Dynamics of electrochemical Pt dissolution at atomic and molecular levels

Surface engineering for stable electrocatalysis

In recent decades, significant progress has been achieved in rational developments of electrocatalysts through constructing novel atomistic structures and modulating catalytic surface topography, realizing substantial enhancement in electrocatalytic activities. Numerous advanced catalysts were developed for electrochemical energy conversion, exhibiting low overpotential, high intrinsic activity, and selectivity. Yet, maintaining the high catalytic performance under working conditions with high polarization and vigorous microkinetics that induce intensive degradation of surface nanostructures presents a significant challenge for commercial applications. Recently, advanced operando and computational techniques have provided comprehensive mechanistic insights into the degradation of surficial functional structures. Additionally, various innovative strategies have been devised and proven effective in sustaining electrocatalytic activity under harsh operating conditions. This review aims to discuss the most recent understanding of the degradation microkinetics of catalysts across an entire range of anodic to cathodic polarizations, encompassing processes such as oxygen evolution and reduction, hydrogen reduction, and carbon dioxide reduction. Subsequently, innovative strategies adopted to stabilize the materials' structure and activity are highlighted with an in-depth discussion of the underlying rationale. Finally, we present conclusions and perspectives regarding future research and development. By identifying the research gaps, this review aims to inspire further exploration of surface degradation mechanisms and rational design of durable electrocatalysts, ultimately contributing to the large-scale utilization of electroconversion technologies.

Role of Transition Metals in Pt Alloy Catalysts for the Oxygen Reduction Reaction

In pursuit of higher activity and stability of electrocatalysts toward the oxygen reduction reaction, it has become standard practice to alloy platinum in various structural configurations. Transition metals have been extensively studied for their ability to tune catalyst functionality through strain, ligand, and ensemble effects. The origin of these effects and potential for synergistic application in practical materials have been the subject of many theoretical and experimental analyses in recent years. Here, a comprehensive overview of these phenomena is provided regarding the impact on reaction mechanisms and kinetics through combined experimental and theoretical approaches. Experimental approaches to electrocatalysis are discussed.

Mechanistic insights on Bi-potentiodynamic control towards atomistic synthesis of electrocatalysts for hydrogen evolution reaction

Herein, electrochemically assisted dissolution-deposition (EADD) is utilized over a three-electrode assembly to prepare an electrocatalyst for hydrogen evolution reaction (HER). Cyclic voltammetry is performed to yield atomistic loading of platinum (Pt) over SnS2 nanostructures via Pt dissolution from the counter electrode (CE). Astonishingly, the working electrode (WE) swept at 50 mV/s is found to compel Pt CE to experience 1000-3000 mV/s. The effect of different potential scan rates at the WE have provided insight into the change in Pt dissolution and its deposition behaviour over SnS2 in three electrode assembly. However, uncontrolled overpotentials at CE in a three-electrode assembly made Pt dissolution-deposition behavior complex. Here, for the first time, we have demonstrated bi-potentiodynamic control for dissolution deposition of Pt in four-electrode assembly over Nickel (Ni) foam. The dual cyclic voltammetry is applied to achieve better control and efficiency of the EADD process, engendering it as a pragmatically versatile and scalable synthesis technique.

Anodic and Cathodic Platinum Dissolution Processes Involve Different Oxide Species

The degradation of Pt-containing oxygen reduction catalysts for fuel cell applications is strongly linked to the electrochemical surface oxidation and reduction of Pt. Here, we study the surface restructuring and Pt dissolution mechanisms during oxidation/reduction for the case of Pt(100) in 0.1 M HClO4 by combining operando high-energy surface X-ray diffraction, online mass spectrometry, and density functional theory. Our atomic-scale structural studies reveal that anodic dissolution, detected during oxidation, and cathodic dissolution, observed during the subsequent reduction, are linked to two different oxide phases. Anodic dissolution occurs predominantly during nucleation and growth of the first, stripe-like oxide. Cathodic dissolution is linked to a second, amorphous Pt oxide phase that resembles bulk PtO2 and starts to grow when the coverage of the stripe-like oxide saturates. In addition, we find the amount of surface restructuring after an oxidation/reduction cycle to be potential-independent after the stripe-like oxide has reached its saturation coverage.

