The continued development of reticulated vitreous carbon as a versatile electrode material: Structure, properties and applications

Novel photoelectrochemical 3D-system for water disinfection by deposition of modified carbon nitride on vitreous carbon foam

Graphitic carbon nitride (GCN) is an optical semiconductor with excellent photoactivity under visible light irradiation. It has been widely applied for organic micropollutant removal from contaminated water, and less investigated for microorganisms' inactivation. The photocatalytic degradation mechanism using GCN is attributed to a series of reactions with reactive oxygen species and photogenerated holes that can be boosted by modifying its physical-chemical structure. This work reports a successful improvement of the overall photocatalytic and electrocatalytic activities of the pristine material by thermal and chemical modification by a copolymerisation synthesis method. The copolymerisation of dicyandiamide as a precursor with barbituric acid strongly reduced photoluminescence due to the enhanced charge separation thus improving the catalyst efficiency under visible light irradiation. The material with 1.6 wt% of barbituric acid showed the best photocatalytic performance and electrochemical properties. This photocatalyst was selected for immobilisation on a conductive carbon foam, which promotes a higher electrochemical active surface area and enhanced mass transfer. This three-dimensional metal-free electrode was employed for the photoelectrochemical inactivation of two different microorganisms, Escherichia coli, and Enterococcus faecalis, obtaining removals below the detection limit after 30 min in simulated faecal-contaminated waters. This photoelectrochemical reactor was also applied to treat polluted river and urban waste waters, and the faecal contamination indicators were vastly reduced to values below the detection limit in 60 min in both cases, showing the wide applicability of this innovative photoelectrode for different types of polluted aqueous matrices.

Polarity reversal for enhanced in-situ electrochemical synthesis of H2O2 over banana-peel derived biochar cathode for water remediation

The fabrication of a cost-efficient cathode is critical for in-situ electrochemical generation of hydrogen peroxide (H2O2) to remove persistent organic pollutants from groundwater. Herein, we tested a stainless-steel (SS) mesh wrapped banana-peel derived biochar (BB) cathode for in-situ H2O2 electrogeneration to degrade bromophenol blue (BPB) and Congo red (CR) dyes. Furthermore, polarity reversal is evaluated for the activation of BB surface via introduction of various oxygen containing functionalities that serve as active sites for the oxygen reduction reaction (ORR) to generate H2O2. Various parameters including the BB mass, current, as well as the solution pH have been optimized to evaluate the cathode performance for efficient H2O2 generation. The results reveal formation of up to 9.4 mg/L H2O2 using 2.0 g BB and 100 mA current in neutral pH with no external oxygen supply with a manganese doped tin oxide deposited nickel foam (Mn-SnO2@NF) anode to facilitate the oxygen evolution reaction (OER). This iron-free electrofenton (EF) like process enabled by the SSBB cathode facilitates efficient degradation of BPB and CR dyes with 87.44 and 83.63% removal efficiency, respectively after 60 min. A prolonged stability test over 10 cycles demonstrates the effectiveness of polarity reversal toward continued removal efficiency as an added advantage. Moreover, Mn-SnO2@NF anode used for the OER was also replaced with stainless steel (SS) mesh anode to investigate the effect of oxygen evolution on H2O2 generation. Although Mn-SnO2@NF anode exhibits better oxygen evolution potential with reduced Tafel slope, SS mesh anode is discussed to be more cost-efficient for further studies.

Industrial bioelectrochemistry for waste valorization: State of the art and challenges

Bioelectrochemistry has gained importance in recent years for some of its applications on waste valorization, such as wastewater treatment and carbon dioxide conversion, among others. The aim of this review is to provide an updated overview of the applications of bioelectrochemical systems (BESs) for waste valorization in the industry, identifying current limitations and future perspectives of this technology. BESs are classified according to biorefinery concepts into three different categories: (i) waste to power, (ii) waste to fuel and (iii) waste to chemicals. The main issues related to the scalability of bioelectrochemical systems are discussed, such as electrode construction, the addition of redox mediators and the design parameters of the cells. Among the existing BESs, microbial fuel cells (MFCs) and microbial electrolysis cells (MECs) stand out as the more advanced technologies in terms of implementation and R&D investment. However, there has been little transfer of such achievements to enzymatic electrochemical systems. It is necessary that enzymatic systems learn from the knowledge reached with MFC and MEC to accelerate their development to achieve competitiveness in the short term.

