metal oxides and its application in solid oxide fuel cells

Electrophoretic deposition of MXenes and their composites: Toward a scalable approach

Over the past decade, MXenes, a novel class of advanced 2D nanomaterials, have manifested as a prominent electrode material with diverse applications. Their unique layered structures, negative zeta potential, charge carrier mobility, mechanical properties, adjustable bandgap, hydrophilicity, metallic nature, and surface chemistry collectively contribute to the abundance of active redox sites on the surface and a reduction in the ion diffusion pathway. Despite such promising attributes of MXene, challenges like aggregation and restacking reduce the accessibility of active surface sites for electrolyte ions. Amongst approaches such as surface functionalization, addition of spacers, or facilitating pore formation, the electrophoretic deposition (EPD) of MXene on substrates has commenced to gain attention aiming to mitigate these issues. More importantly, it offers large-scale film fabrication in a short time without the necessity of using a charge-inducing agent. This review compiles recent advances in the use of EPD for preparing MXene-based electrodes and discusses the effect of EPD parameters on the relevant device performance. Recognition is given to understanding the relation of MXene colloidal composition in aqueous (and in some cases, non-aqueous) dispersions, deposition times, and other relevant parameters on respective device performances. In conclusion, the potential avenues offered by MXenes for future research on electrode materials are emphasized.

Preparation of monodisperse cerium oxide particle suspensions from a tetravalent precursor

Cerium oxide particles are a unique material that enables studying the intersection of metal oxides, f-elements, and nanomaterials. Distinct from diverse applications in catalysis, energy, and medicine, cerium possesses additional influence as a non-radioactive actinide surrogate. Herein, we present a synthesis for sub-micron cerium particles using hexamethylenetetramine and ammonium hydroxide as precipitating agents with a CeIV precursor. The combinatorial homogeneous precipitation approach yields monodisperse and moderately-stable CeO2 particle suspensions in ethanol, as determined by powder X-ray diffraction, scanning electron microscopy, dynamic light scattering, and zeta potential measurements. Various additives may be used to moderate and manipulate the surface charge of the particles. Proof-of-concept electrophoretic deposition of the particles produces a uniform layer of CeO2 on graphite. The synthesis and suspension properties are developed as a methodology towards future controlled actinide hydrolysis and film deposition.

A Photoelectrochemical Sensor for the Sensitive Detection of Cysteine Based on Cadmium Sulfide/Tungsten Disulfide Nanocomposites

In this work, a CdS-nanoparticle-decorated WS2 nanosheet heterojunction was successfully prepared and first used to modify ITO electrodes for the construction of a novel photoelectrochemical sensor (CdS/WS2/ITO). The thin-film electrode was fabricated by combining electrophoretic deposition with successive ion layer adsorption and reaction techniques. The results indicated that the synthesized heterojunction nanomaterials displayed excellent photoelectrochemical performance which was much better than that of pristine CdS nanoparticles and 2D WS2 nanosheets. Owing to the formation of the surface heterojunction and the effective interfacial electric field, the enhanced separation of photogenerated electron-hole pairs led to a remarkable improvement in the photoelectrochemical activity of CdS/WS2/ITO. This heterojunction architecture can protect CdS against photocorrosion, resulting in a stable photocurrent. Based on the specific recognition between cysteine and CdS/WS2/ITO, through the specificity of Cd-S bonds, a visible-light-driven photoelectrochemical sensor was fabricated for cysteine detection. The novel photoelectrochemical biosensor exhibited outstanding analytical capabilities in detecting cysteine, with an extremely low detection limit of 5.29 nM and excellent selectivity. Hence, CdS-WS2 heterostructure nanocomposites are promising candidates as novel advanced photosensitive materials in the field of photoelectrochemical biosensing.