Continuous-flow electrosynthesis of ammonia by nitrogen reduction and hydrogen oxidation

Ammonia is a critical component in fertilizers, pharmaceuticals, and fine chemicals and is an ideal, carbon-free fuel. Recently, lithium-mediated nitrogen reduction has proven to be a promising route for electrochemical ammonia synthesis at ambient conditions. In this work, we report a continuous-flow electrolyzer equipped with 25-square centimeter-effective area gas diffusion electrodes wherein nitrogen reduction is coupled with hydrogen oxidation. We show that the classical catalyst platinum is not stable for hydrogen oxidation in the organic electrolyte, but a platinum-gold alloy lowers the anode potential and avoids the decremental decomposition of the organic electrolyte. At optimal operating conditions, we achieve, at 1 bar, a faradaic efficiency for ammonia production of up to 61 ± 1% and an energy efficiency of 13 ± 1% at a current density of -6 milliamperes per square centimeter.

Elucidation of Electrochemically Induced but Chemically Driven Pt Dissolution

Securing the electrochemical durability of noble metal platinum is of central importance for the successful implementation of a proton exchange membrane fuel cell (PEMFC). Pt dissolution, a major cause of PEMFC degradation, is known to be a potential-dependent transient process, but its underlying mechanism is puzzling. Herein, we elucidate a chemical Pt dissolution process that can occur in various electrocatalytic conditions. This process intensively occurs during potential perturbations with a millisecond timescale, which has yet to be seriously considered. The open circuit potential profiles identify the dominant formation of metastable Pt species at such short timescales and their simultaneous dissolution. Considering on these findings, a proof-of-concept strategy for alleviating chemical Pt dissolution is further studied by tuning electric double layer charging. These results suggest that stable Pt electrocatalysis can be achieved if rational synthetic or systematic strategies are further developed.

Structural Model for Transient Pt Oxidation during Fuel Cell Start-up Using Electrochemical X-ray Photoelectron Spectroscopy

Potential spikes during the start-up and shutdown of fuel cells are a major cause of platinum electrocatalyst degradation, which limits the lifetime of the device. The electrochemical oxidation of platinum (Pt) that occurs on the cathode during the potential spikes plays a key role in this degradation process. However, the composition of the oxide species formed as well as their role in catalyst dissolution remains unclear. In this study, we employ a special arrangement of XPS (X-ray photoelectron spectroscopy), in which the platinum electrocatalyst is covered by a graphene spectroscopy window, making the in situ examination of the oxidation/reduction reaction under wet conditions possible. We use this assembly to investigate the change in the oxidation states of Pt within the potential window relevant to fuel cell operation. We show that above 1.1 V_RHE (potential vs reversible hydrogen electrode), a mixed Pt^δ+/Pt²⁺/Pt⁴⁺ surface oxide is formed, with an average oxidation state that gradually increases as the potential is increased. By comparing a model based on the XPS data to the oxidation charge measured during potential spikes, we show that our description of Pt oxidation is also valid during the transient conditions of fuel cell start-up and shutdown. This is due to the rapid Pt oxidation kinetics during the pulses. As a result of the irreversibility of Pt oxidation, some remnants of oxidized Pt remain at typical fuel cell operating potentials after a pulse.