Electrosynthesis of H2O2 through a two-electron oxygen reduction reaction by carbon based catalysts: From mechanism, catalyst design to electrode fabrication

Hydrogen peroxide (H₂O₂) is an efficient oxidant with multiple uses ranging from chemical synthesis to wastewater treatment. The in-situ H₂O₂ production via a two-electron oxygen reduction reaction (ORR) will bring H₂O₂ beyond its current applications. The development of carbon materials offers the hope for obtaining inexpensive and high-performance alternatives to substitute noble-metal catalysts in order to provide a full and comprehensive picture of the current state of the art treatments and inspire new research in this area. Herein, the most up-to-date findings in theoretical predictions, synthetic methodologies, and experimental investigations of carbon-based catalysts are systematically summarized. Various electrode fabrication and modification methods were also introduced and compared, along with our original research on the air-breathing cathode and three-phase interface theory inside a porous electrode. In addition, our current understanding of the challenges, future directions, and suggestions on the carbon-based catalyst designs and electrode fabrication are highlighted.

Recent advances on modified reticulated vitreous carbon for water and wastewater treatment - A mini-review

Recently, modifications on reticulated vitreous carbon (RVC) have attracted attention as a promising strategy to produce low-cost, stable, and highly active electrodes leading to significant advances in the water/wastewater treatment field compared with raw RVC. Modified RVC materials have been used as cathode, anode, and membrane. Improvements on physical and electrocatalytic properties are achieved by RVC modification via diverse strategies, including the deposition of metal oxides, the introduction of surface functional groups, and the formation of composites, which were used to remove organic contaminants and pathogens from water matrices, as summarized in this mini-review. This mini-review mainly focused on papers published from 2015 to 2020 that reported modified RVC electrodes to eliminate pollutants and pathogens from water matrices by electrochemical advanced oxidation processes. Likewise, news challenges and opportunities are discussed, and perspectives for the ongoing and future studies in this research field are also given.

Vitreous Carbon, Geometry and Topology: A Hollistic Approach

Glass-like carbon (GLC) is a complex structure with astonishing properties: isotropic sp2 structure, low density and chemical robustness. Despite the expanded efforts to understand the structure, it remains little known. We review the different models and a physical route (pulsed laser deposition) based on a well controlled annealing of the native 2D/3D amorphous films. The many models all have compromises: neither all bad nor entirely satisfactory. Properties are understood in a single framework given by topological and geometrical properties. To do this, we present the basic tools of topology and geometry at a ground level for 2D surface, graphene being the best candidate to do this. With this in mind, special attention is paid to the hyperbolic geometry giving birth to triply periodic minimal surfaces. Such surfaces are the basic tools to understand the GLC network architecture. Using two theorems (the classification and the uniformisation), most of the GLC properties can be tackled at least at a heuristic level. All the properties presented can be extended to 2D materials. It is hoped that some researchers may find it useful for their experiments.

O-doped Graphitic Granular Biochar Enables Pollutants Removal via Simultaneous H2O2 Generation and Activation in Neutral Fe-free Electro-Fenton Process

