Computational and experimental studies on the efficiency of Rosmarinus officinalis polyphenols as green corrosion inhibitors for XC48 steel in acidic medium

3,4-Dimethoxy phenyl thiosemicarbazone as an effective corrosion inhibitor of copper under acidic solution: comprehensive experimental, characterization and theoretical investigations

This study investigates the corrosion inhibition potential of 3,4-dimethoxy phenyl thiosemicarbazone (DMPTS) for copper in 1 M hydrochloric acid (HCl) solutions, aiming to disclose the mechanism behind its protective action. Through an integrative methodology encompassing electrochemical analyses-such as weight loss measurements, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS)-we quantitatively evaluate the corrosion protection efficacy of DMPTS. It was determined that the optimal concentration of DMPTS markedly boosts the corrosion resistance of copper, achieving an impressive inhibition efficiency of up to 89% at 400 ppm. The formation of a protective layer on the copper surface, a critical aspect of DMPTS's inhibitory action, was characterized using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). These techniques provided empirical evidence of surface morphology modifications and roughness changes, affirming the formation of a protective barrier against corrosion. A significant advancement in our study was the application of Attenuated Total Reflectance Fourier Transform Infrared (ATR-FTIR) spectroscopy, which identified chemical adsorption as the definitive mechanism of corrosion inhibition by DMPTS. The ATR-FTIR results explicitly demonstrated the specific interactions between DMPTS molecules and the copper surface, indicative of a robust protective adsorbed layer formation. This mechanistic insight, crucial to understanding the inhibitory process, aligns with the protective efficacy observed in electrochemical and surface analyses. Theoretical support, provided by the Quantum Theory of Atoms in Molecules (QTAIM) and quantum chemical computations, further validated the strong molecular interaction between DMPTS and copper, corroborating the experimental findings. Collectively, this research not only confirms the superior corrosion inhibition performance of DMPTS in an acidic setting but also elucidates the chemical adsorption mechanism as the foundation of its action, offering valuable insights for the development of effective corrosion inhibitors in industrial applications.

Experimental and theoretical studies of the efficiency of metal-organic frameworks (MOFs) in preventing aluminum corrosion in hydrochloric acid solution

Aluminum corrosion inhibitors "{[CuI (CN)2(phen) CuII (CN)2(phen)]5H2O},(MOF1) and {[CuI(CN)2(phen)CuII(CN)2(phen)]5H2O}@TiO2 (MOF1@TiO2) were studied in one molar HCl solution". The ML results for three different temperatures (25-45 °C) were compared with the results of PDP and EIS analyses. The adsorption of inhibitors on Al surfaces has been calculated and discussed by a Langmuir isotherm. The inhibitors that were created showed great effectiveness, with a noticeable increase in their inhibitory efficiency as the dosage was raised and the temperature was lowered. Inhibition efficiency each amounted to 88.6%, 84.5% at 400 ppm and 25 °C for MOF1@TiO2 and MOF1, respectively. Analyzing the polarization curves of synthesized inhibitors revealed that they were mixed-type inhibitors. Al was found to be surface inhibited when coated with a thin film of inhibitors, and "Al's surface morphology was assessed by different techniques such as scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and atomic force microscope (AFM)". "Theoretical models like quantum chemical and molecular dynamics simulation authenticated the experimental observation". The MOFs exhibit exceptional corrosion resistance against Al when exposed to acidic environments, according to several tests.

Sustainable and Green Corrosion Inhibition of Mild Steel: Insights from Electrochemical and Computational Approaches

Natural and fragrant compounds, essential oils (EOs) extracted from plants through hydrodistillation, are gaining popularity as eco-friendly and sustainable agents to protect metals and alloys from corrosion in acidic environments. This research focused on extracting and characterizing an EO obtained from the Cuminum cyminum (CC) plant native to India. The study aimed to evaluate the inhibitory properties of this EO on mild steel in a 0.5 M HCl solution at different concentrations. Various analytical techniques, including potentiodynamic polarization curves, electrochemical impedance spectroscopy, optical microscopy, infrared spectroscopy, and proton magnetic resonance, were employed to assess the effectiveness of this EO extract. Our findings indicate that the Cuminum cyminum L (CCL) extract effectively reduces the corrosion of mild steel in hydrochloric acid with an inhibition efficiency ranging from 79.69 to 98.76%. The optimal inhibition concentration was 2 g/L of EO, and surface analysis confirmed the formation of a protective layer. Furthermore, our results suggest that the inhibitor binds to the metal surface through a charge-transfer process, creating a protective film. Finally, we utilized theoretical calculations and molecular dynamics simulations to elucidate the inhibition mechanism on both a global and local scale.

