Evaluation of the polymer–solvent interaction parameter χ for the system cured styrene butadiene rubber and toluene

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

Mechanical Properties and Equilibrium Swelling Characteristics of Some Polymer Composites Based on Ethylene Propylene Diene Terpolymer (EPDM) Reinforced with Hemp Fibers

EPDM/hemp fiber composites with fiber loading of 0-20 phr were prepared by the blending technique on a laboratory electrically heated roller mill. Test specimens were obtained by vulcanization using a laboratory hydraulic press. The elastomer crosslinking and the chemical modification of the hemp fiber surface were achieved by a radical reaction mechanism initiated by di(tert-butylperoxyisopropyl)benzene. The influence of the fiber loading on the mechanical properties, gel fraction, swelling ratio and crosslink degree was investigated. The gel fraction, crosslink density and rubber-hemp fiber interaction were evaluated based on equilibrium solvent-swelling measurements using the Flory-Rehner relation and Kraus and Lorenz-Park equations. The morphology of the EPDM/hemp fiber composites was analyzed by scanning electron microscopy. The water absorption increases as the hemp fiber loading increases.

Electrical Conductivity of Rubber Composites with Varying Crosslink Density under Cyclic Deformation

Studies addressing electroconductive composites based on rubber have attracted great interest for many engineering applications. To contribute to obtaining useful materials with reproducible behavior, this study focused on understanding the mechanism of conductivity changes during mechanical deformation for rubber composites based on styrene-butadiene rubber (SBR) or ethylene-propylene-diene terpolymer (EPDM) vulcanized for various times. The composites were characterized by static electrical conductivity, tensile testing, dynamic mechanical thermal analysis (DMTA), and crosslink density measurements. The tensile strength and Young’s modulus were found to increase significantly with rising vulcanization time. Higher static conductivity values of the composites were observed with the increase in vulcanization time. The most important aspect of this investigation consisted in the electrical current measurement online with recording the stress-strain curves, revealing the details of the uniaxial cyclic deformation effect on changes in the structure of conductive pathways indirectly. The electrical conductivity during five runs of repeated cyclic mechanical deformations for SBR composites increased permanently, although not linearly, whereas EPDM composites showed a slight increase or at least a nearly constant current, indicating healing of minor defects in the conductive pathways or the formation of new conductive pathways.

Liquid Guayule Natural Rubber, a Sustainable Processing Aid, Enhances the Processability, Durability and Dynamic Mechanical Properties of Rubber Composites

Petroleum-based oils are widely used as processing aids in rubber composites to improve processability but can adversely affect rubber composite performance and increase carbon footprint. In this research, liquid guayule natural rubber (LGNR), produced from guayule natural rubber, was used as a renewable processing aid to replace naphthenic oil (NO) in Hevea natural rubber, styrene-butadiene rubber (SBR) and guayule natural rubber (GNR) composites. The rheological properties, thermal stability, glass transition temperature, dynamic mechanical properties, aging, and ozone resistance of rubber composites with and without NO or LGNR were compared. Natural and synthetic rubber composites made with LGNR had similar processability to those made with NO, but had improved thermal stability, mechanical properties after aging, and ozone resistance. This was due to the strong LGNR–filler interaction and additional crosslinks formed between LGNR and the rubber matrices. The glass transition temperature of SBR composites was reduced by LGNR because of its increased molecular mobility. Thus, unlike NO, LGNR processing aid can simultaneously improve rubber composite durability, dynamic performance and renewability. The commercialization of LGNR has the potential to open a new sustainable processing-aid market.

Filler Influence on H2 Permeation Properties in Sulfur-CrossLinked Ethylene Propylene Diene Monomer Polymers Blended with Different Concentrations of Carbon Black and Silica Fillers