Electrophoretically deposited titanium and its alloys in biomedical engineering: Recent progress and remaining challenges

Over the past decade, titanium implants have gained popularity as the number of performed implantation operations has significantly increased. There are a number of methods for modifying the surface of biomaterials, which are aimed at extending the life of titanium implants. The developments in this field in recent years have required a comprehensive discussion of all the properties of electrophoretically deposited coatings on titanium and its alloys, taking into account their bioactivity. The development that took place in this field in recent years required a comprehensive discussion of all the properties of coatings electrophoretically deposited on titanium and its alloys, with particular emphasis on their bioactivity. Herein, we attempt to assess the influence of the electrophoretic deposition (EPD) process parameters on these coatings' biological and mechanical properties. Particular attention has been addressed to the in-vitro and in-vivo studies conducted hitherto. We have seen an increased interest in using titanium alloys without the addition of toxic compounds and gaps in the EPD field such as the uncommon endeavors to develop a "Design of experiments" approach as well as the lack of assessment of the surface free energy and detailed topography of electrophoretically deposited coatings. The exact correlation of coating properties with EPD process parameters still seems explicitly not understood, necessitating more future investigations. Ipso facto, the exact mechanism of particle agglomeration and Hamaker's law need to be fathomable.

Electrophoretic deposition of magnesium oxide coating on micro-arc oxidized titanium for antibacterial activity and biocompatibility

Titanium (Ti) dental implants face risks of early failure due to bacterial adhesion and biofilm formation. It is thus necessary to endow the implant surface with antibacterial ability. In this study, magnesium oxide (MgO) coatings were prepared on Ti by combining micro-arc oxidation (MAO) and electrophoretic deposition (EPD). The MgO nanoparticles homogeneously deposited on the microporous surface of MAO-treated Ti, yielding increasing coverage with the EPD time increased to 15 to 60 s. After co-culture with Porphyromonas gingivalis (P. gingivalis) for 24 h, 48 h, and 72 h, the coatings produced antibacterial rates of 4-53 %, 27-71 %, and 39-79 %, respectively, in a dose-dependent manner. Overall, EPD for 45 s offered satisfactory comprehensive performance, with an antibacterial rate 79 % at 72 h and a relative cell viability 85 % at 5 d. Electron and fluorescence microscopies revealed that, both the density of adherent bacterial adhesion on the surface and the proportion of viable bacteria decreased with the EPD time. The morphology of cells on the surface of each group was intact and there was no significant difference among the groups. These results show that, the MgO coating deposited on MAO-treated Ti by EPD had reasonably good in vitro antibacterial properties and cytocompatibility.

Development of an Electrophoretic Deposition Method for the In Situ Fabrication of Ultra-Thin Composite-Polymer Electrolytes for Solid-State Lithium-Metal Batteries

All-solid-state lithium-metal batteries offer higher energy density and safety than lithium-ion batteries, but their practical applications have been pushed back by the sluggish Li+ transport, unstable electrolyte/electrode interface, and/or difficult processing of their solid-state electrolytes. Li+ -conducting composite polymer electrolytes (CPEs) consisting of sub-micron particles of an oxide solid-state electrolyte (OSSE) dispersed in a solid, flexible polymer electrolyte (SPE) have shown promises to alleviate the low Li+ conductivity of SPE, and the high rigidity and large interfacial impedance of OSSEs. Solution casting has been by far the most widely used procedure for the preparation of CPEs in research laboratories; however, this method imposes several drawbacks including particle aggregation and settlement during a long-term solvent evaporation step, excessive use of organic solvents, slow production time, and mechanical issues associated with handling of ultra-thin films of CPEs (<50 µm). To address these challenges, an electrophoretic deposition (EPD) method is developed to in situ deposit ultra-thin CPEs on lithium-iron-phosphate (LFP) cathodes within just a few minutes. EPD-prepared CPEs have shown better electrochemical performance in the lithium-metal battery than those CPEs prepared by solution casting due to a better dispersion of OSSE within the SPE matrix and improved CPE contact with LFP cathodes.