Inhibition of corrosion of an aluminum alloy by rosemary and eucalyptus extracted oils in 1 M hydrochloric acid medium: an experimental and theoretical study

In this study, we explored aluminum corrosion inhibition field of study in a 1 M HCl solution, harnessing the power of essential oils extracted from rosemary and eucalyptus plants. Our exploration gives a comprehensive analysis of the pivotal factors that shape the corrosion inhibition process. Our scientific journey was marked by a deliberate and systematic approach, encompassing the utilization of gravimetric analysis (weight loss), electrochemical potentiodynamic polarization, and the sophisticated electrochemical impedance spectrometry (EIS) techniques. Our findings unveiled promising and nuanced outcomes, particularly in the area of the electrochemical technique. This method demonstrated remarkable inhibition efficiencies, ranging from 42% to an impressive 92% for rosemary essential oil and from 37 to 84% for eucalyptus essential oil. These results unveiled a dynamic relationship between essential oil concentration and inhibition efficiency, a revelation that further deepens our understanding of the corrosion inhibition process. The inhibition efficiency increased with higher concentrations of essential oil but decreased with elevated temperatures. Furthermore, our analysis traversed into the realms of potentiodynamic and thermodynamic insights. These analytical techniques unearthed the complex mechanisms at play, explaining the pathway followed by the studied inhibitors. They exhibited their prowess by forming protective films on the metal surface, acting as vigilant protectors against the relentless forces of corrosion. Complementing our experimental findings, our study of computational chemistry through density functional theory (DFT) unveiled remarkable insights. It elucidated the spontaneous adsorption process of inhibitor molecules onto the aluminum surface in the presence of H2O solvent. This computational harmony with our experimental results strengthened our confidence in the robustness of our findings. One of the key findings of this study was the superior inhibitory power of camphor in rosemary EO and β-myrcene in eucalyptus essential oil EO, respectively, attributed to the distinctive characteristics of the active sites found in each compound. The inhibitory effectiveness followed the order β-myrcene > camphor > borneol > α-pinene > bornyl acetate > p-cymene > 1,8-cineole. These compounds, notable for their distinct active sites, emerged as exceptional agents in the pursuit of effective corrosion inhibition.

The curious case of polyphenols as green corrosion inhibitors: a review on their extraction, design, and applications

Over the past century, a substantial amount of research focused on developing corrosion inhibitors, with a special focus on green "plant-based" corrosion inhibitors. Among the various types of inhibitors, polyphenols emerged as a promising candidate due to their advantageous characteristics, which include being inexpensive, biodegradable, renewable, and, most importantly, safe for both the environment and humans. Their performance as sustainable corrosion inhibitors have encouraged many electrochemical experiments as well as theoretical, mechanistic, and computational studies, with many papers reporting inhibition efficiencies of over 85%. In this review, the majority of literature contributions on the inhibition of various types of polyphenols, their natural extraction techniques, and their applications as "greener" corrosion inhibitors for metals are thoroughly described and discussed with a focus on their preparation, inhibition mechanism, and performance. Based on the reviewed literature, it can be concluded that polyphenols have a very promising potential to be used as both green and powerful corrosion inhibitors; therefore, further investigations, experimental or computational, are still required to realize higher inhibition efficiencies reaching up to ≈ 100%.

Biosorption of zinc (II) from synthetic wastewater by using Inula Viscosa leaves as a low-cost biosorbent: Experimental and molecular modeling studies

The use of biosorption as a strategy for lowering the amount of pollution caused by heavy metals is particularly encouraging. In this investigation, a low-cost and efficient biosorbent, Inula Viscosa leaves were used to remove zinc ions (Zn²⁺) from synthetic wastewater. A Fourier transform infrared spectroscopy experiment, a scanning electron microscopy experiment, and an energy dispersive X-ray spectroscopy experiment were used to describe the support. Several different physicochemical factors, such as the beginning pH value, contact duration, initial zinc concentration, biosorbent dose, and temperature, were investigated in this study. When the Langmuir, Freundlich, Temkin, Toth, and Redlich-Peterson models were used to match the data from the Inula Viscosa leaves biosorption isotherms, it was found that the biosorption isotherms correspond most closely with the Langmuir isotherm. On the other hand, the kinetic biosorption process was investigated using pseudo-first-order, pseudo-second-order (PS2), and Elovich models. The PS2 model was the one that provided the most accurate description of the biosorption kinetics. The thermodynamics process shows the spontaneous and endothermic character of Zn²⁺ sorption on Inula Viscosa leaves, which also entails the participation of physical interactions. In addition, the atom-in-molecule analysis, density functional theory, and the conductor like screening model for real solvents, were used to investigate the relationship that exists between quantum calculations and experimental outcomes.

