Bioinspired polydopamine deposition and silane grafting modification of bamboo fiber for improved interface compatibility of poly (lactic acid) composites

The rigid-flexible balanced molecular crosslinking network transition interface: An effective strategy for improving the performance of bamboo fibers/poly(butadiene succinate-co-butadiene adipate) biocomposites

The poor interfacial compatibility of natural fiber-reinforced polymer composites has become a major challenge in the development of industry-standard high-performance composites. To solve this problem, this study constructs a novel rigid-flexible balanced molecular crosslinked network transition interface in composites. The interface improves the interfacial compatibility of the composites by balancing the stiffness and strength of the fibers and the matrix， effectively improving the properties of the composites. The flexural strength and flexural modulus of the composites were enhanced by 38 % and 44 %, respectively. Water absorption decreased by 30 %. The initial and maximum thermal degradation temperatures increased by 20 °C and 16 °C, respectively. The maximum storage modulus increased by 316 %. Furthermore, the impact toughness was elevated by 41 %, attributed to the crosslinked network's efficacy in absorbing and dissipating externally applied energy. This innovative approach introduces a new theory of interfacial reinforcement compatibility, advancing the development of high-performance and sustainable biocomposites.

Polydopamine Applications in Biomedicine and Environmental Science

This manuscript explores the multifaceted applications of polydopamine (PDA) across various scientific and industrial domains. It covers the chemical aspects of PDA and its potential in bone tissue engineering, implant enhancements, cancer treatment, and nanotechnology. The manuscript investigates PDA's roles in tissue engineering, cell culture technologies, surface modifications, drug delivery systems, and sensing techniques. Additionally, it highlights PDA's contributions to microfabrication, nanoengineering, and environmental applications. Through detailed testing and assessment, the study identifies limitations in PDA-related research, such as synthesis complexity, incomplete mechanistic understanding, and biocompatibility variability. It also proposes future research directions aimed at improving synthesis techniques, expanding biomedical applications, and enhancing sensing technologies to optimize PDA's efficacy and scalability.

Unlocking the potential: Evolving role of technical lignin in diverse applications and overcoming challenges

Recent advancements have transformed lignin from a byproduct into a valuable raw material for polymers, dyes, adhesives, and fertilizers. However, its structural heterogeneity, variable reactive group content, impurities, and high extraction costs pose challenges to industrial-scale adoption. Efficient separation technologies and selective bond cleavage are crucial. Advanced pretreatment methods have enhanced lignin purity and reduced contamination, while novel catalytic techniques have improved depolymerization efficiency and selectivity. This review compares catalytic depolymerization methodologies, highlighting their advantages and disadvantages, and noting challenges in comparing yield values due to variations in isolation methods and lignin sources. Recognizing "technical lignin" from pulping processes, the review emphasizes its diverse applications and the necessity of understanding its structural characteristics. Emerging trends focus on bio-based functional additives and nanostructured lignin materials, promising enhanced properties and functionalities. Innovations open possibilities in sustainable agriculture, high-performance foams and composites, and advanced medical applications like drug delivery and wound healing. Leveraging lignin's biocompatibility, abundance, and potential for high-value applications, it can significantly contribute to sustainable material development across various industries. Continuous research in bio-based additives and nanostructured materials underscores lignin's potential to revolutionize material science and promote environmentally friendly industrial applications.

Development of an UV-Resistant Multilayer Film with Enhanced Compatibility between Carboxymethyl Cellulose and Polylactic Acid via Incorporation of Tannin and Ferric Chloride

Carboxymethyl cellulose (CMC) and polylactic acid (PLA) are recognized for their environmental friendliness. By merging them into a composite film, packaging solutions can be designed with good performance. Nonetheless, the inherent interface disparity between CMC and PLA poses a challenge, and there may be layer separation issues. This study introduces a straightforward approach to mitigate this challenge by incorporating tannin acid and ferric chloride in the fabrication of the CMC-PLA. The interlayer compatibility was improved by the in situ formation of a cohesive interface. The resulting CMC/TA-PLA/Fe multilayer film, devoid of any layer separation, exhibits exceptional mechanical strength, with a tensile strength exceeding 70 MPa, a high contact angle of 105°, and superior thermal stability. Furthermore, the CMC/TA-PLA/Fe film demonstrates remarkable efficacy in blocking ultraviolet light, effectively minimizing the discoloration of various wood surfaces exposed to UV aging.