A review on functional nanoarchitectonics nanocomposites based on octahedral metal atom clusters (Nb6, Mo6, Ta6, W6, Re6): inorganic 0D and 2D powders and films

This review is dedicated to various functional nanoarchitectonic nanocomposites based on molecular octahedral metal atom clusters (Nb₆, Mo₆, Ta₆, W₆, Re₆). Powder and film nanocomposites with two-dimensional, one-dimensional and zero-dimensional morphologies are presented, as well as film matrices from organic polymers to inorganic layered oxides. The high potential and synergetic effects of these nanocomposites for biotechnology applications, photovoltaic, solar control, catalytic, photonic and sensor applications are demonstrated. This review also provides a basic level of understanding how nanocomposites are characterized and processed using different techniques and methods. The main objective of this review would be to provide guiding significance for the design of new high-performance nanocomposites based on transition metal atom clusters.

Electrophoretic-deposited MXene titanium coatings in regulating bacteria and cell response for peri-implantitis

Background: Two-dimensional(2D)MXenes have continued to receive increasing interest from researchers due to their graphene-like properties, in addition to their versatile properties for applications in electronic devices, power generation, sensors, drug delivery, and biomedicine. However, their construction and biological properties as titanium coatings to prevent peri-implantitis are still unclear.

Materials and methods: In this work, few-layer Ti₃C₂T_x MXene coatings with different thicknesses at varied depositing voltages (30, 40, and 50 V) were constructed by anodic electrophoretic deposition without adding any electrolytic ions. In vitro cytocompatibility assay was performed on preosteoblasts (MC3T3-E1) cell lines after the characterization of the coating. Meanwhile, the antibacterial activity against bacteria which are closely related to peri-implantitis including Staphylococcus aureus (S. aureus) and its drug-resistant strain MRSA was further investigated.

Results: MXene-coated titanium models with different thicknesses were successfully assembled by analyzing the results of characterization. The compounding of Ti₃C₂T_x could significantly improve the initial adhesion and proliferation of MC3T3-E1 cells. Moreover, the coating can effectively inhibit the adhesion and cell activity of S. aureus and MRSA, and MRSA expressed greater restricting behavior than S. aureus. The ability to promote antibacterial activity is proportional to the content of Ti₃C₂T_x. Its antioxidant capacity to reduce ROS in the culture environment and bacterial cells was first revealed.

Conclusion: In summary, this work shows a new avenue for MXene-based nano-biomaterials under the clinical problem of multiple antibiotic resistance.

Optimization of Tensile Strength and Young's Modulus of CNT-CF/Epoxy Composites Using Response Surface Methodology (RSM)

Composites such as carbon fiber are used extensively by automotive, aerospace, marine, and energy industries due to their strong mechanical properties. However, there are still many areas it is lacking in testing, especially related to its electrophoretic deposition. In this research work, the tensile strength and Young's modulus of CNT-CF/epoxy composites were measured using the tensile test by varying the electrophoretic deposition (EPD) process parameters. Response surface methodology (RSM) was used to optimize the three main parameters in this EPD process: the volume ratio (water as the basis), deposition voltage, and time to obtain the maximum tensile properties of the composites. There were four volume ratios (0%, 20%, 80% and 100%) used in this design of experiment (DoE) with ratios' pairs of 0%, 100%, and 20%, 80%. For this study, water and methanol were used as the suspension medium. This design's deposition voltage and time were 10 to 20 V and 5 to 15 min. ANOVA further verified the responses' adequacy. The optimum conditions for the first Design of Experiment (DoE) (0% and 100%) were identified as a volume ratio of 99.99% water, deposition voltage of 10 V, and 12.14 min. These conditions provided the maximum strength of these composites with a tensile strength of 7.41 N/mm² and Young's modulus of 279.9 N/mm². Subsequently, for the second DoE (20% and 80%), tensile strength of 7.28 N/mm² and Young's modulus of 274.1 N/mm² were achieved with the ideal conditions: volume ratio of 44.80% water, deposition voltage of 10.04 V, and time of 6.89 min. It can be concluded that the ideal interaction between these three EPD parameters was necessary to achieve composites with good tensile properties.

