A comprehensive review on polylactic acid (PLA) - Synthesis, processing and application in food packaging

Converting a D-/L lactic acid bacteria to its d-type counterpart via a combined chemical mutagenesis and biosensor screening method, and its application in lignocellulosic biorefinery

Optically pure lactic acid is essential for poly(lactic acid) manufacturing, nonetheless, most wild-type lactic acid bacteria inherently produce D-/L- mixed lactic acid. In this study, an elaborate system was designed for developing d-lactic acid producing mutants from a wild-type D-/L- lactic acid producingLactobacillus by combining chemical mutagenesis with ethyl methane sulfonate as the mutagen and high throughput screening with a l-lactate dehydrogenase based biosensor. Mechanistic analysis revealed that the loss of l-lactate dehydrogenase activity via C → T transitions in the corresponding gene is responsible for generation of d-lactic acid producing mutants. The obtained d-lactic acid producing mutant exhibited excellent performance in different types of lignocellulosic hydrolysates and produced 128.3 g/L d-lactic acid from corn stover hydrolysate in 3-L bioreactor fermentation, with optical purity higher than 98 %. In conclusion, this study provided a practical framework for obtaining optically pure lactic acid producers without genetic engineering operations, advancing the sustainable production of cellulosic bioplastics.

Synthesis of a phenylmaleimide bridged phosphaphenanthrene derivative for enhancing the flame retardancy of poly(lactic acid)

To develop poly(lactic acid) (PLA) composites with high flame retardancy and excellent transparency is still a challenge. In this work, a phenylmaleimide bridged phosphaphenanthrene derivative (DHD) containing bisphosphaphenanthrene and phenylmaleimide groups was synthesized, and PLA composites based on DHD with excellent flame retardancy and transparency were prepared. The results showed that with the addition of just 2.5 wt% DHD, the PLA composites had a limiting oxygen index (LOI) of 28.6% and achieved UL-94 V-0 rating. Meanwhile, the peak heat release rate of the PLA/DHD-2.5 was reduced by 7.70% compared to pure PLA. It is worth mentioning that the PLA composites have good transparency properties. The flame retardant mechanism study indicated that the high flame retardant efficiency of DHD was attributed to the molecular synergistic effect between bisphosphophenanthrene and phenylmaleimide groups.

Eco-friendly polylactic acid/modified thermoplastic starch films enhanced with clove essential oil and cochineal for dual-functional active and intelligent food packaging

This study introduces a novel, industrially viable, eco-friendly packaging film based on polylactic acid (PLA) and thermoplastic starch (TPS), incorporated with cochineal dye and clove essential oil (CEO), to simultaneously monitor spoilage and preserve high-protein foods, such as shrimp. Citric acid-modified TPS showed significant improvements in particle dispersion, interphase adhesion, and size reduction when blended with PLA. Incorporating 20 % modified TPS into PLA significantly enhanced ammonia sensitivity, achieving faster and more uniform color changes, while improving tensile strength by 32.6 % to 28.48 ± 1.25 MPa and increasing water vapor resistance by 11 % compared to standard PLA/TPS film. The engineered composite films effectively indicated shrimp freshness by transitioning from orange to purple, exhibiting a 117 % higher total color change (ΔE) compared to the unmodified film, reaching 69.54 ± 2.36. This color change demonstrated a strong correlation with shrimp spoilage indices within 24 h of storage at 28 °C.The films demonstrated antibacterial efficacy, with inhibition zones of 16.1 mm and 12.3 mm against L. monocytogenes and E. coli, respectively. CEO's moisture-sensitive release mechanism maintained total viable count (TVC) levels below the 7 log CFU/mL threshold for 15 days under 4 °C storage, extending shrimp shelf life by 10 days compared to control samples.

PLA Block Polymers: Versatile Materials for a Sustainable Future

Block polymers present an almost endless realm of possibilities to develop functional materials for myriad applications. The established self-assembly of block polymers allows researchers to access properties that are inaccessible in homopolymers. However, there is a need to develop more sustainable options than the current commodity block polymers. Derived from renewable resources and industrially compostable, poly(lactide) (PLA) is at the forefront of technological advancements in sustainable block polymers. Its material properties including high stiffness, relatively high glass transition temperature, and semicrystallinity in isotactic versions lend themselves to many applications, and its ease of synthesis provides a well-established platform for developing high-performance materials. This Perspective highlights recent advancements associated with PLA-containing block polymers, including their syntheses, mesostructural considerations, and mechanical properties, from resilient elastomers to tough plastics. We also give our perspective on the subfield of PLA block polymers, our outlook on the future, and our assessment of exciting developments yet to come.

Recent progress in calcium-catalyzed polyester synthesis

The rapid depletion of fossil fuels and, more importantly, the environmental challenges associated with their use, have driven efforts to transition toward biomass-derived platform molecules with the aim of producing more biodegradable and functional materials. In this context, the catalytic ring-opening polymerization (ROP) and ring-opening copolymerization (ROCOP) of cyclic monomers have emerged as effective synthetic routes for the controlled production of polyesters with defined properties. Among the catalysts developed for these processes, those based on calcium are particularly appealing due to the abundance, low cost and biocompatibility of this metal. This Frontier article summarizes recent advancements in the use of calcium-based catalysts for the synthesis of polyesters via ROP and ROCOP of bio-sourced cyclic substrates.

Sustainable and biodegradable polymer packaging: Perspectives, challenges, and opportunities

The escalating environmental impact of non-biodegradable plastic waste has intensified global efforts to seek sustainable alternatives, with biodegradable polymers from renewable sources emerging as a promising solution. This manuscript provides the current perspectives, challenges, and opportunities within the field of sustainable and biodegradable packaging. Despite a significant market presence of conventional non-biodegradable petrochemical-based plastics, there is a growing trend towards the adoption of bio-based polymers from renewable resources driven by environmental sustainability and regulatory measures. However, the transition to biodegradable packaging is fraught with challenges, including scalability, cost-effectiveness, technological limitations, comprehensive waste management systems, and infrastructural needs. The manuscript highlights the intrinsic technological challenges and the need for advancements in material science to enhance the performance and adoption of biodegradable packaging. This paper also supply insights into the development and implementation of biodegradable packaging, offering a comprehensive overview of its role in achieving global sustainability goals.

Microplastics in freshwater and marine ecosystems: Occurrence, characterization, sources, distribution dynamics, fate, transport processes, potential mitigation strategies, and policy interventions

Most of the literature on microplastics (MPs) focuses on freshwater or terrestrial ecosystems, frequently overlooking their interconnections with the marine environments. This oversight is worrying given that both ecosystems serve as primary pathways for the introduction of MPs into marine environments. This review synthesizes existing literature on MPs in both freshwater and marine ecosystems across all six continents. The most commonly produced plastic polymers in industry are polyethylene (36 %) and polypropylene (21 %), and studies revealed that these two materials are the most abundant in aquatic ecosystems. Primary and secondary MPs originate from a range of sources including land-based disposal, the ocean, airborne deposition, wastewater treatment facilities, automobiles, pharmaceuticals and personal care products, synthetic textiles, and insect repellents. Notably, secondary MPs, which are formed from the breakdown of larger plastic items comprise approximately 69-81% of marine debris, especially in urbanized, densely populated areas. The inconsistencies of the methodologies (sampling, extraction, and quantification) and the units employed for result presentations are part of the major limitations in MPs research. Environmental phenomena such as heteroaggregation, weathering, adsorption, leaching, and fragmentation are the major factors influencing the behavior, fate, and degradation process of plastic particles. The physicochemical properties of plastic polymers, such as density, crystallinity, as well as bioturbation, meteorological forces, and wind actions, including currents, waves, and tides, are responsible for biofouling, aggregation, sinking into the bottom sediment, resuspension, and the vertical, horizontal, and spatiotemporal distributions and transport of MPs. The potential solutions to mitigate plastic pollution are grounded in the 3Rs framework, which includes reducing production and consumption, advancing the biotechnological, chemical and microbial development of degradable polymers, promoting reusable plastic products with lower environmental impacts over their lifetimes, and recycling waste into new products. The regulatory policies on single-use plastics commonly involve permanent bans and financial penalties for violators. In addition, nations such as the United States, the Netherlands, and northern Europe have introduced economic incentives to encourage the return of reusable materials to reduce plastic waste and the resulting envrionmental pollution.

