Olive leaf extract as natural corrosion inhibitor for pure copper in 0.5 M NaCl solution: A study by voltammetry around OCP

Green Corrosion Inhibitors for Metal and Alloys Protection in Contact with Aqueous Saline

Corrosion is an inevitable and persistent issue that affects various metallic infrastructures, leading to significant economic losses and safety concerns, particularly in areas near or in contact with saline solutions such as seawater. Green corrosion inhibitors are compounds derived from natural sources that are biodegradable in various environments, offering a promising alternative to their conventional counterparts. Despite their potential, green corrosion inhibitors still face several limitations and challenges when exposed to NaCl environments. This comprehensive review delves into these limitations and associated challenges, shedding light on the progress made in addressing these issues and potential future developments as tools in corrosion management. Explicitly the following aspects are covered: (1) attributes of corrosion inhibitors, (2) general corrosion mechanism, (3) mechanism of corrosion inhibition in NaCl, (4) typical electrochemical and surface characterization techniques, (5) theoretical simulations by Density Functional Theory, and (6) corrosion testing standards and general guidelines for corrosion inhibitor selection. This review is expected to advance the knowledge of green corrosion inhibitors and promote further research and applications.

Investigation of olive leaf extract as a potential environmentally-friendly corrosion inhibitor for carbon steel

Corrosion constitutes a significant issue in industries that handle metals. Corrosion inhibitors with a low impact on the environment provide a significant economic benefit in various engineering applications. In this work, the effectiveness of olive leaves extract is evaluated as a cost-effective and environmentally-friendly corrosion inhibitor. The corrosion of carbon steel in different concentrations of hydrochloric acid (0.1, 1.0, and 2.0 M) when protected by an aqueous solution of olive leaf extract of concentrations ranging from 10 to 60 ppm is investigated. A green extraction process based upon water extraction is used to ensure minimum impact on the environment. Results show that the corrosion inhibition efficiency increased as the concentration of the olive leaf extract increased. An analysis of variance showed a significant effect of acidic molarity, temperature, and inhibitor concentration on the corrosion rate. A significant statistical model indicates that the inhibitor exhibits higher efficiencies at higher acidic molarity. Results of SEM and EDX also demonstrated that a protective film of the inhibitor on the specimen surface plays a role in corrosion inhibition, suggesting that the inhibitor molecules are adsorbed at the interface between the carbon steel and the acid solution. The study provides an insight on the corrosion mechanism and highlights the potential of olive oil extract as an eco-friendly alternative to traditional corrosion inhibitors.

Computational Exploration of Phenolic Compounds in Corrosion Inhibition: A Case Study of Hydroxytyrosol and Tyrosol

The corrosion of materials remains a critical challenge with significant economic and infrastructural impacts. A comprehensive understanding of adsorption characteristics of phytochemicals can facilitate the effective design of high-performing environmentally friendly inhibitors. This study conducted a computational exploration of hydroxytyrosol (HTR) and tyrosol (TRS) (potent phenolic compounds found in olive leaf extracts), focusing on their adsorption and reactivity on iron surfaces. Utilizing self-consistent-charge density-functional tight-binding (SCC-DFTB) simulations, molecular dynamics (MD) simulations, and quantum chemical calculations (QCCs), we investigated the molecules' structural and electronic attributes and interactions with iron surfaces. The SCC-DFTB results highlighted that HTR and TRS coordinated with iron atoms when adsorbed individually, but only HTR maintained bonding when adsorbed alongside TRS. At their individual adsorption, HTR and TRS had interaction energies of -1.874 and -1.598 eV, which became more negative when put together (-1.976 eV). The MD simulations revealed parallel adsorption under aqueous and vacuum conditions, with HTR demonstrating higher adsorption energy. The analysis of quantum chemical parameters, including global and local reactivity descriptors, offered crucial insights into molecular reactivity, stability, and interaction-prone atomic sites. QCCs revealed that the fraction of transferred electron ∆N aligned with SCC-DFTB results, while other parameters of purely isolated molecules failed to predict the same. These findings pave the way for potential advancements in anticorrosion strategies leveraging phenolic compounds.

4-Phenylcoumarin (4-PC) Glucoside from Exostema caribaeum as Corrosion Inhibitor in 3% NaCl Saturated with CO2 in AISI 1018 Steel: Experimental and Theoretical Study

The corrosion inhibition of 5-O-β-D-glucopyranosyl-7-methoxy-3′,4′-dihydroxy-4-phenylcoumarin (4-PC) in AISI 1018 steel immersed in 3% NaCl + CO₂ was studied by electrochemical impedance spectroscopy (EIS). The results showed that, at just 10 ppm, 4-PC exerted protection against corrosion with ղ = 90% and 97% at 100 rpm. At static conditions, the polarization curves indicated that, at 5 ppm, the inhibitor presented anodic behavior, while at 10 and 50 ppm, there was a cathodic-type inhibitor. The inhibitor adsorption was demonstrated to be chemisorption, according to the Langmuir isotherm for 100 and 500 rpm. By means of SEM–EDS, the corrosion inhibition was demonstrated, as well as the fact that the organic compound was effective for up to 72 h of immersion. At static conditions, dispersion-corrected density functional theory results reveal that the chemical bonds established by the phenyl group of 4-PC are responsible of the chemisorption on the steel surface. According with Fukui reactivity indices, the molecules adsorbed on the metal surface provide a protective cover against nucleophilic and electrophilic attacks, pointing to the corrosion inhibition properties of 4-PC.