H₂O₂ generation by 2-electron oxygen electroreduction reaction (2eORR) has attracted great attention as an alternative to the industry-dominant anthraquinone process. Electro-Fenton (EF) process, which relies on the H₂O₂ electrogeneration, is regarded as an important environmental application of H₂O₂ generation by 2eORR. However, its application is hindered by the relatively expensive electrode materials. Proposing cathode materials with low cost and facile synthetic procedures are the priority to advance the EF process. In this work, a composite cathode structure that uses graphitic granular bamboo-based biochar (GB) and stainless steel (SS) mesh (GBSS) is proposed, where SS mesh functions as current distributor and GB supports synergistic H₂O₂ electrogeneration and activation. The graphitic carbon makes GB conductive and the oxygen-containing groups serve as active sites for H₂O₂ production. 11.3 mg/L H₂O₂ was produced from 2.0 g GB at 50 mA after 50 min under neutral pH without external O₂/air supply. The O-doped biochar further increased the H₂O₂ yield to 18.3 mg/L under same conditions. The GBSS electrode is also effective for H₂O₂ activation to generate ·OH, especially under neutral pH. Ultimately, a neutral Fe-free EF process enabled by GBSS cathode is effective for removal of various model organic pollutants (reactive blue 19, orange II, 4-nitrophenol) within 120 min, and for their partial mineralization (48.4% to 63.5%). Long-term stability of the GBSS electrode for H₂O₂ electrogeneration, H₂O₂ activation, and pollutants degradation were also examined and analyzed. This work offers a promising application for biomass waste for removals of organic pollutants in neutral Fe-free EF process.

A design of flow electrolysis cell for ‘Home’ fabrication

Optimising the performance of a simple electrolysis flow cell design in recycle mode; application to selective anodic and cathodic electrosyntheses.

Metal Nanowire Felt as a Flow-Through Electrode for High-Productivity Electrochemistry

Flow-through electrodes such as carbon paper are used in redox flow batteries, water purification, and electroorganic syntheses. This work examines the extent to which reducing the size of the fibers to the nanoscale in a flow-through electrode can increase the productivity of electrochemical processes. A Cu nanowire felt, made from nanowires 45 times smaller than the 10 μm wide fibers in carbon paper, can achieve a productivity 278 times higher than carbon paper for mass-transport-limited reduction of Cu ions. Higher increases in productivity were predicted for the Cu nanowire felt based on the mass-transport-limited current, but Cu ion reduction became charge transfer-limited on Cu nanowire felt at high concentrations and flow rates when the mass-transport-limited current became comparable to the charge transfer-limited current. In comparison, the reaction rate on carbon paper was mass-transport-limited under all concentrations and flow rates because its mass-transport-limited current was much lower than its charge transfer-limited current. Higher volumetric productivities were obtained for the Cu nanowire felt by switching from Cu ion reduction to Alizarin Red S (ARS) reduction, which has a higher reaction rate constant. An electroorganic intramolecular cyclization reaction with Cu nanowire felt achieved a productivity 4.2 times higher than that of carbon paper, although this reaction was also affected by charge transfer kinetics. This work demonstrates that large gains in productivity can be achieved with nanostructured flow-through electrodes, but the potential gains can be limited by the charge transfer kinetics of a reaction.

A closed-loop electrogenerative recycling process for recovery of silver from a diluted cyanide solution

A closed-loop process for the complete recovery of silver from a diluted silver cyanide solution has been constructed based on an electrogenerative process. It was shown that the reduction of silver was a mass transport controlled process. Under optimal experimental conditions, 100% of silver was recovered from 500 mg L⁻¹ and 100 mg L⁻¹ silver cyanide solutions by using a reticulated vitreous electrode (RVC) as the cathode. The cyanide solution was recycled and reused so that a closed-loop process was obtained. In addition, the RVC in this study can be used repeatedly up to 10 cycles with a calculated relative standard deviation of 1.90%.

A closed-loop process for the complete recovery of silver from a diluted silver cyanide solution has been constructed based on an electrogenerative process.