Electrospun Fibers from Biobased and Recycled Materials for Indoor Air Quality Enhancement

Air filters are crucial components of building ventilation systems. Compared to conventional air filter media like glass fibers and melt-blown fibers, electrospinning membranes are more efficient for capturing various pollutants due to the smaller pores present on the structure. In this paper, activated carbon filters were prepared with eco-friendly polylactic acid (PLA) and microcrystalline cellulose (MCC) using electrospinning to obtain a high-quality factor (QF) fibrous mat for aerosol particle matter (PM) filtration and volatile organic compounds (VOCs) adsorption. Several configurations of the final membranes were investigated and tested for fiber morphology and air filtration performance. Filtering efficiency and adsorption properties were evaluated in a real-scale room by measuring the particle penetration of the newly synthesized and commercial filters against neutralized aerosol particles (3% NaCl aqueous solution) and VOCs (methyl ethyl ketone). The calculated depolluting efficiencies were up to 98% in terms of PM and 55% for VOCs abatement, respectively. Our results indicate that the proposed hybrid membranes represent promising materials for highly efficient and sustainable air filters for home application systems.

Use of Natamycin for the Development of Polymer Systems with Antifungal Activity for Packaging Applications

Recently, there has been a rapid growth in the use of biodegradable polymers as alternatives to petroleum-based polymers, particularly in the packaging sector, to reduce environmental pollution. In this scenario, the aim of this work was to study the use of different amounts of Natamycin on two polymer systems: one that is non-biodegradable but widely known in the field of packaging and one that is biodegradable and is emerging as a possible replacement, in order to accelerate progress toward the achievement of the sustainable development goals. Both systems were produced through melt mixing followed by compression moulding. Subsequently, they were fully characterized by rheological, morphological, mechanical, thermal, and wettability analyses. Natamycin release was evaluated in water at 4 °C by UV-Vis measurements. The antifungal activity of both polymeric systems containing Natamycin was assessed in vitro against three strains of undesirable filamentous fungi of food interest. The results show that PCL with 5% Natamycin represents an effective biodegradable alternative to EVA for inhibiting undesirable filamentous fungi. More specifically, both systems at 5% showed comparable inhibition zones of about 30 mm.

Native and Recombinant Yeast Producers of Lactic Acid: Characteristics and Perspectives

Lactic acid (LA) is a key chemical used in various industries, including food, pharmaceuticals, and bioplastics. Although traditionally produced using lactic acid bacteria, yeasts offer significant advantages, such as higher tolerance to acidic environments, a broader substrate range, and the potential for genetic and metabolic engineering. This review explores the potential use of Lachancea thermotolerans, Saccharomyces cerevisiae, Kluyveromyces marxianus, Kluyveromyces lactis, Candida utilis, and Pichia kudriavzevii as LA producers, highlighting their unique characteristics and industrial applications. S. cerevisiae stands out due to its robust genetic toolkit and acid tolerance, while K. marxianus offers thermotolerance and the efficient utilization of lactose and pentoses, making it ideal for high-temperature fermentations. K. lactis is particularly suited for valorizing dairy by-products like whey, P. kudriavzevii exhibits high tolerance to multiple stresses, while C. utilis demonstrates superior resilience to lignocellulosic inhibitors, enabling its use in biorefineries. Key challenges, including enhancing LA tolerance and optimizing metabolic pathways, are addressed through strategies like heterologous lactate dehydrogenase (LDH) expression, redox balance modification, and adaptive laboratory evolution. The review also discusses industrial applications, particularly in the context of circular economy approaches, where yeasts can convert waste streams into high-value LA. Future research should focus on integrating yeasts into scalable, sustainable bioprocesses to meet the growing demand for renewable and biodegradable materials.

Crystallization behavior of poly(lactic acid) nucleated by benzoylhydrazide compounds with different methylene numbers: A comparative study

Poly(lactic acid) (PLA) is an important biobased biodegradable plastics but its inherent crystallization rate is slow. Organic self-assembly nucleating agents have shown excellent nucleating effect in enhancing PLA crystallization. However, the relationship between the chemical structures of organic nucleating agents and their nucleating ability is still not yet well elucidated. Herein, the effect of tramethylenedicarboxylic dibenzoylhydrazide (TMBH) and octamethylenedicarboxylic dibenzoylhydrazide (OMBH) ranging from 0.1 wt% to 2.0 wt% on PLA crystallization was compared. The crystallization temperature (Tp) of PLA shows a bell-shaped relationship with the concentration of TMBH and the highest Tp is reached at 0.25 wt% of TMBH; while the Tp of PLA increases with increasing OMBH concentration until 1 wt% and a slight decrease is observed at 2 wt% of OMBH. The nucleation ability is the best for TMBH at 0.25 wt% loading. The crystalline morphologies were characterized by combining optical and atomic force microscopies, and correlated with the solubility of nucleating agent in PLA. The crystallization mechanism was probed by time-resolved Fourier transform infrared spectroscopy. More importantly, PLA/TMBH blends achieve good balance between heat resistance and transparency at 0.25 wt% of TMBH. It can be concluded that TMBH is better than OMBH in promoting PLA crystallization.

Novel Carvacrol@activated Carbon Nanohybrid for Innovative Poly(lactide Acid)/Triethyl Citrate Based Sustainable Active Packaging Films

It has been well known for the past decade that the accumulation of food E-preservatives in the human body has harmful consequences for human health. Furthermore, scientists have realized that despite the convenience offered by petrochemical-derived polymers, a circular economy and sustainability are two current necessities; thus, the use of biodegradable alternative materials is imposed. The food packaging sector is one of the most rapidly changing sectors in the world. In recent years, many studies have focused on the development of active packaging films to replace old non-ecofriendly techniques with novel environmentally friendly methods. In this study, a novel self-healable, biodegradable active packaging film was developed using poly(lactic acid) (PLA) as a biopolymer, which was incorporated with a nanohybrid solid material as a natural preservative. This nanohybrid was derived via the absorption of carvacrol (CV) essential oil in an activated carbon (AC) nanocarrier. A material with a high carvacrol load of 71.3%wt. into AC via a vacuum-assisted adsorption method, functioning as a natural antioxidant and an antibacterial agent. The CV@AC nanohybrid was successfully dispersed in a PLA/triethyl citrate (TEC) matrix via melt extrusion, and a final PLA/TEC/xCV@AC nanocomposite film was developed. The study concluded that x = 10%wt. CV@AC was the optimum nanohybrid amount incorporated in the self-healable PLA/TEC and exhibited 277% higher ultimate strength and 72% higher water barrier compared to the pure PLA/TEC. Moreover, it remained ductile enough to show the slowest CV release rate, highest antioxidant activity, and significant antibacterial activity against Staphylococcus aureus and Salmonella enterica ssp. enterica serovar Typhimurium. This film extended the shelf life of fresh minced pork by four days, according to total viable count measurements, and decreased its lipid oxidation rate. Finally, this novel film preserved the nutritional value of porkby maintaining a higher heme iron content and showed a higher level of sensory characteristics compared to commercial packaging paper.

