Electrogeneration of hydrogen peroxide using phosphorus-doped carbon nanotubes gas diffusion electrodes and its application in electro-Fenton

Recent progress in electro-Fenton technology for the remediation of pharmaceutical compounds in aqueous environments

The global focus on wastewater treatment has intensified in the contemporary era due to its significant environmental and human health impacts. Pharmaceutical compounds (PCs) have become an emerging concern among various pollutants, as they resist conventional treatment methods and pose a severe environmental threat. Advanced oxidation processes (AOPs) emerge as a potent and environmentally benign approach for treating recalcitrant pharmaceuticals. To address the shortcomings of traditional treatment methods, a technology known as the electro-Fenton (EF) method has been developed more recently as an electrochemical advanced oxidation process (EAOP) that connects electrochemistry to the chemical Fenton process. It has shown effective in treating a variety of pharmaceutically active compounds and actual wastewaters. By producing H2O2 in situ through a two-electron reduction of dissolved O2 on an appropriate cathode, the EF process maximizes the benefits of electrochemistry. Herein, we have critically reviewed the application of the EF process, encompassing diverse reactor types and configurations, the underlying mechanisms involved in the degradation of pharmaceuticals and other emerging contaminants (ECs), and the impact of electrode materials on the process. The review also addresses the factors influencing the efficiency of the EF process, such as (i) pH, (ii) current density, (iii) H2O2 concentration, (iv) and others, while providing insight into the scalability potential of EF technology and its commercialization on a global scale. The review delves into future perspectives and implications concerning the ongoing challenges encountered in the operation of the electro-Fenton process for the treatment of PCs and other ECs.

Advanced Nanocarbons Toward two-Electron Oxygen Electrode Reactions for H2O2 Production and Integrated Energy Conversion

Hydrogen peroxide (H2O2) plays a pivotal role in advancing sustainable technologies due to its eco-friendly oxidizing capability. The electrochemical two-electron (2e-) oxygen reduction reaction and water oxidation reaction present an environmentally green method for H2O2 production. Over the past three years, significant progress is made in the field of carbon-based metal-free electrochemical catalysts (C-MFECs) for low-cost and efficient production of H2O2 (H2O2EP). This article offers a focused and comprehensive review of designing C-MFECs for H2O2EP, exploring the construction of dual-doping configurations, heteroatom-defect coupling sites, and strategic dopant positioning to enhance H2O2EP efficiency; innovative structural tuning that improves interfacial reactant concentration and promote the timely release of H2O2; modulation of electrolyte and electrode interfaces to support the 2e- pathways; and the application of C-MFECs in reactors and integrated energy systems. Finally, the current challenges and future directions in this burgeoning field are discussed.

Hydrogen peroxide electrogeneration from O2 electroreduction: A review focusing on carbon electrocatalysts and environmental applications

Hydrogen peroxide (H2O2) stands as one of the foremost utilized oxidizing agents in modern times. The established method for its production involves the intricate and costly anthraquinone process. However, a promising alternative pathway is the electrochemical hydrogen peroxide production, accomplished through the oxygen reduction reaction via a 2-electron pathway. This method not only simplifies the production process but also upholds environmental sustainability, especially when compared to the conventional anthraquinone method. In this review paper, recent works from the literature focusing on the 2-electron oxygen reduction reaction promoted by carbon electrocatalysts are summarized. The practical applications of these materials in the treatment of effluents contaminated with different pollutants (drugs, dyes, pesticides, and herbicides) are presented. Water treatment aiming to address these issues can be achieved through advanced oxidation electrochemical processes such as electro-Fenton, solar-electro-Fenton, and photo-electro-Fenton. These processes are discussed in detail in this work and the possible radicals that degrade the pollutants in each case are highlighted. The review broadens its scope to encompass contemporary computational simulations focused on the 2-electron oxygen reduction reaction, employing different models to describe carbon-based electrocatalysts. Finally, perspectives and future challenges in the area of carbon-based electrocatalysts for H2O2 electrogeneration are discussed. This review paper presents a forward-oriented viewpoint of present innovations and pragmatic implementations, delineating forthcoming challenges and prospects of this ever-evolving field.