Electrochemical disinfection using a modified reticulated vitreous carbon cathode for drinking water treatment

A reticulated vitreous carbon (RVC) cathode modified by anodic polarization in 20 wt% H₂SO₄ solution was used for drinking water disinfection under a neutral low electrolyte concentration (0.25 g/L Na₂SO₄) condition. The contribution of the modified RVC anode and the Ti/RuO₂ cathode to disinfection was investigated. The influences of current, initial Escherichia coli load, temperature and water volume were studied. The results show that H₂O₂ generation increased to approximately three times using the modification of the RVC. E. coli was mainly deactivated by the H₂O₂ generated at the cathode. For water with about 10⁶ CFU/mL E. coli, the detection limit (<4 CFU/mL) was reached under different conditions. Increasing current could simultaneously shorten the treatment time and increase the energy consumption (EC) simultaneously. Although decreasing the initial load reduced the treatment time, the EC for per log E. coli removal increased. The time required for disinfection shortened from 3.5 to 2.5 h and the EC for per log removal decreased from 218.5 to 123.2 Wh/m³ when the temperature increased from 20 to 40 °C. Although more time was required for disinfection, the EC decreased from 218.5 to 141.4 Wh/m³ when the volume was doubled.

"Floating" cathode for efficient H2O2 electrogeneration applied to degradation of ibuprofen as a model pollutant

The performance of the Electro-Fenton (EF) process for contaminant degradation depends on the rate of H2O2 production at the cathode via 2-electron dissolved O2 reduction. However, the low solubility of O2 (≈1×10-3 mol dm-3) limits H2O2 production. Herein, a novel and practical strategy that enables the synergistic utilization of O2 from the bulk electrolyte and ambient air for efficient H2O2 production is proposed. Compared with a conventional "submerged" cathode, the H2O2 concentration obtained using the "floating" cathode is 4.3 and 1.5 times higher using porous graphite felt (GF) and reticulated vitreous carbon (RVC) foam electrodes, respectively. This surprising enhancement results from the formation of a three-phase interface inside the porous cathode, where the O2 from ambient air is also utilized for H2O2 production. The contribution of O2 from ambient air varies depending on the cathode material and is calculated to be 76.7% for the GF cathode and 35.6% for the RVC foam cathode. The effects of pH, current, and mixing on H2O2 production are evaluated. Finally, the EF process enhanced by the "floating" cathode degraded 78.3% of the anti-inflammatory drug ibuprofen after 120 min compared to only 25.4% using a conventional "submerged" electrode, without any increase in the cost.

Fabrication and Characterization of Graphene Microcrystal Prepared from Lignin Refined from Sugarcane Bagasse

Graphene microcrystal (GMC) is a type of glassy carbon fabricated from lignin, in which the microcrystals of graphene are chemically bonded by sp³ carbon atoms, forming a glass-like microcrystal structure. The lignin is refined from sugarcane bagasse using an ethanol-based organosolv technique which is used for the fabrication of GMC by two technical schemes: The pyrolysis reaction of lignin in a tubular furnace at atmospheric pressure; and the hydrothermal carbonization (HTC) of lignin at lower temperature, followed by pyrolysis at higher temperature. The existence of graphene nanofragments in GMC is proven by Raman spectra and XRD patterns; the ratio of sp² carbon atoms to sp³ carbon atoms is demonstrated by XPS spectra; and the microcrystal structure is observed in the high-resolution transmission electron microscope (HRTEM) images. Temperature and pressure have an important impact on the quality of GMC samples. With the elevation of temperature, the fraction of carbon increases, while the fraction of oxygen decreases, and the ratio of sp² to sp³ carbon atoms increases. In contrast to the pyrolysis techniques, the HTC technique needs lower temperatures because of the high vapor pressure of water. In general, with the help of biorefinery, the biomass material, lignin, is found to be qualified and sustainable material for the manufacture of GMC. Lignin acts as a renewable substitute for the traditional raw materials of glassy carbon, copolymer resins of phenol formaldehyde, and furfuryl alcohol-phenol.

