Preparation and performance evaluation of poly (amide–imide) and TiO2 nanoparticles impregnated polysulfone nanofiltration membranes in the removal of humic substances

Additively manufactured high-performance polymeric materials and their potential use in the oil and gas industry

The oil and gas industry has been tagged as among the largest revenue-generating sectors in the world. High-performance polymers (HPPs), on the other hand, are among the most useful industrial materials, while the utility of 3D printing technologies has evolved and transitioned from rapid prototyping of composite materials to manufacturing of functional parts. In this prospective, we highlight the potential uses and industrial applications of 3D-printed HPP materials in the oil and gas sector, including the challenges and opportunities present.

GRAPHICAL ABSTRACT

Leaching of CuO Nanoparticles from PES Ultrafiltration Membranes

Recent studies have incorporated nanoparticles such as CuO, ZnO, and TiO₂ to improve membrane physical and filtration properties. However, one of the major concerns about membrane modification with nanoparticles is the possible leaching of the nanoparticles leading to further contamination of source waters. Therefore, this study investigated the effects of prolonged exposure of polyethersulfone (PES) membranes incorporated with CuO nanoparticles, to different cleaning solutions. The cleaned membranes were extensively characterized for both material properties and separation performance, which enabled a closer look at particle leaching effect through a prolonged exposure. After 840 h of exposure, the presence of CuO in the cleaning solutions was confirmed using dynamic light scattering (DLS), energy-dispersive X-ray spectroscopy (EDS), and inductively coupled plasma mass spectroscopy (ICP-MS) techniques. Nanoparticle leaching resulted in changes in membrane hydrophobicity, surface roughness, pure water permeability, and salt rejection properties. Through comparison with the bare PES membranes, it was shown that cleaning solutions also degraded the membrane polymer. However, the marked effect was less pronounced compared to combined leaching of nanoparticles and degradation of the polymer noted with PES membranes incorporated with CuO nanoparticles. Therefore, when membranes incorporated with nanoparticles are used, a polishing step may be required to remove potentially leached nanoparticles. Leached nanoparticles may result in secondary pollution and pose a health risk concern to nontarget organisms. This work provides insights into the stability of nanocomposite membranes, and the achieved results can be extrapolated to other nanoparticles such as TiO₂ and ZnO because they possess similar physicochemical behavior.

Applications of Green Synthesized Nanomaterials in Water Remediation

Water is the most important component on the earth for living organisms. With industrial development, population increase and climate change, water pollution becomes a critical issue around the world. Its contamination with different types of pollutants created naturally or due to anthropogenic activities has become the most concerned global environmental issue. These contaminations destroy the quality of water and become harmful to living organisms. A number of physical, chemical and biological techniques have been used for the purification of water, but they suffer in one or the other respect. The development of nanomaterials and nanotechnology has provided a better path for the purification of water. Compared to conventional methods using activated carbon, nanomaterials offer a better and economical approach for water remediation. Different types of nanomaterials acting as nanocatalysts, nanosorbents, nanostructured catalytic membranes, bioactive nanoparticles, nanomembranes and nanoparticles provide an alternative and efficient methodology in solving water pollution problems. However, the major issue with nanomaterials synthesized in a conventional way is their toxicity. In recent days, a considerable amount of research is being carried out on the synthesis of nanomaterials using green routes. Nanomaterials synthesized by using the green method are now being used in different technologies, including water remediation. The remediation of water by using nanomaterials synthesized by the green method has been reviewed and discussed in this paper.

Photocatalytic Oxidation of Natural Organic Matter in Water

Increased concentrations of natural organic matter (NOM), a complex mixture of organic substances found in most surface waters, have recently emerged as a substantial environmental issue. NOM has a significant variety of molecular and chemical properties, which in combination with its varying concentrations both geographically and seasonally, introduce the opportunity for an array of interactions with the environment. Due to an observable increase in amounts of NOM in water treatment supply sources, an improved effort to remove naturally-occurring organics from drinking water supplies, as well as from municipal wastewater effluents, is required to continue the development of highly efficient and versatile water treatment technologies. Photocatalysis has received increasing interest from around the world, especially during the last decade, as several investigated processes have been regularly reported to be amongst the best performing water treatment technologies to remove NOM from drinking water supplies and mitigate the formation of disinfection by products. Consequently, this overview highlights recent research and developments on the application of photocatalysis to degrade NOM by means of TiO2-based heterogeneous and homogeneous photocatalysts. Analytical techniques to quantify NOM in water and hybrid photocatalytic processes are also reviewed and discussed.

