Enhancing oil removal from water by immobilizing multi-wall carbon nanotubes on the surface of polyurethane foam

A review of the prospects, efficacy and sustainability of nanotechnology-based approaches for oil spill remediation

Numerous marine oil spill incidents and their environmental catastrophe have raised the concern of the research community and environmental agencies on the topic of the offshore crude oil spill. The oil transport through oil tankers and pipelines has further aggravated the risk of the oil spill. This has led to the necessity to develop an effective, environment-friendly, versatile oil spill clean-up strategy. The current review article analyses various nanotechnology-based methods for marine oil spill clean-up, focusing on their recovery rate, reusability and cost. The authors weighed the three primary factors recovery, reusability and cost distinctively for the analysis based on their significance in various contexts. The findings and analysis suggest that magnetic nanomaterials and nano-sorbent have been the most effective nanotechnology-based marine oil spill remediation techniques, with the magnetic paper based on ultralong hydroxyapatite nanowires standing out with a recovery rate of over 99%. The chitosan-silica hybrid nano-sorbent and multi-wall carbon nanotubes are also promising options with high recovery rates of up to 95-98% and the ability to be reused multiple times. Although the photocatalytic biodegradation approach and the nano-dispersion method do not offer benefits for recovery or reusability, they can nevertheless help lessen the negative ecological effects of marine oil spills. Therefore, careful evaluation and selection of the most appropriate method for each marine oil spill situation is crucial. The current review article provides valuable insights into the current state of nanotechnology-based marine oil spill clean-up methods and their potential applications.

Embedded Graphite and Carbon Nanofibers in a Polyurethane Matrix Used as Anodes in Microbial Fuel Cells for Wastewater Treatment

Composites of polyurethane and graphite and polyurethane and carbon nanofibers (PU/Graphite 0.5% and PU/CNF 1%) were synthesized and used as anodes in dual-compartment microbial fuel cells (MFCs) for municipal wastewater treatment; electrical energy generation and organic matter removal were assessed. The maximum power density, coulombic efficiency and chemical oxygen demand (COD) removal efficiency in the MFCs packed with the PU/Graphite 0.5% and PU/CNF 1% composites were 232.32 mW/m3 and 90.78 mW/m3, 5.87 and 4.41%, and 51.38 and 68.62%, respectively. In addition, the internal resistance of the MFCs with the best bioelectrochemical performance (PU/Graphite 0.5%) was 1051.11 Ω. The results obtained in this study demonstrate the feasibility of using these types of materials in dual-compartment MFCs for wastewater treatment with electric power generation.

Biobased Castor Oil-Based Polyurethane Foams Grafted with Octadecylsilane-Modified Diatomite for Use as Eco-Friendly and Low-Cost Sorbents for Crude Oil Clean-Up Applications

Herein we report the synthesis and characterization of novel castor oil-based polyurethane (PU) foam functionalized with octadecyltrichlorosilane (C18)-modified diatomaceous earth (DE) particles, exhibiting superior hydrophobicity and oil adsorption, and poor water absorption, for use in effective clean-up of crude oil spillage in water bodies. High-performance and low-cost sorbents have a tremendous attraction in oil spill clean-up applications. Recent studies have focused on the use of castor oil as a significant polyol that can be used as a biodegradable and eco-friendly raw material for the synthesis of PU. However, biobased in-house synthesis of foam modified with C18-DE particles has not yet been reported. This study involves the synthesis of PU using castor oil, further modification of castor oil-based PU using C18 silane, characterization studies and elucidation of oil adsorption capacity. The FTIR analysis confirmed the fusion of C18 silane particles inside the PU skeleton by adding the new functional group, and the XRD study signified the inclusion of crystalline peaks in amorphous pristine PU foam owing to the silane cross-link structure. Thermogravimetric analysis indicated improvement in thermal stability and high residual content after chemical modification with alkyl chain moieties. The SEM and EDX analyses showed the surface's roughness and the incorporation of inorganic and organic elements into pristine PU foam. The contact angle analysis showed increased hydrophobicity of the modified PU foams treated with C18-DE particles. The oil absorption studies showed that the C18-DE-modified PU foam, in comparison with the unmodified one, exhibited a 2.91-fold increase in the oil adsorption capacity and a 3.44-fold decrease in the water absorbing nature. From these studies, it is understood that this novel foam can be considered as a potential candidate for cleaning up oil spillage on water bodies.