Removal of urea from dilute streams using RVC/nano-NiOx-modified electrode

Reticulated vitreous carbon (RVC), a high surface area electrode (40 cm²/cm³), has been modified with nickel oxide nanoparticles (nano-NiO_x) and used for electrochemical oxidation of urea from alkaline solution. For the cyclic voltammetry measurements, the used dimensions are 0.8 cm × 0.8 cm × 0.3 cm. The purpose was to offer high specific surface area using a porous open network structure to accelerate the electrochemical conversion. NiO_x nanoparticles have been synthesized via an electrochemical route at some experimental conditions. The morphological, structural, and electrochemical properties of the RVC/nano-NiO_x are characterized by using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), cyclic voltammetry (CV), and potentiostatic measurements. The fabricated electrode, RVC/nano-NiO_x, demonstrates high electrocatalytic activity towards urea oxidation in an alkaline electrolyte. The onset potential of the RVC/nano-NiO_x compared to that of the planar GC/NiO_x is shifted to more negative value with higher specific activity. The different loadings of the NiO_x have a substantial influence on the conversion of urea which has been evaluated from concentration-time curves. The urea concentration decreases with time to a limit dependent on the loading extent. Maximum conversion is obtained at 0.86 mg of NiO_x per cm³ of the RVC matrix.

Morphological Study of Chitosan/Poly (Vinyl Alcohol) Nanofibers Prepared by Electrospinning, Collected on Reticulated Vitreous Carbon

In this work, chitosan (CS)/poly (vinyl alcohol) (PVA) nanofibers were prepared by using the electrospinning method. Different CS concentrations (0.5, 1, 2, and 3 wt %), maintaining the PVA concentration at 8 wt %, were tested. Likewise, the studied electrospinning experimental parameters were: syringe/collector distance, solution flow and voltage. Subsequently, the electrospun fibers were collected on a reticulated vitreous carbon (RVC) support for 0.25, 0.5, 1, 1.5, and 2 h. The morphology and diameter of the CS/PVA nanofibers were characterized by scanning electron microscopy (SEM), finding diameters in the order of 132 and 212 nm; the best results (uniform fibers) were obtained from the solution with 2 wt % of chitosan and a voltage, distance, and flow rate of 16 kV, 20 cm, and 0.13 mL/h, respectively. Afterwards, a treatment with an ethanolic NaOH solution was performed, observing a change in the fiber morphology and a diameter decrease (117 ± 9 nm).

Drastic Enhancement of H2O2 Electro-generation by Pulsed Current for Ibuprofen Degradation: Strategy Based on Decoupling Study on H2O2 Decomposition Pathways

Efficient H₂O₂ electrogeneration from 2-electron oxygen reduction reaction (ORR) represents an important challenge for environmental remediation application. H₂O₂ production is determined by 2-electron ORR as well as H₂O₂ decomposition. In this work, a novel strategy based on the systematical investigation on H₂O₂ decomposition pathways was reported, presenting a drastically improved bulk H₂O₂ concentration. Results showed that bulk phase disproportion, cathodic reduction, and anodic oxidation all contributed to H₂O₂ depletion. To decrease the extent of H₂O₂ cathodic reduction, the pulsed current was applied and proved to be highly effective to lower the extent of H₂O₂ electroreduction. A systematic study of various pulsed current parameters showed that H₂O₂ concentration was significantly enhanced by 61.6% under pulsed current of "2s ON + 2s OFF" than constant current. A mechanism was proposed that under pulsed current, less H₂O₂ molecules were electroreduced when they diffused from the porous cathode to the bulk electrolyte. Further results demonstrated that a proper pulse frequency was necessary to achieve a higher H₂O₂ production. Finally, this strategy was applied to Electro-Fenton (EF) process with ibuprofen as model pollutant. 75.0% and 34.1% ibuprofen were removed under pulsed and constant current at 10 min, respectively. The result was in consistent with the higher H₂O₂ and ·OH production in EF under pulsed current. This work poses a potential approach to drastically enhance H₂O₂ production for improved EF performance on organic pollutants degradation without making any changes to the system except for power mode.