Effect of PVA-based films incorporated with postbiotics, flax seed mucilage and guar gum to enhance the postharvest quality of fig fruits

Eco-friendly antimicrobial bio-composite films (BCF) were produced by using guar gum (GG), flax seed mucilage (FM) and polyvinyl alcohol (PVA), supplemented with cell-free supernatant (CFS) of Lactobacillus plantarum (L. p) and Lactobacillus delbrueckii (L. d) by the solvent casting technique. The BCF was categorized into: PVA, PVA + FM, PVA + GG, PVA + FM + GG, PVA + FM + CFS, PVA + GG + CFS, PVA + FM + GG + CFS. The film's mechanical, morphological, physical, and antimicrobial properties were characterised. The mechanical, and hydrophobic features of the BCF were increased with the incorporation of FM, GG, and these attributes were faintly decreased with the fusion of postbiotics in films. However, BCF with postbiotics exhibited antimicrobial activity and UV barrier and biodegradable traits, while BCF without postbiotics did not show any antimicrobial effect. According to the characterization study the fabricated PVA + FM + GG and PVA + FM + GG + CFS was employed as packaging material for fig fruit to prolong the shelf life. Overall, PVA + FM + GG + CFS-based packed fig fruits has prolonged shelf life of till 12 days.

The Effect of High-Pressure Hydrostatic Extrusion on Mechanical Properties of Printed with Fused Deposition Modeling PLA and PLA-Diatomaceous Earth Composites

Three-dimensional printing enables rapid prototyping, customization, and on-demand production. Polylactide is a popular biopolymer filament used in 3D printing. However, due to its brittleness and low mechanical strength, it often needs to be reinforced with filler particles. Diatomaceous earth shows great potential as a filler material due to its abundant and natural occurrence, biocompatibility, and environmental friendliness, as well as its excellent mechanical properties. Cold hydrostatic extrusion was used to improve the compressive strength of 3D-printed parts. Both neat and reinforced with 10% diatomaceous earth filaments were used to 3D print cylindrical billets, followed by post-processing using hydrostatic extrusion. X-ray microtomography showed a significant reduction in total and open porosity and average pore size, from ~20 µm to less than 10 µm in the Polylactide (PLA) and Diatomaceous (DE) composite. Compression tests showed a significant improvement in the compressive strength of PLA from ~60 MPa to ~100 MPa, while PLA with DE achieved an impressive almost twofold increase to 80-120 MPa. This was attributed to a reduction in pore size, as well as pore closure, which mitigates crack initiation in semi-brittle PLA. In addition, it has been proposed that hydro extrusion-induced structural rearrangement is an important strengthening factor.

Effect of poly(vinyl alcohol)-g-poly(lactic acid) on the oxygen barrier performance of poly(lactic acid)-based film

In order to improve the oxygen barrier performance of poly(lactic acid) (PLA), a simple and economical melt blending method was chosen and poly(vinyl alcohol) (PVOH) with excellent oxygen barrier was used as the reinforcing phase to meet high oxygen needs. To improve compatibility, PLA was grafted onto PVOH through L-LA ring opening polymerization to get poly(vinyl alcohol)-graft-poly(lactic acid) (PVOH-g-PLA). The films with high oxygen barrier performance were prepared by blending PLA with PVOH-g-PLA. The structure of PVOH-g-PLA were characterized by FTIR and 1H NMR, where 58 % -OH of PVOH grafted PLA and the average polymerization degree of the grafts was 8. The compatibility, crystallization, mechanical properties, and oxygen barrier performance of the blend films were studied. The results indicate that, compared with PVOH, PVOH-g-PLA has better compatibility with PLA. The PVOH-g-PLA separation phase size is <3 μm, whereas the of PVOH separation phase size is 15-40 μm. The oxygen permeability coefficient (PO2) of PLA/PVOH-g-PLA decreases with PVOH-g-PLA. When the amount of PVOH-g-PLA reaches 15 %, PO2 decreases to 1.10 × 10-14 cm3·cm/(cm2·s·Pa), 38 % improvement in oxygen barrier compared to 1.77 × 10-14 cm3·cm/(cm2·s·Pa) of neat PLA. These blends exhibited potential as a novel barrier material for food packages.

Developing high-performance and sustainable polylactic acid/recycled polyolefin blends: Tuning the degree of functional group reaction and performance optimization

In the current development of the plastics industry, the use of biodegradable and recycled plastics not only effectively reduces the volume of landfills and incineration but also significantly decreases environmental damage. However, the extensive application of biodegradable polylactic acid (PLA) is limited by its poor toughness and thermal properties. The study introduced recycled linear low-density polyethylene (R-LLDPE) and ethylene-octene copolymer (POE) to modify PLA, primarily based on their excellent toughness and thermal resistance. Furthermore, being a recycled material, R-LLDPE is economically advantageous and conforms to the ecological requirements of resource recycling. Therefore，the study introduced glycidyl methacrylate (GMA) and styrene (St) to synthesize the graft copolymer (R-LLDPE/POE)-g-(GMA-co-St) (RPGS). The RPGS serves as a modifier for PLA resin. The effects of different GMA amounts in RPGS on the properties and microstructure of PLA/RPGS blends were examined. The results illustrate that GMA was successfully grafted onto the molecular chains of R-LLDPE/POE (RP), with St acting as a "bridge" to enhance further the grafting efficiency of GMA on RP macromolecular chains. After introducing RPGS into the PLA matrix, the epoxy groups of GMA reacted with the terminal hydroxyl groups of PLA, significantly decreasing the particle size of the dispersed phase and closely integrating with the PLA matrix, hence greatly improving the compatibility between PLA and RP. With the increase of GMA amount, the optical, thermal, and hydrophobic properties of the blends were increased, while the flexibility first increased and then decreased. When the amount of GMA was 5 wt% in RPGS, the Gd and Ge of GMA reached optimal values of 2.55 % and 51 %, the blend exhibited the optimum overall properties: haze decreased to 28.3 %, light transmittance increased to 92.5 %, thermal decomposition temperature increased to 368.12 °C, and the Vicat softening temperature increased to 78.2 °C. While maintaining the tensile strength at 54.3 MPa, the notched impact strength and elongation at break increased to 10,182.4 J/m2 and 231.7 %, respectively, with the matrix exhibiting significant shear yielding. The research presents an eco-friendly and efficient method for producing high-performance PLA-based materials, effectively addressing the shortcomings of PLA in toughness and thermal resistance. The modified materials had excellent mechanical and thermal capabilities while offering financial and environmental benefits. The development of this material is anticipated to enhance the industrial utilization of biodegradable and recycled plastics, offering essential support for attaining sustainable manufacturing and a circular economy.

Biodegradable Thermoplastic Materials with Application in the Manufacture of Bags Without Synthetic Polymers

Non-degradable plastic bags are a major contributor to marine and soil pollution. They represent a significant percentage of the generated solid waste and can last for hundreds of years in the environment. The aim of the present study was to find alternatives to conventional non-degradable plastic bags by obtaining biodegradable and compostable bags starting from simple materials like starch, poly(lactic acid) (PLA), and glycerol. Increasing the strength and hardness of the polymer was achieved by adding a mineral (talcum). The preliminary studies indicated that two compositions are suitable for advanced testing to produce the initial granular material. These materials were tested for the determination of melt flow index (MFI), Fourier Transform Infrared Spectroscopy (FTIR), and the polymers response to heating (thermogravimetric analysis, TGA and differential scanning calorimetry, DSC). The polymer biodegradability was evaluated by burial in two types of soil. The obtained results were compared with the same set of experiments performed on conventional polyethylene bags. After three months in the soil, only the materials synthesized in this study show signs of accentuated degradation while polyethylene bags are still intact. The surface morphology was explored by scanning electron microscopy (SEM). The results indicated that the biodegradable thermoplastic material meets the requirements of the European standard EN13432/2002 regarding compostable and biodegradable packaging.