Filler effects on H₂ permeation properties in sulfur-crosslinked ethylene propylene diene monomer (EPDM) polymers blended with two kinds of carbon black (CB) and silica fillers at different contents of 20 phr–60 phr are investigated by employing volumetric analysis in the pressure exposure range of 1.2 MPa~9.0 MPa. A linear relationship is observed between the sorbed amount and pressure for H₂ gas, which is indicative of Henry’s law behavior. The hydrogen solubility of EPDM composites increases linearly with increasing filler content. The magnitude of hydrogen solubility for the filled EPDM composites is dependent on the filler type. The hydrogen solubility is divided into two contributions: hydrogen absorption in the EPDM polymer and hydrogen adsorption at the filler surface. Neat EPDM reveals pressure-dependent bulk diffusion behavior. However, with increasing filler content, the diffusivity for the filled EPDM composites is found to be independent of pressure. The magnitude of filler effects on the hydrogen permeation parameter is measured in the order of high abrasion furnace CB~semireinforcing furnace CB ˃ silica, whose effect is related to the specific surface area of CB particles and interfacial structure. The correlation between the permeation parameters and filler content (or crosslink density) is discussed.

Poly(styrene-co-butadiene)/Maghnia-Organo-Montmorillonite Clay Nanocomposite. Preparation, Properties and Application as Membrane in the Separation of Methanol/Toluene Azeotropic Mixture by Pervaporation

In order to improve the thermal and mechanical properties of poly(styrene-co-butadiene) (SBR) to use it as a pervaporation membrane in the separation of the azeotropic mixture toluene/methanol, poly(styrene-co-butadiene) crosslinked Maghnia-organo-montmonrillonite (CSBR/OMMT), a nanocomposite of different compositions was first prepared by a solvent casting method. SBR was crosslinked in situ in the presence of OMMT nanoparticles by an efficient vulcanization technique using sulfur as a crosslinking agent and zinc diethyldithiocarbamate as a catalyst. The structure and morphology of the hybrid materials obtained were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, and scanning electron microscope analysis. The thermal properties of these hybrid materials were studied by differential scanning calorimetry and thermogravimetric analysis/thermal differential analysis. The mechanical properties were studied by strength measurements. The results obtained occurred when the OMMT was incorporated in the CSBR matrix; a significant increase in the glass transition temperature of the SBR was observed which passed from -27 °C for virgin SBR to -21.5 °C for that containing 12 wt% of OMMT. The addition of OMMT nanoparticles to CSBR also improved the mechanical properties of this copolymer. When the OMMT content in the CSBR varied from 0 to 15% by weight, the tensile strength, the elongation at the nose and the modulus at 100% elongation increased from 3.45 to 6.25 MPa, from 162, 17 to 347.20% and 1.75 to 3.0 MPa, respectively. The results of pervaporation revealed that when the OMMT content varied between 3% and 12%, a significant increase in the total flux, the separation factor and the separation index by pervaporation increased from 260.67 to g m-2 h-1, 0.31 to 1.43, and 0.47 to 113.81 g m-2 h-1, respectively.

Chemistry, Processing, Properties, and Applications of Rubber Foams

With the ever-increasing development in science and technology, as well as social awareness, more requirements are imposed on the production and property of all materials, especially polymeric foams. In particular, rubber foams, compared to thermoplastic foams in general, have higher flexibility, resistance to abrasion, energy absorption capabilities, strength-to-weight ratio and tensile strength leading to their widespread use in several applications such as thermal insulation, energy absorption, pressure sensors, absorbents, etc. To control the rubber foams microstructure leading to excellent physical and mechanical properties, two types of parameters play important roles. The first category is related to formulation including the rubber (type and grade), as well as the type and content of accelerators, fillers, and foaming agents. The second category is associated to processing parameters such as the processing method (injection, extrusion, compression, etc.), as well as different conditions related to foaming (temperature, pressure and number of stage) and curing (temperature, time and precuring time). This review presents the different parameters involved and discusses their effect on the morphological, physical, and mechanical properties of rubber foams. Although several studies have been published on rubber foams, very few papers reviewed the subject and compared the results available. In this review, the most recent works on rubber foams have been collected to provide a general overview on different types of rubber foams from their preparation to their final application. Detailed information on formulation, curing and foaming chemistry, production methods, morphology, properties, and applications is presented and discussed.