Importance of Chemical Activation and the Effect of Low Operation Voltage on the Performance of Pt-Alloy Fuel Cell Electrocatalysts

Pt-alloy (Pt-M) nanoparticles (NPs) with less-expensive 3d transition metals (M = Ni, Cu, Co) supported on high-surface-area carbon supports are currently the state-of-the-art (SoA) solution to reach the production phase in proton exchange membrane fuel cells (PEMFCs). However, while Pt-M electrocatalysts show promise in terms of increased activity for oxygen reduction reaction (ORR) and, thus, cost reductions from the significantly lower use of expensive and rare Pt, key challenges in terms of synthesis, activation, and stability remain to unlock their true potential. This work systematically tackles them with a combination of electrocatalyst synthesis and characterization methodologies including thin-film rotating disc electrodes (TF-RDEs), an electrochemical flow cell linked to an inductively coupled plasma mass spectrometer (EFC-ICP-MS), and testing in 50 cm² membrane electrode assemblies (MEAs). In the first part of the present work, we highlight the crucial importance of the chemical activation (dealloying) step on the performance of Pt-M electrocatalysts in the MEA at high current densities (HCDs). In addition, we provide the scientific community with a preliminary and facile method of distinguishing between a "poorly" and "adequately" dealloyed (activated) Pt-alloy electrocatalyst using a much simpler and affordable TF-RDE methodology using the well-known CO-stripping process. Since the transition-metal cations can also be introduced in a PEMFC due to the degradation of the Pt-M NPs, the second part of the work focuses on presenting clear evidence on the direct impact of the lower voltage limit (LVL) on the stability of Pt-M electrocatalysts. The data suggests that in addition to intrinsic improvements in stability, significant improvements in the PEMFC lifetime can also be obtained via the correct MEA design and applied limits of operation, namely, restricting not just the upper but equally important also the lower operation voltage.

High crystallinity design of Ir-based catalysts drives catalytic reversibility for water electrolysis and fuel cells

The voltage reversal of water electrolyzers and fuel cells induces a large positive potential on the hydrogen electrodes, followed by severe system degradation. Applying a reversible multifunctional electrocatalyst to the hydrogen electrode is a practical solution. Ir exhibits excellent catalytic activity for hydrogen evolution reactions (HER), and hydrogen oxidation reactions (HOR), yet irreversibly converts to amorphous IrO_x at potentials > 0.8 V/RHE, which is an excellent catalyst for oxygen evolution reactions (OER), yet a poor HER and HOR catalyst. Harnessing the multifunctional catalytic characteristics of Ir, here we design a unique Ir-based electrocatalyst with high crystallinity for OER, HER, and HOR. Under OER operation, the crystalline nanoparticle generates an atomically-thin IrO_x layer, which reversibly transforms into a metallic Ir at more cathodic potentials, restoring high activity for HER and HOR. Our analysis reveals that a metallic Ir subsurface under thin IrO_x layer can act as a catalytic substrate for the reduction of Ir ions, creating reversibility. Our work not only uncovers fundamental, uniquely reversible catalytic properties of nanoparticle catalysts, but also offers insights into nanocatalyst design.

Reversible multifunctionality in electrocatalysts can allow voltage reversal during device operation. Here, authors design a crystalline Ir-based electrocatalyst with a thin reversible metallic-Ir/IrO_x layer that shows activity for O₂ evolution, H₂ evolution, and H₂ oxidation.

Influence of Electrochemical Pretreatment Conditions of PtCu/C Alloy Electrocatalyst on Its Activity

A carbon supported PtCu_x/C catalyst, which demonstrates high activity in the oxygen electroreduction and methanol electrooxidation reactions in acidic media, has been obtained using a method of chemical reduction of Pt (IV) and Cu (2+) in the liquid phase. It has been found that the potential range of the preliminary voltammetric activation of the PtCu_x/C catalyst has a significant effect on the de-alloyed material activity in the oxygen electroreduction reaction (ORR). High-resolution transmission electron microscopy (HRTEM) demonstrates that there are differences in the structures of the as-prepared material and the materials activated in different potential ranges. In this case, there is practically no difference in the composition of the PtCu_x-y/C materials obtained after activation in different conditions. The main reason for the established effect, apparently, is the reorganized features of the bimetallic nanoparticles’ surface structure, which depend on the value of the limiting anodic potential in the activation process. The effect of the activation conditions on the catalyst’s activity in the methanol electrooxidation reaction is less pronounced.