Electrochemical Detection of Uric Acid Based on a Carbon Paste Electrode Modified with Ta2O5 Recovered from Ore by a Novel Method

Except for well-known commercial production procedures, this study demonstrates that Ta2O5 particles can be produced. Through a series of steps, highly pure Ta2O5 particles (99.45%) were produced from the raw ore. We have electrochemically detected one of the important nitrogenous compounds present in urine, "uric acid", by a Ta2O5 particle-modified carbon paste electrode (Ta2O5-MCPE) using cyclic voltammetry. The prepared electrode has shown excellent current sensitivity at a pH of 6.0 phosphate-buffered solution. We have found that 4 mg Ta2O5-MCPE has recorded the highest current sensitivity of 75.75 μA. The oxidation peak current was varied with the uric acid concentration in the range from 1 to 5 mM at 4 mg Ta2O5-MCPE. We have calculated the electrode-active surface area for a bare carbon paste electrode and 4 mg Ta2O5-MCPE using the Randles-Sevcik equation, and the values were found to be 0.0202 and 0.0450 cm2, respectively. On the other hand, the calculated values of limit of detection and limit of quantification were reported as 0.5937 × 10-8 M and 1.9791 × 10-8 M, respectively, for the prepared 4 mg Ta2O5-MCPE. The interfere studies revealed that the variation in the electrochemical signal of uric acid in the presence of different metal ions was found to be less than ±5%.

Strategies for Sustainable Production of Hydrogen Peroxide via Oxygen Reduction Reaction: From Catalyst Design to Device Setup

An environmentally benign, sustainable, and cost-effective supply of H2O2 as a rapidly expanding consumption raw material is highly desired for chemical industries, medical treatment, and household disinfection. The electrocatalytic production route via electrochemical oxygen reduction reaction (ORR) offers a sustainable avenue for the on-site production of H2O2 from O2 and H2O. The most crucial and innovative part of such technology lies in the availability of suitable electrocatalysts that promote two-electron (2e-) ORR. In recent years, tremendous progress has been achieved in designing efficient, robust, and cost-effective catalyst materials, including noble metals and their alloys, metal-free carbon-based materials, single-atom catalysts, and molecular catalysts. Meanwhile, innovative cell designs have significantly advanced electrochemical applications at the industrial level. This review summarizes fundamental basics and recent advances in H2O2 production via 2e--ORR, including catalyst design, mechanistic explorations, theoretical computations, experimental evaluations, and electrochemical cell designs. Perspectives on addressing remaining challenges are also presented with an emphasis on the large-scale synthesis of H2O2 via the electrochemical route.

Inactivation of Microcystis aeruginosa by H2O2 generated from a carbon black polytetrafluoroethylene gas diffusion electrode in electrolysis by low-amperage electric current

Frequent outbreaks of cyanobacterial blooms have seriously threatened aquatic ecological environments and human health. Electrolysis by low-amperage electric current is effective for algae inactivation; however, it has no selectivity. Hydrogen peroxide (H₂O₂) is considered to be an efficient and selective suppressor of algae. Therefore, it is necessary to develop an electrode that can generate H₂O₂ to improve electrolysis technology. In this study, a carbon black polytetrafluoroethylene gas diffusion electrode (C-PTFE GDE) with good stability was prepared by a simple adhesive coating method. Then, the inactivation of Microcystis aeruginosa was conducted with electrolysis by low-amperage electric current using Ti/RuO₂ as the anode and C-PTFE GDE as the cathode. When the electrode spacing was 4 cm, the current density was 20 mA cm^-2, and the gas flow was 0.4 L min^-1, 85% of the algae could be inactivated in 20 min. Comparing the inactivation effect of the electric field and electrogenerated oxidants, it was found that electrolysis more rapidly and strongly inactivated algae when an electric field existed. However, electrogenerated oxidants dominated algae inactivation. The concentration of H₂O₂ was as high as 58 mg L^-1, while the concentration of chlorines was only 0.57 mg L^-1, and the generation rate of H₂O₂ was 65 times that of chlorines. Consequently, electrogenerated oxidants dominated by H₂O₂ attacked photosystem II of the algae and caused oxidative damage to membrane lipids, affecting the photosynthetic capacity. Eventually, most of the algae were inactivated. The study suggested that C-PTFE GDE was promising for the inactivation of Microcystis aeruginosa in this electrochemical system.