INTRODUCING BIOBASED NONPOLAR BOTTLEBRUSH β-MYRCENE SEGMENTS TO IMPROVE SILICA DISPERSION FOR SUSTAINABLE SSBR/SILICA NANOCOMPOSITES

To overcome the problem of fossil fuel depletion and associated environmental issues arising from the use of tire tread elastomers, a convenient, environmentally friendly, and highly efficient strategy was developed to prepare high-performance green solution polymerized styrene–butadiene rubber (SSBR)/silica nanocomposites by improving silica dispersion in the nonpolar polymer matrix via the introduction of a biobased nonpolar bottlebrush segment with two double bonds. Various elastomers containing biobased nonpolar bottlebrush β-myrcene segments were synthesized using an industrially robust anionic polymerization method. Results of rubber process analysis, small-angle X-ray scattering, scanning electron microscopy, and transmission electron microscopy revealed that rubber with myrcene could significantly improve silica dispersibility and inhibit the strong filler–filler interactions, which are due to the formation of hydrogen bonding between the double bonds in the myrcene block and silanol groups on the silica surface and possibly to the spreading or infiltrating of myrcene bottlebrush segments onto silica. Furthermore, for the modified rubber, rolling resistance decreased by 41.7%, tear strength increased by 20.78%, and tensile strength increased by 77.8% with the elongation at break remained practically unchanged as compared with the unmodified silica/SSBR composite. On the basis of aforementioned assessment, we believe that silica-reinforced β-myrcene–based styrene–butadiene integrated rubber is a versatile and promising candidate for future tire tread elastomers.

Correlation between the Crosslink Characteristics and Mechanical Properties of Natural Rubber Compound via Accelerators and Reinforcement

The extreme elasticity and reversible deformability of rubber, which is one of the most versatile polymers in modern society, is dependent on several factors, including the processing conditions, curing system, and types of additives used. Since the rubber's mechanical properties are influenced by the existing structural crosslinks, their correlation with the crosslink characteristics of rubber was investigated using the equilibrium swelling theory of the Flory-Rehner equation and the rubber-filler interaction theory of the Kraus equation. Herein, we examined whether the accelerator and reinforcement agent quantitatively contributed to chemical cross-linkages and rubber-filler interaction. In conclusion, the accelerator content supported the chemically crosslinked structures of the monosulfides and the disulfides in natural rubber (NR). Additionally, these results demonstrated that the mechanical properties and the thermal resistance of NR were dependent on the crosslink characteristics. The findings of this study provide an insight into the development and application of NR products for the mechanical optimization of rubber-based products.

ENTANGLED NETWORK INFLUENCED BY CARBON BLACK IN SOLUTION SBR VULCANIZATES REVEALED BY THEORY AND EXPERIMENT

The contribution of carbon black (CB) on changes in cross-link density (n) and physical entanglement has been quantified by swelling and uniaxial stress–strain measurements considering Mooney–Rivlin parameters. Solution SBR (SSBR) vulcanizates with varying content of high abrasion furnace (HAF) CB were studied. Rubber–filler networks increase the n values, which were determined by using Flory–Rehner and modified Guth–Gold equations by equilibrium swelling study. The Mooney–Rivlin parameter C1 was quantified using n, whereas parameter C2, representing physical entanglement, was determined for filled rubber by correlating with tensile results. The parameter C2 is monitored to be decreased with increasing CB (HAF) loading. A simple parabolic trend for physical entanglement parameter with increasing CB loading is proposed, and it shows a correlation coefficient (R2) of 0.99595. Atomic force microscopy study confirms the generation of filler networking in the rubber matrix. The current findings elucidate a way for quantifying physical network changes due to fillers in an unfilled rubber system.

Photoreactive nanogels as versatile polymer networks with tunable in situ drug release kinetics

A simple, yet powerful approach to synthesize photoreactive nanogel networks <5 nm that can swell between ~3 and ~200 times their initial radius with control over the size and surface charge via a solution polymerization reaction protocol was demonstrated. Nanogels with hydrodynamic radii from 0.9 nm to 3.2 nm and surface charges from -6.4 mV to -16.5 mV with dramatically different abilities to swell were synthesized by altering the solvent ratio before synthesis. Additionally, the control over the release kinetics of a small molecule over a period of 30 days was demonstrated by the methacrylate functionalization of the nanogels post-synthesis and the subsequent photo-aggregation of the nanogels. Thepotential to control the release of small molecule drugs via the concentration of photoreactive groups and the photo-induced aggregation of the nanogels offers the unique ability to tailor the in situ release kinetics of the delivery network.