A case study of poly (aryl ether sulfone) hemodialysis membrane interactions with human blood: Molecular dynamics simulation and experimental analyses

Patients with end-stage renal diseases (ESRD) require specific health cares as the accumulation of toxins due to the lack of kidney functionality would affect their lives. However, the mortality rate is still high due to cardiovascular diseases, socks, etc. A majority of patients with chronic kidney disease (CKD) require hemodialysis services. Blood purifying membranes, as the main component of hemodialysis setups, however, still suffer from lack of optimum biocompatibility, which results in morbidity and mortality of hemodialysis service receiving patients. The goal of the present case study is to have an in-depth understanding of the current blood-hemodialysis membrane interactions occurring during hemodialysis sessions using poly (aryl ether sulfone)-poly (vinyl pyrrolidone) (PAES-PVP) membrane. Attenuated total reflectance-Fourier transmission infrared (ATR-FTIR) spectroscopy, Raman spectroscopy, and solid-state nuclear magnetic resonance (SSNMR) spectroscopy were used to assess the initial chemical structure of the PAES-PVP membrane along with the variations after with the infections with human blood. Furthermore, scanning electron microscopy (SEM) and Transition electron microscopy (TEM) were used to visualize the structural variation of the membrane, blood aggregations, and blood clots on the membrane surface. Besides, Molecular dynamics (MD) simulation was used to assess the interaction of PAES-PVP with major human blood proteins, in terms of interaction energy, which is a novel contribution to the area. The macromolecules (human serum albumin (HSA), human serum transferrin (TRF), and human fibrinogen (HFG)) were chosen from the plasma protein component. These protein structures were chosen based on their different molecular size. Three advanced spectroscopy techniques and two advanced visualization techniques were used for the assessment of the membranes. Spectroscopy studies revealed amine related peak displacement and intensity shifts as indices for attachment of biological species to the polymeric membrane surfaces. Raman peaks around 370, 798, and 1299 cm^-1, which experienced significant shifts that were related to carbon-nitrogen and sulfur-oxygen bonds due to protein adhesion. Visualization techniques illustrated blood protein fouling patterns and extracellular vesicles' presence in the pore structures into membranes. The findings highlight the importance of whole structure biocompatibility improvement, rather than only focusing on surface modifications of hemodialysis membranes. Molecular dynamics simulation assessment showed various interaction behaviors for different proteins suggesting molecular weight and active residues of the protein macromolecules play an important role in interacting with polymeric structure. FB had the highest interaction (4,274,749.07 kcal/mol) and binding (10,370.90 kcal/mol) energy with the PAES-PVP structure. TRF owned the lowest interaction energy with respect to its lower molecular weight and fewer active residue count.

Fractionation of direct dyes using modified vapor grown carbon nanofibers and zirconia in cellulose acetate blend membranes

In the textile industry, membrane technology has been widely employed for the exclusion of direct dyes. In this research paper, firstly vapor grown carbon nanofibers (VGCNFs) were functionalized with carboxylates group via piranha oxidation, and then series of CA/PEO-PPO-PEO triblock copolymers were prepared by blending with varying weight percentages of modified VGCNFs and Zirconia (ZrO₂). The structural morphologies of membranes were visualized by scanning electron microscope (SEM), atomic force microscopy (AFM) and transmission electron microscopy (TEM), which exhibits the dispersity of dual fillers in polymer matrix thus improving the microstructure of resultant membranes. The experimental data indicates that the modified VGCNF and ZrO₂ nanoparticles were shown increase hydrophilic character. The direct dyes rejection were successfully after filler addition, which were 96% (for Direct Red), 99% (for Direct Blue) and 93% (for Direct Orange). The membranes showed a better antifouling property even after several washing cycles along with improved biofouling property, both of these properties showed a better membrane life. As an outcome, this research could have been a great potential to be used to treat dyes in textile industry.