Challenges and Future Roadmaps in Heterogeneous Electro-Fenton Process for Wastewater Treatment

The efficiency of heterogeneous electro-Fenton technology on the degradation of recalcitrant organic pollutants in wastewater is glaringly obvious. This green technology can be effectively harnessed for addressing ever-increasing water-related challenges. Due to its outstanding performance, eco-friendliness, easy automation, and operability over a wide range of pH, it has garnered significant attention from different wastewater treatment research communities. This review paper briefly discusses the principal mechanism of the electro-Fenton process, the crucial properties of a highly efficient heterogeneous catalyst, the heterogeneous electro-Fenton system enabled with Fe-functionalized cathodic materials, and its essential operating parameters. Moreover, the authors comprehensively explored the major challenges that prevent the commercialization of the electro-Fenton process and propose future research pathways to countervail those disconcerting challenges. Synthesizing heterogeneous catalysts by application of advanced materials for maximizing their reusability and stability, the full realization of H2O2 activation mechanism, conduction of life-cycle assessment to explore environmental footprints and potential adverse effects of side-products, scale-up from lab-scale to industrial scale, and better reactor design, fabrication of electrodes with state-of-the-art technologies, using the electro-Fenton process for treatment of biological contaminants, application of different effective cells in the electro-Fenton process, hybridization of the electro-Fenton with other wastewater treatments technologies and full-scale analysis of economic costs are key recommendations which deserve considerable scholarly attention. Finally, it concludes that by implementing all the abovementioned gaps, the commercialization of electro-Fenton technology would be a realistic goal.

Graphical Abstract

Recent advances in application of heterogeneous electro-Fenton catalysts for degrading organic contaminants in water

Over the last decades, advanced oxidation processes (AOPs) have been widely used in surface and ground water pollution control. The heterogeneous electro-Fenton (EF) process has gained much attention due to its properties of high catalytic performance, no generation of iron sludge, and good recyclability of catalyst. As of October 2022, the cited papers and publications of EF are around 1.3 × 10^-5 and 3.4 × 10^-3 in web of science. Among the AOP techniques, the contaminant removal efficiencies by EF process are above 90% in most studies. Current reviews mainly focused on the mechanism of EF and few reviews comprehensively summarized heterogeneous catalysts and their applications in wastewater treatment. Thus, this review focuses on the current studies covering the period 2012-2022, and applications of heterogeneous catalysts in EF process. Two kinds of typical heterogeneous EF systems (the addition of solid catalysts and the functionalized cathode catalysts) and their applications for organic contaminants degradation in water are reviewed. In detail, solid catalysts, including iron minerals, iron oxide-based composites, and iron-free catalysts, are systematically described. Different functionalized cathode materials, containing Fe-based cathodes, carbonaceous-based cathodes, and heteroatom-doped cathodes, are also reviewed. Finally, emphasis and outlook are made on the future prospects and challenges of heterogeneous EF catalyst for wastewater treatments.