Development of a Hydrophobic Carbon Sponge Nanocomposite for Oil Spill Cleanup

Oil leaks (or spills) into the aquatic environment are considered a natural disaster and a severe environmental problem for the entire planet. Samples of polyurethane (PU) composites were prepared with high specific surface area carbon nanotubes (CNT) to investigate crude oil sorption. Scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FT-IR), density measurements, and mechanical compression tests were used to characterize the polyurethane-carbon PU-CNT prepared samples. The spongy composites exhibited good mechanical behavior and a contact angle of up to 119°. The oleophilic character resulted in increased hydrophobicity, a homogeneous oil distribution inside the sponge, and a sorption capacity in a water/oil mixture of 41.82 g/g. Stress-strain curves of the prepared samples showed the good mechanical properties of the sponge, which maintained its stability after more than six sorption desorption cycles. The CNT-PU composites may prove very effective in solving oil pollution problems.

Modified dry bean pod waste (Phaseolus vulgaris) as a biosorbent for fluorescein removal from aqueous media: Batch and fixed bed studies

This study presents the use of dry bean pods as a solid phase for fluorescein removal from water. The non-pretreated solid phase did not display any sorption properties for the chosen dye. However, interesting sorption properties were observed following a chemical derivative treatment with nitric acid. The study was carried out using both batch and column approaches. Regarding the batch study, all parameters that influence sorption capacity, such, as pH, adsorbent mass, ionic strength, temperature and contact time, were evaluated. A sorptive capacity of 36.80 mg g^-1 was obtained in the optimized condition. In the fixed column bed study, the influence of particle size, flow rate and initial concentration of the dye were evaluated through breakthrough curves and a sorptive capacity of 4.35 mg g^-1 was obtained. Thermodynamic studies revealed that the adsorption is exothermic and spontaneous. Four different models, Langmuir, Freundlich, Temkin and Redlich-Patterson, were employed. The Akaike information criterion (AIC) was employed to rank the best equilibrium model, which was determined as the Freundlich isotherm. The method was applied to a real sample and the same removal rate was obtained, thus indicating its suitability to wastewater treatment.

Magnetic, thermally stable, and superhydrophobic polyurethane sponge: A high efficient adsorbent for separation of the marine oil spill pollution

Herein, we demonstrated a facile method for the fabrication of magnetic and superhydrophobic polyurethane sponge with water contact angle of 159° as an adsorbent for cleanup the marine oil spill pollution. For this aim, a polyurethane sponge was coated with carbon black (CB), hexagonal boron nitride (h-BN)@Fe₃O₄, and acrylic resin and then characterized by different techniques. Owing to the chemical and thermal stability of h-BN and CB, the modified sponge was stable under corrosive conditions (pH = 1-14 and salt solutions) and at different temperatures (-12 °C-105 °C). In addition to common oils and organic solvents, we also used the real spilled oils containing monoaromatics and polyaromatics in the water surfaces of the Persian Gulf for investigation of adsorption efficiency of sponge in a real condition. The oil adsorption capacity of this sponge was in the range of 64-176 g g^-1. Also, this adsorbent can separate high amount of oil or organic solvents up to 66,400 times of its own weight from the oil-water mixture in a continuous separation. The results confirm that modified sponge can be used more than 20 times for oil spill cleanup without considerable reduction of its adsorption capacity. Consequently, the modified sponge is a promising candidate material for use in a real oil-water separation process.

Efficient and Fast Removal of Oils from Water Surfaces via Highly Oleophilic Polyurethane Composites

In this study we evaluated the oil adsorption capacity of an aliphatic polyurethane foam (PU 1) and two of its composites, produced through surface coating using microparticles of silica (PU-Si 2) and activated carbon (PU-ac 3). The oil adsorption capacity in diesel was improved up to 36% using the composite with silica and up to 50% using the composite with activated carbon with respect to the initial PU 1. Excellent performances were retained in gasoline and motor oil. The adsorption was complete after a few seconds. The process follows a monolayer adsorption fitted by the Langmuir isotherm, with a maximum adsorption capacity of 29.50 g/g of diesel for the composite with activated carbon (PU-ac 3). These materials were proved to be highly oleophilic for oil removal from fresh water and sea water samples. Regeneration and reuse can be repeated up to 50 times by centrifugation, without a significant loss in adsorption capacity.