Resolving the nanoparticles' structure-property relationships at the atomic level: a study of Pt-based electrocatalysts

Achieving highly active and stable oxygen reduction reaction performance at low platinum-group-metal loadings remains one of the grand challenges in the proton-exchange membrane fuel cells community. Currently, state-of-the-art electrocatalysts are high-surface-area-carbon-supported nanoalloys of platinum with different transition metals (Cu, Ni, Fe, and Co). Despite years of focused research, the established structure-property relationships are not able to explain and predict the electrochemical performance and behavior of the real nanoparticulate systems. In the first part of this work, we reveal the complexity of commercially available platinum-based electrocatalysts and their electrochemical behavior. In the second part, we introduce a bottom-up approach where atomically resolved properties, structural changes, and strain analysis are recorded as well as analyzed on an individual nanoparticle before and after electrochemical conditions (e.g. high current density). Our methodology offers a new level of understanding of structure-stability relationships of practically viable nanoparticulate systems.

Eliminating dissolution of platinum-based electrocatalysts at the atomic scale

A remaining challenge for the deployment of proton-exchange membrane fuel cells is the limited durability of platinum (Pt) nanoscale materials that operate at high voltages during the cathodic oxygen reduction reaction. In this work, atomic-scale insight into well-defined single-crystalline, thin-film and nanoscale surfaces exposed Pt dissolution trends that governed the design and synthesis of durable materials. A newly defined metric, intrinsic dissolution, is essential to understanding the correlation between the measured Pt loss, surface structure, size and ratio of Pt nanoparticles in a carbon (C) support. It was found that the utilization of a gold (Au) underlayer promotes ordering of Pt surface atoms towards a (111) structure, whereas Au on the surface selectively protects low-coordinated Pt sites. This mitigation strategy was applied towards 3 nm Pt₃Au/C nanoparticles and resulted in the elimination of Pt dissolution in the liquid electrolyte, which included a 30-fold durability improvement versus 3 nm Pt/C over an extended potential range up to 1.2 V.

Voltage Cycling-Induced Pt Degradation in Proton Exchange Membrane Fuel Cells: Effect of Cycle Profiles

To understand the processes of voltage cycling-induced catalyst degradation, influence of cycle profiles on Pt degradation is investigated using a mathematical method. Results show that the electrochemical surface area (ECSA) loss rate increases significantly with longer dwell time at the upper potential limit (UPL), which is mainly attributed to the enhanced Pt mass loss. The scan rate is also found to have little impact on the ECSA loss in the range of 1-37.5 mV/s as a lower scan rate will increase the Pt mass loss but mitigate Ostwald ripening. However, too long dwell time at the UPL or too slow scan rate would promote the formation of a more steady-state Pt oxide coverage, which is speculated to mitigate Pt dissolution. Decreasing cycle number has also been demonstrated to be the main contributor to the lower ECSA loss due to Ostwald ripening. Additionally, Ostwald ripening and Pt mass loss have comparable contributions to catalyst degradation at the UPL ≤ 0.9 V, while Pt mass loss contributes more at a higher UPL, which suggests that different load cycling strategies should be proposed for mitigating catalyst degradation at different UPLs.