Eco-friendly flame-retardant bamboo fiber/polypropylene composite based on the immobilization of halloysite nanotubes by tannic acid-Fe3+ complex

Bamboo fibers (BF), as an important sustainable natural material, are becoming a hot alternative to synthetic fibers for the reinforcement of polypropylene (PP)-based composites. However, the weak interfacial compatibility between BF and PP as matrix and their inherent flammability limit the practical application of BF/PP composites (BPC). Here, a fire-safe BPC was fabricated by constructing flame-retardant interfacial layers containing tannic acid (TA)-Fe3+ complex and halloysite nanotubes (HNTs) on the fiber matrix followed by a hot-pressing process. The results showed that the interfacial chelating of TA with Fe3+ improved the dispersion of HNTs on the fibers and the interfacial interactions within the fiber matrix, resulting in the as-fabricated composite with significantly improved mechanical properties and water resistance. In addition, the flame-retardant composite exhibited higher thermal stability and enhanced residual char content. Moreover, the composite possessed significant flame-retardant performances with a reduction of 23.75 % in the total heat release and 32.44 % in the total smoke production, respectively, owing to the flame retarding in gaseous phase and condensed phase of TA-Fe3+@HNTs layers. This work offers a green and eco-friendly strategy to address the inherent problems of BPC material in terms of fire safety and interfacial compatibility, thus broadening their applications in the automotive interior and construction industries.

Crustacean-inspired chitin-based flexible buffer layer with a helical cross-linked network for bamboo fiber/poly(3-hydroxybutyrate) biocomposites

Marine biological resources, serving as a renewable and sustainable reservoir, holds significant import for the utilization of composite material. Hence, we produced bamboo fiber/poly(3-hydroxybutyrate) (BF/PHB) biocomposites with exceptional performance and economic viability, drawing inspiration from the resilience of crustacean shells. Polyaminoethyl modified chitin (PAECT) was synthesized using the alkali freeze-thaw method and introduced into the interface between BF and PHB to improve interfacial adhesion. The resulting chitin fibers, characterized by their intertwined helical chains, constructed a flexible mesh structure on the BF surface through an electrostatic self-assembly approach. The interwoven PAECT filaments infiltrated the dual-phase structure, acting as a promoter of interfacial compatibility, while the flexible chitin network provided a greater capacity for deformation accommodation. Consequently, both impact and tensile strength of the BF/PHB composites were notably enhanced. Additionally, this flexible layer ameliorated the thermal stability and crystalline properties of the composites. This investigation aimed to leverage the distinctive helical configuration of chitin to facilitate the advancement of bio-reinforced composites.

Studies on the effect of polylactide in-situ grafting during melt processing on poly(ʟ-lactide)/graphene oxide composite films

The present work tried to solve the compatibility and dispersion problems of industrial grade graphene oxide (GO) mixing with polylactide (PLA) by melt processing for practical application. PLA was grafted on the GO using the silane coupling agent (KH560) as "bridge" by in-situ melting reaction to improve the compatibility. For better compatibility and dispersion, poly(ᴅ-lactide) (PDLA) was grafted on GO (D-G) to form stereocomplex crystallites with poly(ʟ-lactide) (PLLA) to enhance the interaction between GO and PLLA matrix. By biaxial stretching, the PLLA and GO composite films were prepared. Results show that GO was seriously aggregated in the film containing GO without PLA grafting (PLLA/L/G0.05) and the average size of aggregated GO was about 19.5 μm. PLA grafting decreased the aggregated GO size, so that the films containing L-G or D-G presented better dispersion. The film containing 5 % D-G (PLLA/D-G0.05) exhibited the smallest average size of aggregated GO, about 12.7 μm. Compared with neat PLLA film, PLLA/L/G0.05 film presented worse tensile properties due to serious aggregation of GO. While, PLLA/D-G0.05 film presented the best tensile performance that tensile strength and elongation at break reached 120 MPa and 107 %, respectively.

Bamboo fiber strengthened poly(lactic acid) composites with enhanced interfacial compatibility through a multi-layered coating of synergistic treatment strategy

In this study, a mild and eco-friendly synergistic treatment strategy was investigated to improve the interfacial compatibility of bamboo fibers with poly(lactic acid). The characterization results in terms of the chemical structure, surface morphology, thermal properties, and water resistance properties demonstrated a homogeneous dispersion and excellent interfacial compatibility of the treated composites. The excellent interfacial compatibility is due to multi-layered coating of bamboo fibers using synergistic treatment involving dilute alkali pretreatment, polydopamine coating and silane coupling agent modification. The composites obtained using the proposed synergistic treatment strategy exhibited excellent mechanical properties. Optimal mechanical properties were observed for composites with synergistically treated bamboo fiber mass proportion of 20 %. The tensile strength, elongation at break and tensile modulus of the treated composites were increased by 63.06 %, 183.04 % and 259.04 %, respectively, compared to the untreated composites. This synergistic treatment strategy and the remarkable performance of the treated composites have a wide range of applicability in bio-composites (such as industrial packaging, automotive lightweight interiors, and consumer goods).

