Temperature responsive flocculation and solid–liquid separations with charged random copolymers of poly(N-isopropyl acrylamide)

The UCST phase transition of a dextran based copolymer in aqueous media with tunable thermoresponsive behavior

A hydrogen bonded UCST polymer has been developed by grafting of methacrylamide and acrylic acid on dextran via free radical polymerization.

Flocculation Efficiency and Spatial Distribution of Water in Oil Sands Tailings Flocculated with a Partially Hydrophobic Graft Copolymer

This work investigates the effect of partially hydrophobic grafted polymers on flocculation and dewatering of oil sands mature fine tailings. Here, we combine confocal microscopy and rheology to investigate how the graft density of ethylene-propylene-diene grafted with hydrolyzed poly(methyl acrylate) (EPDM-g-HPMA) affects its dispersion in water and flocculation efficiency in terms of sediment solids content and long-term dewatering of oil sands tailings. Increasing the graft density from 30 to 50% makes the flocculant easier to disperse, increases the rate of initial dewatering, and also enhances the viscoelastic response of the flocculated sediments. Conversely, the long-term rheological properties of the flocculated sediments were similar for all flocculants. Tri-dimensional microscopic details of the spatial distribution of water within the flocculated sludge provide novel insights into the performance of the flocculants. Increasing the graft density in EPDM-g-HPMA traps more water within the individual flocs and, consequently, decreases the post-flocculation dewatering rate. Our systematic approach confirms the importance of the spatial distribution of water in the flocculated sediment, which depends on how the flocculant is dispersed and how it retains water in the flocs.

Stimuli-Responsive Hybrid Polymer for Enhanced Solid-Liquid Separation of Industrial Effluents

In the current study, a novel stimuli-responsive hybrid polymer with aluminum hydroxide colloids incorporated into a cationic copolymer of N-isopropylacrylamide and N-[3-(dimethylamino)propyl]methacrylamide was synthesized to enhance the settling and filtration performance of fine clay suspensions. The conformation of the synthesized hybrid copolymer was shown to respond to changes in both temperature and pH. Compared with a cationic copolymer of similar structure without aluminum hydroxide colloids, settling and filtration rates were significantly enhanced using the hybrid copolymer, which is attributed to the synergy between the inorganic aluminum hydroxide cores and organic copolymer. While the ideal treatment protocol for the hybrid polymer involved the addition of the polymer at room temperature, followed by heating to 45 °C for enhanced settling and dewatering, the synergistic effect between colloidal cores and polymer also allowed the hybrid polymer to perform well when added at temperatures above the LCST, demonstrating the robustness of the hybrid polymer to the process environment. The ideal treatment protocol resulted in an optimal adsorption of polymer on clays before inducing a coil-globule transition to form large and dense flocs, resulting in a more porous filter cake.

Aggregation-Induced Expansion of Poly-(N-isopropyl acrylamide) Solutions Observed Directly by the Transient Grating Imaging Technique

The anomalous volume expansion of poly-(N-isopropyl acrylamide) (PNIPAM) solutions was observed during the thermally induced polymer phase transition of aqueous solutions having concentrations in the 3-7 wt % range. The process occurred on a millisecond time scale, and a laser temperature-jump time-resolved technique was used to bring about the process. After heating a solution with a pulse laser exploiting light absorption by dyes added to the solution itself, a phase transition was observed to take place, and the temporal changes associated with it were visualized through the transient grating imaging technique, whereby the solution was heated with a stripe pattern. We found several processes occurring on a millisecond time scale, all of which clearly took place after each PNIPAM molecule had collapsed structurally from a coiled to a globular conformation. During the so-called demixing process, the globular polymers aggregated with each other within 10 ms, and suddenly the polymer phase expanded as aggregation progressed further. After this process, the individual globular polymers reverted to their coiled conformation via hydration during the remixing process. We proposed that solution expansion was caused by the mutual entangling of multiple globular PNIPAM molecules, instead each globule polymer was separated.