Computational, Kinetics, and Corrosion Protection Aspects of Electrodeposited Poly(Salicylic Acid) Coatings as a Corrosion Inhibitor for Mild Steel

Poly(salicylic acid) PSA has been electrochemically deposited onto a Pt electrode. The kinetics of the polymerization reaction has been studied. The polymer structure was confirmed and characterized using IR spectroscopy, XRD, SEM, and TGA analysis. The deposited PSA was then collected from the Pt surface and tested as a corrosion inhibitor for a mild steel electrode in an aqueous medium of 1 M sulfuric acid. The corrosion behavior was then evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Corrosion measurements showed that the inhibition efficiency of 20, 50, and 100 ppm of PSA was 33, 57, and 74%, respectively. The inhibition mechanism was proved using adsorption isotherms as well as quantum calculations. The inhibition of the corrosion process was due to the adsorption of PSA on the steel surface, which was found to comply with the Langmuir adsorption isotherm.

Electrochemical and Computational Approaches of Polymer Coating on Carbon Steel X52 in Different Soil Extracts

Using stationary electrochemical, polarization resistance, cathodic charging, transient electrochemical impedance spectroscopy, and theoretical and molecular mechanics studies, epoxy polymer-coated carbon steel specimens’ ability to protect metals from corrosion in various soil extracts was examined. According to the polarization resistance tests results, the polymer coating remained stable for 60 days in all three soil extracts, with a 90% efficiency for the steel coated in Soil Extract A, indicating that the sandy soil is less aggressive than the other two. The aggressiveness of clay soil was confirmed by the fact that a polymer-coated steel rod in the clay soil extract experienced a corrosion current density of 97 µA/cm². In contrast, the same rod in sandy soil had a current density of 58 µA/cm². The coating’s good adsorption contact with the metal surface was further guaranteed by molecular dynamics simulations, which provided atomic-level evidence of the epoxy molecule’s adsorption behavior (geometry) and adsorption energy on the carbon steel surface.

Corrosion protection performance of silicon-based coatings on carbon steel in NaCl solution: a theoretical and experimental assessment of the effect of plasma-enhanced chemical vapor deposition pretreatment

Using a plasma-assisted chemical vapor deposition (PACVD) process, carbon steel samples were coated with an organosilicon layer less than 2.5 microns thick. Ellipsometry, Fourier transform infrared (FTIR) spectroscopy, contact angle, scanning electron microscopy (SEM), and atomic force microscopy (AFM) were used to analyze the films. Additionally, gravimetric experiments were used to determine the electrochemical properties of the organosilicon coatings. Organosilicon-coated carbon steel specimens demonstrated significantly enhanced resistance to corrosive conditions, such as 3% aqueous sodium chloride solutions. The surface preparation method has a considerable influence on the morphological and electrochemical properties of the steel. Argon pretreatment significantly enhances the corrosion resistance of organosilicon-coated steel. Gravimetric research demonstrated that pretreatment with argon plasma resulted in less weight loss and corrosion than pretreatment with nitrogen plasma. The link between quantum computing and experimental data using density functional theory (DFT) and molecular dynamics (MD) was used.

Physicochemical Properties and Atomic-Scale Interactions in Polyaniline (Emeraldine Base)/Starch Bio-Based Composites: Experimental and Computational Investigations

The processability of conductive polymers still represents a challenge. The use of potato starch as a steric stabilizer for the preparation of stable dispersions of polyaniline (emeraldine base, EB) is described in this paper. Biocomposites are obtained by oxidative polymerization of aniline in aqueous solutions containing different ratios of aniline and starch (% w/w). PANI-EB/Starch biocomposites are subjected to structural analysis (UV-Visible, RAMAN, ATR, XRD), thermal analysis (TGA, DSC), morphological analysis (SEM, Laser Granulometry), and electrochemical analysis using cyclic voltammetry. The samples were also tested for their solubility using various organic solvents. The results showed that, with respect to starch particles, PANI/starch biocomposites exhibit an overall decrease in particles size, which improves both their aqueous dispersion and solubility in organic solvents. Although X-ray diffraction and DSC analyses indicated a loss of crystallinity in biocomposites, the cyclic voltammetry tests revealed that all PANI-EB/Starch biocomposites possess improved redox exchange properties. Finally, the weak interactions at the atomic-level interactions between amylopectin–aniline and amylopectin–PANI were disclosed by the computational studies using DFT, COSMO-RS, and AIM methods.