Enhanced surface properties, hydrophobicity, and sorption behavior of ZnO nanoparticle-impregnated biomass support for oil spill treatment

Metallic nanoparticles (NPs) have gained significant attention in recent years due to their efficiency in the adsorption of water pollutants. Except for magnetic NPs, metallic NPs are rarely used in oil sorption studies, due to the difficulty in recovering the NPs from the treated water. This study reports for the first time the application of ZnONPs for oil spill treatment. The ZnONPs were impregnated onto Musa acuminata peel (MP) support to form a novel material (ZnOMP), which was utilized for the sorption of oil from synthetic oil spills. The as-prepared sorbents were characterized by the SEM, EDS, BET, FTIR, FE-SEM, TGA, and XRD techniques. The presence of 31.32-nm average-sized ZnONPs enhanced the oil uptake characteristics, with clear affinity for the oil phase in comparison to the pristine MP. A maximum sorption capacity of 4.146 g/g and 5.236 g/g was obtained for biosorbents MP and ZnOMP, respectively, which was higher than most reported sorbents. The Freundlich model presented the best fit for the isotherm data, while the pseudo-second-order model was most suited for the kinetics. The presence of competing heavy metal ions in solution did not have any significant effect on the oil sorption capacity onto ZnOMP. The sorption mechanism was attributed to absorption and hydrophobic interactions. ZnONPs impregnated onto the biomass enhanced the spontaneity of oil uptake at higher temperatures. Over 82% desorption of the oil contaminant from the biosorbents was achieved during recovery, using petroleum ether and n-pentane as eluents. Concisely, ZnONPs enhanced the uptake and hydrophobic characteristic of MP biomass and showed good recovery and reusability. Thus, the application of ZnONPs impregnated onto biosorbents in oil spill treatment is highly recommended.

Polyurethane Foams Loaded with Carbon Nanofibers for Oil Spill Recovery: Mechanical Properties under Fatigue Conditions and Selective Absorption in Oil/Water Mixtures

Marine pollution due to spillage of hydrocarbons represents a well-known current environmental problem. In order to recover the otherwise wasted oils and to prevent pollution damage, polyurethane foams are considered suitable materials for their ability to separate oils from sea-water and for their reusability. In this work we studied polyurethane foams filled with carbon nanofibers, in varying amounts, aimed at enhancing the selectivity of the material towards the oils and at improving the mechanical durability of the foam. Polyurethane-based foams were experimentally characterized by morphological, surface, and mechanical analyses (optical microscopy observation, contact angle measurement, absorption test according to ASTM F726-99 standard and compression fatigue tests according to ISO 24999 standard). Results indicated an increase in hydrophobic behavior and a good oleophilic character of the composite sponges besides an improved selective absorption of the foam toward oils in mixed water/oil media. The optimal filler amount was found to be around 1 wt% for the homogeneous distribution inside the polymeric foam. Finally, the fatigue test results showed an improvement of the mechanical properties of the foam with the growing carbon filler amount.

Nanotechnology-based sorption and membrane technologies for the treatment of petroleum-based pollutants in natural ecosystems and wastewater streams

Petroleum processing wastewater (PPW) is a complex mixture of free, soluble, and emulsive hydrocarbons that often contain heavy metals and/or solid particles. As these hazardous constituents can accumulate in human beings and the environment, exposure to the PPW can have harmful effects in various respects. The use of environmental nanotechnologies (E-Nano) is considered an attractive option to resolve the problems associated with PPW. Among different treatment technologies, E-Nano-based sorption (adsorption/absorption) and membrane filtration approaches have been proven to have outstanding efficacy in remediation of PPW pollutants. It is, however, crucial to determine the appropriate technological option (e.g., low-cost operational conditions) for the practical application of such technologies. In this review, the potential of E-Nano-based sorption and membrane technologies in the treatment of various PPW pollutants is discussed based on their performances in comparison to traditional technologies. Their suitability is evaluated further in relation to their merits/disadvantages and economic feasibility with the goal of constructing a perspective map to efficiently implement the E-Nano technologies.