A novel hydrophobically-modified polyelectrolyte for enhanced dewatering of clay suspension

This work investigates the effect of multifunctional poly (N-isopropyl acrylamide/acrylic acid/N-tert-butylacrylamide) [p(NIPAM-AA-NTBA)] ternary polymer on the sedimentation of kaolin clay - a major fraction of oil sands tailings. A series of linear, uncross-linked p(NIPAM), p(NIPAM/AA), and p(NIPAM/AA/NTBM) were synthesized as random copolymers, where all monomer units were randomly arranged along the polymer backbone and connected by covalent bonds. The ternary copolymer, used as a flocculant, exhibited thermo-sensitivity, anionic nature, and hydrophobic association due to NIPAM, AA, and NTBM, respectively. As the ternary polymer is thermosensitive, it undergoes extended to coil-like conformation, i.e. hydrophilic to hydrophobic transition, above its lower critical solution temperature (LCST). The comonomers NIPAM (above LCST) and NTBM help expel water out of sediments due to their hydrophobicity, while AA promotes charge neutralization of the kaolin clay particles. The effect of number average molecular weight, charge density, and concentration of NTBM on settling behavior of kaolin suspension was examined. Settling test at 50 °C resulted in significantly higher settling rates compared to that at room temperature. Further, the quality of water recovered in each experiment was tested in terms of its turbidity. These results indicate that this novel ternary polymer can be employed to enhance the recovery of water from oil sands tailings containing clays.

Dewatering Oil Sands Tailings with Degradable Polymer Flocculants

We synthesized hydrolytically degradable cationic polymers by micellar radical polymerization of a short-chain polyester macromonomer, polycaprolactone choline iodide ester methacrylate (PCL₂ChMA) with two polyester units, and used them to flocculate oil sands mature fine tailings (MFT). We evaluated the flocculation performance of the homopolymer and copolymers with 30 mol % acrylamide (AM) by measuring initial settling rate (ISR), supernatant turbidity, and capillary suction time (CST) of the sediments. Flocculants made with trimethylaminoethyl methacrylate chloride (TMAEMC), the monomer corresponding to PCL_nChMA with n = 0, have improved performance over poly(PCL₂ChMA) at equivalent loadings due to their higher charge density per gram of polymer. However, MFT sediments flocculated using the PCL₂ChMA-based polymers are easier to dewater (up to an 85% reduction in CST) after accelerated hydrolytic degradation of the polyester side chains. This study demonstrates the potential of designing cationic polymers that effectively flocculate oil sands tailings ponds, and also further dewater the resulting solids through polymer degradation.

Flocculation and Dewatering of Mature Fine Tailings Using Temperature-Responsive Cationic Polymers

Temperature-responsive copolymer with cationic charge was prepared with N-isopropylacrylamide (NIPAm) and 2-aminoethyl methacrylamide hydrochloride (AEMA) by conventional free-radical polymerization. The flocculation performance of the copolymer, poly(AEMA-st-NIPAm), was compared to five different mixture ratios of polyNIPAm and cationic poly(acrylamide-st-diallyldimethylammonium chloride) (poly(AAm-st-DADMAC)). The effects of polymer mixture ratios, polymer dosages, and temperature on solid-liquid separation as a function of initial settling rates (ISR), supernatant turbidity, sediment solid content, and water recovery were investigated. Poly(NIPAm) can facilitate particles aggregation by bridging and hydrogen bonding under lower critical solution temperature (LCST); whereas, at temperature above LCST, the adsorption of poly(NIPAm) chains on particles can be enhanced by hydrophobic interaction. A two-step (25 °C → 50 °C → 25 °C) consolidation can further enhance the sediment solid content by polyNIPAm. While the neutral property of polyNIPAm resulted in high turbidity of supernatant, mixing with poly(AAm-st-DADMAC) increases the clarity of supernatant by neutralization of fine particles. The copolymer poly(AEMA-st-NIPAm) functions as a polyelectrolyte to enhance the polymer adsorption onto particles via electrostatic interactions, thus further improving ISR and supernatant clarity.