Organic Compounds as Corrosion Inhibitors for Carbon Steel in HCl Solution: A Comprehensive Review

Most studies on the corrosion inhibition performance of organic molecules and (nano)materials were conducted within “carbon steel/1.0 M HCl” solution system using similar experimental and theoretical methods. As such, the numerous research findings in this system are sufficient to conduct comparative studies to select the best-suited inhibitor type that generally refers to a type of inhibitor with low concentration/high inhibition efficiency, nontoxic properties, and a simple and cost-economic synthesis process. Before data collection, to help readers have a clear understanding of some crucial elements for the evaluation of corrosion inhibition performance, we introduced the mainstay of corrosion inhibitors studies involved, including the corrosion and inhibition mechanism of carbon steel/HCl solution systems, evaluation methods of corrosion inhibition efficiency, adsorption isotherm models, adsorption thermodynamic parameters QC calculations, MD/MC simulations, and the main characterization techniques used. In the classification and statistical analysis section, organic compounds or (nano)materials as corrosion inhibitors were classified into six types according to their molecular structural characteristics, molecular size, and compound source, including drug molecules, ionic liquids, surfactants, plant extracts, polymers, and polymeric nanoparticles. We outlined the important conclusions obtained from recent literature and listed the evaluation methods, characterization techniques, and contrastable experimental data of these types of inhibitors when used for carbon steel corrosion in 1.0 M HCl solution. Finally, statistical analysis was only performed based on these data from carbon steel/1.0 M HCl solution system, from which some conclusions can contribute to reducing the workload of the acquisition of useful information and provide some reference directions for the development of new corrosion inhibitors.

Molecular dynamics study of three amino acids as corrosion inhibitor for copper in hydrochloric acid solution

Molecular dynamics (MD) simulation is used to study the corrosion inhibition mechanism of cysteine (Cys), glutamic (Glu) and glycine (Gly) for copper in hydrochloric acid solution. The adsorption energy and radial distribution function results show that all three amino acids can spontaneously adsorb on Cu (111) surface by chemical adsorption. The absolute value of adsorption energy and intensity is Cys > Glu > Gly. The diffusion coefficient and relative concentration curve show that all the three amino acids can inhibit the diffusion and aggregation ability of corrosion particles, so the three amino acids not only can slow down the aggregation of corrosive particles, but also effectively repel corrosive particles to protect the substrate. The inhibition ability obtained by the MD simulation shows the trend of Cys > Glu > Gly, which is consistent with the experimental results. The inhibition efficiency is determined by both the adsorption strength on the substrate surface and inhibition ability for the diffusion and aggregation ability of corrosion particles.

Experimental and theoretical insights into copper corrosion inhibition by protonated amino-acids

The effects of cysteine (Cys) and l-methionine (l-Met) on copper corrosion inhibition were examined in 1 M HNO₃ solution for short and long exposure times. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) were used. The EIS determined the potential for zero charges of copper (PZC) in the inhibitor solution. SEM and AFM have been used to study material surfaces. Energy-dispersive X-ray spectroscopy (EDS) was used to identify surface elemental composition. DFT and molecular dynamics simulations explored the interaction between protonated amino acids and aggressive media anions on a copper (111) surface.

The effects of cysteine (Cys) and l-methionine (l-Met) on copper corrosion inhibition were examined in 1 M HNO₃ solution for short and long exposure times.

Innovative Method for Longer Effective Corrosion Inhibition Time: Controlled Release Oil Palm Empty Fruit Bunch Hemicellulose Inhibitor Tablet

This study aims to develop a controlled release oil palm empty fruit bunch hemicellulose (EFB-H) inhibitor tablet for mild steel in 1 M HCl. As plant extracts tend to deteriorate at longer immersion time, limiting its industrial applicability, we attempted to lengthen the inhibition time by forming a controlled release inhibitor tablet. Electrochemical methods (potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS)) were employed to investigate the efficiency and mechanism of the inhibition. An optimum dosage and immersion time was determined via Response Surface Methodology (RSM). EFB-H tablet was formulated using D-optimal mixture design, and its anticorrosion action at extended immersion time was compared with EFB-H powder. PDP measurement revealed that EFB-H is a mixed type inhibitor. RSM optimization unveiled that the optimum point for a maximum inhibition efficiency (87.11%) was at 0.33 g of EFB-H and 120 h of immersion time. Tablet T3 with EFB-H to gum Arabic to hydroxypropyl methylcellulose ratio of 66:0:34 portrayed the best tensile strength (0.243 MPa), disintegration time (152 min) and dissolution behavior. EFB-H tablet exhibited a longer-lasting inhibition effect than powder, which was 360 h as compared to 120 h for powder. Overall, EFB-H tablet has been successfully developed, and its enhanced effective inhibition time has been experimentally proven.