N-doped graphene aerogel cathode with internal aeration for enhanced degradation of p-nitrophenol by electro-Fenton process

A columnar N-doped graphene aerogel (NGA) was successfully fabricated by one-step hydrothermal synthesis using L-hydroxyproline as reductant, N-doping, and swelling agent, and it was used as the cathode with internal aeration mode for the electro-Fenton degradation of p-nitrophenol. Owing to the stable solid-liquid-gas three-phase interface, more active defects, and modulated nitrogen dopants, the NGA cathode exhibited enhanced electrocatalytic activity. H₂O₂ could be continuously electro-generated via a two-electron oxygen reduction, and the yield of H₂O₂ was 153.3 mg·L^-1·h^-1 with the low electric energy consumption of 15.3 kWh kg^-1. Simultaneously, the NGA cathode had better charge transfer capability with N-doping, which was conducive to the conversion of Fe³⁺/Fe²⁺. Under the optimal condition, nearly 100% removal of p-nitrophenol and 84% removal of TOC were obtained within 60 and 120 min, respectively. The NGA cathode also presented good stability and versatile applicability in different water matrices. Therefore, the NGA is a cost-effective cathode material in electro-Fenton system with adequate activity and reuse stabilization.

Decontamination of wastewater containing contaminants of emerging concern by electrooxidation and Fenton-based processes - A review on the relevance of materials and methods

In recent years, there has been an increasingly growing interest regarding the use of electrochemical advanced oxidation processes (EAOPs) which are considered highly promising alternative treatment techniques for addressing environmental issues related to pollutants of emerging concern. In EAOPs, electrogenerated oxidizing agents, such as hydroxyl radical (HO^•), can react non-selectively with a wide range of organic compounds, degrading and mineralizing their structures to unharmful molecules like CO₂, H₂O, and inorganic ions. To this date, a broad spectrum of advanced electrocatalysts have been developed and applied for the treatment of compounds of interest in different matrices, specifically aiming at enhancing the degradation performance. New combined methods have also been employed as alternative treatment techniques targeted at circumventing the major obstacles encountered in Fenton-based processes, such as high costs and energy consumption, which still contribute significantly toward inhibiting the large-scale application of these processes. First, some fundamental aspects of EAOPs will be presented. Further, we will provide an overview of electrode materials which have been recently developed and reported in the literature, highlighting different anode and cathode structures employed in EAOPs, their main advantages and disadvantages, as well as their contribution to the performance of the treatment processes. The influence of operating parameters, such as initial concentrations, pH effect, temperature, supporting electrolyte, and radiation source, on the treatment processes were also studied. Finally, hybrid techniques which have been reported in the literature and critically assess the most recent techniques used for evaluating the degradation efficiency of the treatment processes.

Highly Efficient Electrochemical Production of Hydrogen Peroxide Using the GDE Technology

This work examines the role of oxygen supply in the improvement of the hydrogen peroxide (H₂O₂) electrochemical production efficiency and the generation of high H₂O₂ concentrations in electrochemical processes operated in a discontinuous mode. To conduct this study, a highly efficient Printex L6 carbon-based gas diffusion electrode (GDE) as a cathode was employed for the electrogeneration of H₂O₂ in a flow-by reactor and evaluated the effects of lowering the operation temperature (to increase solubility) and increasing the air supply in the system on H₂O₂ electrogeneration. The results obtained in this study show that unlike what is expected in flow-through reactors, the efficiency in the H₂O₂ production is not affected by the solubility of oxygen when GDE is employed in the electrochemical process (using the flow-by reactor); i.e., the efficiency of H₂O₂ production is not significantly dependent on O₂ solubility, temperature, and pressure. The application of the proposed PL6C-based GDE led to the generation of accumulated H₂O₂ of over 3 g L^-1 at a high current density. It should be noted, however, that the application of the electrocatalyst at lower current densities resulted in higher energy efficiency in terms of H₂O₂ production. Precisely, a specific production of H₂O₂ as high as 131 g kWh^-1 was obtained at 25 mA cm^-2; the energy efficiency (in terms of H₂O₂ production) values obtained in this study based on the application of the proposed GDE in a flow-by reactor at low current densities were found to be within the range of values recorded for H₂O₂ production techniques that employ flow-through reactors.