Active Polylactide-poly(ethylene glycol) Films Loaded with Olive Leaf Extract for Food Packaging-Antibacterial Activity, Surface, Thermal and Mechanical Evaluation

As the demand for sustainable and innovative solutions in food packaging continues to grow, this study endeavors to introduce a comprehensive exploration of novel active materials. Specifically, we focus on characterizing polylactide-poly(ethylene glycol) (PLA/PEG) films filled with olive leaf extract (OLE; Olea europaea) obtained via solvent evaporation. Examined properties include surface structure, thermal degradation and mechanical attributes, as well as antibacterial activity. The results indicated a significant impact of the incorporation of OLE into this polymeric matrix, increasing hydrophobicity, decreasing surface free energy, and enhancing surface roughness, albeit with slight reductions in mechanical properties. Notably, these modified materials exhibited significant bacteriostatic, bactericidal and anti-adhesive activity against both Staphylococcus aureus and Escherichia coli. Consequently, PLA/PEG/OLE films demonstrated considerable potential for advanced food packaging, facilitating interactions between products and their environment. This capability ensures the preservation and extension of food shelf life, safeguards against microbial contamination, and maintains the overall quality, safety, and integrity of the packaged food. These findings suggest potential pathways for developing more sustainable and effective food packaging films.

Examination of primary aromatic amines content in polylactic acid straws and migration into food simulants using SERS with LC-MS

Polylactic acid (PLA) straws hold eco-friendly potential; however, residual diisocyanates used to enhance the mechanical strength can generate carcinogenic primary aromatic amines (PAAs), posing health risks. Herein, we present a rapid, comprehensive strategy to detecting PAAs in 18 brands of food-grade PLA straws and assessing their migration into diverse food simulants. Surface-enhanced Raman spectroscopy was conducted to rapidly screen straws for PAAs. Subsequently, qualitative determination of migrating PAAs into various food simulants (4 % acetic acid, 10 % ethanol, 50 % ethanol) occurred at 70 °C for 2 h using liquid chromatography-mass spectrometry. Three PAAs including 4,4'-methylenedianiline, 2,4'-methylenedianiline, and 2,4-diaminotoluene were detected in all straws. Specifically, 2,4-diaminotoluene in 50 % ethanol exceeded specific migration limit of 2 μg/kg, raising safety concerns. Notably, PAAs migration to 10 % and 50 % ethanol surpassed that to 4 % acetic acid within a short 2-hour period. Moreover, PLA straws underwent varying degrees of shape changes before and after migration. Straws with poly(butylene succinate) resisted deformation compared to those without, indicating enhanced heat resistance, while poly(butyleneadipate-co-terephthalate) improved hydrolysis resistance. Importantly, swelling study unveiled swelling effect wasn't the primary factor contributing to the increased PAAs migration in ethanol food simulant, as there was no significant disparity in swelling degrees across different food simulants. FT-IR and DSC analysis revealed higher PAAs content in 50 % ethanol were due to highly concentrated polar ethanol disrupting hydrogen bonds and van der Waal forces holding PLA molecules together. Overall, minimizing contact between PLA straws and alcoholic foods is crucial to avoid potential safety risks posed by PAAs.

Biocomposites and Poly(lactic acid) in Active Packaging: A Review of Current Research and Future Directions

The alarming rise in environmental pollution, depletion of global resources, and increasing health consciousness have placed significant pressure on the development of eco-friendly, sustainable materials. Consequently, green, environmentally friendly materials made from biobased and/or biodegradable sources are gaining recognition and political support as sustainable alternatives to petroleum-based, non-biodegradable materials. Bio-based packaging materials, in particular, are widely used across all industrial sectors, with a growing demand for solutions that preserve food quality and extend shelf life. Within this context, the concept of "active packaging" (AP) is attracting considerable interest. While the traditional view of packaging materials is that they should be basically inert, active packaging involves intentional interactions with the packaged product or surrounding atmosphere, providing enhanced protection against degradation caused by human actions and environmental factors. This work aims to highlight the significant impact of biocomposites in the active packaging sector, driven by the synergistic integration of nanofillers and active agents, while providing an in-depth analysis of the key mechanisms and strategies underlying their functionality. Particular emphasis is placed on poly(lactic acid)(PLA), presenting a comprehensive review of innovative approaches to enhance the performance of PLA-based packaging, with a focus on improving antioxidant and antimicrobial properties to meet the demands of sustainable and efficient packaging solutions.

Valorization of Xylose-Rich Medium from Cynara cardunculus Stalks for Lactic Acid Production via Microbial Fermentation

Lactic acid (LA) is a versatile, optically active compound with applications across the food, cosmetics, pharmaceutical, and chemical industries, largely driven by its role in producing biodegradable polylactic acid (PLA). Due to its abundance, lignocellulosic biomass is a promising and sustainable resource for LA production, although media derived from these matrices are often rich in xylose and contain growth inhibitors. This study investigates LA production using a xylose-rich medium derived from Cynara cardunculus L. altilis DC stalks treated through steam explosion and enzymatic hydrolysis. The lactic acid bacteria strains Lacticaseibacillus casei, Paucilactobacillus vaccinostercus, and Pediococcus pentosaceus were grown on natural media, achieving yields of 0.59, 0.57, and 0.58 g LA/g total carbon consumed, respectively. Remarkably, on xylose-rich media, all supplied sugar was consumed, with LA yields comparable to those on complex media. These findings highlight the adaptability of these strains in the presence of inhibitors and support the potential of lignocellulosic biomass as a low-cost and sustainable substrate for effective PLA production.

Depolymerisation of poly(lactide) under continuous flow conditions

Poly(l-lactic acid) (PLLA) is commercially successful bio-based plastic, where end-of-life materials can undergo industrial composting. To create a circular economy, a desirable alternative to composting is chemical recycling to monomer (CRM), where direct depolymerisation to l-lactide can be achieved. CRM of PLLA is typically impeded by thermal decomposition and side reactions, due to the high ceiling temperate (T c) of PLLA in bulk (>600 °C), which preclude implementation on a large scale, and has led to the development of catalytic strategies, under vacuum or high dilution in high boiling point solvents conditions. In this study, a commercially available Sn(ii) catalyst and low boiling point solvents, at a range of temperatures and concentrations, were explored for the CRM of PLLA in a continuous flow process. The solvent THF was found to produce the best results, where up to 92% conversion of lactide could be achieved, with 92-97% selectivity for l-lactide formation at temperatures 150-170 °C. Further, inline monitoring of monomer and polymer concentrations in flow were used to determine the depolymerisation rate coefficient k depo and the activation energy of k depo was determined to be 129.4 kJ mol-1.

Release and Disintegration Properties of Poly(lactic Acid) Films with Allyl Isothiocyanate-β-Cyclodextrin Inclusion Complexes for Active Food Packaging

This study aimed to enhance the properties and compostability of active poly(lactic acid) (PLA) films by incorporating β-cyclodextrin (β-CD) inclusion complexes with allyl isothiocyanate (AITC). Films were prepared using melt extrusion and characterized based on their structural, chemical, morphological, thermal, and barrier properties. These inclusion complexes improved the thermal stability and moisture absorption of films, enhancing disintegration under composting conditions. The release of AITC in the vapor phase was responsive to relative humidity, maintaining the antimicrobial functionality at low values and releasing effectively at higher humidity levels, with a maximum release at 100%. Incorporating 5% and 10% β-CD:AITC complexes accelerated disintegration under composting conditions, reducing the time by 5 days for disintegration compared to pure PLA, achieving up to 90% in 23 days. These results, with a general improvement in functional properties, suggest that PLA films with β-CD:AITC are promising for developing sustainable, biodegradable antimicrobial packaging solutions for food applications.

A review of exploring the synthesis, properties, and diverse applications of poly lactic acid with a focus on food packaging application

Polylactic acid (PLA) is an aliphatic polyester, which is primarily synthesized from renewable resources through the polycondensation or ring-opening polymerization of lactic acid (LA)/lactide. LA can be conveniently produced via the fermentation of sugars obtained from renewable sources such as corn and sugar cane. Due to its biodegradable and biocompatible nature, PLA exhibits a vast range of applications. Its advantages include non-toxicity, environmental safety, and compatibility with human biological systems. PLA finds significant use in various biomedical applications, including implants, tissue engineering, sutures, and drug delivery systems. Additionally, PLA serves as a renewable and biodegradable polymer of extensive utility in film production, offering an alternative to petrochemical-based polymers. Moreover, the properties of PLA-based films can be tailored by incorporating extracts, polysaccharides, proteins, and nano-particles. This review encompasses LA production, PLA synthesis, and diverse applications of PLA and further explores the potential of PLA in the realm of packaging.