Bioinspired Tannic Acid-Modified Coffee Grounds as Sustainable Fillers: Effect on the Properties of Polybutylene Adipate Terephthalate Composites

Preparing composites from gricultural waste with biodegradable polymers is one of the strategies used to ensure the long-term sustainability of such materials. However, due to the differences in their chemical properties, biomass fillers often exhibit poor interfacial adhesion with polymer matrices. Inspired by mussel foot silk, this work focused on the surface modification of coffee grounds (CGs) using a combination of tannic acid (TA) and alkali treatment. CGs were used as a biomass filler to prepare polybutylene adipate terephthalate (PBAT)/CG composites. The modification of CGs was demonstrated by Fourier transform infrared spectroscopy (FTIR), the water contact angle, and scanning electron microscopy (SEM). The effect of CGs on the rheological, tensile, and thermal properties of the PBAT/CG composites was investigated. The results showed that the addition of CGs increased the complex viscosity, and the surface modification enhanced the matrix-filler adhesion. Compared with unmodified CG composites, the tensile strength and the elongation at break of the composite with TA-modified alkali-treated CGs increased by 47.0% and 53.6%, respectively. Although the addition of CGs slightly decreased the thermal stability of PBAT composites, this did not affect the melting processing of PBAT, which often occurs under 200 °C. This approach could provide a novel method for effectively using biomass waste, such as coffee grounds, as fillers for the preparation of polymer composites.

The Effects of Self-Polymerized Polydopamine Coating on Mechanical Properties of Polylactic Acid (PLA)-Kenaf Fiber (KF) in Fused Deposition Modeling (FDM)

This research examines the impact of self-polymerized polydopamine (PDA) coating on the mechanical properties and microstructural behavior of polylactic acid (PLA)/kenaf fiber (KF) composites in fused deposition modeling (FDM). A biodegradable FDM model of natural fiber-reinforced composite (NFRC) filaments, coated with dopamine and reinforced with 5 to 20 wt.% bast kenaf fibers, was developed for 3D printing applications. Tensile, compression, and flexural test specimens were 3D printed, and the influence of kenaf fiber content on their mechanical properties was assessed. A comprehensive characterization of the blended pellets and printed composite materials was performed, encompassing chemical, physical, and microscopic analyses. The results demonstrate that the self-polymerized polydopamine coating acted as a coupling agent, enhancing the interfacial adhesion between kenaf fibers and the PLA matrix and leading to improved mechanical properties. An increase in density and porosity was observed in the FDM specimens of the PLA-PDA-KF composites, proportional to their kenaf fiber content. The enhanced bonding between kenaf fiber particles and the PLA matrix contributed to an increase of up to 13.4% for tensile and 15.3% for flexural in the Young's modulus of PLA-PDA-KF composites and an increase of up to 30% in compressive stress. The incorporation of polydopamine as a coupling agent in the FDM filament composite led to an improvement in tensile, compressive, and flexural stresses and strain at break, surpassing that of pure PLA, while the reinforcement provided by kenaf fibers was enhanced more by delayed crack growth, resulting in a higher strain at break. The self-polymerized polydopamine coatings exhibit remarkable mechanical properties, suggesting their potential as a sustainable material for diverse applications in FDM.

Properties enhancement of poly(β-hydroxybutyrate) biocomposites by incorporating surface-modified wheat straw flour: Effect of pretreatment methods

Poly(3-hydroxybutyrate) (PHB) biocomposites filled with wheat straw flour (WSF) were enhanced through modifying WSF surface by pretreatments, i.e., alkali solution (NaOH 1-7 wt%) dipping, (3-aminopropyl)triethoxysilane solution (APTES 0.5-2 wt%) soaking, or NaOH+APTES synergistic impregnation. The WSF was characterized by microscopy, spectroscopy, diffractometry, thermogravimetry, and wetting. Through different levels of surface etching effect or grafting functional groups, all the pretreatments removed unstable, amorphous substances on WSF, obtaining higher crystallinity by 2-12 %, degradation temperature by 57-83 °C, and lower water contact angle by 7-24°. Compression-molded WSF/PHB biocomposites were examined by mechanical tests, microscopy (fracture morphology), water absorption, calorimetry, and thermogravimetry. Above pretreatments boosted mechanical-, moisture-, and heat-resistances of composites, owing to stronger interfacial interaction of PHB with surface-modified WSF, and the improved physicochemical properties of WSF itself. Alkali treatment worked better in raising mechanical, waterproof behaviors, while silane induced higher temperature for phase transition, decomposition. Enhancement achieved by alkali+silane could surpassed both single treatments. The best outcome occurred in 3 wt% NaOH + 0.5 wt% APTES, which increased strength (flexural, tensile, and impact), modulus (flexural, tensile) by 22-40 % and 14-23 %, respectively, decreased 300 h-water absorption by 18 %, and rose melting, degradation temperatures by 2 and 23 °C, respectively, showing new potential for construction-related application.