Thermodynamics of the formation of surface PtO2 stripes on Pt(111) in the absence of subsurface oxygen

This paper examines the thermodynamics of PtO₂ stripes formed as intermediates of Pt(111) surface oxidation as a function of the degree of dilation parallel to the stripes, using density functional theory and atomistic thermodynamics. Internal energy calculations predict 7/8 and 8/9 stripe structures to dominate at standard temperature and pressure, which contain 7 or 8 elevated PtO₂ units per 8 or 9 supporting surface Pt atoms, respectively. Moreover, we found a thermodynamic optimum with respect to mean in-stripe Pt-Pt spacing close to that of α-PtO₂. Vibrational zero point energies, including bulk layer contributions, make a small but significant contribution to the stripe free energies, leading to the 6/7 stripe being most stable, although the 7/8 structure is still close in free energy. These findings correspond closely to experimental observations, providing insight into the driving force for oxide stripe formation and structure as the initial intermediate of platinum surface oxidation, and aiding our understanding of platinum catalysts and surface roughening under oxidative conditions.

Dissolution of Platinum Single Crystals in Acidic Medium

Platinum single crystal basal planes consisting of Pt(111), Pt(100), Pt(110) and reference polycrystalline platinum Pt(poly) were subjected to various potentiodynamic and potentiostatic electrochemical treatments in 0.1 M HClO4 . Using the scanning flow cell coupled to an inductively coupled plasma mass spectrometer (SFC-ICP-MS) the transient dissolution was detected on-line. Clear trends in dissolution onset potentials and quantities emerged which can be related to the differences in the crystal plane surface structure energies and coordination. Pt(111) is observed to have a higher dissolution onset potential while the generalized trend in dissolution rates and quantities was found to be Pt(110)>P(100)≈Pt(poly)>Pt(111).

Adsorption of Acetate on Au(111): An in-situ Scanning Tunnelling Microscopy Study and Implications on Formic Acid Electrooxidation

The adsorption of acetate on an Au(111) electrode surface in contact with acetic acid at pH 2.7 was imaged in-situ using scanning tunnelling microscopy (STM). Two different ordered structures were imaged for acetate adsorbed in the bidentate configuration on the unreconstructed 1 × 1 surface at 0.95 V (vs. the saturated calomel electrode, SCE). The first structure, ( 19 × 19 ) R 23 . 45 ∘ , is metastable and transforms at constant potential within 20 minutes to a ( 2 × 2 ) structure, which is thermodynamically more favourable. The ( 2 × 2 ) acetate adlayer starts to form at step edges and propagates via nucleation and growth onto terraces. The findings from in-situ STM are in agreement with the electrochemical behaviour of acetate on Au(111) characterized by voltammetry. A comparison is made with formate adsorption on Au(111). While acetate is not reactive, in contrast to formate, it can act as a spectator species in formic acid electrooxidation.

Atomic-Level Observation of Electrochemical Platinum Dissolution and Redeposition

An understanding of electrochemical dynamics at solid-liquid interfaces is essential to develop advanced batteries and fuel cells and so on. For example, an atomic-level understanding of electrochemical Pt dissolution and redeposition behavior is crucial for optimizing the material design and operating conditions of polymer electrolyte fuel cells (PEFCs). This understanding enables the prevention of the degradation of Pt nanoparticles used as electrocatalysts. However, the mechanisms of Pt dissolution and redeposition are still not fully understood due to the lack of spatial resolution available with current observation techniques. Here, we have revealed for the first time atomic-level electrochemical Pt dissolution and redeposition behavior using in-house-developed observation techniques. We achieved atomic-level observations of closed-cell type liquid electrochemical transmission electron microscopy (TEM) by combining in-house-developed microelectromechanical system (MEMS) chips as an electrochemical cell, an aberration-corrected TEM apparatus, and an energy filter. Furthermore, accurate and stable potential control was achieved using an in-house-developed reversible hydrogen electrode (RHE) with a liquid junction connected to the outside of a TEM specimen holder. Our observation results confirmed that Pt dissolves from surface step edges layer-by-layer, as previously predicted by the density functional theory (DFT). The observation techniques developed are also applicable to other research fields concerning electrochemistry.