Natural-Fiber-Reinforced Polymer Composites for Furniture Applications

Increasing environmental awareness has driven a shift in furniture production from traditional materials, such as wood and wood-based panels, to sustainable and environmentally friendly alternatives, such as natural-fiber-reinforced (NFR) composites. Environmental consciousness has become a key factor in both production and consumer choices, with growing demand for sustainably sourced materials, eco-friendly manufacturing processes, and durable furniture that helps reduce the impact of disposable products on the environment. This paper analyzes various requirements for natural-fiber-reinforced polymer composites used in furniture applications, including performance, structural-functional, ecological, economical, and safety requirements. It discusses factors influencing the performance of composite materials, such as the selection of matrix and reinforcing fibers, the matrix-to-reinforcement ratio, and the choice of manufacturing technology, as well as the compatibility and bonding between the matrix and fibers. Additionally, several standards commonly used to determine the mechanical, physical, and chemical properties of these materials are presented.

PLA/PCL/NR ternary blown films with high ductility and thermal shrinkage performance via dynamic vulcanization

The low melt strength and brittleness of polylactic acid (PLA) significantly limit its application in high-performance and functional films. In this study, we successfully prepared ternary thermoplastic vulcanizates (TPVs) comprising of PLA, poly(caprolactone) (PCL) and natural rubber (NR), which exhibit co-continuous structure. During the peroxide-induced dynamic vulcanization process, PLA chains were effectively grafted and anchored to the cross-linked rubber network, thereby enhancing the melt strength of the material. This improvement allowed the ternary TPVs to be continuously and stably blown into films. The films exhibited excellent mechanical properties due to the synergistic effect of ductile PCL and elastic NR. Both the elongation at break and tear strength improved greatly. Interestingly, during the film blowing process, the highly stretched continuous NR crosslinked network stored large amounts of elastic energy, endowing the film with excellent heat shrinkage performance. With 15 phr NR, the heat shrinkage exceeded 35 %, which is sufficient for practical needs. This biodegradable film with heat-shrinkage properties can be processed on a large scale, offering a potential strategy to the urgent issue of plastic film pollution.

A "core-shell" structure imparting both gas barrier and UV shielding properties for a PLA/ PGA/ PBS ternary blend film

The core-shell structure enhances polymer blend systems by orderly assembly and leveraging complementary properties. This study aims to enhance the flexibility and barrier properties of polylactic acid (PLA, L) by blending it with polyglycolic acid (PGA, G) for gas barrier and polybutylene succinate (PBS, B) for flexibility. Encapsulating PGA in a core-shell structure using PBS resolves PGA's rapid hydrolysis issue. The theoretical models predicting dispersion patterns based on spreading coefficients and interfacial tensions were validated through SEM observations, confirming the formation of a core-shell structure in the 5L1G4B ternary blend. Compared to the PLA/PBS binary blend film, samples with PGA (5L1G4B and 4L1G5B) exhibit higher elongation at break and tearing strength. For instance, the elongation at break of the 5L1G4B sample increases from 272.3 % of 6L4B to 470.85 %. The 5L1G4B showed comparable oxygen and carbon dioxide barrier properties to the 6L4B sample. The 5L1G4B and 4L1G5B samples show <2 % UV transmittance in the UVA region, indicating excellent UV shielding. The 5L1G4B blend film, with its mechanical properties, oxygen barrier, UV resistance, and biodegradability, is ideal for outer layer packaging film and has the potential to replace LDPE in packaging juice and dairy product bottles.

Recent advances in sustainable biopolymer-based nanocomposites for smart food packaging: A review

The main goal of emerging food-packaging technologies is to address environmental issues and minimize their impact, while also guaranteeing food quality and safety for consumers. Bio-based polymers have drawn significant interest as a means to reduce the usage and environmental impact of petroleum-derived polymeric products. Therefore, this current review highlights on the biopolymer blends, various biodegradable bio-nanocomposites materials, and their synthesis and characterization techniques recently used in the smart food packaging industry. In addition, some insights on potential challenges as well as possibilities in future smart food packaging applications are thoroughly explored. Nanocomposite packaging materials derived from biopolymers have the highest potential for use in improved smart food packaging that possesses bio-functional properties. Nanomaterials are utilized for improving the thermal, mechanical, and gas barrier attributes of bio-based polymers while maintaining their biodegradable and non-toxic qualities. The packaging films that were developed exhibited enhanced barrier qualities against carbon dioxide, oxygen, and water vapour. Additionally, they demonstrated better mechanical strength, thermal stability, and antibacterial activity. More research is needed to develop and use smart food packaging materials based on bio-nanocomposites on a worldwide scale, while removing plastic packaging.

Microplastics from face masks: Unraveling combined toxicity with environmental hazards and their impacts on food safety

Microplastics (MPs) refer to tiny plastic particles, typically smaller than 5 mm in size. Due to increased mask usage during COVID-19, improper disposal has led to masks entering the environment and releasing MPs into the surroundings. MPs can absorb environmental hazards and transfer them to humans and animals via the food chain, yet their impacts on food safety and human health are largely neglected. This review summarizes the release process of MPs from face masks, influencing factors, and impacts on food safety. Highlights are given to the prevalence of MPs and their combined toxicities with other environmental hazards. Control strategies are also explored. The release of MPs from face masks is affected by environmental factors like pH, UV light, temperature, ionic strength, and weathering. Due to the chemical active surface and large surface area, MPs can act as vectors for heavy metals, toxins, pesticides, antibiotics and antibiotic resistance genes, and foodborne pathogens through different mechanisms, such as electrostatic interaction, precipitation, and bioaccumulation. After being adsorbed by MPs, the toxicity of these environmental hazards, such as oxidative stress, cell apoptosis, and disruption of metabolic energy levels, can be magnified. However, there is a lack of comprehensive research on both the combined toxicities of MPs and environmental hazards, as well as their corresponding control strategies. Future research should prioritize understanding the interaction of MPs with other hazards in the food chain, their combined toxicity, and integrating MPs detection and degradation methods with other hazards.

Double layer bacterial nanocellulose - poly(hydroxyoctanoate) film activated by prodigiosin as sustainable, transparent, UV-blocking material

Synthetic materials alternatives are crucial for reaching sustainable development goals and waste reduction. Biomaterials and biomolecules obtained through bacterial fermentation offer a viable solution. Double-layer active UV-blocking material composed of bacterial nanocellulose as an inner layer and poly(hydroxyoctanoic acid) containing prodigiosin as an active compound was produced by layer-by-layer deposition. This study referred the new material consisted of the three components produced in sustainable manner, by bacterial activity: bacterial bio-pigment prodigiosin, bacterial nanocellulose and poly(hydroytoctanoate) - biopolymer obtained by microbial fermentations. Prior the final double layer film was produced, PHO films containing different PG concentrations as a layer in charge of the bioactivity (0.2, 0.5 and 1 wt%) was casted and systematically characterized (FTIR, DSC, XRD, wettability, SEM, transparency, mechanical tests) to optimize their properties. The formulation with the best UV-blocking properties and less toxicity effect tested using MRC5 cells was chosen as an outer layer in double-layer films production. Water contact angle measurements confirmed that hydrophilic - hydrophobic double layer film was obtained with the improved mechanical properties in comparison to the native BNC. Migration test indicated release of PG in all tested media as a consequence of bilayer formulation, while the PG release from PHO in 10 % ethanol was not detected. All findings from the study suggested this activated, UV-blocking material as a candidate with excellent potential in packaging industry.