Overcoming the rise in local deposit resistance during electrophoretic deposition via suspension replenishing

Nanomaterials have unique properties, functionalities, and excellent performance, and as a result have gained significant interest across disciplines and industries. However, currently, there is a lack of techniques that can assemble as-synthesized nanomaterials in a scalable manner. Electrophoretic deposition (EPD) is a promising method for the scalable assembly of colloidally stable nanomaterials into thick films and arrays. In EPD, an electric field is used to assemble charged colloidal particles onto an oppositely charged substrate. However, in constant voltage EPD the deposition rate decreases with increasing deposition time, which has been attributed in part to the fact that the electric field in the suspension decreases with time. This decreasing electric field has been attributed to two probable causes, (i) increased resistance of the particle film and/or (ii) the growth of an ion-depletion region at the substrate. Here, to increase EPD yield and scalability we sought to distinguish between these two effects and found that the growth of the ion-depletion region plays the most significant role in the increase of the deposit resistance. Here, we also demonstrate a method to maintain constant deposit resistance in EPD by periodic replenishing of suspension, thereby improving EPD’s scalability.

Polyoxometalate-based materials in extraction, and electrochemical and optical detection methods: A review

Polyoxometalates (POMs) as metal-oxide anions have exceptional properties like high negative charges, remarkable redox abilities, unique ligand properties and availability of organic grafting. Moreover, the amenability of POMs to modification with different materials makes them suitable as precursors to further obtain new composites. Due to their unique attributes, POMs and their composites have been utilized as adsorbents, electrodes and catalysts in extraction, and electrochemical and optical detection methods, respectively. A survey of the recent progress and developments of POM-based materials in these methods is therefore desirable, and should be of great interest. In this review article, POM-based materials, their properties as well as their identification methods, and analytical applications as adsorbents, electrodes and catalysts, and corresponding mechanisms of action, where relevant, are reviewed. Some current issues of the utilization of these materials and their future prospects in analytical chemistry are discussed.

Surface Optimization of Commercial Porous Ti Substrates by EPD of Titanium Nitride

In this work, the infiltration of TiN powders by electrophoretic deposition (EPD) in aqueous media was considered as alternative method to reduce the size craters and the roughness of commercial porous Ti substrates. Ti substrates can be used as suitable supports for the deposition of dense hydrogen separation TiNx-based membranes by physical vapor deposition (PVD) techniques. The influence of various EPD deposition parameters on surface morphology and roughness of TiN-infiltrated substrates were investigated in order to optimize their surface properties. The results suggest that a multi-step EPD procedure is an effective technique for reducing substrate surface defects of commercial porous Ti substrates which could then be successfully used as proper supports for the deposition of dense and defect-free TiNx layers, also aligning the thermal mismatch between the active layer and the porous substrate.

Facile Preparation of Hydrogen-Bonded Organic Framework/Cu2O Heterostructure Films via Electrophoretic Deposition for Efficient CO2 Photoreduction

Photocatalytic CO₂ reduction is one of the most cost-effective and environmentally friendly techniques of converting CO₂ into high-value compounds and/or fuels. However, the performance of most current photocatalytic CO₂ reduction catalysts is less than satisfactory for practical applications. Here, we synthesized a heterogeneous structure by integrating Cu₂O and a porphyrin hydrogen-bonded organic framework (PFC-45), which was then fabricated into a thin-film catalyst on carbolic paper (CP) using a facile electrophoretic deposition technology. With improved electron-hole separation efficiency and visible-light-harvesting ability, this film (PFC-45/Cu₂O@CP) significantly enhanced CO₂-to-CO photoreduction, exceeding 2.4 and 3.2 times that of PFC-45@CP and PFC-45/Cu₂O particles, respectively. Remarkably, PFC-45/Cu₂O@CP also exhibited high selectivity (99%) and outstanding activity (11.81 μmol g^-1 h^-1) for photocatalytic CO₂ reduction in pure water without any sacrificial agent. This work demonstrates a new strategy to design photocatalysts for efficient CO₂ reduction.