Electrosynthesis of H2O2 through a two-electron oxygen reduction reaction by carbon based catalysts: From mechanism, catalyst design to electrode fabrication

Hydrogen peroxide (H2O2) is an efficient oxidant with multiple uses ranging from chemical synthesis to wastewater treatment. The in-situ H2O2 production via a two-electron oxygen reduction reaction (ORR) will bring H2O2 beyond its current applications. The development of carbon materials offers the hope for obtaining inexpensive and high-performance alternatives to substitute noble-metal catalysts in order to provide a full and comprehensive picture of the current state of the art treatments and inspire new research in this area. Herein, the most up-to-date findings in theoretical predictions, synthetic methodologies, and experimental investigations of carbon-based catalysts are systematically summarized. Various electrode fabrication and modification methods were also introduced and compared, along with our original research on the air-breathing cathode and three-phase interface theory inside a porous electrode. In addition, our current understanding of the challenges, future directions, and suggestions on the carbon-based catalyst designs and electrode fabrication are highlighted.

Removal of salicylic acid by electrochemical processes using stainless steel and platinum anodes

Salicylic acid is an important pharmaceutic and widely used in plant hormones and personal care products. Peroxicoagulation (PC) method has recently been employed in treatment of various pollutants. In general, carbon-based cathode materials such as graphite and carbon fiber are used for in situ H₂O₂ production and stainless steel (SS316-L) anode for low iron production in PC studies as an efficient system modification. This study was conducted to investigate salicylic acid removal efficiency of electrochemical processes. Stainless steel was used as anode in this study. It was believed that the oxidation effect of stainless steel could be responsible for partial removal of salicylic acid. In this study, stainless steel anode and graphite or carbon fiber cathodes were employed in PC treatments for removing salicylic acid from aqueous solution, and some model trials were also made to investigate the in-situ Fe²⁺ and H₂O₂ production performance. Present findings revealed a total organic carbon (TOC) removal of 30.5% and salicylic acid removal of 69.5% at optimized conditions. The EF system modification used in the study can be proposed as an easy, low-cost and effective treatment alternative for treatment of pharmaceutical industry wastes such as salicylic acid.

Carbon-based metal-free electrocatalysts: from oxygen reduction to multifunctional electrocatalysis

Since the discovery of N-doped carbon nanotubes as the first carbon-based metal-free electrocatalyst (C-MFEC) for oxygen reduction reaction (ORR) in 2009, C-MFECs have shown multifunctional electrocatalytic activities for many reactions beyond ORR, such as oxygen evolution reaction (OER), hydrogen evolution reaction (HER), carbon dioxide reduction reaction (CO₂RR), nitrogen reduction reaction (NRR), and hydrogen peroxide production reaction (H₂O₂PR). Consequently, C-MFECs have attracted a great deal of interest for various applications, including metal-air batteries, water splitting devices, regenerative fuel cells, solar cells, fuel and chemical production, water purification, to mention a few. By altering the electronic configuration and/or modulating their spin angular momentum, both heteroatom(s) doping and structural defects (e.g., atomic vacancy, edge) have been demonstrated to create catalytic active sites in the skeleton of graphitic carbon materials. Although certain C-MFECs have been made to be comparable to or even better than their counterparts based on noble metals, transition metals and/or their hybrids, further research and development are necessary in order to translate C-MFECs for practical applications. In this article, we present a timely and comprehensive, but critical, review on recent advancements in the field of C-MFECs within the past five years or so by discussing various types of electrocatalytic reactions catalyzed by C-MFECs. An emphasis is given to potential applications of C-MFECs for energy conversion and storage. The structure-property relationship for and mechanistic understanding of C-MFECs will also be discussed, along with the current challenges and future perspectives.

Degreasing cotton used as pore-creating agent to prepare hydrophobic and porous carbon cathode for the electro-Fenton system: enhanced H2O2 generation and RhB degradation