Application of Poly(lactic Acid) Composites in the Automotive Sector: A Critical Review

The introduction of bio-based matrices in automotive applications would, in principle, increase their sustainability and, in case the use of secondary raw materials is also involved, even result in reduced resource depletion. The bio-based polymer composite matrix that has been mainly brought forward towards industrial application is poly(lactic acid) (PLA), which has often been proposed as the replacement for matrices based on polyolefins in fields such as packaging and short-term commodities since, in general, it matches the needs for conventional thermoplastic production processes. The passage to the automotive sector is not obvious, though: problems affecting durability, the relation with water and the environment, together with the requirement for outstanding mechanical and impact performance appear very stringent. On the other hand, PLA has obtained durable success in additive manufacturing as a competitor for acrylonitrile butadiene styrene (ABS). Also, the perspective for 3D and 4D printing does not appear to be confined to bare prototyping. These contrasting pieces of evidence indicate the necessity to provide more insight into the possible development of PLA use in the automotive industry, also considering the pressure for the combined use of more sustainable reinforcement types in automotive composites, such as natural fibers.

Enhanced Impact Resistance, Oxygen Barrier, and Thermal Dimensional Stability of Biaxially Processed Miscible Poly(Lactic Acid)/Poly(Butylene Succinate) Thin Films

This study investigates the crystallization, microstructure, and performance of poly(lactic acid)/poly(butylene succinate) (PLA/PBS) thin films processed through blown film extrusion and biaxial orientation (BO) at various blend ratios. Succinic anhydride (SA) was used to enhance interfacial adhesion in PLA-rich blends, while blends near 50/50 formed co-continuous phases without SA. Biaxial stretching and annealing, adjusted according to the crystallization behavior of PLA and PBS, significantly influenced crystallinity, crystallite size, and molecular orientation. Biaxial stretching induced crystallization and ordered chain alignment, particularly at the cold crystallization temperature (Tcc), leading to a 70-80-fold increase in impact resistance compared to blown films. Annealing further enhanced crystallinity, especially at the Tcc of PLA, resulting in larger crystallite sizes. BO films demonstrated reduced thermal shrinkage due to improved PLA crystalline structure, whereas PLA-rich blown films showed higher shrinkage due to PLA's lower thermal resistance. The SA-miscibilized phase reduced oxygen transmission in blown films, while BO films exhibited higher permeability due to anisotropic crystal orientation. However, the annealing of BO films, especially at high temperature (Tcc of PLA), further lowered oxygen permeability by promoting the crystallization of both PLA and PBS phases. Overall, the combination of SA compatibilization, biaxial stretching, and annealing resulted in substantial improvements in mechanical strength, dimensional stability, and oxygen barrier properties, highlighting the potential of these films for packaging applications.

Development of Functionalized Polylactide Thin Films Using Poly(methylhydrogenosiloxane) Sol-Gel Process with Improved Antifouling Properties

Biobased polylactide (PLA) films were modified with low reticulate polysiloxane gel acting as a scalable platform for the hydrophilization of polymeric film surface. The PLA thin film was first coated with poly(methylhydrogenosiloxane) (PMHS) by the sol-gel transition via the condensation of diethoxymethylsilane (DH) and triethoxysilane (TH) using trifluoromethanesulfonic acid as a catalyst. Then, hydrosilylation of Si-H bonds in the presence of Karstedt's catalyst allowed the covalent grafting of hydrophilic alkene-containing molecules, i.e., triethylene glycol monomethyl allyl (TEGMEA) and a new zwitterionic allylcarboxybetaine (ACB) synthesized for the first time by the quaternization of dimethyl allyl amine (DMAA) with β-propiolactone. PMHS coating on the PLA film was evidenced by Fourier transform infrared (FTIR) spectroscopy and X-ray photoelectron spectroscopy (XPS). The observation by atomic force microscopy (AFM) revealed a homogeneous coating with low roughness (RMS = 0.29 nm). The hydrophilicity of functionalized PLA films was determined by water contact angle (WCA) measurements using the captive bubble method. A large increase in wettability properties was observed for both grafting with TEGMEA (WCA = 38°) and ACB (WCA = 42°) in comparison with the native PLA film (WCA = 80°). Moreover, the biocompatibility and antifouling efficiency of functionalized PLA films were evaluated by protein adsorption, bacterial adhesion, and cytotoxicity tests. The results indicate that the grafting of the two types of hydrophilic compounds does not affect the biocompatibility of PLA while significantly reducing protein adsorption and bacterial adhesion, thus showing the great potential of this surface functionalization strategy for applications in the medical field.

Bio-Based and Biodegradable Polymeric Materials for a Circular Economy

Nowadays, plastic contamination worldwide is a concerning reality that can be addressed with appropriate society education as well as looking for innovative polymeric alternatives based on the reuse of waste and recycling with a circular economy point of view, thus taking into consideration that a future world without plastic is quite impossible to conceive. In this regard, in this review, we focus on sustainable polymeric materials, biodegradable and bio-based polymers, additives, and micro/nanoparticles to be used to obtain new environmentally friendly polymeric-based materials. Although biodegradable polymers possess poorer overall properties than traditional ones, they have gained a huge interest in many industrial sectors due to their inherent biodegradability in natural environments. Therefore, several strategies have been proposed to improve their properties and extend their industrial applications. Blending strategies, as well as the development of composites and nanocomposites, have shown promising perspectives for improving their performances, emphasizing biopolymeric blend formulations and bio-based micro and nanoparticles to produce fully sustainable polymeric-based materials. The Review also summarizes recent developments in polymeric blends, composites, and nanocomposite plasticization, with a particular focus on naturally derived plasticizers and their chemical modifications to increase their compatibility with the polymeric matrices. The current state of the art of the most important bio-based and biodegradable polymers is also reviewed, mainly focusing on their synthesis and processing methods scalable to the industrial sector, such as melt and solution blending approaches like melt-extrusion, injection molding, film forming as well as solution electrospinning, among others, without neglecting their degradation processes.

Biodegradation Study of Food Packaging Materials: Assessment of the Impact of the Use of Different Biopolymers and Soil Characteristics

In this article, the relationship between the properties of different membranes (agar, chitosan, and agar + chitosan) and biodegradability in natural and sterilized soil was investigated. The membranes under investigation exhibited variations in the biodegradation process, a phenomenon closely linked to both the soil microbiota composition and their water affinity. Higher solubility in water and greater swelling tendencies correlated with shorter initiation times for the biodegradation process in soil. Overall, all tested membranes began biodegradation within 14 days, as assessed through thickness and morphological analysis parameters, demonstrating a superior degradation rate compared to low-density polyethylene films.

Biotechnology in Food Packaging Using Bacterial Cellulose

Food packaging, which is typically made of paper/cardboard, glass, metal, and plastic, is essential for protecting and preserving food. However, the impact of conventional food packaging and especially the predominant use of plastics, due to their versatility and low cost, bring serious environmental and health problems such as pollution by micro and nanoplastics. In response to these challenges, biotechnology emerges as a new way for improving packaging by providing biopolymers as sustainable alternatives. In this context, bacterial cellulose (BC), a biodegradable and biocompatible material produced by bacteria, stands out for its mechanical resistance, food preservation capacity, and rapid degradation and is a promising solution for replacing plastics. However, despite its advantages, large-scale application still encounters technical and economic challenges. These include high costs compared to when conventional materials are used, difficulties in standardizing membrane production through microbial methods, and challenges in optimizing cultivation and production processes, so further studies are necessary to ensure food safety and industrial viability. Thus, this review provides an overview of the impacts of conventional packaging. It discusses the development of biodegradable packaging, highlighting BC as a promising biopolymer. Additionally, it explores biotechnological techniques for the development of innovative packaging through structural modifications of BC, as well as ways to optimize its production process. The study also emphasizes the importance of these solutions in promoting a circular economy within the food industry and reducing its environmental impact.