Mussel-inspired laccase-mediated polydopamine graft onto bamboo fibers and its improvement effect on poly(3-hydroxybutyrate) based biocomposite

Bamboo fiber (BF) reinforced polyhydroxybutyrate (PHB) has become popular in developing an eco-friendly and sustainable biocomposite, while the weak interfacial compatibility between them is a major problem to overcome. This work, inspired by mussel super adhesion, creates a facile, highly efficient, and environmentally friendly solution based on in situ laccase-catalysed dopamine polymerization under a naturally acidic environment. The result indicates that a stabilized polydopamine coating is successfully grafted onto the lignin of BF, and it also enhances the thermal stability of the BF and biocomposite. Furthermore, modification of BF via laccase-catalysed polydopamine is superior to the conventional method of polydopamine under alkaline condition, and has outstanding advantages in terms of BF integrity protection. The optimal composition of biocomposite with BF treated by polydopamine under 1 U/ml concentration of laccase shows improvement in the impact strength, tensile strength, tensile modulus, bending strength, and modulus of elastic by 33.85 %, 9.27 %, 31.74 %, 11.76 %, and 12.92 %, respectively, compared to the unmodified counterpart. This work provides an insightful understanding of the mechanism and benefits of laccase-catalysed polydopamine modification of BF in a natural environment. It contributes to the efficient and environmentally friendly utilization of polydopamine for fabricating high-performance lignocellulosic fiber reinforced biocomposites.

Biodegradable thermoset poly(lactic acid) resin containing phosphorus: Flame retardancy, mechanical properties and its soil degradation behavior

With the growing environmental awareness, poly(lactic acid) (PLA) is regarded as one of the most promising varieties of bio-based polyesters owing to its environment-friendly and biodegradable advantages. However, poor thermal stability and flammability disadvantages limit the applications of PLA. Herein, a series of biodegradable intrinsic flame-retardant thermoset PLA resins (DMMP-M4sPLA) were designed. DMMP-M4sPLA resins exhibit excellent flame retardancy, achieving UL 94 V-0 rating and limiting oxygen index (LOI) of 28.1 %-31.7 %. Meanwhile, the cured DMMP-M4sPLA resins show a high glass transition temperature and tensile strength. In addition, the resins demonstrate full degradation with no harmful degradation products. This work provides an advanced design strategy to create bio-based and biodegraded resins with superior flame retardant and mechanical performance, holding great potentials in the fields of aviation interior, automotive, etc.

High-heat and UV-barrier poly(lactic acid) by microwave-assisted functionalization of waste natural fibers

The application of poly(lactic acid) (PLA) in the packaging area is frequently dwarfed by the inadequate gas/water barrier properties, low heat resistance and high UV transmittance. Herein, an environmentally friendly and high-efficiency microwave-assisted functionalization (MAF) approach was proposed to aqueous grafting waste bamboo fibers with the bridging agent. It permitted significant promotion of interfacial interactions between the MAF bamboo fibers (MAFBs) and neighboring PLA chains, contributing to uniform dispersion and intimate interphase. Featuring the morphological features, the MAFB-reinforced (5, 10 and 20 wt%) PLA biocomposites achieved an unexpected combination of high mechanical properties, exceptional resistance to heat deflection and UV irradiation, and excellent water barrier performance. Upon addition of only 5 wt% MAFBs, the tensile strength and toughness of PLA composite films were increased to 46.5 MPa and 0.6 MJ/m³, increasing over 52 % and nearly 107 % compared to those of the counterpart loaded pristine bamboo fibers (PBFs), respectively. This was favorably accompanied by the remarkably reduced water vapor permeability, falling down to the lowest value of 3.5 × 10^-11 g∙m/Pa∙s∙m² for PLA/MAFB (80/20) with a decrease of nearly 79 % compared to the counterpart. It is of interest to note the MAFB-enabled nearly 100 % UV-blocking ratio for PLA loaded 10 and 20 wt% fibers, as well as excellent resistance to heat deflection even at high temperatures like 120 °C. This effort paves the way to multifunctional natural fibers with high affinity to PLA for elegant implementation of high-heat and UV-resistant packaging materials in an ecofriendly manner.