Graphene-Based Films: Fabrication, Interfacial Modification, and Applications

Graphene-based film attracts tremendous interest in many potential applications due to its excellent thermal, electrical, and mechanical properties. This review focused on a critical analysis of fabrication, processing methodology, the interfacial modification approach, and the applications of this novel and new class material. Strong attention was paid to the preparation strategy and interfacial modification approach to improve its mechanical and thermal properties. The overview also discussed the challenges and opportunities regarding its industrial production and the current status of the commercialization. This review showed that blade coating technology is an effective method for industrial mass-produced graphene film with controllable thickness. The synergistic effect of different interface interactions can effectively improve the mechanical properties of graphene-based film. At present, the application of graphene-based film on mobile phones has become an interesting example of the use of graphene. Looking for more application cases is of great significance for the development of graphene-based technology.

Opportunities, Challenges and Prospects for Electrodeposition of Thin-Film Functional Layers in Solid Oxide Fuel Cell Technology

Electrolytic deposition (ELD) and electrophoretic deposition (EPD) are relevant methods for creating functional layers of solid oxide fuel cells (SOFCs). This review discusses challenges, new findings and prospects for the implementation of these methods, with the main emphasis placed on the use of the ELD method. Topical issues concerning the formation of highly active SOFC electrodes using ELD, namely, the electrochemical introduction of metal cations into a porous electrode backbone, the formation of composite electrodes, and the electrochemical synthesis of perovskite-like electrode materials are considered. The review presents examples of the ELD formation of the composite electrodes based on porous platinum and silver, which retain high catalytic activity when used in the low-temperature range (400–650 °C). The features of the ELD/EPD co-deposition in the creation of nanostructured electrode layers comprising metal cations, ceramic nanoparticles, and carbon nanotubes, and the use of EPD to create oriented structures are also discussed. A separate subsection is devoted to the electrodeposition of CeO₂-based film structures for barrier, protective and catalytic layers using cathodic and anodic ELD, as well as to the main research directions associated with the deposition of the SOFC electrolyte layers using the EPD method.

Manganese-Cobalt Based Spinel Coatings Processed by Electrophoretic Deposition Method: The Influence of Sintering on Degradation Issues of Solid Oxide Cell Oxygen Electrodes at 750 °C

This paper seeks to examine how the Mn–Co spinel interconnect coating microstructure can influence Cr contamination in an oxygen electrode of intermediate temperature solid oxide cells, at an operating temperature of 750 °C. A Mn–Co spinel coating is processed on Crofer 22 APU substrates by electrophoretic deposition, and subsequently sintered, following both the one-step and two-step sintering, in order to obtain significantly different densification levels. The electrochemical characterization is performed on anode-supported cells with an LSCF cathode. The cells were aged prior to the electrochemical characterization in contact with the spinel-coated Crofer 22 APU at 750 °C for 250 h. Current–voltage and impedance spectra of the cells were measured after the exposure with the interconnect. Post-mortem analysis of the interconnect and the cell was carried out, in order to assess the Cr retention capability of coatings with different microstructures.