Valorization of Lactate Esters and Amides into Value-Added Biobased (Meth)acrylic Polymers

(Meth)acrylic polymers are massively produced due to their inherently attractive properties. However, the vast majority of these polymers are derived from fossil resources, which is not aligned with the tendency to reduce gas emissions. In this context, (meth)acrylic polymers derived from biomass (biobased polymers) are gaining momentum, as their application in different areas can not only stand the comparison but even surpass, in some cases, the performance of petroleum-derived ones. In this review, we highlight the design and synthesis of (meth)acrylic polymers derived from lactate esters (LEs) and lactate amides (LAs), both derived from lactic acid. While biobased polymers have been widely studied and reviewed, the poly(meth)acrylates with pendant LE and LA moieties evolved slowly until recently when significant achievements have been made. Hence, constraints and opportunities arising from previous research in this area are presented, focusing on the synthesis of well-defined polymers for the preparation of advanced materials.

Present status and application prospects of green chitin nanowhiskers: A comprehensive review

Petrochemical resources are non-renewable, which has impeded the development of synthetic polymers. The poor degradability of synthetic polymers poses substantial environmental pressure. Additionally, the high cost of synthetic biopolymers with excellent degradation performance limits their widespread application. Thus, it is crucial to seek green, sustainable, low-cost polymers as alternatives to petrochemical-based synthetic polymers and synthetic biopolymers. Chitin is a natural and renewable biopolymer discovered in crustacean shells, insect exoskeletons, and fungal cell walls. Chitin chains consist of crystalline and amorphous regions. Note that various treatments can be employed to remove the amorphous region, enhancing the crystallinity of chitin. Chitin nanowhiskers are a high crystallinity nanoscale chitin product with a high aspect ratio, a large surface area, adjustable surface morphology, and biocompatibility. They discover widespread applications in biomedicine, environmental treatment, food packaging, and biomaterials. Various methods can be utilized for preparing chitin nanowhiskers, including chemical, ionic liquids, deacetylation, and mechanical methods. However, developing an environmentally friendly preparation process remains a big challenge for expanding their applications in different materials and large-scale production. This article comprehensively analyzes chitin nanowhiskers' preparation strategies and their drawbacks. It also highlights the extensive application in different materials and various fields, besides the potential for commercial application.

Fabrication of high performance poly(vinyl alcohol)/straw composite film used for package via melt casting and biaxial stretching

A high performance poly(vinyl alcohol)/straw (PVA/SP) composite film for package was fabricated in this study by using thermal processing technology of PVA established in our research group and biaxial stretching technology. The introduction of SP disrupted the original hydrogen bonds in modified PVA by forming new hydrogen bonds with the hydroxyl groups of each component in modified system, thus promoting the stable melt casting of PVA/SP composites and also endowing the obtained PVA/SP precursor sheets with good drawability. Upon biaxial stretching, SP reinforced the crystalline structure and orientation of PVA through their hydrogen bonds with PVA, improving the mechanical strength, crystallinity and thermal stability of PVA/SP films. The film with 3.0 × 3.0 stretching ratios demonstrated the exceptional tensile strength (62.2 MPa), tear strength (119.7 kN/m), low heat shrinkage (5.2 %), and oxygen permeability coefficient (1.38 × 10-16 cm3·cm/cm2·s·Pa), which surpassed most conventional plastic films used in food packaging field. This research not only pioneered an environmentally friendly packaging solution, but also offered a novel strategy for solid-state high-value, large-scale and economical utilization of waste crop straw, greatly avoiding the adverse effects of its burning on the environment.

Vanillin-based flame retardant enables polylactic acid high-efficiency fireproof, anti-UV and oxygen barrier for food packaging

Polylactic acid (PLA) is widely known for its biocompatibility, biodegradability, and high transparency. However, it still has varied limitations such as flammability, UV sensitivity, and poor oxygen barrier properties. To address these issues, a bio-based compound, hexasubstituted cyclotriphosphazene (HVP), was synthesized by using vanillin and hexachlorocyclotriphosphazene to enhance the overall performance of PLA. The resulting PLA/HVP composites demonstrated improved mechanical strength and UV resistance. Specifically, PLA/3HVP, with a 3 wt% HVP loading, achieved a UL-94 V-0 rating and a high limiting oxygen index of 26.5 %. Cone calorimeter tests revealed that PLA/3HVP possessed a significantly longer ignition time and a lower peak heat release rate compared to pure PLA. These burning testing results indicated the enhanced fire resistance. Additionally, the oxygen transmission rate of PLA/3HVP was reduced by 81.1 % compared to pure PLA. When used as food packaging, the weight loss of mangoes covered with PLA/3HVP film was 2.2 % after 7 days, compared to 2.5 % with pure PLA film, highlighting its potential for food preservation applications.

A comprehensive review on polylactic acid/lignin composites - Structure, synthesis, performance, compatibilization, and applications

Today, the world is facing a great problem of plastic pollution due to its non-degradable nature. Alternatively, polylactic acid (PLA), a bio-based and biodegradable polymer, is emerging as a promising substitute for conventional, non-biodegradable plastics. However, its high cost, limited properties, and single functionality hinder its wide application. Lignin, a natural and sustainable biomass derived from plant cell walls, has become a promising filler for PLA. The integration of lignin into PLA composites holds the potential to realize the trifecta of low cost, high performance, and multifunctional properties while maintaining the principles of biodegradation and sustainability. However, the poor compatibility between PLA and lignin severely affects their overall performance, which creates a major challenge for the development of PLA/lignin composites. In recent years, a significant of advancements have been achieved in addressing this challenge. In this review, we provide a systematic insight into PLA/lignin composites, focusing on numerous compatibilization strategies including physical addition and chemical modification, and the progress on the structural characteristics, synthesis methods, performance improvements brought by lignin, and multiple applications. Finally, the existing problems and developmental direction of PLA/lignin composites are discussed. We believe that this review can be useful for future research prospects and industrial applications.

Opacification Kinetics of PLA during Liquid Water Sorption

When in contact with water, poly(lactic acid), PLA, undergoes several physical changes. A very evident one is opacification, namely the change from the typical transparent appearance to a white opaque color. This phenomenon is particularly significant for many applications, including packaging, since opacity hinders the possibility of a clear look of the packed goods and also worsens the consumers' perceptions. In this work, we report an analysis of the time evolution of the phenomenon in different conditions of temperature and water concentration. The results allow us to define a time-scale of the phenomenon and to put it in relationship with the temperature and water content inside the material. In particular, opacification proceeds from the outer surface of the specimens toward the center. Both craze formation due to hydrolysis and crystallization contribute to the opacification phenomenon. Opacification becomes faster as temperature increases, whereas the increase in the solution density has the opposite effect. A model for describing the evolution of opacification was proposed and found to be consistent with the experimental data.

Preparation of graphene/carbon nanotube-cellulose composites assisted by ionic liquids: A review

As is well known, cellulose, as a natural polymer material with abundant reserves, plays an irreplaceable role as the major raw material in energy and chemical-related fields. With the continuous advancement of technology, native single-component cellulose is often unsatisfactory for practical applications, constructing composites is an effective means of expanding the applications. When compounded with other ingredients to prepare composites, cellulose usually needs to be dissolved and regenerated to obtain good dispersion. Current studies have revealed that cellulose is insoluble in conventional solvents, and the limited types of solvent systems that can dissolve cellulose tend to degrade the cellulose during the dissolution process, altering the cellulose properties. Ionic liquids (ILs) are a class of solvents that are capable of dissolving cellulose without adversely affecting the cellulose during the dissolution process, such as degradation. Graphene and carbon nanotubes (CNTs) are poorly dispersed and easily agglomerated by π-π stacking in general solvents, whereas ILs can effectively shield them from π-π stacking, resulting in a favorable and steady dispersion. Thus, the cellulose composites of graphene/CNTs can be prepared with the assistance of ILs. In this paper, the solubilization of cellulose by ILs and the solubilization mechanism to the preparation of cellulose composites with graphene/CNTs are reviewed, the interactions between graphene, CNTs and cellulose in the composites are elucidated, and the preparation of cellulose composites with graphene/CNTs is introduced in terms of their structure, properties and application potential.