In situ investigation of aggregate sizes formed using thermo-responsive polymers: Effect of temperature and shear

Temperature-responsive flocculants, such as poly(N-isopropylacrylamide) (PNIPAM), induce reversible particle aggregation upon heating above a lower critical solution temperature (LCST). The aim of this work is to investigate the aggregation of ground iron ore using PNIPAM and conventional polyacrylamide (PAM) flocculants in a continuously-sheared suspension, through in situ chord length measurements using Focused Beam Reflectance Measurement techniques and real-time imaging of the particle aggregates. In the presence of uncharged PNIPAM, particle aggregation occurs only upon heating to the LCST, and the aggregates continue to grow with further heating. Subsequent cooling re-disperses the aggregates, and repeated heating causes reformation. Unlike uncharged PNIPAM, anionic PNIPAM produces aggregates at temperatures below the LCST due to the polymer chains binding to two different particles via attractive interactions between the acrylic acid groups and the hematite surfaces, and can be added at temperatures above the LCST due to the formation of charge-stabilised micelles. Under continuous shear, the flocculant most able to resist aggregate size reduction was anionic PAM, followed by PAM, anionic PNIPAM, PNIPAM (6MDa), and PNIPAM (122kDa). Reversible aggregate breakage was found with all samples, except with PNIPAM (6MDa) after being subjected to shear rates above 550s^-1. Furthermore, heating of the PNIPAM-dosed suspensions at shear rates below 200s^-1 produced larger and more breakage-resistant aggregates.

Molecular Weight Dependence of Synthetic Glycopolymers on Flocculation and Dewatering of Fine Particles

In this study, poly(2-lactobionamidoethyl methacrylamide) of various molecular weights (MWs) was synthesized using conventional free-radical polymerization. The effect of MW and polymer dosage on the settling rate of kaolin particles, turbidity of the supernatant, mud-line position, and solid content was investigated to determine the flocculation performance. The interaction forces, polymer conformation, particle sizes, and MWs were determined using several techniques, including surface forces apparatus, atomic force microscopy (AFM), dynamic light scattering, and gel permeation chromatography. Our results reveal that the initial settling rate of kaolin particles and the clarity of supernatants increase with increasing MW of the glycopolymers. Surface force measurements and AFM imaging of the adsorbed polymer surfaces show strong polymer-particle adhesion and bridging attraction between the glycopolymers and clay surfaces, which increase with increasing MW of the glycopolymer. The strengthened bridging attraction with the polymer MW is attributed to the formation of stronger adhesion (e.g., via hydrogen bonding) between the fine particles and the abundant hydroxyl groups in the glycopolymers of higher MW, thus contributing to enhanced flocculation behaviors. Our results provide new insights into the development of eco-friendly polymer flocculants based on glycopolymers for an efficient solid-liquid separation in tailing treatment and into the fundamental understanding of associated intermolecular interactions and flocculation mechanisms.

A two-step flocculation process on oil sands tailings treatment using oppositely charged polymer flocculants

Water management and treatment of mineral tailings and oil sands tailings are becoming critical challenges for the sustainable development of natural resources. Polymeric flocculants have been widely employed to facilitate the flocculation and settling of suspended fine solid particles in tailings, resulting in the separation of released water and solid sediments. In this study, a new flocculation process was developed for the treatment of oil sands tailings by using two oppositely charged polymers, i.e. an anionic polyacrylamide and a natural cationic biopolymer, chitosan. The new process was able to not only improve the clarity of supernatant after settling but also achieve a high settling efficiency. Treatment of the oil sands tailings using pure anionic polyacrylamide showed relatively high initial settling rate (ISR) of ~10.3m/h but with poor supernatant clarity (>1000NTU); while the treatment using pure cationic polymer resulted in clear supernatant (turbidity as low as 22NTU) but relatively low ISR of >2m/h. In the new flocculation process, the addition of anionic polyacrylamide to the tailings was followed by a cationic polymer, which showed both a high ISR (~7.7m/h) and a low turbidity (71NTU) of the supernatant. The flocculation mechanism was further investigated via the measurements of floc size, zeta potential and surface forces. The new flocculation process was revealed to include two steps: (1) bridging of fine solids by anionic polyacrylamide, and (2) further aggregation and flocculation mediated by charge neutralisation of the cationic polymer, which significantly eliminated the fine solids in the supernatants as well as increases floc size. Our results provide insights into the basic understanding of the interactions between polymer flocculants and solid particles in tailings treatment, as well as the development of novel tailings treatment technologies.