Nano CuO/g-C3N4 sheets-based ultrafiltration membrane with enhanced interfacial affinity, antifouling and protein separation performances for water treatment application

To improve the interfacial affinity and antifouling properties of polyphenylsulfone (PPSU) membrane, nano CuO/g-C₃N₄ (g-CN) sheets were synthesized via facile calcination route as one pot synthesis method. The uniformly assembled nanohybrid fillers, CuO on g-CN sheets were confirmed by using XRD, TEM, EDX and FTIR analysis. The non-solvent induced phase inversion technique was used to fabricate the nanohybrid ultrafiltration (UF) membranes by doping different concentration (0.5-1 wt.%) of nano CuO/g-C₃N₄ (g-CN) sheets within the PPSU matrix. The results of contact angle, atomic force microscopy, energy-dispersive X-ray spectroscopy reveal that surface structure and physico-chemical properties of nanohybrid membrane plays lead role in solute interaction and rejection compared to bare membrane, M0. Furthermore, the interfacial affinity of membrane was explored in detail via surface free energy, spreading coefficient, wetting tension and reversible work of adhesion analysis. Nanohybrid UF membrane, with 0.5% of the filler (M1) displayed remarkable permeation flux of 202, 131 L/m²/hr for pure water and protein solution, respectively while maintaining a high protein rejection (96%). Moreover, the exceptional dispersion of the nanosheets in the polymer matrix enhanced FRR (79%) and decreased the overall resistance of M1 compared to the pristine membrane (M0). Overall results suggest that the incorporation of nano sheets is a facile modification technique which improves the comprehensive membrane performance and holds a great potential to be further explored for water treatment.

Highly permeable PVDF membrane with PS/ZnO nanocomposite incorporated for distillation process

In order to enhance the flux and wetting resistance of PVDF membranes for MD applications, we have developed a novel PVDF blend nanocomposite membrane using a polystyrene/ZnO (PS/ZnO) hybrid nanocomposite. The PS/ZnO nanocomposite was synthesized by free radical polymerization of styrene in the presence of vinyltrimethoxysilane (VTMS) grafted on the surface of ZnO nanoparticles. The blend nanocomposite membrane is fabricated via the phase inversion method and we examined the effects of the PS/ZnO nanocomposite on porosity, mechanical properties, hydrophobicity, LEPw, morphology, surface roughness and MD performance. It was found that the addition of the PS/ZnO hybrid nanocomposite (0.25, 0.5 and 0.75%) resulted in an increase in porosity (>70%), which is attributed to increased pore size and reduction of the spongy layer thickness. Furthermore, the addition of the nanocomposite also improved the surface roughness and contact angle. Comparison between the neat and modified membrane shows that with incorporation of the PS/ZnO nanocomposite, the desalination flux of 30 g L⁻¹ saline aqueous solution significantly increased and rejection reached 99.99%. Meanwhile, during 100 hours continuous desalination process, the membranes composed of 0.75% PS/ZnO hybrid nanocomposite exhibited high performance stability (15.79 kg m⁻² h⁻¹) compared with the neat PVDF membrane.

In order to enhance the flux and wetting resistance of PVDF membranes for MD applications, we have developed a novel PVDF blend nanocomposite membrane using a polystyrene/ZnO (PS/ZnO) hybrid nanocomposite.

Fabrication of polyamide thin-film nanocomposite membranes with enhanced surface charge for nitrate ion removal from water resources

Exclusion due to membrane surface charge is considered as one of the main separation mechanisms occurring in charged membranes, which can be varied through various approaches to affect membrane rejection performance. In this study, thin-film composite (TFC) polyamide (PA) membranes were fabricated via interfacial polymerization of m-phenylenediamine (m-PDA) and 2,4-diaminobenzene sulfonic acid with trimesoyl chloride (TMC) on a polysulfone sub-layer. The ability of the prepared membrane to remove nitrate ions from water resources has been investigated. In order to improve membrane permeability, zeolite-PA thin film nanocomposite (TFN) membranes were fabricated by incorporating natural zeolite nanoparticles obtained through ball milling of an Iranian natural zeolite powder in the interfacial polymerization process. The size, morphology and specific surface area of the as-obtained nanozeolite were characterized using particle size analysis, FE-SEM and BET. The functional groups, morphology and surface charge of the membrane were characterized using ATR-FTIR, SEM and zeta potential analyses. Also, field-emission scanning electron microscopy (FE-SEM) and energy dispersive X-ray spectroscopy (EDS) were used to determine the distribution of nanozeolite in TFN membranes. The influence of zeolite addition to surface roughness was accessed by atomic force microscopy. The performance of TFC and TFN membranes was evaluated in terms of pure water flux and nitrate rejection. The results showed that in case of sulfonated diamine, nitrate ions rejection was enhanced from 63% to 85% which could be attributed to surface charge enhancement. TFN permeability was almost doubled by the addition of nanozeolite.