Microstructural Evolution of Au@Pt Core-Shell Nanoparticles under Electrochemical Polarization

Understanding the microstructural evolution of bimetallic Pt nanoparticles under electrochemical polarization is critical to developing durable fuel cell catalysts. In this work, we develop a colloidal synthetic method to generate core-shell Au@Pt nanoparticles of varying surface Pt coverages to understand how as-synthesized bimetallic microstructure influences nanoparticle structural evolution during formic acid oxidation. By comparing the electrochemical and structural properties of our Au@Pt core-shells with bimetallic AuPt alloys at various stages in catalytic cycling, we determine that these two structures evolve in divergent ways. In core-shell nanoparticles, Au atoms from the core migrate outward onto the surface, generating transient "single-atom" Pt active sites with high formic acid oxidation activity. Metal migration continues until Pt is completely encapsulated by Au, and catalytic reactivity ceases. In contrast, AuPt alloys undergo surface dealloying and significant leaching of Pt out of the nanoparticle. Elucidating the dynamic restructuring processes responsible for high electrocatalytic reactivity in Pt bimetallic structures will enable better design and predictive synthesis of nanoparticle catalysts that are both active and stable.

3D PtAu nanoframe superstructure as a high-performance carbon-free electrocatalyst

In this work, we demonstrate how to synthesize a three-dimensional (3D) ordered PtAu nanoframe superstructure and evaluated its performance as an electrocatalyst. Compared to carbon supported platinum (Pt) nanocrystal electrocatalysts (wherein the aggregation- and carbon corrosion-induced fast degradation is a well-known drawback), the 3D PtAu nanoframe superstructure is free from aggregation and carbon corrosion. The 3D superstructure was self-assembled via drop-casting and evaporation using truncated octahedral PtAu nanoframes (TOh PtAu NFs) as building blocks that were produced by controlled wet-chemical etching of a TOh Au core whose edges and vertexes were selectively deposited with Pt atoms. Density functional theory calculations revealed that the surface alloy state of PtAu gave rise to an enhanced catalytic activity compared to pure Pt. Experimental investigations showed that such 3D superstructure electrocatalysts exhibited excellent mass transfer efficiency, higher catalytic activity and stability towards the methanol oxidation reaction (MOR) compared to a commercial Pt/C catalyst. The demonstrated 3D nanoframe superstructure shows great potential for practical catalytic application due to its high structural stability, high catalytic activity, high surface area and ease of fabrication.

Electrochemical On-line ICP-MS in Electrocatalysis Research

Electrocatalyst degradation due to dissolution is one of the major challenges in electrochemical energy conversion technologies such as fuel cells and electrolysers. While tendencies towards dissolution can be grasped considering available thermodynamic data, the kinetics of material's stability in real conditions is still difficult to predict and have to be measured experimentally, ideally in-situ and/or on-line. On-line inductively coupled plasma mass spectrometry (ICP-MS) is a technique developed recently to address exactly this issue. It allows time- and potential-resolved analysis of dissolution products in the electrolyte during the reaction under dynamic conditions. In this work, applications of on-line ICP-MS techniques in studies embracing dissolution of catalysts for oxygen reduction (ORR) and evolution (OER) as well as hydrogen oxidation (HOR) and evolution (HER) reactions are reviewed.

Real-Time Monitoring of Cation Dissolution/Deintercalation Kinetics from Transition-Metal Oxides in Organic Environments

The future of high-voltage rechargeable batteries is closely tied to the fundamental understanding of the processes that lead to the potential-dependent degradation of electrode materials and organic electrolytes. To date, however, there have been no methods able to provide quantitative, in situ and in real time information about the electrode dissolution kinetics and concomitant electrolyte decomposition during charge/discharge. We describe the development of such a method, which is of both fundamental and technological significance. Our novel approach enables simultaneous and independent measurements of transition-metal cation dissolution rates from different oxide hosts (Co^3+/4+ or Cr^3+/4+), deintercalation kinetics of working cations (Mg²⁺), and the relative rate of electrolyte decomposition.