Temperature- and pH-Responsive Benzoboroxole-Based Polymers for Flocculation and Enhanced Dewatering of Fine Particle Suspensions

Random copolymers based on N-isopropylacrylamide (NIPAAm) containing 2-aminoethyl methacrylamide hydrochloride (AEMA) and 5-methacrylamido-1,2-benzoboroxole (MAAmBo) were synthesized and subsequently evaluated for their performance in solid-liquid separation at various pH and temperatures. The strong interactions between benzoboroxole residues and kaolin hydroxyl groups were evaluated for the first time in the flocculation of fine particle suspensions. The lower critical solution temperatures (LCSTs) of PAMN decreases because of the hydrophobic nature of the benzoboroxole moieties, resulting in strong hydrophobic interaction at temperatures higher than the LCSTs. Temperature and pH responsive polymer, P(AEMA51-st-MAAmBo76-st-NIPAM381) (denoted as PAMN) shows the ability to induce fastest settling at a low dosage of 25 ppm and under the condition of pH 9 and 50 °C. The accelerated settling rate is considered to be due to the strong adhesion of benzoboroxole residues to the kaolin hydroxyl groups, the electrical double layer force, and the hydrophobic force. During condensation phase, increasing the pH of sediment to pH 11 could attain the most compact structure. Random copolymers containing benzoboroxole groups act as dispersants (due to pH-responsive character) rather than flocculants at pH 11, providing repulsive force that enables particles to rearrange their position and consolidate well. Through a two-step solid-liquid separation including settling phase and consolidation phase, rapid settling and compact sediment are feasible simultaneously.

In situ particle film ATR FTIR spectroscopy of poly (N-isopropyl acrylamide) (PNIPAM) adsorption onto talc

The adsorption of poly(N-isopropyl acrylamide) (PNIPAM) onto talc from aqueous solutions has been studied using the in situ methodology of particle film attenuated total reflection (ATR) Fourier transform infrared (FTIR) spectroscopy. PNIPAM was observed to adsorb significantly onto the talc particle film at a temperature below its lower critical solution temperature (LCST). Peak shifts were seen in the adsorbed layer FTIR spectrum that match those observed when PNIPAM solution is heated above its LCST. This observation indicates that adsorption causes a conformational re-arrangement similar to that seen when PNIPAM undergoes a coil-to-globule transition, in this case presumably induced by hydrophobic interactions between PNIPAM and the talc basal plane surface. The kinetics of adsorption are seen to be complex, with potential influences of conformational rearrangement and differential adsorption kinetics for the two dominant surface regions of talc particles. The adsorbed PNIPAM was seen to be exceptionally resistant to removal, with no desorption occurring when a background electrolyte solution was flowed over the adsorbed layer. Spectra acquired of the adsorbed polymer layer heated above the LCST reveal that a further conformational rearrangement takes place for the adsorbed layer, finalizing the transition from coil-to-globule that was initiated by the interaction with the mineral surface.

Adhesive RAFT agents for controlled polymerization of acrylamide: effect of catechol-end R groups

Synthesizing polyacrylamide (PAM) inorganic nanocomposites with stable tethering and controlled polymer length has been elusive.

Temperature-responsive hyperbranched amine-based polymers for solid-liquid separation

Temperature-responsive hyperbranched polymers containing primary amines as pendent groups have been synthesized for solid-liquid separation of kaolinite clay suspension. The effects of temperature, polymer charge density, and polymer architecture on particle flocculation have been investigated. Suspensions treated with the temperature-responsive amine-based hyperbranched polymers showed remarkable separation of the fine particles at a low polymer dosage of 10 ppm and at testing temperatures of 40 °C. In comparison to other polymers studied (linear and hyperbranched homopolymers and copolymers), the temperature-responsive amine-based hyperbranched copolymers showed better particle flocculation at 40 °C, as evidenced by the formation of a thinner sediment bed without compromising the amount of clay particles being flocculated. This superior solid-liquid separation performance can be explained by the hydrophobic interaction of PNIPAM segments on particle surfaces or the capture of additional free particles or small floc due to the exposure of buried positive charges (because of the phase separation of the hydrophilic amines and hydrophobic PNIPAM part) at temperatures above the lower critical solution temperature (LCST).

Combination of Natural and Thermosensitive Polymers in Flocculation of Fine Silica Dispersions

A novel strategy for faster and better flocculation in solid-liquid separation processes is reported: the use of the natural polyelectrolyte chitosan (CH2500) in combination with the biocompatible thermosensitive polymer poly(N-vinylcaprolactam) (PNVCL). Silica dispersions (Aerosil OX50) were used as model and evaluated by means of analytical centrifuge, laser diffraction, and turbidimetry studies. Results show that the sedimentation velocity is doubled by addition of PNVCL and that at 45°C the density of the sediment is 33% higher, as compared to the use of CH2500 only. This results from the temperature sensitive behavior of PNVCL that phase-separate expelling water at temperatures higher than its LCST (32–34°C) leading to compaction of the flocs. By using this strategy the sediment is more compact, contains less water, and contains a very small amount of biodegradable CH2500 and biocompatible PNVCL.