A superrobust superhydrophobic PSU composite coating with self-cleaning properties, wear resistance and corrosion resistance

In this study, a superhydrophobic polysulfone (PSU) composite coating with a high water contact angle (WCA) of 159° and a low slide angle (SA) of only 3.5° has been fabricated through a simple thermal spraying method.

Photocatalytic degradation of humic substances in aqueous solution using Cu-doped ZnO nanoparticles under natural sunlight irradiation

In this study, Cu-doped ZnO nanoparticles were investigated as an efficient synthesized catalyst for photodegradation of humic substances in aqueous solution under natural sunlight irradiation. Cu-doped ZnO nanocatalyst was prepared through mild hydrothermal method and was characterized using FT-IR, powder XRD and SEM techniques. The effect of operating parameters such as doping ratio, initial pH, catalyst dosage, initial concentrations of humic substances and sunlight illuminance were studied on humic substances degradation efficiency. The results of characterization analyses of samples confirmed the proper synthesis of Cu-doped ZnO nanocatalyst. The experimental results indicated the highest degradation efficiency of HS (99.2%) observed using 1.5% Cu-doped ZnO nanoparticles at reaction time of 120 min. Photocatalytic degradation efficiency of HS in a neutral and acidic pH was much higher than that at alkaline pH. Photocatalytic degradation of HS was enhanced with increasing the catalyst dosage and sunlight illuminance, while increasing the initial HS concentration led to decrease in the degradation efficiency of HS. Conclusively, Cu-doped ZnO nanoparticles can be used as a promising and efficient catalyst for degradation of HS under natural sunlight irradiation.

Preparation and Characterization of Chitosan Thin Films on Mixed-Matrix Membranes for Complete Removal of Chromium

Herein we present a new approach for the complete removal of Cr(VI) species, through reduction of Cr(VI) to Cr(III), followed by adsorption of Cr(III). Reduction of chromium from water is an important challenge, as Cr(IV) is one of the most toxic substances emitted from industrial processes. Chitosan (CS) thin films were developed on plain polysulfone (PSf) and PSf/TiO2 membrane substrates by a temperature-induced technique using polyvinyl alcohol as a binder. Structure property elucidation was carried out by X-ray diffraction, microscopy, spectroscopy, contact angle measurement, and water uptake studies. The increase in hydrophilicity followed the order: PSf < PSf/TiO2 < PSf/TiO2/CS membranes. Use of this thin-film composite membrane for chromium removal was investigated with regards to the effects of light and pH. The observations reveal 100 % reduction of Cr(VI) to Cr(III) through electrons and protons donated from OH and NH2 groups of the CS layer; the reduced Cr(III) species are adsorbed onto the CS layer via complexation to give chromium-free water.

Preparation and performance studies of polysulfone-sulfated nano-titania (S-TiO2) nanofiltration membranes for dye removal

Polysulfone nanofiltration membranes containing sulfated nano-titania (S-TiO₂) were fabricated, with the aim to enhance the membrane properties along with the possible rejection of Methylene Blue (MB) dye by membranes.

L-cysteine-induced fabrication of spherical titania nanoparticles within poly(ether-imide) matrix

In the presented study, a new L-cysteine-containing diamine is synthesized and fully characterized and its application for the in situ sol-gel fabrication of poly(ether-imide)/titania nano hybrid materials is investigated. The electron microscopic photographs (TEM, FE-SEM and AFM) of the resulted materials confirm the production of spherical nanoparticles with well dispersion and narrow particle size distribution which is a usual challenge in the sol-gel methods. In addition to the positive effects on the particles morphology, the existence of amino acid containing pendant groups in the structure of polymer chains led to the comprehensive interaction with titania phase. As a result, the improvement in the flexibility of polymer backbone (as one of the most serious difficulties in polyimides processing) is obtained while its thermal stability dose is not sacrificed (confirmed by TGA and DSC techniques).