Application of multiwalled carbon nanotubes and its magnetite derivative for emulsified oil removal from produced water

Multiwalled carbon nanotubes and their magnetite derivatives were employed as adsorbents for emulsified oil removal from produced water. The experimental parameters for maximum emulsified oil removal efficiency and effective regeneration of these adsorbents were determined. The optimum parameters in terms of adsorbent dosage, contact time, salinity, pH and temperature were 3.0 g/L, 20.0 min, 0 ppm, 7.0 and 25°C for both adsorbents. Due to their low density, multiwalledcarbon nanotubes could not be successfully employed in packed bed columns. The magnetite derivative has a larger density and hence, for the removal of emulsified oil from produced water packed bed column studies were performed utilizing multiwalled carbon magnetite nanotubes. The packed bed column efficiency and behaviour were evaluated using Thomas, Clark, Yan et al. and Bohart and Adams models. The Yan model was found to best describe the column experimental data. The adsorbents were regenerated using n-hexane and reused several times for oil removal from produced water without any significant decrease in their initial adsorption capacities.

Superwetting Polymeric Three Dimensional (3D) Porous Materials for Oil/Water Separation: A Review

Oil spills and the emission of oily wastewater have triggered serious water pollution and environment problems. Effectively separating oil and water is a world-wide challenge and extensive efforts have been made to solve this issue. Interfacial super-wetting separation materials e.g., sponge, foams, and aerogels with high porosity tunable pore structures, are regarded as effective media to selectively remove oil and water. This review article reports the latest progress of polymeric three dimensional porous materials (3D-PMs) with super wettability to separate oil/water mixtures. The theories on developing super-wetting porous surfaces and the effects of wettability on oil/water separation have been discussed. The typical 3D porous structures (e.g., sponge, foam, and aerogel), commonly used polymers, and the most reported techniques involved in developing desired porous networks have been reviewed. The performances of 3D-PMs such as oil/water separation efficiency, elasticity, and mechanical stability are discussed. Additionally, the current challenges in the fabrication and long-term operation of super-wetting 3D-PMs in oil/water separation have also been introduced.

Removal of unleaded gasoline from water by multi-walled carbon nanotubes

This article displays an efficient and cost effective technique for the removal of unleaded gasoline from water. Multi-walled carbon nanotubes (MWCNTs) were used as the sorbent material. Nanotubes were synthesized according to a well-known procedure and successfully used avoiding cumbersome purifications from traces of catalyst. A series of lab-scale experiments was performed on dispersions of commercial unleaded gasoline (20 mL) in water (30 mL), which were subjected to the action of variable amounts of MWCNTs at room temperature. Physicochemical characteristics and sorbent capacity of nanotubes were investigated by thermal analysis and FT-IR spectroscopy. The highest percentage of removed unleaded gasoline was obtained using small amounts (0.7 g) of MWCNTs, over very short stirring times (5 min). The composition of residual organic materials in water was investigated by ¹H and ¹³C high-resolution NMR spectroscopy, which confirmed the almost complete removal of unleaded gasoline hydrocarbon components from polluted waters.

Synthesis of Honeycomb-Like Carbon Foam from Larch Sawdust as Efficient Absorbents for Oil Spills Cleanup and Recovery

Hydrophobic oil absorbents with interconnected porous structure have been widely used in dealing with the pervasive environmental issue of oil spills. In this work, hydrophobic foams with 3D interconnected porous honeycomb structures of liquefied-larch-based polymer foam (LLB-PF) and its carbonized product liquefied-larch-based carbon foam (LLB-CF) was prepared from larch sawdust waste and used for oil and organics separation. The results revealed that the 3D interconnected and open-cell honeycomb structure of LLB-PF was formed simultaneously during self-foaming, which remained intact even after carbonization. The two ultralight foams, especially LLB-PF, exhibited remarkable oil/water selectivity. The foams exhibited efficient and rapid absorption capacities, not only for oils but also for organic solvents. LLB-PF and LLB-CF could absorb tetrachloromethane and epoxidized soybean oil up to 88 and 153 times their own weight, respectively. The recycle tests showed that LLB-PF and LLB-CF exhibited excellent absorption capacities even after five cycles, demonstrating an excellent cyclability. The high oil and organic solvent absorption performance along with the renewable and low-cost starting materials positions LLB-PF and LLB-CF foams as promising candidates with great potential for oil and organics cleanup.