High-Potential Metalless Nanocarbon Foam Supercapacitors Operating in Aqueous Electrolyte

Light-weight graphite foam decorated with carbon nanotubes (dia. 20-50 nm) is utilized as an effective electrode without binders, conductive additives, or metallic current collectors for supercapacitors in aqueous electrolyte. Facile nitric acid treatment renders wide operating potentials, high specific capacitances and energy densities, and long lifespan over 10 000 cycles manifested as 164.5 and 111.8 F g^-1 , 22.85 and 12.58 Wh kg^-1 , 74.6% and 95.6% capacitance retention for 2 and 1.8 V, respectively. Overcharge protection is demonstrated by repetitive cycling between 2 and 2.5 V for 2000 cycles without catastrophic structural demolition or severe capacity fading. Graphite foam without metallic strut possessing low density (≈0.4-0.45 g cm^-3 ) further reduces the total weight of the electrode. The thorough investigation of the specific capacitances and coulombic efficiencies versus potential windows and current densities provides insights into the selection of operation conditions for future practical devices.

Green electrochemical modification of RVC foam electrode and improved H2O2 electrogeneration by applying pulsed current for pollutant removal

The performance of cathode on H₂O₂ electrogeneration is a critical factor that limits the practical application of electro-Fenton (EF) process. Herein, we report a simple but effective electrochemical modification of reticulated vitreous carbon foam (RVC foam) electrode for enhanced H₂O₂ electrogeneration. Cyclic voltammetry, chronoamperometry, and X-ray photoelectron spectrum were used to characterize the modified electrode. Oxygen-containing groups (72.5-184.0 μmol/g) were introduced to RVC foam surface, thus resulting in a 59.8-258.2% higher H₂O₂ yield. The modified electrodes showed much higher electrocatalytic activity toward O₂ reduction and good stability. Moreover, aimed at weakening the extent of electroreduction of H₂O₂ in porous RVC foam, the strategy of pulsed current was proposed. H₂O₂ concentration was 582.3 and 114.0% higher than the unmodified and modified electrodes, respectively. To test the feasibility of modification, as well as pulsed current, EF process was operated for removal of Reactive Blue 19 (RB19). The fluorescence intensity of hydroxybenzoic acid in EF with modified electrode is 3.2 times higher than EF with unmodified electrode, illustrating more hydroxyl radicals were generated. The removal efficiency of RB 19 in EF with unmodified electrode, modified electrode, and unmodified electrode assisted by pulsed current was 53.9, 68.9, and 81.1%, respectively, demonstrating that the green modification approach, as well as pulsed current, is applicable in EF system for pollutant removal. Graphical abstract ᅟ.

Growth, structure and stability of sputter-deposited MoS2 thin films

Molybdenum disulphide (MoS₂) thin films have received increasing interest as device-active layers in low-dimensional electronics and also as novel catalysts in electrochemical processes such as the hydrogen evolution reaction (HER) in electrochemical water splitting. For both types of applications, industrially scalable fabrication methods with good control over the MoS₂ film properties are crucial. Here, we investigate scalable physical vapour deposition (PVD) of MoS₂ films by magnetron sputtering. MoS₂ films with thicknesses from ≈10 to ≈1000 nm were deposited on SiO₂/Si and reticulated vitreous carbon (RVC) substrates. Samples deposited at room temperature (RT) and at 400 °C were compared. The deposited MoS₂ was characterized by macro- and microscopic X-ray, electron beam and light scattering, scanning and spectroscopic methods as well as electrical device characterization. We find that room-temperature-deposited MoS₂ films are amorphous, of smooth surface morphology and easily degraded upon moderate laser-induced annealing in ambient conditions. In contrast, films deposited at 400 °C are nano-crystalline, show a nano-grained surface morphology and are comparatively stable against laser-induced degradation. Interestingly, results from electrical transport measurements indicate an unexpected metallic-like conduction character of the studied PVD MoS₂ films, independent of deposition temperature. Possible reasons for these unusual electrical properties of our PVD MoS₂ thin films are discussed. A potential application for such conductive nanostructured MoS₂ films could be as catalytically active electrodes in (photo-)electrocatalysis and initial electrochemical measurements suggest directions for future work on our PVD MoS₂ films.