A porous carbon cathode was prepared using graphite, polytetrafluoroethylene (PTFE), and degreasing cotton (DC) through sintering treatment. The carbonization of DC by heat treatment played an ideal role in pore-creating, which weakened the mass transfer resistance of O2, and as a result, the adoption of degreasing cotton significantly improved the performance of H2O2 electro-generation. The optimized cathode was able to generate 567 mg L-1 H2O2 with a current efficiency (CE) of 86.7% by the electrochemical reaction of 60 min in a divided reactor. Furthermore, the degradation of rhodamine B (RhB) was carried out by an electro-Fenton system using the optimal cathode selected. The developed electro-Fenton system exhibited an excellent RhB degradation performance. The RhB solution of 50 mg L-1 was decolorized completely by the treatment of 10 min. Moreover, the degradation of 50~90 mg L-1 RhB solution presented over 90% TOC removal by the treatment of 120 min, indicating the ideal mineralization of organic pollutants. In addition, it was found that •OH was the major oxidizing specie responsible for the organics degradation. Finally, the possible pathway of RhB degradation in the electro-Fenton system was proposed by GC-MS analysis. The adoption of natural fibers for pore-creating provides an innovative and low-cost method to prepare porous cathode, which may promote the application of electro-Fenton oxidation in wastewater treatment.

Removal of aniline from wastewater by electro-polymerization with superior energy efficiency

Removal of toxic aniline from wastewater is of great importance in industrial manufacture. Traditional electrochemical methods encounter obstacles such as high energy consumption in mineralization and severe electrode passivation in electro-polymerization. In this paper, we report a practical electro-polymerization method by using Ti/Sb-SnO₂/PbO₂ anode to treat high concentration aniline wastewater. The cyclic voltammetric experiment was conducted and the problem of electrode passivation was solved by increasing the electrode potential. In the experiments of treating aniline wastewater, the produced solid polymer can separate from water rather than sticking to electrode surface. Elemental analysis shows that oxygen is incorporated in the polymer. Experiments were conducted under different conditions, including current density, pH and initial concentration of aniline and Na₂SO₄. The electro-polymerization route accounts for nearly 50% contribution in the removal of chemical oxygen demand (COD). Our electro-polymerization method gives an apparent current efficiency (ACE) of 232.15% and an energy consumption (E_p) of 0.008658 kWh g^-1_COD^-1 when half of COD is removed at a current density of 15 mA cm^-2, pH of 7.0, initial aniline concentration of 1.2 g L^-1 and Na₂SO₄ concentration of 4 g L.^-1.

Fabrication of a double-layer membrane cathode based on modified carbon nanotubes for the sequential electro-Fenton oxidation of p-nitrophenol

To improve the electrocatalytic efficiency of the cathode and provide a wider pH range in the electro-Fenton process, N-doped multi-walled carbon nanotubes (NCNTs) and ferrous ion complexed with carboxylated carbon nanotubes (CNT-COOFe²⁺) were used to fabricate the diffusion layer and catalyst layer of a membrane cathode, respectively. The morphology, structure, and composition of CNT-COOFe²⁺ were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). The oxygen reduction performance of NCNT was evaluated using cyclic voltammetry (CV) and the rotating disk electrode technique (RDE). In addition, a potential application of the cathode in sequential electro-Fenton degradation of p-nitrophenol (p-NP) was investigated. The results revealed that iron was successfully doped on the carboxylated carbon nanotubes in ionic complexation form and the content of iron atoms in CNT-COOFe²⁺ was 2.65%. Furthermore, the defects on the tube walls provided more reactive sites for the electro-Fenton process. A combination of CV and RDE data indicated that NCNT had better electrocatalytic H₂O₂ generation activity with a more positive onset potential and higher cathodic peak current response than CNT. A p-NP removal rate of 96.04% was achieved within 120 min, and a mineralization efficiency of 80.26% was obtained at 180 min in the sequential electro-Fenton process at a cathodic potential of - 0.7 V vs SCE and neutral pH. The activity of the used cathode was restored simply through electro-reduction at - 1.0 V vs SCE, and a p-NP removal rate of more than 70% was obtained at 60 min after six regeneration cycles.

Highly efficient electro-generation of H2O2by a nitrogen porous carbon modified carbonaceous cathode during the oxygen reduction reaction

In this work, active carbon fibers (ACFs) were modified with nitrogen-doped porous carbon (NPC) and carbon nanotubes (CNTs) to prepare a novel modified electrode as a cathode.