Polyurethane foam impregnated with lignin as a filler for the removal of crude oil from contaminated water

The present study describes the influence of the concentration of lignin when used as a filler in polyurethane foam for crude oil sorption. The foams (lignin 0-20wt%) were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis, contact angle and density. The FTIR analysis confirmed urethane linkage formation, showing that the chemical structure of the polymer was preserved, despite the addition of different lignin concentrations. Thermogravimetric analysis showed that the presence of lignin has altered the onset temperature (T_onset) of the foams, decreasing as the concentration of lignin is increased. The contact angle analysis showed a decrease in the hydrophobicity of the foams with increasing lignin concentration. All modified foams showed an improvement in the oil sorption capacity in a PUF/oil/water system, and the PUF-10 showed an improvement of about 35.5% compared to the PUF-blank. The Langmuir isotherm showed a better fit to the data and predicted a maximum oil adsorption of 28.9gg^-1 by the PUF-10. The ΔG° value of -4.4kJmol^-1 indicated that crude oil adsorption process by PUF-10 was spontaneous. The results of reuse of the PUF-10 showed that oil removal efficiency remained greater than 95% after five consecutive cycles.

Fabrication of highly hydrophobic organic-inorganic hybrid magnetic polysulfone microcapsules: A lab-scale feasibility study for removal of oil and organic dyes from environmental aqueous samples

In this work, three kinds of organic-inorganic hybrid materials (vinyl benzene linear polymer modified SBA-15, attapulgite and halloysite nanotubes) in the shape of powder and the corresponding magnetic polysulfone microcapsules were developed for removal of oil and dyes from environmental aqueous samples, respectively. As determined from the oil and dye adsorption studies, the developed magnetic polysulfone microcapsules exhibited high adsorption capacity of 13.8-17.3g/g for oil. The prepared functionalized materials and the corresponding microcapsules can remove 85.0-91.6% and 81.8-87.8% Sudan I in 80 min and 7.6h, respectively. The results showed a significant improvement in their adsorption capacities and removal efficiencies compared to the parent matrices, indicating that the introducing of the vinyl benzene linear polymer was a major factor in the removal of the hydrophobic pollutants. At the same time, the adsorption capacity for the investigated pollutants also depended on the textural feature of matrix itself. In view of the utilization of low-cost clay minerals (attapulgite and halloysite nanotubes), these proposed functionalized materials and the corresponding magnetic polysulfone microcapsules had a great promise to be used as an efficient sorbent for removal of pollutants from environmental aqueous samples.

Recent Development of Advanced Materials with Special Wettability for Selective Oil/Water Separation

The increasing number of oil spill accidents have a catastrophic impact on our aquatic environment. Recently, special wettable materials used for the oil/water separation have received significant research attention. Due to their opposing affinities towards water and oil, i.e., hydrophobic and oleophilic, or hydrophilic and oleophobic, such materials can be used to remove only one phase from the oil/water mixture, and simultaneously repel the other phase, thus achieving selective oil/water separation. Moreover, the synergistic effect between the surface chemistry and surface architecture can further promote the superwetting behavior, resulting in the improved separation efficiency. Here, recently developed materials with special wettability for selective oil/water separation are summarized and discussed. These materials can be categorized based on their oil/water separating mechanisms, i.e., filtration and absorption. In each section, representative studies will be highlighted, with emphasis on the materials wetting properties and innovative aspects. Finally, challenges and future research directions in this emerging and promising research field will be briefly described.

Synthesis and characterization of porous fibers/polyurethane foam composites for selective removal of oils and organic solvents from water

In the field of oil/water separation, functional oil-absorbing materials with both controllable porous structures and swelling properties are highly desirable.