Stachys byzantina extract: A green biocompatible molecules source for graphene skeletons generation on the carbon steel for superior corrosion mitigation

The presence of bio-active compounds in Stachys byzantina (SB) extract has made it a powerful source of green inhibitors in controlling steel corrosion. In this study, it has been attempted to create a highly durable corrosion protective film on the surface of the metal with SB and divalent zinc (II) cations and investigated them by Electrochemical Impedance Spectroscopy (EIS) and Potentiodynamic polarization (PP) tests, and surface analysis methods. EIS results show that after 24 h of placing the steel samples in 3.5% NaCl solution containing 700 SB - 300 ZN, the synergistic corrosion inhibition behavior was about 92%. Besides, the results of the PP demonstrated a significant reduction of the icorr. Furthermore, surface analyses such as Field Emission Scanning Electron Microscopy/Energy Dispersive X-ray Spectroscopy (FE-SEM/EDS) and Atomic Force Microscopy (AFM) images illustrated the low metal surface degradation, which indicates that the mix of SB and Zn caused a protective layer creation on the surface, especially for SB 700 - Zn 300. Also, new compounds of graphitic materials' structure were made using SB extract which is a natural-based chemical, and investigated by Fourier-Transform Infrared Spectroscopy (FTIR) test, Grazing Incidence X-ray Diffraction (GIXRD) technique, Ultraviolet-visible spectroscopy (UV-Vis) analysis, and Raman spectroscopy.

Study of Overprotective-Polarization of Steel Subjected to Cathodic Protection in Unsaturated Soil

Various electrochemical methods were used to understand the behavior of steel buried in unsaturated artificial soil in the presence of cathodic protection (CP) applied at polarization levels corresponding to correct CP or overprotection. Carbon steel coupons were buried for 90 days, and the steel/electrolyte interface was studied at various exposure times. The coupons remained at open circuit potential (OCP) for the first seven days before CP was applied at potentials of −1.0 and −1.2 V vs. Cu/CuSO₄ for the remaining 83 days. Voltammetry revealed that the corrosion rate decreased from ~330 µm yr⁻¹ at OCP to ~7 µm yr⁻¹ for an applied potential of −1.0 V vs. Cu/CuSO₄. CP effectiveness increased with time due to the formation of a protective layer on the steel surface. Raman spectroscopy revealed that this layer mainly consisted of magnetite. EIS confirmed the progressive increase of the protective ability of the magnetite-rich layer. At −1.2 V vs. Cu/CuSO₄, the residual corrosion rate of steel fluctuated between 8 and 15 µm yr⁻¹. EIS indicated that the protective ability of the magnetite-rich layer deteriorated after day 63. As water reduction proved significant at this potential, it is proposed that the released H₂ bubbles damage the protective layer.

Ibuprofen as a corrosion inhibitor for copper in synthetic acid rain solution

It is known that if unused drugs are improperly disposed, they can pollute the environment. Furthermore, researchers are still trying to find an environmentally friendly corrosion inhibitor. These factors lead to the possible application of unused pharmaceutical compounds as corrosion inhibitors. The feasibility of an anti-inflammatory, analgesic and antipyretic drug, ibuprofen, was evaluated as a potential copper corrosion inhibitor in synthetic acid rain solution. This investigation was performed by applying electrochemical and weight loss measurements and quantum chemical calculations. The results obtained by these techniques revealed the ability of ibuprofen to protect copper from corrosion. The inhibition efficiency of ibuprofen rises with increase in its concentration and can reach a value of 97.3%. The results of surface analysis of treated coupons by scanning electron microscopy and theoretical calculations are consistent with the experimental results.

Corrosion Behavior of Silver-Plated Circuit Boards in a Simulated Marine Environment with Industrial Pollution

The electrochemical corrosion behavior of a silver-plated circuit board (PCB-ImAg) in a polluted marine atmosphere environment (Qingdao in China) is studied through a simulated experiment. The morphologies of PCB-ImAg show some micropores on the surface that act as the corrosion-active points in the tests. Cl⁻ mainly induces microporous corrosion, whereas SO₂ causes general corrosion. Notably, the silver color changes significantly under SO₂ influence. EIS results show that the initial charge transfer resistance in the test containing SO₂ and Cl⁻ is 9.847 × 10³, while it is 3.701 × 10⁴ in the test containing Cl⁻ only, which demonstrates that corrosion accelerates in a mixed atmosphere. Polarization curves further show that corrosion potential is lower in mixed solutions (between −0.397 V SCE and −0.214 V SCE) than it in the solution containing Cl⁻ only (−0.168 V SCE), indicating that corrosion tendency increases with increased HSO₃⁻ concentration.