Sporolactobacillus-a new functional genus with potential applications

Sporolactobacillus is a genus of lactic acid bacteria, which can be widely found in soil. According to NCBI, only 20 strains of the genus Sporolactobacillus have been identified through phenotypic and genotypic analysis, indicating their relatively low numbers compared to other lactic acid bacteria. Currently, there is a growing interest in isolating and studying Sporolactobacillus, particularly focusing on its physiological characteristics and conducting in vitro experiments. This paper provides a review of the sources and physiological characteristics of Sporolactobacillus, along with genotype analysis, carbohydrate metabolism traits, and potential antibacterial properties. It also delves into basic physiological characteristics, lactic acid production, and applications, offering insights for the future utilization of Sporolactobacillus and laying a foundation for exploring its potential applications.

Ti and Zr complexes bearing guanidine-phenolate ligands: coordination chemistry and polymerization studies

A series of group 4 bis(isopropoxide) complexes M[N^O]2(OiPr)2, stabilized by guanidine-phenolate N^O ligands, have been prepared and used as catalysts for the polymerization of unpurified rac-lactide under solvent-free conditions at 130 °C. The resulting polylactic acid (PLA) presented heterotactic bias (P r = 0.56-0.62) with molecular weights similar to those obtained in control experiments with Zr(OiPr)4·iPrOH, Ti(OiPr)4, and Sn(Oct)2. The molecular weights were lower than expected for living polymerization due to chain transfer and/or transesterification. Zr complexes were more active than the Ti homologues, with rate constants ranging from 1.17-3.21 × 10-4 s-1, comparable to that observed with the free guanidine-phenol ligands. The corresponding bis(guanidine-phenolate) titanium dichloride complexes Ti[N^O]2Cl2 were also prepared and tested in ethylene polymerization. The low activity (up to 1.1 kgPE mol-1 h-1) was associated to the strong electron-donating ability of the guanidine moiety and to the trans-N,N-cis-O,O-cis-Cl,Cl coordination mode of the guanidine-phenolate ligand.

Structural subtleties and catalytic activity of sodium aminophenolate complexes in polylactide degradation: towards sustainable waste management solutions

This study explores the intricate coordination chemistry of sodium aminophenolate species and their significant role in the depolymerization of polylactide (PLA), offering novel insights into catalytic degradation processes. By examining sodium coordination entities, including dimers and larger aggregates such as tetramers, we reveal how structural modifications, particularly the manipulation of steric hindrances, influence the formation and stability of these complexes. The dimers, characterized by a unique four-center core (Na-O-Na-O), serve as a foundational motif, which is further elaborated to obtain complexes with varied coordination environments through strategic ligand design. Our research delves into the lability of the amino arm in these complexes, a critical factor that facilitates the coordination of PLA to the sodium center, thereby initiating the depolymerization process. Moreover, DFT studies have been pivotal in identifying the most energetically favorable structures for catalysis, highlighting a distinct preference for an eight-membered ring motif stabilized by intramolecular hydrogen bonds. This motif not only enhances the catalyst's efficiency but also introduces a novel structural paradigm for sodium-based catalysis in PLA degradation. Experimental validation of the theoretical models was achieved through NMR spectroscopy, which confirmed the formation of the active catalyst forms and monitored the progress of PLA degradation. The study presents a comprehensive analysis of the influence of ligand structure on the catalytic activity, underscoring the importance of the eight-membered ring motif. Furthermore, we demonstrate how varying the steric bulk of substituents on the amino arm affects the catalyst's performance, with benzyl-substituted ligands exhibiting superior activity. Our findings offer a profound understanding of the structural factors governing the catalytic efficiency of sodium aminophenolate complexes in PLA degradation. This research not only advances the field of coordination chemistry but also presents a promising avenue for the development of efficient and environmentally friendly catalysts for polymer degradation.

"Reservoir-law" synergistic reinforcement of electrostatic spun polylactic acid composites with cellulose nanocrystals and 2-hydroxypropyl-β-cyclodextrin for intelligent bioactive food packaging

Cellulose nanocrystals (CNCs) were obtained from the extraction and bleaching of jute cellulose as the enhancer, 2-hydroxypropyl-β-cyclodextrin (HP-β-CD) as the carrier, the flavonoids-anthocyanidins and cinnamaldehyde as the bioactive agent, and finally a novel kind of polylactic acid (PLA)-based composite membrane was derived by electrostatic spun method. With the increasing concentration, HP-β-CDs cooperated with CNCs to regulate or control the release rate of bioactive compounds, which had a synergistic effect on the performance of the PLA matrix. The mechanical strength of PLA-3.2 composite with tannic acid (TA) surface cross-linking was 29.6 % higher than neat PLA, and could also continuously protect cells from oxidative stress and free radicals. In addition, excellent cell biocompatibility was found, and attributed to the interaction between bioactive compounds and cell membrane. In addition, we also found two excellent properties from our experimental results: obvious intelligent color reaction and good antibacterial ability. Finally, PLA-3.2 composites could be degraded by soil and are conducive to plant root growth. Hence, this work could solve many of the current problems of biodegradability and functionality of biopolymers for potential applications in areas such as intelligent bioactive food packaging.

Trace sorbitol-modified nano-silica: Towards nano-nucleation for poly(L-lactic acid)

Nucleating agents, especially those with small particle sizes, are preferred to boost the nucleation density and crystallinity of poly(lactic acid) (PLA) due to its weak crystallization capability. Organophilicly modified nanofillers hardly alter the nucleation and crystallinity of non-isothermally crystallized PLA. Herein, nano-silica adsorbed trace D-sorbitol (m-SiO2) as a heterogeneous nucleating agent was melt-mixed with poly(L-lactic acid) (PLLA), and the isothermal and non-isothermal crystallization behavior, as well as crystallization kinetics, were investigated. Transmission electron microscopy (TEM) revealed that m-SiO2 was uniformly dispersed in the PLA matrix as 100-300 nm clusters. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) showed that the nucleation rate and density of the non-isothermally crystallized PLLA/m-SiO2 composites were significantly improved. Despite the fact that m-SiO2 does not raise the overall non-isothermal crystallization rate, the crystallization temperature and crystallinity of the PLLA/3%m-SiO2 composite increased from 97.2 °C and 6.8 % for neat PLLA to 108.2 °C and 48.6 % (10 °C/min cooling rate), respectively. The Avrami exponent n of isothermal crystallization remains unchanged, while the crystallization rate increases dramatically. Both isothermal and non-isothermal crystallization have increased activation energies. The heat deflection temperature increased from 59 °C of neat PLLA to 152 °C with a 50 % increase in impact strength.

Strong, bacteriostatic and transparent polylactic acid-based composites by incorporating quaternary ammonium cellulose nanocrystals

Renewable natural fibers (e.g., cellulose nanocrystals (CNCs)) are being applied for reinforcing bio-based polylactic acid (PLA). For improvement in the interfacial compatibility between CNCs and PLA and the dispersibility of CNCs, a quaternary ammonium salt-coated CNCs (Q-CNCs) hybrid was prepared in this study based on an esterification self-polymerization method, and such hybrid was further utilized as a new strengthening/toughening nanofiller for producing the Q-CNCs-reinforced PLA composite. The results confirmed that quaternary ammonium salt coatings could efficiently enhance CNCs/PLA interfacial compatibility via mechanical interlocking and semi-interpenetrating networks. Attributing to the synergistic effect of quaternary ammonium salts and CNCs, a considerable enhancement in processing, mechanical, and thermal properties was gained in the obtained Q-CNCs-reinforced PLA composite. With the addition of 0.5 wt% Q-CNCs, the tensile strength, Young's modulus, and elongation at break of the Q-CNCs-reinforced PLA composite was raised by approximately 23 %, 37 % and 18 %, respectively; compared with pure PLA, the obtained composite had excellent bacteriostatic properties and good transparency. This work discusses the development of high-performance, low-cost and sustainable PLA-based composites on a potential application in packaging materials.