A finite deformation theory of desolvation and swelling in partially photo-cross-linked polymer networks for 3D/4D printing applications

Photopolymerization is a process strongly dependent on the light field in the resin. This typically results in a non-uniformly crosslinked network where some parts of the network are fully cross-linked while other parts are partially crosslinked. The partially crosslinked part could exhibit a high volume expansion upon swelling and a high volume shrinkage upon desolvation. Through control over the light field in the photopolymer resin, this feature has been used to create solvent responsive shape changing structures as well as 3D/4D printed smart devices, showing promising application potential. In this paper, we develop a finite deformation theory to consider the nonuniform crosslink density of the network and the interaction between different species inside the network. The mechanical properties of the network are correlated with the reaction process and the existence of residual uncrosslinked monomers is included in the partially crosslinked network. The efficiency of the theory is proved by the finite element simulations of two special applications of the partially crosslinked network.

Inorganic and Organic Hybrid Nanoparticles as Multifunctional Crosslinkers for Rubber Vulcanization with High-Filler Rubber Interaction

Improving the interfacial interaction between rubber and silica nanoparticles, and simultaneously reducing free sulfur and preventing migration and volatilization of a rubber vulcanizing agent, commercial sulfur compound aliphatic ether polysulfide (VA-7) was chemically attached to the silica surface to obtain a functionalized nanoparticle (silica-s-VA7). Functional nanoparticles can not only effectively crosslink rubber without sulfur as a novel vulcanizator, but are also evenly dispersed in the rubber matrix and improve the dispersion of the remaining pristine silica as an interfacial compatibilizer. In addition, the thicker immobilized polymer layer and prominent crosslinking density of SBR nanocomposites simultaneously demonstrate that the novel vulcanizing agent silica-s-VA7 gives rise to significant improvement on the rubber–filler interfacial adhesion on account of the covalent linkages of organic and inorganic interfaces between elastomer and nanofillers. We envisage that this strategy may provide a new avenue to implement high-efficiency design for a multifunctional rubber-vulcanizing agent through an organic and inorganic hybridization mechanism.

Impact of Hydrolyzed Whey Protein on the Molecular Interactions and Cross-Linking Density in Whey Protein Isolate-Based Films

The effect of the amount of hydrolyzed WPI (h-WPI) in WPI-based films on the technofunctional properties and structure of the films has not hitherto been systematically researched. The main objective of this study was therefore to explore the quantitative and qualitative molecular interactions and structures of these films. Different buffer systems were used for the solubility studies to obtain information about the qualitative molecular interactions. Swelling studies were performed to provide qualitative statements about the WPI network. In addition, the cross-linking density (CLD) of the WPI-based films was derived from the swelling tests. The measurements showed that increasing the h-WPI content decreases the CLD significantly. The CLD values of films with 0% and 50% h-WPI content were1.61·10-4 mol·cm−3and0.25·10-4 mol·cm−3. The study indicates that noncovalent interactions have more influence on barrier properties than the cross-linking density through disulphide bonds. In general, the results of the swelling tests correlated with the solubility studies.

The effect of bound rubber on vulcanization kinetics in silica filled silicone rubber

Different filler networks mediated by bound rubber show obviously different effects on vulcanization kinetics.

Devulcanization of Waste Tire Rubber Vulcanizate through a Mechanochemical Pan Milling at Ambient Temperature

The partially devulcanization of waste tire rubber vulcanizate was carried out with the newly developed mechanochemical pan mill, which can exert fairly strong compressing and shearing force on the milling materials and avoid the agglomeration phenomenon. The experimental results indicate that the particle size is greatly reduced and the surface is fluffier, crosslink density is reduced to one half without large degradation and heavy damage of rubber backbones. The study of mechanical properties of revulcanizate of SBR and waste tire rubber blends at 1:1 ratio indicates that elongation at break increased from 302% to 447.6%. But the properties of tensile strength, modulus and hardness are reduced. The mechanochemical pan milling process is a simple, low cost and environmental-benign process for waste tire rubber devulcanization at ambient temperature without any use of chemicals and can be used at commercial-scale.