Impact of heating method on the flocculation process using thermosensitive polymer

The impact of suspension heating method on the flocculation process using thermosensitive polymer is reported in this paper. In experiments a model suspension of chalk in RO water (purified by Reverse Osmosis) was destabilized using a copolymer of N-isopropylacrylamide (NIPAM) and cationic diallyldimethyl ammonium chloride (DADMAC). The measurements were made using a laboratory setup consisting of a mixing tank with four baffles, Rushton turbine, laser particle sizer Analysette 22 by Fritsch and a system of pump and thermostating devices. Two different modes of heating were used. In the first case the temperature of the system was gently raised above the Lower Critical Solution Temperature (LCST) using an electrical heater placed inside the tank, while in the second case the system temperature was rapidly raised by an injection of hot water directly into the tank. It was proven that heating method as well as the polymer concentration was crucial to the shape and size of created flocs.

Functionalization of magnetic nanoparticles with amphiphilic block copolymers: self-assembled thermoresponsive submicrometer particles

For the first time the four block copolymers derived from 1-alkyl[2-(acryloyloxy)ethyl]dimethylammonium bromides with hexyl (ADA) or cetyl (ADHA) groups and 2-hydroxyethylacrylate (HEA) or N-isopropylacrylamide (NIPAM) were synthesized and employed for functionalization of monodisperse iron oxide nanoparticles (NPs). The polyADA (pADA) or polyADHA (pADHA) block consists of long hydrophobic tails (C(6) or C(16)) connected to a positively charged quaternary ammonium group, making this block amphiphilic. The second block was either fully hydrophilic (pHEA) or thermoresponsive (pNIPAM). The dependence of the NP coating on the length of the hydrophobic tail in the amphiphilic block, the composition of the hydrophilic block, and the NP sizes have been studied. Unusual self-assembling of iron oxide NPs into well-defined composite submicrometer particles was observed for pADHA-b-pNIPAM in the wide range of concentrations (at the pADHA repeating unit concentrations of 0.065 × 10(-2)-2.91 × 10(-2) mmol/mL per 1 mg/mL NPs) but only two concentrations, 1.62 × 10(-2) and 1.94 × 10(-2) mmol/mL, led to regular spherical particles. The thermoresponsive behavior of these composite particles was tested using ζ-potential and dynamic light scattering measurements, while the morphology of particles was characterized by transmission electron microscopy. Coating of NPs with pADHA-b-pHEA results in the formation of individually coated NPs. The different composite particle morphologies are explained by different properties of pHEA and pNIPAM. It is demonstrated that the composite particles based on pADHA-b-pNIPAM are responsive to a magnetic field and can be recommended as magnetic stoppers in biorelated membrane separations. The incorporation of Pd species in submicrometer particles makes them promising candidates for catalytic applications as magnetically recoverable catalysts with a high magnetic response.

Temperature-responsive solid-liquid separations with charged block-copolymers of poly(N-isopropyl acryamide)

Temperature responsive charged block-copolymers of poly(N-isopropylacrylamide) (PNIPAM) have been used in the solid-liquid separation of alumina mineral particles from aqueous solution. The effects of temperature, polymer charge-sign and fraction of charged segment have been investigated. Batch settling and adsorption studies showed that rapid sedimentation results for suspensions with polymers of opposite charge-sign to the particle surface-charge (counterionic) at 50 °C. Cooling the suspensions after flocculation at 50 °C was found to increase the final solids volume fraction of the sediment beds formed through a mechanism related to partial desorption of polymer and the reduction of the hydrophobic attraction. Suspension stability results after dosing with polymers of similar charge-sign to the particle surface-charge (co-ionic) at both 25 and 50 °C. Increasing the amount of polymer charge increased the influence of polymer charge-sign on the adsorption and solid-liquid separation behavior. The performance of the charged block copolymers are compared to that of the random charged copolymer and neutral homopolymer PNIPAM structures.