Electrophoretic-deposited Superhydrophobic Coatings

Electrophoretic deposition (EPD) is an excellent surface coating approach widely investigated for applications ranging from solar cells, batteries, electrochemical capacitors, solid oxide fuel cells, sensors, molecular sieves, corrosion-resistant coatings, and biomedical materials. On the other hand, superhydrophobic (SHPC) surfaces have enticed substantial recent research interest owing to their superb surface properties. Here, we provide a comprehensive review of electrophoretic-deposited SHPC coatings. Concise descriptions of EPD and superhydrophobicity are provided first, followed by a brief mentioning of works reported on electrophoretic-deposited SHPC coatings by one-step or two-step processing (§2.1). The next section (§2.2) delivers a comprehensive description of these reports based on the micro/nanoparticles used. Works reported in specific applications such as anti-corrosion, biomedical, and oil-separation are described in §2.3. Future scopes of research also presented.

Biohydrogen from Microalgae: Production and Applications

The need to safeguard our planet by reducing carbon dioxide emissions has led to a significant development of research in the field of alternative energy sources. Hydrogen has proved to be the most promising molecule, as a fuel, due to its low environmental impact. Even if various methods already exist for producing hydrogen, most of them are not sustainable. Thus, research focuses on the biological sector, studying microalgae, and other microorganisms’ ability to produce this precious molecule in a natural way. In this review, we provide a description of the biochemical and molecular processes for the production of biohydrogen and give a general overview of one of the most interesting technologies in which hydrogen finds application for electricity production: fuel cells.

Electrophoretic deposition of polymers and proteins for biomedical applications

This review is focused on new electrophoretic deposition (EPD) mechanisms for deposition biomacromolecules, such as biopolymers, proteins and enzymes. Among the rich literature sources of EPD of biopolymers, proteins and enzymes for biomedical applications we selected papers describing new fundamental deposition mechanisms. Such deposition mechanisms are of critical importance for further development of EPD method and its emerging biomedical applications. Our goal is to emphasize innovative ideas which have enriched colloid and interface science of EPD during recent years. We describe various mechanisms of cathodic and anodic EPD of charged biopolymers. Special attention is focused on in-situ chemical modification of biopolymers and crosslinking techniques. Recent innovations in the development of natural and biocompatible charged surfactants and film forming agents are outlined. Among the important advances in this area are the applications of bile acids and salts for EPD of neutral polymers. Such innovations allowed for the successful EPD of various electrically neutral functional polymers for biomedical applications. Particularly important are biosurfactant-polymer interactions, which facilitate dissolution, dispersion, charging, electrophoretic transport and deposit formation. Recent advances in EPD mechanisms addressed the problem of EPD of proteins and enzymes related to their charge reversal at the electrode surface. Conceptually new methods are described, which are based on the use of biopolymer complexes with metal ions, proteins, enzymes and other biomolecules. This review describes new developments in co-deposition of biomacromolecules and future trends in the development of new EPD mechanisms and strategies for biomedical applications.

Alternating Current Electrophoretic Deposition of Gadolinium Doped Ceria onto Yttrium Stabilized Zirconia: A Study of the Mechanism

Direct current electrophoretic deposition (DC-EPD) has been successfully adopted to deposit Gd-doped ceria (GDC) onto yttrium stabilized zirconia (YSZ) previously. However, bubble evolution associated with the proton reduction results in deterioration of the quality of the GDC layer. For the purpose of lowering the densification temperature of the GDC layer by improving its green density, alternating current electrophoretic deposition (AC-EPD) is used to eliminate the bubble evolution. A dense GDC layer with a thickness of 6 μm is successfully obtained after sintering at 1250 °C. The barrier layer effectively eliminates the reaction between La_xSr_1-xCo_yFe_1-yO_3-δ (LSCF) and YSZ. The voltage waveform consists of a negative voltage step and a positive voltage step of varying magnitude and step length. The optimum frequency of 500 Hz leads to the maximum deposition yield which is linear with regard to deposition time. Moreover, with the increase of the negative to positive voltage ratio and the length of the negative step relative to the length of the positive step, the deposition rate grows correspondingly. Because the AC step voltages result in negligible faradaic reactions, the deposition process is controlled by the transport process and the desorption process, wherein the latter process is irreversible.